GEOINFORMATION SYSTEM

K-MINE COMPLEX SOLUTION FOR MINING COMPANIES

K-MINE

Basic solutions for mining companies

K-MINE

Corporative system of Mining Control Surveying complex

Modeling

Geological complex K-MINE

Final outlines definition

Mining planning: 1. 2. 1.

Long-term planning Routine planning (annual, quarterly, monthly) Operational planning (decade-daily and daily-shift)

Design:

Operational dispatching control of technological transport and systems of accurate positioning of drilling rigs

1. 2. 3.

Design of open-pits and dumps elements Transport and general layout Service lines

Drilling-and-blasting design Open-end technological planning of main workshops production

K-MINE

Statistical processing of data, geometrical constructions

K-MINE

Classical statistical analysis

Getting the patterns of data distribution, identification of hurricane samples, detection of input errors and logical errors, classical analysis of samples

K-MINE

Classical statistical analysis

Correlation analysis & creation graphs of accumulated frequency

Normal and logarithmically normal distribution graphs shaping (histogram of accumulated frequency and diagram of probability)

K-MINE

Statistical boreholes analysis

Analysis of values within sampling boreholes interpretation of downhole sampling

K-MINE

Geological data interpretation, contouring

Countouring, selection of ore and nonore intervals

Shaping a system of vertical and horizontal sections

K-MINE

Frame modeling

Creating closed frame volumes automatically and semi-automatically

Frame modeling. Logical operations

Logical subtraction, intersections or unions operations to obtain correct data

K-MINE

Geostatistical analyses. Variograms

Identification of geological characteristics spatial variability

K-MINE

Geostatistical analyses. Variograms

Definition of anisotropy and regularity of its distribution

K-MINE

Block modeling

Block model prototype Reserves and quality calculation

Interpolations

Calculation of quality by “criging” method (modifications), evaluation of calculations accuracy

Evaluation and estimation of reserves and resources

K-MINE

Calculation of Deposit Reserves

CRIRSCO

Measured (Измеренные) Indicated (Исчисленные) Inferred (Предполагаемые)

Measured (Измеренные) Indicated (Исчисленные) Inferred (Предполагаемые)

JORC

РК ООН

а)

б)

в)

г)

Клас запасів 111; а) – в області ГВК(ВНК); б) – в області ГК(НК) Клас запасів 122 в) – в області ГВК(ВНК); г) – в області ГК(НК)

SPE-PRMS

Calculation and estimation of reserves and resources in various systems

K-MINE

Examples of Mineral Deposits:

Deposits of ferruginous quartzite, rich iron ores, titanium, gold, uranium

K-MINE

Examples of Mineral Deposits:

Deposits of granite and construction raw materials, clay, kaolin, gabbro, etc.

K-MINE

Creation of surfaces, e-maps, underground excavations and interstices models

K-MINE

Creation of electronic topographic plans and maps:

Reports on technical examination

Documents registration

DB of building and constructio n semantics

Log books

Data unification on buildings and constructions into single base

Information about object owner

K-MINE

Electronic topographic plans and maps creation:

Simultaneous work with raster-and-vector data, online maps creation

K-MINE

Electronic topographic plans and maps creation:

Creation of 3D online e-maps

K-MINE

Data exchange with software packages

Data exchange with other systems (MGIS, GIS, SAPR)

K-MINE

GEOLOGICAL-AND-SURVEYING MAINTENANCE

K-MINE

Work structure of enterprise surveying service

Management Chief surveyor, chief engineer, head of PTD, section foremen

Enterprise surveying service Excavator site Drilling site Dump site Slime equipment Combine Join service

K-MINE

Operational surveying support

Online survey data processing Satellites NAVSAT (GLONASS)

GPSreceiver

GSM-GPRS equipment

Mine management GPS-station K-MINE (server)

Survey DB

Use of electronic tools of any type: SOKKIA, Dalta, Elta, TopCon, Leica (including GPS), Trimble, Nikon, etc.

K-MINE

Processing of laser scanning data

K-MINE

Processing of remote sensing of the Earth using unmanned aircrafts

K-MINE

Cameral processing of field survey data

Cameral processing of survey data, solution of primal and inverse surveying tasks; Stadia surveying; progression (hanging, open-ended, closed); trigonometric and technical levelling; direction orientation, etc.

