High Convection Furnace

Comprehensive expertise in safety glass processing The industry leader ■

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Tamgalss designs, manufactures and markets safety glass machinery for the architectural appliance and automotive glass industries. The company has delivered over 1,800 safety glass production lines to more than 70 countries during its over 30 years of operation. In terms of net sales and number of macines delivered, Tamglass is the world’s leading manufacturer of safety glass machinery. Tamglass is a Glaston Technologies company and a sister company to Z. Bavelloni, which manufactures machines and tools for glass and stone processing. Glaston technologies is the leading supplier of glass processing machinery, with a complete product range and comprehensive know-how of glass processing. Its customer service network is the largest in the glass processing industry, with over 30 local units around the world.

HIGH CAPACITY Super Low-E processing speed of 33 sec/mm ■

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Glaston Technologies is Kyro Group’s Glass and Stone Technology division. Kyro Corporation is a sound, growth-oriented technology company and it is listed in the Helsinki Exchanges. All of the above ensures that Tamglass is operating on a solid base.

One-Stop-PartnerTM ■

Tamglass SonicTM World record processing performance for Super Low-E tempering.

The One-Stop-PartnerTM is a concept built on the extensive expertise of Tamglass and Z. Bavelloni in glass processing and high technology to benefit customer’s individual production needs. Under this concept you find the leading solutions for your glass processing business - unique product combinations, individual machines, tools and services.

Tamglass seeks to establish long-term business relationships through dependable and highly professional services prior to, during and following delivery. Our TMSTM (Tamglass Maintenance Services) has established itself in several locations around the world in order to serve customers locally with a variety of services and products.

Demands placed on Low-E products include high standards of strength, breaking pattern, optical quality and flatness. In order to meet these requirements we had to address a multitude of exclusive, patented features that bring important competitive advantages to processors and their end-user customers.

HIGH CAPABILITY Flexible processing at high speed ■

We are at your service ■

The Tamglass SonicTM system is specifically tailored to the low emissivity glass products that are rapidly gaining market share in window and architechtural applications.

Today flexible and mixed production is a necessity in competition. This means that the processors must have the capacity to process all commercial and temperable glass types including those with Super Low-E coating. The extreme flexibility and adaptability required from the process underlines the importance of automatic heating and cooling control in line with recipes specified for each type of glass to be processed. Rapid adaptation of machine settings undercores the importance of automation.

HIGH RELIABILITY Minimum production stops ■

High utilization rates of process machinery take their toll of the process and the assurance of maximum reliability becomes a crucial production factor. This in turn calls for ease of maintenance and minimum production stops when action needs to be taken. The SonicTM convection booster units are located outside the furnace where their maintenance is greatly facilitated and high uptime is quaranteed.

Your Flat Tempering Technology team

Tamglass Sonic

TM

– ULTIMATE PROCESSING SPEED

Convection profile P

HIGH EFFICIENCY QUENCH Capability to temper and heat Top convection pressure

T

HIGH CONVECTION

Bottom convection pressure

HEATING SYSTEM

strengthen all glass types and sizes including Super Low-E

P

Convection Booster technology ■

T

Excellent heating uniformity especially for Low-E glass guaranteed with patented profiled high convection heating system

AUTOMATIC HEATING CONTROL

UNIQUE BLOWER SYSTEM

HIGH PROCESS AND

Fast processing of different glasses

High production efficiency with

EQUIPMENT RELIABILITY

loaded (e.g. multiple pieces, coated

unique blower system according

glasses, different shapes)

the customer’s product mix

The new SonicTM patented profiled high convection heating system with ultra-speed convection blower technology provides up to 60% more capacity than traditional technology. The Convection Booster units are located outside the furnace where their maintenance is greatly facilitated and high uptime is guaranteed. With SonicTM you ensure technical leadership, capacity, reliability and future upgrading with new built-in features that fulfil changing market requirements.

High convection tempering tailored to the Low-E glass products Main dimensions of the Tamglass SonicTM

Main dimensions of the Tamglass SonicTM TAMGLASS Sonic™

total length [m]

total width [m]

total height [m]

Blower room dimensions LxWxH [m]

Blower room dimensions with thin glass option (boost unit) LxWxH [m]

Sonic-2236

18.5

5.1

3.1

8.5 x 5.5 x 4.0

12.0 x 6.5 x 5.3

Sonic-2242

20.9

5.1

3.1

9.1 x 6.0 x 4.0

13.5 x 6.5 x 5.3

Sonic-2442

20.9

5.3

3.1

9.1 x 6.0 x 4.0

13.5 x 6.5 x 5.3

Sonic-2448

23.3

5.3

3.1

9.7 x 6.5 x 4.0

14.0 x 7.0 x 5.3

Capacity (m2/h)/ glass thickness [mm] (ANSI Z97.1 for architectural purposes; max. glass size: 865 x 1930 mm) TAMGLASS SonicTM

NOTE: Dimensions of blower room are indicative and subject to the factory layout. Dimensions for multi chamber furnaces will be given separately. Location of the blower room according to the factory layout. With noise reduction cabin total height is 3.1 m / LpA =85 dB (A). 3.6 m / LpA =82 dB (A). 3.6 m / LpA =80 dB (A).

