OPERATING INSTRUCTIONS

RC23 & RC30 TRAILER WINCHES

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. ®

Quality Winches Since 1956

Description Trailer winches are used for launching and loading boats. The RC23 and RC30 winches feature power-in/freewheel out capabilities. These winches are operated with a wireless remote key fob and come equipped with a 12-volt spotlight.

Unpacking When unpacking, inspect carefully for any damage that may have occurred during transit. Make sure any loose fittings, bolts, etc.., are tightened before putting unit into service.

General Safety Information

Throughout this manual potential safety hazards will be noted with the following terms. Please read and understand these terms before operating the product.

Danger means a hazard that will cause death or serious injury if the warning is ignored.

© 2004 Powerwinch

Warning means a hazard that could cause death or serious injury if the warning is ignored.

Caution means a hazard that may cause minor or moderate injury if the warning is ignored. It also may mean a hazard that will only cause damage to property P5593100AV 9/04

OPERATING INSTRUCTIONS

RC23 & RC30 TRAILER WINCHES

General Safety Information (Continued) The Following Safety Precautions Must Be Followed At All Times. NOTE: Note means any additional information pertaining to the product or its proper usage.

8. Inspect the entire cable for weak or worn condition or kinking (short tight twist or curl) before each use. 9. When replacing the cable, always use a Powerwinch The following safety precautions must be followed at cable with the same winch rating and cable strength. all times: 10. Never substitute rope for cable. Possible injury could occur. 1. Read all manuals included with this product care11. Do not attempt to pull a load greater than the rated fully. Be thoroughly familiar with the controls and load of the winch. the proper use of the equipment. Only persons well 12. Do not use the winch to hold or support the load acquainted with these rules of safe operation should once a job is complete or to permanently secure the be allowed to use the winch. load. Damage could occur to the winch or the load. 13. Never wrap the winch cable around the load. Use Always unplug the an Ecostrap™ or chain to prevent the cable from kinkwiring harness to preing or fraying. vent accidental starting before attempting to install, 14. Always wear leather gloves when handling the service, relocate or perform any maintenance. cable. Steel cable can cause hand injuries. 2. Never use the winch to lift or move people or animals. 3. Stand away from the winch when in use and keep children away from winch area at all times. Always stand clear of the area behind and between the load or anchor point and the winch. Serious injury could occur, if the cable breaks.

After using the winch, always disconnect the power cord from the socket to avoid moisture collection in the socket and prevent the possibility of short circuiting.

15. Always block the vehicle wheels to help prevent the vehicle from rolling when pulling a load with the winch. 16. Do not operate the winch under the influence of 4. Always keep hands clear of cable spool (drum area). drugs, alcohol, or other medication. 5. Do not wear loose fitting clothing, scarves, or neck ties. Loose clothing may become caught in moving Do not use the winch parts and result in serious personal injury. to secure boat to trailer 6. Never use the winch for overhead lifting. during transit. Use separate straps to secure the 7. Always wire the winch with circuit breakers. Fail- boat to the trailer. ure to use the breakers could cause overheating thus creating a potential fire hazard or motor damage. The cable fasteners on this or any winch are not designed to hold rated loads. Always leave a minimum of five wraps of cable on the drum at the bottom layer to achieve a rated load.

OPERATING INSTRUCTIONS

RC23 & RC30 TRAILER WINCHES

Specifications Various load conditions will affect winch performance. The line pull required for a specific application depends on the weight of the load, condition of the trailer rollers, and the degree of the loading ramp incline. The chart below is based on a single line pull and is a guideline to aid in calculating pulling requirements. NOTE: The noise level of this winch in operation is below 98db (A).

Chart 1 - Approximate Rolling Load Capacities (Values are in pounds)

% incline ° incline

Level Surface 0°

5% 3°

10% 6°

20% 11°

30% 17°

50% 26°

70% 35°

100% 45°

RC23

24,000

13,340

10,040

6,800

5,220

3,720

3,060

2,580

RC30

40,000

23,345

17,570

11,900

9,135

6,510

5,355

4,515

• A 10% incline (or 6°) is 1 foot rise in 10 ft. • To convert from pounds (lbs) to kilos (kgs) divide by 2.2. • Capacity can be increased (almost doubled) by using a pulley block.

