Garment Production Knowledge

Garment Production Knowledge Basic Textile Knowledge FP05-S Foundation Programme Basic Textile Knowledge Objectives: Content : 2. Understand some...
Author: Abner Owen
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Garment Production Knowledge

Basic Textile Knowledge

FP05-S Foundation Programme

Basic Textile Knowledge

Objectives:

Content : 2. Understand some common Garment

Terms 1. Understand

Basic Textile Knowledge

• • • • • •

Definition of textile fibre Classification of textile fibres Terminology of textile fibres Natural fibres Man made fibres General properties of textile fibres

Basic Textile Knowledge

Classification of Textile Fibre 纖維分類

From Fibre to Consumer Product Fibre

Yarn

Basic Textile Knowledge

Vegetable 植物纖維

Animal 動物纖維

Cotton 棉

Silk 絲

Linen 麻 Wool 羊毛 End Product

Manufacture

Finishing

Man-made Fibre 人造纖維

Natural Fibre 天然纖維

Fabric

Mineral 礦物 纖維 Asbestos 石棉

Regenerated

再造纖維 Viscose rayon 黏膠人造絲

Hair 毛髮

Basic Textile Knowledge

Definition of Fibre Fibre is a slender filament or fine strand of sufficient length, pliability, and strength to be spun into yarns and woven or knitted into cloth.

Acetate 醋酯纖維

Synthetic 合成纖維

Other 其他

Nylon 尼龍

Metallic 金屬纖維

Polyester 聚酯纖維

Glass 玻璃纖維

Acrylic 腈綸

Carbon 碳纖維

Basic Textile Knowledge

Fibre classification Natural Fibres 天然纖維 Natural fibres are fibres that are naturally produced in staple or filament form and can be directly made into yarn. They can be further divided, according to their origins into different categories.

Basic Textile Knowledge

Fibre classification

Fibre Classification

Cotton Fibre Cotton is a seed fibre,種籽纖維 attached to the seed of the cotton plant.

1.

Natural vegetable fibre 天然植物纖維



2.

Natural animal fibre 天然動物纖維



Fibre length is normally between ½ to 2 ½ inches.

3.

Natural mineral fibre 天然礦物纖維



It is the most widely used fibre in the world.



The leading producers of cotton include United States, China, India, and Egypt.

Fibre Classification

1. Natural Vegetable Fibre Natural vegetable fibres are obtained from plants, examples include cotton 棉 and linen 麻 .

Fibre Classification

Vegetable Fibre - Cotton 棉

Fibre Classification

Flax Fibre

Fibre Classification

2. Natural Animal Fibre



Flax comes from the stem of the flax plant.



When the fibre is processed into fabric, it is called linen.



Fibre length between 2 to 36 inches.



Producers including Russia, Germany, France, Poland & China.

Natural animal fibres are sub-divided into three sub-classes : wool, hair and silk. Wool, the hair from sheep 綿羊 , is treated as one sub-class because of its importance as a textile fibre. Merino sheep produce the best wool, fibre length between 1 to 5 inches. Other classes of wool fibre, fibre length ranging from 2 to 10 inches or longer.

Fibre Classification

Vegetable Fibre Flax / Linen 亞麻

Fibre Classification

2. Natural Animal Fibre Hair is the sub-class for all fibres that are obtained from any kind of mammal except sheep, 綿羊 examples: Cashmere 茄士咩 / 羊絨, Mohair 安哥拉山羊毛 / 馬海毛, Rabbit hair 安哥拉兔毛, Camel hair 駱駝毛

Fibre Classification

Wool 羊毛

My name is Merino

Raising Merino in Australia

Fibre Classification

Natural Animal Fibre – Animal Hair Camel hair 駱 駝 毛

Wool Fibre Surface

Fibre Classification

Wool 羊毛 Sheep Raising

Sheep Shearing

Fibre Classification

Natural Animal Fibre – Animal Hair Cashmere 茄士咩 /羊絨

Wool Handling

Wool Bales ready for Shipment

Fibre Classification

Fibre Classification

Natural Animal Fibre – Animal Hair

Natural Animal Fibre

Angora Goat / Mohair 安哥拉山羊毛/馬海毛

Silk 真絲 • • •

Silk is made by the silkworm as it builds its cocoon. The silk substance is extruded from its body in one continuous strand from beginning to end. It is possible to unwind the cocoons and obtain long silk filaments.

Fibre Classification

Natural Animal Fibre – Animal Hair

Fibre Classification

Silk 真絲

Angora Rabbit hair 安哥拉兔毛 Silk Moths

Silkworm Extrude Filament

Silkworm

Silkworm form Cocoon

Fibre Classification

Fibre Classification

Silk 真絲 Exercise Describe general properties of cotton and wool fibre. Describe the difference between silk fibre and wool fibre.