K-MINE

Objects calculation by various methods, reporting

K-MINE

Updating and maintenance of enterprise e-maps and general layout

K-MINE

Rock mass control

Main tasks at survey and deformation observations of rock mass are: control of observing station displacement according to survey results; parameters definition of pit wall slopes, areas, benches; spatial angles and lengths measurement definition of space figures gravity centers, calculation of space objects vector direction, figures coupling in space and other geometrical constructions; definition of prism parameters for areas and zones of possible pit walls and dumps deformations (solution of plane tasks by cross-sections totality).

K-MINE

Processing of initial geological testing data, quality calculation

Qualitative indices modeling in the block

K-MINE

Processing of initial geological testing data, quality calculation

Ore bodies modeling according to block boreholes testing results

K-MINE

Geological models completion at deposit exploitation

Correction of geological models according to exploitation testing results

K-MINE

Automated reporting using data of enterprise geological service work

K-MINE

DEFINITION OF OPTIMUM OPEN-PIT OUTLINES

Geological model preparation (quality, slopes angles )

Adjustment of try-out parameters by geological model types

Optimum open-pit building

Adjustment of embedded open-pit parameters Optimum open-pit building using various limiting conditions, angles of pit wall slopes and try-out parameters cost

K-MINE

Long-term planning of mining

2011

2012

2013

2015

2017

2019

2022

Calendar of deposit development till 2020

K-MINE

Planning of transport development systems

K-MINE

Routine planning for a year

Mining position building for the beginning and the end of the chosen period, preparation of annual program variants for printing in accordance with State Standards and Specifications

K-MINE

Routine planning for a year

Calculation of extraction and capping volumes on horizons by various methods

K-MINE

Routine planning of mining for a month

K-MINE

Routine planning of mining for a month

Capacity planning in various ways: from axis deadlock stope railway, longitudinal stope predetermined width from the edge, contour blown across the width or multiple stope

K-MINE

SYSTEM OF END-TO-END TECHNOLOGICAL PLANNING OF MAIN WORKSHOPS

Vo. + Vstock(Vstock.AUTO + Vstock.RW)

PEW enterprice

Workshop 8 (aggloworkshop , PPP)

Workshop 7 (Flotation Factory)

Vo., Vo.conv1-2-3, Vo.CF-1, Vo.CF-2, Vo.cf

Vo.CF-1

Workshop3 (CF-1)

DistributionV (Vo, Vstock.) by days for a month

Distribution Vo.cf-1

Volumes distribution by transport units

Vstock auto

Workshop 2 (Open-pit)

Vo.RW Workshop 6 Voverburden dumps (Railworkshop)

Volumes distribution at Heavy Cars Vstock.перегр. Rail (ore, overburden) by days and Vstock,ore wareh for a month

(перегрука и отвалы)

Reports

Documentes ОС-1, ОС-1А, ОС-2, Ф8, А-12С, EI workshops, Plans workshops ets.

Vo.auto

Vo.ow (balance)

(balance)

(balance)

Workshop5 (Autoworkshop)

(balance)

Vore cf

Workshop 4 (CF-2)

Distribution Vo.cf-2

Vo.conv1 Vo.conv2 Vo.conv3 Vo.cf

Vo.conv1 Vo.conv2 Vo.conv3 Vo.cf

Vo.CF-1. Vo.CF-2 Vo.cf(shipping) Сentral database

Vo.CF-2

Workshop 1 (CF)

(balance)

Ore warehouse Vр. ow

Example of technological planning system work

Distribution of volumes by transport units

K-MINE

Open-pit equipment work planning

Planning of rock excavators work for open-pit is carried out on the basis of:

 total volumes of rock excavation in pit-face;  park and technical condition of excavation equipment;  graphs of Service and Repairs(connection with Maintenance and repairs);  availability and condition of routes (roads) for rock removal;  graphs of restricted work (stages, supplementary works);  coordination of rock delivery volumes from open-pit with other workshops (crushing factory, transport workshops)