Loading area = maximum sheet size WxL

Installed power at sea level [kW]

Minimum glass size WxL [mm]

3.0 mm (ANSI)

3.8 mm (ANSI)

6 mm (ANSI)

8 mm (ANSI)

12 mm (ANSI)

Heating and drives

Quench

Total

Added power for boost unit

[mm]*

[in]*

Sonic-2236

2200 x 3600

86 x 144

100 x 250

290

264

176

132

79

1021

400

1421

200

Sonic-2242

2200 x 4200

86 x 160

100 x 250

343

308

205

154

92

1176

500

1676

200

Sonic-2442

2440 x 4200

96 x 160

100 x 250

374

336

224

168

101

1276

500

1776

250

Sonic-2448

2440 x 4800

96 x 190

100 x 250

432

384

256

192

115

1446

630

2076

250

NOTE: Capacities are based on 100 % utilisation of the loading area with clear float glass. Capacity for multi chamber furnace will be specified separately. Installed power for blowers and boost unit at special conditions (temperature, humidity and altitude) will be specified separately. * Single sheets longer than 300 mm can be tempered with reduced production rate.

Succeed in glass processing ■

Standard Scope of Delivery for the Tamglass Sonic™ A Tamglass Sonic delivery includes all necessary parts for a complete operating unit to produce glass as specified. The equipment is delivered dismantled into subassemblies ready for quick installation on site.

MAIN COMPONENTS OF

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TAMGLASS Sonic™ ■

loading and unloading conveyors with lifting tables

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complete high convection heating furnace system

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HMI graphical interface

3.0 mm thickness according to ANSI Z 97.1

profiled high convection system with ultra speed

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complete set of manuals for operation and

EN 12150-1 and ECE R 43 (BC)

integrated high efficiency Low-E quenching/cooling

maintenance ■

vibrating cullet conveyor under quenching/cooling unique blower system and duct work for quenching/

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2.8 mm thickness according to ANSI Z 97.1

maintenance training

and BS 6206, down to 3.0 mm thickness according to

layout design for customer’s factory

EN 12150-1 and ECE R 43 (AB)

electric power supply for heating, drives and blowers; 4 wire system (3 phases and earth)

complete and independent drive system ■

compressed air 7 bar (700 kPa)

energy efficient frequency converter controlled blower thickness (S)

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integrated glass quality measurement system (SCA)

EN 1863 (HS10)

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external PC terminal for monitoring, printing and

heat strengthening system up to 12 mm glass acc. to

backup the process data (PC) ■

noise reduction cabin around the quench/cooling

readiness for the 3 mm boost unit (B)

section for max. noise pressure level of LpA = 85 dB

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Tamglass Automatic Process Control system with

or LpA = 82 dB (A) (N85), (N82)

measurement system (TAPC)

Low-E (MRB)

heat strengthening system up to 10 mm glass acc. to

EN 1863 (HS12) ■

motorized integrated pyrometer system, measurement on top (MR) or underneath for Super

by two speed blower system (TS) ■

cullet removal conveyor system with cullet container (M)

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thick glass tempering facility up to 19 mm thickness

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loading recognition, emissivity- and glass thickness

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system for thick glass tempering up to 19 mm

boost unit for tempering of thin glass sheets down to

installation supervision with operation and

UTILITIES SUPPLIED BY THE BUYER ■

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boost unit for tempering of thin glass sheets down to and BS 6206, down to 3.2 mm thickness according to

cooling ■

Tamglass RTOS control system with user-friendly electrical cabins with internal wiring

section ■

(indicator in parenthesis)

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OPTIONAL FEATURES

with Convection Booster technology; patented convection blower system

TM

emergency cooling, generator and battery backup system with DC drive

Our after sales services support your maintenance and help you improve your performance. For maintaining machines we offer you good availability of parts through comprehensive stocks and reliable deliveries. In addition, we guarantee the availability of services and support with our comprehensive 24h telephone facility supported by the remote-on-line system. The ROLSTM connects customers’ machines or subsystems directly to our service centre and we can be at the scene of the action immediately. Improve your performance with our long-term experience in the glass business through consultation and training services. Benefit from the support of the original machine supplier.

quality monitoring system QMSTM for ISO 9001 / ISO 9002 (QMS)

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maintenance consultation contract MCCTM with remote on-line service ROLSTM (MCC)

ENVIRONMENT-FRIENDLY GLASS PROCESSING TECHNOLOGY Tamglass takes into account the whole lifecycle of its machines. One key issue is designing and manufacturing constructions to tolerate the heavy use imposed on Tamglass machines. Special attention has been paid to the recyclability of materials, particularly to wearing components that have to be replaced during the regular maintenance programme.

