Heavy-Duty Vehicle GHG Emissions and Fuel Efficiency in Canada, Conference Winnipeg, MB April 30 –May 1, 2012
Heavy-Duty Vehicle GHG Reduction and Fuel Efficiency Technologies Tires Stan Lew Industry Standards & Government Regulations Michelin North America, Inc. April 30, 2012
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Greenhouse Gas Emissions – CO2 Transportation Related
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U.S. SmartWay Transport Partnership Voluntary Program – Long Haul Vehicles • SmartWay Transport Partnership launched 2004* – 2,900 participants in 2011 – SmartWay technology program • LRR tire, aerodynamics, idle reduction, vehicle, retrofits.
– Results as of 2010 • 50M barrels oil saved • Emissions saved – 16.5 MMT CO2 (equivalent to 3M cars taken off the road) – 235,000 tons NOx – 9,000 tons particulate matter prevented
• SmartWay program benchmark used – California and EPA/NHTSA GHG/FE truck regulations – Europe, Japan, China, Australia, Canada, Mexico 3 * 3/28/2011 SmartWay Program Highlights
Regulatory Responses • H-D Vehicle GHG (Tractor-Trailer GHG) Emission Reduction* - Over the first 11 years, beginning in 2010 (rule effective). -
Reduce statewide ~ 7.8 MMT CO2 by 2020.
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Truckers/trucking companies savings ~ $8.6B and as much as 750M gallons diesel fuel in California. •
Based on diesel fuel cost of $3.14 to $3.69 over the 11 year period.
• GHG/FE standards for M-D and H-D engines and vehicles** - 500 M barrels of oil saved over the MY 2014 – 2018 life of vehicles. - 270 MMT CO2 - $50 B in fuel cost savings projected * Effective January 1, 2010. ** Effective November 14, 2011.
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Regulatory Responses • Proposed Heavy-Duty Vehicle and Engine Greenhouse Gas Emission Regulations – Environment Canada (Canada Gazette April 14, 2012) – Transportation is one of the largest sources of GHG in Canada • ~ 28% of total emissions in 2009. • H-D vehicles ~ 24% of transportation emissions. • Reduction of ~ 19.0 MMT CO2 equivalent over the lifetime of vehicles produced in the model years 2014–2018. • Over the lifetime of vehicles produced in MY2014–2018, the net benefit is estimated at present value = $4.2B Cdn.
– Alignment with US GHG/FE standards for M-D and H-D
engines and vehicles • Target effective MY 2014
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Global Regulations Landscape H-D Vehicle CO2 and/or Fuel Consumption & Tires Canada
Russia
2014 (?) GHG/ FE
2017 Max RR
U.S.
China
2012 GHG/FE
2014 Max RR
Calif. 2010 GHG
Europe
Mexico
2012 Max RR/Grading 2018 CO2
2014 (?) FE
Brazil 2014 Max RR/ Grading
(https://www.cia.gov/library/publications/the-world-factbook/graphics/ref_maps/pdf/political_world.pdf)
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Fuel Used To Move The Vehicle * At 65 mph, aerodynamic drag consumes ~ 53% of the fuel.
Aerodynamic Drag
Mechanical losses consume ~ 15% of the fuel.
Mechanical Losses
Tire rolling resistance accounts for ~ 32% of the fuel consumed.
Rolling Resistance
* Technology Roadmap for the 21st Century Truck Program, Woodrooffe & Associates, 2000
Engine efficiency ~ 40%
Impact of Tires
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Evolution of Tire Rolling Resistance 35 30
Solid Tyres Cross-Ply Tyres
CRR [kg/t]
25 20 Radial Tyres 15 Silica Tyres
10 5 Slide from Michelin North America, Inc.
0 1890
1910
1930
1950
1970
1990
2010
Radial tires in 1946 (Radial truck ~ 1952) Introduction of silica in 1992 Optimization of architecture Optimization of material Optimization of tread design
Tire Industry Response? Low Rolling Resistance Truck Tires e.g. list of Smartway verified LRR tires continues to increase *
* EPA SmartWay verified LRR tire list - March 2, 2012
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New Generation Wide Base Single NGWBS Tire Technology • 1908 à first “dual” or “paired” tires introduced to increase load carrying capacity of heavy trucks. * • 2000 à New Generation Wide Base Single (NGWBS) introduced to service the same applications as duals. 18-Wheeler à 10-Wheeler 18-Wheeler 275/80R22.5 / 295/75R22.5
10-Wheeler
445/50R22.5 * North American Council for Freight Efficiency: Executive Report Wide Base Tires 2010
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NGWBS Tire Technology Department of Energy Study * 9.2% fuel economy improvement
* Oak Ridge National Lab Transportation Energy Data Book Edition 27 Table 5.10, 2007 test, 750000 miles over 1 year
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NGWBS Tire Technology NGWBS availability
Weight savings • ~ 175 lbs per axle
• 7 major manufacturers (new) • Retreadability
Retread examples (include fuel efficient designs)
Service • Simplicity • Efficiency NGWBS vs duals (aluminum wheels) •
Michelin XDN2 drive / XTE trailer duals
•
Michelin X One XDN2 drive / X One XTE trailer)
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NGWBS Tire Use • NGWBS tires used in U.S. legal size & weight limits • Load capacity same as dual tire-fitted axles. • U.S. limit 7,700 kg/axle (15,400 kg/tandem axle) approved across U.S./Canada border.
• Canada dual tire limit 17,000 kg/axle • NGWBS parity with duals approved in Quebec & Ontario.
• Growing NGWBS popularity leads to use in extralegal size and load applications • Majority of states grant permits equivalent to duals. • Popularity may align additional states’ permit rules.
• Growth of applications • Waste management, motor coaches, bulk delivery, etc. 13
Total Cost of Ownership - Example Current Tires Drive Trailer B C
Proposed Tires Drive Trailer D (NGWBS) E (NGWBS)
Tire
Steer A
Tire Runout Miles
91,407
271,479
130,000
245,121
130,000
Tire Price
$450
$475
$400
$1,100
$950
Tire RR
105
109
83
86
74
Price of fuel/gallon
$3.00
$4.00
Current Tire Annual Costs
Proposed Tire Annual Costs
Current Tire Annual Costs
Proposed Tire Annual Costs
Whole Fleet
Whole Fleet
Whole Fleet
Whole Fleet
1,714,286
1,635,468
1,714,286
1,635,468
$5,142,857 $581,506
$4,906,404
$6,857,143
$6,541,872
$648,876
$581,506
$648,876
$5,724,363
$5,555,280
$7,438,649
$7,190,748
Gallons of fuel consumed Fuel Costs: Tire Costs: FUEL & TIRE ANNUAL COSTS
ABC Fleet – 100 tractors/200 trailers (6X4 pulling 4X0 trailer) Avg. annual miles/vehicle = 120,000 / Avg. mpg/vehicle = 7.0
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Heavy-Duty Vehicle GHG Reduction and Fuel Efficiency Technologies Tires Thank you for your attention!
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April 30, 2012