Planning of excavation-loading equipment work

K-MINE

Planning of transport work

Planning of transport work is performed on the basis of:



total loading volumes;



total unloading volumes;



availability and conditions of routes (automobile and railway roads);



park and technical condition of transport equipment (dump trucks, locomotives, dump cars);



graphs of Service and Repairs(connection with Maintenance and repairs);



total volumes of minerals processing and possibility of barren rock acceptance for reloading and dumps

Planning of transport equipment work

K-MINE

Planning of crushing-and-sorting and ore-processing factories work

Crushing-and-sorting complexes Planning of work is performed on the basis of: 

total volumes of raw materials processing for a month;



availability and condition of crushing and sorting equipment;



graphs of Service and Repairs (connection with Maintenance and repairs);



graphs of restricted works in open-pit and at crushing factory;



graphs of raw materials delivery at crushing and ore-processing factories;



work mode of dressing equipment;



use of various dressing schemes.

Software contains apparatus of quick “re-planning” taking into account all related stages (open-pit, dressing factories), changes in equipment work (repairs, productivity, technology) and other factors. There is an apparatus of quick “re-planning” taking into account changes of equipment work mode (repairs, productivity, technology) and other factors in planning software for ore-processing factory.

Planning of crushing-and-sorting complexes work

Operational planning:

K-MINE Pitface

1

…

N

Ore warehouse 1

…

1

N Ore re-loading 1 N …

N

Excavator No.

1

N

…

Pitface

Conveyer paths …

N

Overburden N 1 warehouse …

Crushing factory

Dumps 1

…

Overburden re-loading 1 N …

Motor transport freight traffic Railway road freight traffic Conveyer freight traffic

N

Motor transport freight traffic Railway road freight traffic Conveyer freight traffic

Excavator No.

Э в

Э в Э з1

ДО Ф

Э з1

Э п

Э з1

Э1 с1

Э в

1

1

1

Э з1 Э п 1

Э в 1

Preparation of initial data for decade-daily and daily-shift planning

Э с1

N

K-MINE

Main work types for system of operational planning

 Use of program modules, which allow performing correction of daily and shift tasks to provide planned volume and qualitative indices for longer time interval (week, decade, month) on the basis of data of previous periods;  Preparation of week-daily graphs, shift tasks and work orders for loadingtransportation complex;  Integration with systems of dispatching control to provide planned indices of equipment work by analysis of actual work data.  Correction of planned indices of equipment work for weekly-daily, daily and shift intervals at actual data deviation from the plan higher than limits as well as incidents.

K-MINE

System of operational planning for technological equipment Initial data: Lij – transportation distance from i pit-face to j discharge point Vi –digging volume of i excavator Vj –discharge volume of j discharge point Qi – productivity of i excavator Nсам – total park of locomotives (rotators and dump-cars) Graph of equipment maintenance and repair of railway transport and excavators Scheme of line development

Functional department of the open-pit

Module of railway planning  creation of weekly-daily graphs; creation of shift work orders; definition of required number of dump-cars and locomotives to perform functional program;  definition of optimal routes for each locomotive;

Railway dispatcher DB of dispatching control system: Shift tasks, work orders, event log

Shift operator Operator of station 1 … Operator of station N

DB of location control system: Data transfer on current location, electricity consumption, weight and run control on-line using satellite navigation tools

Module of railway dispatching control  control of technological process parameters after each event in the system (total volume of transportation, run length, weight control);  control of transportation at loading points (pit-faces, reloadings, warehouses) and discharge points (dumps, warehouses);  control of equipment (planned stoppage, unplanned stoppage, lack of electricity, waiting in the queue, etc.);  control of route passing (stations, weight, etc.);  analysis of transportation and equipment work on user’s request.

Shift tasks and orders transfer to module of dispatching control

DISCHARGE (dump,dam, warehouse)

LOADING (pit-face, reloading, warehouse)

Эв1

Эв1

Эп1 Эп1 ДОФ

Эп1

Эв1

Preparation of operational plan for loading complex work on railway and motor transport

K-MINE

Examples of open-pit and dump elements design

Design of ramps

Design of transport communications

Design of ramps (multi-variant)

Design of ramp systems (routes)

Design of bench, communication, roads, construction elements

K-MINE

Design solutions of various complexity

Design of bench, communication, road, construction elements

K-MINE

Examples of development design for the enterprise of minerals excavation and processing