Chart 2 - Winch and Boat Capacities

Model

Vertical Lift Capacity

Double Line Pull

Approximate* Boat Weight

Approximate* Boat Size

RC23

2,400 LBS

4,300 LBS

7,500 LBS

17-23 FT

RC30

4,000 LBS

7,500 LBS

11,500 LBS

23-30 FT

* Boat size and weight is approximate and varies depending on boat type. When calculating boat weight be sure to use fully loaded weight - including boat, motor, fuel, water, gear etc.

Chart 3 - Winch Specifications

Model

Line Speed @ Capacity (FPM)

Gear Ratio

Voltage Circuit Unit (Volts) Breaker Weight (Amps) (LBS)

RC23

14

225:1

12

60

RC30

8

450:1

12

60

Depth (Inch)

Height (Inch)

Width (Inch)

34

9.5

9.0

11.5

36

9.5

9.0

11.5

OPERATING INSTRUCTIONS

RC23 & RC30 TRAILER WINCHES

Winch Installation MOUNTING The winch can be mounted on the trailer in the same position and location as an existing hand winch. After removing the hand winch, bolt the Powerwinch unit using a minimum of (2) 3/8” Grade 5 machine bolts and lock nuts (for easier mounting the Powerwinch Quick Mount Kit (P7700000AJ) is available from the dealer). The cable hook on the winch and the bow eye on the boat should be at the same height when the boat is in the fully loaded position on the trailer. If the bow eye is too high, extra pull is required of the winch and extra stress is exerted on the boat’s stern and bow eye. To achieve equal height of the winch and boat, raise or lower the winch stand. In most cases, the trailer manufacturer will have an adapter available for use with a winch. Be sure that the winch antenna is vertical and unobstructed from trailer frame. A minimum of 12 inch clearance is required between the winch and the bow eye to prevent the cable hook from being drawn into the winch drum when the boat is in the fully loaded position on the trailer. If necessary, extend the bow stop to obtain the clearance.

Battery Terminal

When using a double line pull (using a pulley block), install an appropriate eye bolt on the winch stand as close as possible to the base of the winch. If a Quick Mount Kit is used, make sure the winch is in the forward position before installing the eye bolt. PERMANENT WIRING FOR MODELS RC23 AND RC30 To permanently wire the winch, refer to Figure 1 follow the outlined procedures. 1. Attach the circuit breaker to the positive (+) battery post or to the positive (+) battery side of the starter solenoid (See Figure 1). Never attach the circuit breaker to the battery ground terminal. 2. Run the wire under the vehicle to the battery, attaching at suitable intervals to the vehicle frame. Use nylon wire ties (not supplied) to secure the wire to the vehicle frame about every 18 inches. If no wire ties are available use electrician’s tape. Avoid sharp edges or places where the wire might rub. 3. Attach the ground wire (black) to the vehicle frame using a 5/16” bolt and lock nut. Before attaching the wire, clean the metal with a wire brush, steel wool, or sandpaper. 4. Remove the knock out plug in the spare tire well and draw the excess wire up into the vehicle.

* 5/16" Bolt

12 Volt Car Or Truck Battery

* NOT SUPPLIED Figure 1 - Permanent Wiring Hookup for Models RC23 and RC30

*

Vehicle Frame 5/16"Lock Washer And Nut

*

OPERATING INSTRUCTIONS TEMPORARY WIRING FOR MODELS RC23 AND RC30 To temporary wire the winch, follow the outlined procedures. A quick connect wiring harness is available from the dealer (Part Number P7866000AJ) for Models 712A and 912. Order part number P7865900AJ for Model 315. 1. Attach two large “alligator” type clips, one to the circuit breaker and one to the end of the black wire. 2. Run the red wire (with the circuit breaker) to the battery and clip the wire to the hot (positive) side of the battery. 3. Clip the black wire to the vehicle frame or negative side of the battery.

RC23 & RC30 TRAILER WINCHES button was pressed the winch is ready for operation. 7. Turn off transmitter by pressing the ON/OFF button. PROGRAMMING A REPLACED TRANSMITTER 1. To program the transmitter to the receiver press the ON/OFF button on the transmitter to activate it. 2. Locate the ManualOverride/Learn Switch attached to the rear frame of the winch (See Figure 3). This switch has two buttons, one powers the winch in the event that the transmitter has a dead battery or is lost and the other one is used to program (learn) the transmitter to the receiver module.