Silk Cocoon

Silk Filament Surface

Fibre Classification

Fibre Classification

Silk 真絲 Cocoon Boiling

Silk Filament

Extract Filament from Cocoon

Silk fabric weaving

3. Natural Mineral Fibre 天然礦物纖維 There is only one kind of natural mineral fibre, asbestos 石綿. 石綿 This was once a very important and widely used fibre in industry, but is now banned in m a n y c o u n t r ies due to hea lth h az ar ds associated with it.

Fibre Classification

Fibre Classification

Man-made Fibre 人造纖維

Exercise Describe general properties of cotton and wool fibre. Describe the difference between silk fibre and wool fibre.

Fibre Classification

Fibre classification

a) Regenerated man-made fibres; 再造纖維 b) Synthetic man-made fibre; and 合成纖維 c) Other man-made fibres. 其他人造纖維

Fibre Classification

Man-made Fibre 人造纖維

Man-made Fibre 人 造 纖 維 Man-made fibres are fibres that are made by industrial processes, starting with materials which are completely different physically and chemically from the fibres made, they can be further divided into different categories.

Regenerated man-made fibres 再 造 纖 維 Regenerated man-made fibres are made from natural polymers, such as cellulose and protein.

Fibre Classification

Fibre Classification

Regenerated man-made fibres 再造纖維

Regenerated man-made fibres 再造纖維

Viscose rayon 人造絲 / 人綿

Ingeo 玉 米 纖 維

Viscose rayon is made from timber. The impurities in the timber are removed, leaving cellulose, which is in solid form. In order to make fibre, a cellulose solution must be made to form polymers. It usually has a high luster quality giving it a bright shine.

Ingeo is a polylactide fibre made from plants instead from oil.

Fibre Classification

Regenerated man-made fibres 再造纖維 Acetate 醋 酯 纖 維 Acetate is a manufactured fibre in which the fibre forming substance is cellulose acetate. It has a round shape with striations on the surface. The starting material for the manufacture of acetate fibre is cellulose, which can be obtained from cotton, or wood pulp.

It can be made into different form according to needs and blend with other fibres such as cotton or wool for textile use. It is more hydrophilic than most other synthetics, allowing it to wick away perspiration.

Fibre Classification

Man-made Fibre 人造纖維 Synthetic man-made fibres 合 成 纖 維 Synthetic man-made fibres are also produced from polymers, but from man-made, not naturally occurring ones. Synthetic man-made fibres can be further divided into sub--classes, three of which are very important, namely, in the order of world Production -- polyester, nylon (or polyamide) and acrylic.

Fibre Classification

Fibre Classification

Synthetic man-made fibres 合成纖維

Synthetic man-made fibres 合成纖維

Nylon 錦綸

Acrylic 腈綸

Nylon, also called polyamide, is defined as a manufactured fibre in which the fibre-forming substance is any long chain synthetic polyamide. This was first produced in 1935 by DuPont. The filament fibres are round, smooth and shiny. It’s most widely used structures are monofilament, staple or tow and is available as partially drawn or as finished filaments.

Acrylic is a long-chain polymer composed of at least 85% by weight of acrylonitrile units. Acrylic are produced almost exclusively as staple fibres. The DuPont created the first acrylic fibre in 1941 and named as “Orlon”. They are lightweight, soft, warm and have a wool-like handle, low density, and good resistance to light and chemicals.

Fibre Classification

Fibre Classification

Synthetic man-made fibres 合成纖維

Synthetic man-made fibres 合成纖維

Polyester 滌 綸

Spandex 氨綸

The raw materials for the manufacture of polyester are ethylene and phenol, which are both obtained from petroleum. Polyester can be produced in different form and have good change of shape after application of heat (thermosetting). Thermo-pleating and wrinkle free application are commonly used on polyester fabric.

Spandex or elastane is a polyurethane fibre that can give good elasticity. It was invented in 1959 by DuPont and their trademark is “Lycra”. It is stronger and more durable than rubber. It can achieve tight-fitting effect and give comfort to movements.

Fibre Classification

Man-made Fibre 人造纖維 Other man-made fibres 其他 纖 維 The third class of man-made fibre is comprised of those fibres which do not belong to either of the above-mentioned classes. Included in this class are metallic fibre 金 屬 纖 維, glass fibre 玻 璃 纖 維 and carbon fibre 碳 纖 維, which have an extensive range of primarily industrial uses.

General Properties of Textile Fibre

Fibre Classification

Discussion/Exercise Name and discuss two regenerated man-made fibres. Name two natural fibres and give their special features.