Карьер в отработанном виде S=224 га Хвостохранилище S=400 га; V=55-60 млн. м3 Промплощадка S=76 га Дамба S=37,5 га; V=3,8 млн. м3

Внешний отвал S=236 га; V=50-55 млн. м3

Карьер известняков S=242 га

Рекультивированная площадь S=523 га

K-MINE

System of operational planning using satellite navigation tools

GSM-GPRS equipment, wireless

GPS-station (server) АS MTC, Wenco, IMG, VIST-GROUP, MODULAR, Mine Star

DB K-MINE

Satellites NAVSAT

K-MINE

K-MINE

Exchange of supplementary information

Control of MTC equipment location at plan implementation analysis

K-MINE

DRILLING-AND-BLASTING DESING

Boreholes drilling Boreholes loading

Block blasting

Break-down

K-MINE

Automated system of drilling-and-blasting design on the basis of K-MINE

Preparation of drilling site

Drilling

Loading, commutation, blasting

Rock mass, break-down

Rock mass, pillar

К-MINE Drilling-and- Choosing place for drilling block blasting placement Lines design and boreholes placement

Survey of actual boreholes location, receiving data of drilling specific power intensity, calculation of strength properties

Design of commutation schemes, charge calculation

Drilling project Blasting project

Project of large blast

Control of blasting quality

Break-down modeling

DB of drillingand-blasting module

K-MINE

Drilling-and-blasting design

Full cycle of drilling-and-blasting design (drilling and blasting projects, charge calculation)

K-MINE

Drilling-and-blasting design

Optimization of drilling and blasting on the basis of blasted rock quality analysis and drilling parameters control

K-MINE

System of pinpoint positioning GSM-GPRS equipment, wireless, Wi-Fi

K-MINE

DB of drilling-andblastingmodule

GPS-station (server)

Satellites NAVSAT (GLONASS)

K-MINE

Control of specific power intensity parameters Controlled parameters for specific power intensity definition:               

Components: 1. onboard computer; 2. GPS/GLONASS receiver; 3. GPS/GLONASS receiver; 4. machine operator monitor; 5. block of drilling rig parameters indication; 6. antenna of broadband wireless access.

borehole number; depth of borehole placing; current drilling depth; drilling speed; axial pressure on instrument; speed of drilling instrument rotation; slope angle of drilling column; loading of drilling instrument spinner; stress of drilling instrument spinner; pressure in spinner hydrosystem; pressure in hydrosystem of axial pressure; compressor pressure; current data; current time; drilling time.

K-MINE

Exchange of supplementary information

Geological data transfer to ACS MTC

K-MINE

Receiving data from drilling equipment

Direct work with drilling rigs DB

Adjustment of receiving data parameters from drilling equipment, modeling of strength properties of rock using actual drilling data , drilling-and-blasting design taking into account strength properties of rock

K-MINE

Preparation of single blast project

Blast visualization, blast modeling within time interval

Control of mining-transport and drilling equipment withdrawal into safe zones when blasting

K-MINE

ELECTRONIC GENERAL LAYOUT

Preparation and creation of electronic maps on the basis of existent graphical information (maps,map-cases, data of aerial survey and space survey, electronic data)

K-MINE ELECTRONIC GENERAL LAYOUT

Information from Electronic general layout can be used for: – enterprise infrastructure development planning;

– technical audit, inventory, certification and account of industrial infrastructure objects; – planning of planned-preventive works and development of damage elimination plans; – engineering calculations and functioning mode modeling of engineering infrastructure objects; – pre-project analysis and modeling, development of engineering infrastructure; – increase of informational support of decision-making in emergency situations;

– solutions on cadastre development and enterprise land use; – organization of capital construction control work choosing optimal place for new buildings; – increase of safety level at confidential information use.

K-MINE

ELECTRONIC GENERAL LAYOUT: TASKS

Control of emergency areas of communications (pipelines, communication lines, etc.)

Preparation and creation of plans of emergency elimination and personnel withdrawal

K-MINE

ELECTRONIC GENERAL LAYOUT: TASKS

Optimization of routes to fire hydrants during building or construction inflammation taking into account operational conditions of fire fittings

Creation of possible cable damage zones at excavations

K-MINE

Certificate of Quality ISO 9001:2009