Transmitter Instructions The Powerwinch RC30 and RC23 winches are equipped to operate with a radio frequency transmitter and receiver module. Every transmitter and receiver module are pre-programmed at the factory to communicate with each other. Please refer to the following instructions for a description of the transmitter functions. In the event that the transmitter is destroyed or lost a new transmitter can be programed by following the instructions outlined in the section titled “Programming a replaced Transmitter” TRANSMITTER FUNCTIONS 1. To turn transmitter on press the ON/OFF button. When the transmitter is activated the red LED will turn on (See Figure 2). 2. Make sure that the winch is connected to a 12volt battery through the wiring harness that comes packaged with the winch. 3. Test the transmitter in order to make sure that it will operate the winch properly. 4. With the winch still connected to a 12-volt battery, loosen the clutch knob (see Figure 5) so that the winch will not be able to pull cable in when activated. 5. Press the “IN” button on the transmitter and verify that the winch motor is running (it may take a few presses of the “IN” button once the transmitter has been activated for the first time. 6. If the winch motor was running while the “IN”

LED Turns red when the transmitter is turned on IN BUTTON When this button is pressed the winch is activated. Once the button is released the winch will turn off

Figure 2

ON/OFF BUTTON When this button is pressed the transmitter is activated. To deactivate transmitter press this button again

Manual Override/Learn Switch

Learn Button Figure 3

Manual Override Button

OPERATING INSTRUCTIONS

RC23 & RC30 TRAILER WINCHES

3. The button closest to the wires is the learn button. 4. Press and hold the learn button at the rear of the winch frame for two seconds and then release the button. 5. Now, press the button marked “IN” on the transmitter and hold for one second and then release it. 6. Press the “IN” button one more time and hold for one second again. 7. The transmitter should now be programmed to the winch. Test the transmitter as described earlier.

5. If a great number of “drop outs” are occurring, the battery in the transmitter may need to be changed. Generally, when the battery voltage of the transmitter drops below 9-volts the range and performance of the transmitter will decrease.

BATTERY REPLACEMENT 1. Remove the screw located on the back side of the transmitter. 2. Separate the two halves of the transmitter and remove the silicon gasket off of the printed circuit board. RECOMMENDED OPERATING PROCEDURES 3. Remove the old battery and replace it with a new 1. Always be sure that the transmitter is operating one. The polarity is very important, make sure to above or at the same level as the winch (see Figure place the battery between the tabs so that the polar4). If the transmitter is operating below the surface ity matches what is indicated on board. of the winch the winch may experience periods of IMPORTANT interrupted power. *Use extreme caution when using this system. 2. When operating the winch be sure to point the **The transmitter is an electronic device so keep as transmitter straight up and with the “Hot Edge” of the dry as possible. transmitter facing the winch (see Figure 4). ***The transmitter must be turned off after every 3. The transmitter performs best when it is within a use. The battery in the transmitter will be drained 10-15 foot radius of the winch. Depending on the opof power if the transmitter is left on. The transerating environment if is very possible for the transmitter will only accept a size A23 battery, which is mitter to preform well within a 30-40 foot radius. commonly available at stores. This battery must be 4. The receiver module receives a stronger signal replaced once every three months or twice during a from the transmitter when the transmitter is operated boating season to ensure the highest preformance. on one of the two sides of the winch. There exists a ****In the event that the transmitter is lost or brogreater chance of a “drop out” when the transmitter is ken another one can be obtained from Powerwinch. used in front of or behind the winch. The transmitter can be removed from the receiver 6. A “drop out” is when the signal is interrupted by pressing and holding the learn button for twenty between the transmitter and the receiver causing the five seconds while the winch is connected to 12-volt winch to stop running. If this event occurs simply repower. Once the new transmitter is obtained it will lease the “IN” button and press it again and the winch have to be programmed to the receiver as explained should resume running. earlier. HOT EDGE OF TRANSMITTER

10-15 FEET OPERATING RADIUS

FOR BEST RESULTS THE TRANSMITTER SHOULD BE POINTING UP WITH THE "HOT EDGE" OF THE TRANSMITTER FACING THE WINCH WHILE OPERATING. THE TRANSMITTER SHOULD ALSO BE HIGHER THAN THE WINCH

Figure 4

OPERATING INSTRUCTIONS The Transmitter and receiver devices used in the RC23 and RC30 comply with the FCC Part 15. Operation is subject to the following two conditions: I. This device may not cause harmful interference. II. This device must accept any interference received, including interference that may cause undesired operation. Section 15.105 Information to the user Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: __Reorient or relocate the receiving antenna. -- Increase the separation between the equipment and receiver. -- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. -- Consult the dealer or an experienced radio/TV technician for help. -- Caution any changes or modifications not expressly approved by Powerwinch voids user’s authority to operate this equipment.