Fibre Properties

General properties of fibre 1) Length 長度 Fibre must have a certain length to enable it to be spun into yarn. Fibres are grouped into two categories, according to their length. a) Staple fibres and 短 纖 維 b) Filamentary fibres 長 絲

Fibre Properties

General properties of fibre 2) Diameter or Fineness 直徑 / 幼度 The diameter refers to the thickness of the fibre. In natural fibres, diameter usually varies from one part of the fibre to another and cause irregularities in fibre size.

Fibre Properties

General properties of fibre 3) Strength / Tenacity 韌 度 Strength is a fibre’s ability to withstand stress. Fibre strength, the force needed to break the fibre, is known as tenacity and expressed in grams per denier or grams per fibre weight.

Fibre Properties

General properties of fibre 2) Diameter or Fineness 直徑 / 幼度 Shape of different fibre diameter

Fibre Properties

General properties of fibre 4) Elasticity 彈 力 Elasticity is the ability of a fibre to recover from deformations, including bending, extension and creasing.

Fibre Properties

General properties of fibre 5) Luster 光 澤 Luster refers to the light reflected from a surface. Various characteristics of a fibre affect the amount of luster. Increased light reflection occurs from a smoother surface, less crimp, flatter cross-sectional shape, and longer fibre length.

Fibre Properties

General properties of fibre 6) Pilling 毛 粒 Pilling is the formation of groups of short or broken fibres on the surface of a fabric that are tangled together in the shape of a tiny ball called a pill.

Fibre Properties

General properties of fibre 7) Abrasion Resistance 抵抗磨擦 Abrasion resistance is the ability to resist wear from rubbing that contributes to fabric durability. 8) Absorbency / Moisture regain 吸濕力 Absorbency is the ability to take in moisture.

Fibre Properties

General properties of fibre 9) Resistance to Detergents, Chemical and Solvent 抵抗清潔劑、 抵抗清潔劑、化學物及乾洗劑 It is desirable for fibre to be resistant to detergents, since most textile end-products need to be cleaned by being washed in water or dry clean with detergent.

Fibre Properties

General properties of fibre 10) Thermal Stability 熱 穩 定 性 Thermal stability is the ability to withstand high temperature. 11) Flammability 可 燃 性 Flammability is the ability to burn. This characteristic is important because we are surrounded with various textile products. This is especially important to babies & children’s wear, sleep wear and functional wear.

Fibre Properties

Discussion/Exercise Discuss any two fibre properties that you consider are more important for garment making. Suggest the material to make sportswear and give reasons.

Fibre Properties

General properties of fibre 12) Thermoplasticity 熱 塑 性 The ability of fibres to withstand heat exposure is an important factor affecting their suitability for many end uses.

Common Garment Terms

Common Garment Terms

Basic Items -- Ready To Wear

Common Garment Terms

Basic Items

Woolen suiting Woolen knitwear

Common Garment Terms

Artificial Fur / Fake Fur Garment

Common Garment Terms

Basic Items

Bermuda Shorts Riding Breeches

Common Garment Terms

Basic Items

Common Garment Terms

Basic Items

Culottes Flare Skirt

Pleated Skirt

Shift Dress

Bias Skirt

Common Garment Terms

Basic Items

Straight Skirt

Common Garment Terms

Basic Items

Panel Skirt

Gored Skirt

Occasion Ladies Wear

&

Kids Wear

Common Garment Terms

Basic Items

Hand knitted sweater

Common Garment Terms

Basic Items

Pullover

Knitted co-ordinates

Trench Coat

Common Garment Terms

Basic Items

Camisole

Common Garment Terms

Manufacturing Terms

Construction Line Cardigan

Blended Sweater

Vest

Notching on Pattern

Common Garment Terms

Manufacturing Terms

Common Garment Terms

Manufacturing Terms Pattern Grading

Marker Layout

Computer aided Fabric Cutting

Common Garment Terms

Manufacturing Terms

Continuous Fusing Machine

Common Garment Terms

Manufacturing Terms

Potting 1st pattern to computer

Computer Marker Layout & Checking Marker Printing

Fabric Cutting

Fabric Cutting with metal gloves

Common Garment Terms

Garment Parts Description Belt Loops

Manufacturing Terms

Waistband

Front Pleats

Slanting Pocket

Front Fly Front Rise

Out-leg Seam

Front Crease

Inseam

French Seam

Directional Line Turn-up

Garment Parts Description Collar Point Shoulder Yoke Sleeve

Collar Band

Garment Parts Description

Manufacturing Terms

Collar Collar Button Armhole Chest Pocket

Sleeve Placket Cuff

Front Placket Front Panel Sleeve Placket

Vent

Cuff Button

Bust Dart and Waist Dart

Garment Parts Description

Flare Sleeves Kimono Sleeves

Batwing Sleeves

Thank You

Garment Parts Description

Raglan Sleeves Puff Sleeves Bishop Sleeves Petal Sleeves

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