TAMGLASS LTD. OY FINLAND Tel. +358-3-372 3111 Fax +358-3-372 3190 [email protected] Production / assembly units: TAMGLASS ENGINEERING LTD. OY FINLAND Tel. +358 3 372 3111 Fax +358 3 372 3190 TAMGLASS TEMPERING SYSTEMS, INC. USA Tel. +1 856 786 1200 Fax +1 856 786 7606 TAMGLASS SOUTH AMERICA LTDA. BRAZIL Tel. +55 11 4066 2506 Fax +55 11 4067 3911 [email protected] TAMGLASS REFURBISHING CENTRE FINLAND Tel. +358 3 334 0801 Fax +358 3 334 0802 Sales and service offices: TAMGLASS AUSTRALIA PTY. LTD. 2141 Beaufort Way, Hope Island Queensland 4212, AUSTRALIA Tel. +61-7-5514 0631 Fax. +61-7-5514 0645

FOR A START The Sonic™ process reliability, minimized down time and high yield is a result of Tamglass’ latest process know-how, furnace design, local service and preventive maintenance program. In other words, to succeed in this business you need good partners. Please contact us and let us discuss our common interest; quality glass processing. www.tamglass.com

GLASTON ESTONIA OÜ Endla 4 10142 Tallinn ESTONIA Tel. +372 626 3110 Fax. +372 626 3111 TAMGLASS AMERICA, INC. USA Tel. +1 412 787 7020 Fax +1 412 787 0534 [email protected] TAMGLASS AMERICA, INC. AFTER SALES SERVICES USA Tel. +1 856 786 1200 Fax +1 856 786 6599 [email protected] TAMGLASS AMERICA, INC. AFTER SALES SERVICES USA Tel. +1-702-433 4003 Fax +1-702-433 6004 TAMGLASS-BAVELLONI EUROPE (GE) GMBH GERMANY Tel. +49 911 61 50 05 Fax +49 911 61 39 66 [email protected]

TAMGLASS LTD. OY AFTER SALES SERVICES IN ITALY ITALY Tel./Fax +39 055 50 01 931 TAMGLASS-BAVELLONI EUROPE (UK) LTD. UK Tel. +44 1773 545850 Fax +44 1733 545851 [email protected] TAMGLASS-BAVELLONI EUROPE (FR) S.A.R.L. FRANCE Tel. +33 478 902667 Fax +33 472 790482 [email protected] TAMGLASS-BAVELLONI EUROPE (FR) S.A.R.L. AFTER SALES SERVICES IN SPAIN SPAIN Tel. +34 956 888051 Fax +34 6 28 013301 OOO TAMGLASS-BAVELLONI RUSSIA Tel. +7 095 1315101 / 1315103 Fax +7 095 1315105 [email protected] TAMGLASS MIDDLE EAST UNITED ARAB EMIRATES Tel. +971 4 8838 268 Fax +971 4 8836 779 [email protected] TAMGLASS-BAVELLONI SINGAPORE PTE. LTD. SINGAPORE Tel: +65 6842 4232 Fax: +65 6842 4234 [email protected] TAMGLASS-BAVELLONI (SHANGHAI) MACHINERY TRADING CO. LTD CHINA Tel. +86 21 5046 3099 / 5046 3101 Fax +86 21 50463098 [email protected] TAMGLASS-BAVELLONI (SHANGHAI) MACHINERY TRADING CO. LTD SHENZHEN LIAISON OFFICE AFTER SALES SERVICES CHINA Tel. +86 755 251 82459 Fax: +86 755 251 82539 TAMGLASS JAPAN, INC. JAPAN Tel. +81 6 6330 5139 Fax +81 6 6330 5136 TAMGLASS JAPAN, INC. C/O TAIJOO TRADING CO. LTD. REPUBLIC OF KOREA Tel. +82 2 3472 3147 Fax +82 2 3474 3605

TAMGLASS-BAVELLONI EUROPE (NL) BV NETHERLANDS Tel. +31 45 5630088 Fax +31 45 5225312 [email protected] CATTIN MACHINES, S.A. SWITZERLAND Tel. +41 32 925 7070 Fax +41 32 925 7071 [email protected]

Glaston Technologies customer service network

Copyright Tamglass Ltd Oy 02/2006 SonicTM EN printed 02/2006 P#xxxx/E. Tamglass reserves the right to alter specifications without prior notice.

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