Winch Operation UNLOADING To unload the boat, and follow the outlined procedures. Clear the area around and behind the boat of people, animals, and obstructing objects before loading or unloading or personal injury could occur.

RC23 & RC30 TRAILER WINCHES 1. Attach the winch cable hook to the bow eye on the boat. Always stand clear of the area behind and between the load or anchor point and the winch. Serious injury could occur if the cable breaks. The clutch control knob on the side of the winch controls the loading and unloading operation (See Figure 5). Turning the knob counterclockwise releases the brake and allows the cable to free-wheel out. 2. Turn the clutch knob slowly in a counterclockwise motion to release the brake on the winch. 3. Allow the boat to slide off the trailer (a slight push may be necessary to start the boat down the trailer). If needed, turn the clutch knob counterclockwise to use the brake to slow the boat at launch. 4. When the boat is in the water, release the winch cable hook from the bow eye. Be sure to keep constant pressure on the cable when rewinding the cable with no load. A loose cable may rewind improperly and damage the levelwind plate. Secure the cable hook to prevent personal injury or property damage.

Winch Cable Hook

Turn COUNTERCLOCKWISE To Release Brake

Figure 5

Clutch Control Knob

LOADING 1. Align the boat and trailer make sure that the antenna is vertical and unobstructed by the trailer frame. Always stand clear of the area between the load or anchor point and the winch. Serious injury could occur if the cable breaks. 2. Free-wheel the winch cable out and attach the cable hook to the eye on the boat. 3. Turn the clutch control knob clockwise until finger tight to set the brake (See Figure 6).

OPERATING INSTRUCTIONS 4. Step clear of the winch. Turn remote on by depressing the round On/Off switch. The red LED should light up indicating the remote is now ready to transmit. Press and hold the “IN” button to begin retrieving the boat. 5. Power in the cable until the boat touches the bow stop. Secure the boat to the trailer once the boat is fully loaded. 6. Turn off the transmitter by depressing the ON/OFF switch. Do not use the winch to hold the weight of the boat while in transit. Always secure the boat to the trailer before towing the boat and trailer.

RC23 & RC30 TRAILER WINCHES RC23 and RC30. The emergency hand crank is housed inside the winch cover as shown in Figure 7. This emergency hand crank should only be used when there is no power source i.e. dead battery. The emergency hand crank should never be used to help a running motor. To use the winch in manual mode, follow the procedures outlined below. 1. Unplug the winch from the wiring harness. 2. Turn the clutch control knob clockwise until tight. DO NOT overtighten the knob or clutch damage will occur (See Figure 6). 3. Remove emergency crank handle from winch cover as shown in Figure 7.

7. Remove the winch cable hook from the bow eye and power-in the cable. Secure the cable hook to prevent personal injury or property damage.

Figure 6

Turn Clockwise To Set Brake

Emergency Crank Handle slides in & out of housing Clutch Control Knob

MANUAL OVERRIDE SWITCH The RC23 and RC30 winches come equipped with a manual override switch in the event that the transmitter is lost or destroyed while retrieving a boat (See Figure 3 for switch location on the winch. Please see instructions below for proper use of this switch. 1. Locate switch at the rear of the frame and be sure to recognize which switch is for programming and which switch is the manual override. 2. Press manual override switch to retrieve boat, as soon as you release the switch the winch will stop running. EMERGENCY HAND CRANK The emergency hand crank is included with models

Figure 7 4. Remove the outer nut shown in Figure 8 and place the emergency hand crank on the shaft. 5. Tighten the outer nut firmly against the hand crank. 6. Turn crank handle counter clockwise on the RC23 and clockwise on the RC30 to retreive boat. After using the emergency hand crank, follow the procedures outlined below. 1. Remove the outer nut shown in Figure 8 and remove the emergency hand crank off the shaft. 2. Tighten the outer nut firmly against the inner nut. 3. Replace emergency crank handle as shown in Figure 7. Make sure that the handle is secure before traveling.

OPERATING INSTRUCTIONS

RC23 & RC30 TRAILER WINCHES

Emergency Crank Handle

Cable Fastener

Counterbore 2"

Figure 8

Spare 1/2"-20 Lock Nut

Cable Drum

Insert New Cable

Maintenance LUBRICATION The cable should be lubricated a minimum of once a year with Whitmore’s Wire Rope Spray, WD40 or a similar product. Spray the shaft and the cable as the cable is being wound. Remove the cover and lubricate the gears a minimum of once a year with a lithium base grease. Be careful not to get grease on the clutch lining. CABLE REPLACEMENT Always unplug the wiring harness to prevent accidental starting before attempting to install, service, relocate or perform any maintenance. To replace the cable, follow the outlined procedures. Use an exact replacement Powerwinch cable. The winch rating and cable strength are carefully matched. Never replace the cable with rope. 1. Unplug the wiring harness. Loosen the clutch knob and free-wheel the cable out. 2. It is not necessary to remove the cover in order to replace the cable, however, removing the cover does create more access to the drum shaft and make the installation more easy. 3. Cut the old cable approximately 2” from the drum and push the remaining cable and fastener through the drum to remove (See Figure 9). 4. Insert the new cable into the drum shaft hole at the end opposite the counterbored end. Draw the cable through the hole and out the counterbored side of the shaft.

Figure 9 5. Push the cable through the fastener until the cable end is flush with the end of the fastener. 6. Crimp the fastener onto the cable and pull the cable through the drum shaft until the fastener seats inside the counterbore. 7. Reassemble the cover halves back onto the winch if they were removed during the cable installation process. 8. Power-in the cable with a light load to help wind the cable straight into the drum. LEVELWIND PLATE 1. When powering-in the cable, the motor will continue to run for a few seconds after releasing the switch, especially without a load. Be sure to allow for the extra cable when powering-in. Do not let the cable hook go into the winch and bend the level wind plate. LIGHT OPERATION The RC23 and RC30 winches come equipped with a 12-volt light source. The light can be used when the winch is running or when it is idle, the winch must be wired to a 12-volt battery in order for the light to function. There is a push button switch located at the top of the winch behind the antenna that activates the light. Push the button once to turn the light on and push it again to turn it off (See Figure 10 for operating instructions).

OPERATING INSTRUCTIONS

RC23 & RC30 TRAILER WINCHES

To prevent damage to light, do not operate light for longer than 15 minutes. LIGHT BULB REPLACEMENT 1. Remove the two screws (P55919) that hold the Lens (P55909) against the winch cover (See Figure 10) 2. Remove gasket (P55932) and inspect for tears or damage, replace if necessary. 3. Rotate the expired light bulb a 1/4 turn or 90 degrees inside the clips and pull out. 4. Replace with new light bulb and reinstall gasket, lens and hardware. The light bulb is a 212-2 automotive bulb.

P55919 SCREW (2X)

P55908 LIGHT BULB

LIGHT SWITCH PUSH ON/OFF

P55909 LENS P55932 GASKET

Figure 10

Troubleshooting Guide Symptom

Possible Causes

Winch does not operate.

1. Disconnected wires or bad circuit.

Load slips under retrieval.

1. Clutch knob not fully tightened. 2. Clutch lining worn.

Transmitter will not operate winch but manual override switch will.

1. Transmitter was not programmed properly to the receiver. 2. Battery in transmitter is low or dead. 3. The transmitter is outside of it’s recommended operating radius. 4. The transmitter is not properly oriented to the winch. 5. Transmitter or receiver is bad.

Light will not turn on

1. Winch is not connected to 12-volt battery. 2. Bulb is burned out. 3. Light switch is bad. 4. Bulb is loose in the retaining clips or there is a loose connection.

Corrective Action 1. Start by checking the wiring at the battery. Bypass the circuit breaker and test the winch. If the winch operates, replace the circuit breaker. 2. Check wiring insulation for worn or bare spots that may be causing a short. 3. Check all connections for tightness. 1. Tighten clutch knob. Tighten only hand tight. 2. Replace clutch lining. 1. Program or reprogram transmitter according to the instruction manual. 2. Replace the battery and remember to turn off transmitter when the winch is no longer operating. 3. Get closer to the winch, recommended operating range is 10-15 feet from center of the winch. 4. Position the transmitter pointing up and above the level of the winch with the hot edge of the transmitter pointed toward the winch (See Figure 4). 5. Contact service center to replace transmitter/receiver 1. Wire winch to 12-volt battery using the supplied wiring harness. 2. Replace bulb with new one. 3. Replace light switch with new one. 4. Turn bulb so that it is secure within the retaining clips and check both connections behind the reflector.

OPERATING INSTRUCTIONS

RC23 & RC30 TRAILER WINCHES Technical Information For information on the operation or repair, please call AU: 1800-059-899 or NZ: 0800-876-526.

Replacement Parts Information For information regarding where to order replacement parts, call the above numbers. Please have the following information available: Winch Model Number Winch Serial Number Part Number and Description

Address correspondence to: Trail Com AU Limited Unit 5, 25-27 South Link Dandenong, Melbourne Victoria 3175

Limited Warranty

or

Trail Com Limited 15 Oaks Road, Manukau, Auckland New Zealand

A. This Limited Warranty is given by the Powerwinch Division of the Scott Fetzer Company (the “Company”) to the original purchaser (the “Purchaser”) of a Powerwinch Product (the “Product”) specified in this manual. This Limited Warranty is not transferable to any other party. B. Responsibilities of the Company under this Limited Warranty: 1. Repair or replace (at the discretion of the Company) any part or parts of the Product found by the Company to be defective within a one (2) year period from the date of purchase. 2. The Company will pay the transportation charge for shipment back to the Purchaser of any Product received for legitimate Warranty repair. C. Responsibilities of the Purchaser under this Limited Warranty: 1. Purchaser will have to show dated proof of purchase to qualify for service under the provisions of the Limited Warranty. 2. Promptly notify the Seller or the Company of any claim hereunder. 3. At the Option of the Company, return the Product to the Company for inspection. Authorization must be given prior to any Product return. Call the Company at 1-513-539-7215 or write the Company at 301 Lawton Avenue, Monroe, OH 45050, for authorization and complete instructions on how to return the Product directly to the Company. 4. Use reasonable care in maintenance, operation, use and storage of the Product in accordance with the instructions contained in the Owner’s Manual. 5. Have Warranty work performed by a dealer or representative approved by the Company. 6. Except as noted in B.2., transportation charges are the responsibility of the Purchaser. D. This Limited Warranty covers: 1. Defects in workmanship or materials. 2. Any part or parts of the Product sold or manufactured by the Company. E. This Limited Warranty does not cover: 1. Any failure that results from improper installation of the Product. 2. Any failure that results from accident, Purchaser ’s abuse, neglect, modification, improper maintenance, or failure to operate and use the Product in accordance with the instructions provided in the Owner’s Manual supplied with the Product. F. There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to one (1) year from date of purchase. This is the exclusive remedy and any liability for any and all incidental or consequential damages or expenses whatsoever is excluded. Some states do not allow limitations on how long an implied warranty lasts, or do not allow exclusion or limitation of incidental or consequential damages, the above limitations may not apply to you. This Limited Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

R

15

16

14

17 13 29 28

18 12 27

11

4

Model RC23 & RC30 Replacement Parts Guide For Cover Assembly

6

10 5

19

4

9 26 8 20 21 25 7 3 22 2 23 1 24

1

ITEM #

RC23 PART #

RC30 PART #

1

P79566 P55917 P55919 P78103 P55904 P55922 P55901 P55907 P55914 P55916 P55915 P55911 P55928 P55932 P55929 P55938 P55932 P55912 P55913 P55908 P55924 P55903 P55947 P55910 P55923 P55909 P55902 P55930

P79566 P55917 P55919 P78103 P55904 P55922 P55901 P55907 P55914 P55916 P55915 P55905 P55928 P55932 P55929 P55938 P55932 P55912 P55913 P55908 P55924 P55903 P55947 P55910 P55923 P55909 P55902 P55930

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

DESCRIPTION

WINCH MECHANISM COVER SCREW 10-32 X .5” PLASTITE SCREW 8-16 X .25” PLASTITE SCREW 8-16 X .50” POWER SOCKET COVER, POWER SOCKET SIDE SCREW, SHEET METAL #8 RECEIVER MODULE MOUNTING BRACKET REFLECTOR WASHER #3 HEX NUT #3-48 COVER, TOP PLASTITE SCREW, 1/4-10 X .75” GASKET KIT SWITCH BOOT GROMMET, ANTENNA GASKET KIT BATTERY CLIP SCREW #3-48 LIGHT BULB BALL DETENT COVER, CLUTCH SIDE EMERGENCY CRANK HANDLE CLUTCH KNOB SCREW, 10-32 X 1.5” LENS TRANSMITTER KEY FOB SWITCH, LIGHT

QTY

1 2 11 4 1 1 2 1 1 1 2 2 1 4 1 1 1 1 2 2 1 1 1 1 1 2 1 1 1

45

R 44

11

Model RC23 & RC30 Replacement Parts Guide For Winch Assembly

14

13

12 10 9

5

15 16 5

15

41

3

9

27

40

17

7

39

15 6

4

8

5

3 18

19

2

15 20

4 15

26

48 38 37

42

20 15

21

25

22 23

22

36

13

25 30 33

11

35 1

30

24

34

30 43

47

32 29

46

28

31

ITEM #

RC23 PART#

RC30 PART #

1

P70102

P70102

DESCRIPTION Frame assembly Stud, clutch

RC23 QTY

RC30 QTY

1

1

2

P71101

P71101

1

1

3

P71612

P71612

Thrust, race

2

2

4

P71609

P71609

Bearing

2

2

5

P71613

P71613

Washer, thrust

3

3

6

P71716

P71759

Gear powered assembly

1

1

7

P73602

P73602

Lining,clutch

1

1

8

P71755

P71755

Gear pinion assembly

1

1

9

P79800

P79800

Washer, spring

2

2

11

P78302

P78302

Wiring Harness with Breaker

1

1

12

P10122

P10122

Hex Nut

1

1

13

P79738

P79738

Nut, Tri-loc jam

5

5

14

P71703

P71703

Gear, drive 57 T

1

1

15

P71822

P71822

Washer

6

6

16

P71818

P71818

Spacer, rear shaft

1

1

17

P71607

P71607

Bearing

1

1

18

-

P71819

Spacer, rear shaft

-

1

19

P71202

P71201

Shaft,rear gear

1

1

20

P71608

P71608

Bearing

1

1

21

-

P71817

Spacer, rear shaft

-

1

22

P71704

P71704

Gear, pinion 12T

1

2

23

P71818

P71816

Spacer, rear shaft

1

1

24

-

P71796

Gear, idler 24T

-

1

25

-

P71606

Bearing

-

1

26

-

P71301

Shaft, intermediate

-

1

27

-

ST070233AV

Ring, retaining

-

1

13

ITEM #

RC23 PART#

RC30 PART #

28

P79716

P79716

RC23 QTY

RC30 QTY

Nut, Tri-loc

29

P71795

30

P71821

31

DESCRIPTION

1

1

P71795

Gear

1

1

P71821

Washer, spacer

3

3

P71960

P71960

Flange, drum

1

1

32

P71401

P71401

Shaft, drum

1

1

33

P71858

P71858

Fastener, cable

1

1

34

P7188800AJ

P7188800AJ

Cable assembly

1

1

35

P71954

P71954

Flange, drum split

1

1

36

P71820

P71820

Spacer

1

1

37

P71605

P71605

Bearing

1

1

38

P79715

P79715

Nut, hex jam 5/8”-16

1

1

39

P70212

P70205

Plate, levelwind

1

1

40

-

ST161702AV

Rivet

-

2

41

P72117

P72118

Motor assembly

1

1

42

P79543

P79543

Machine Screw #10-32 X 1.00”

1

1

Drum collar

1

1

Band, quick release motor

2

2

43

P79088

P79088

44

ST161301AV

ST161301AV

45

P78118

P78118

Solenoid

1

1

46

P79403

P79403

Pulley Block Assy

1

1

47

P79020

P79020

Hook

1

1

48

P79701

P79701

#10-32 Lock Nut

1

1