Digital RCD Tester 486CD. Instruction Manual

Digital RCD Tester 486CD Instruction Manual 486CD Digital RCD Tester Instruction Manual Contents 1.0 Warning .....................................
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Digital RCD Tester

486CD

Instruction Manual

486CD

Digital RCD Tester Instruction Manual

Contents 1.0

Warning .............................................................................................................................2

2.0

Introduction ......................................................................................................................3

3.0

Features.............................................................................................................................4

4.0

Specifications ..................................................................................................................5

5.0

Test Procedures................................................................................................................6

6.0

Case, Strap and Test Lead Pouch Assembly .................................................................7

7.0

Guide to Tripping Times for Different Types of RCDs....................................................8

1.0  Warning 1.

This instrument must only be used by a trained, experienced tradesperson and operated in strict accordance with the instruction. Clipsal will not accept liability for any damage or injury caused by misuse or non-compliance with the instructions or safety procedures.

2.

It is essential to read and understand the safety rules contained in the instructions. They must always be observed when using this instrument.

3.

This meter has been designed with your safety in mind. However, no design can completely protect against incorrect use. Electrical circuits can be dangerous and/or lethal when lack of caution or poor safety practice is used.

4.

Double check all switch settings and lead connections before making any measurements. DO NOT TOUCH exposed wiring, connections or other “LIVE” parts of an electrical circuit.

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© Clipsal Australia Pty Ltd

486CD

Digital RCD Tester Instruction Manual

2.0  Introduction The Clipsal 486CD Digital RCD Tester uses the latest state-of-the-art microprocessor technology to give the best possible performance and accuracy. Testing Features include: Independent Constant Test Current Control: Constant current circuitry permits accurate and consistent readings even when the voltage fluctuates by up to 10% at 240V a.c. d.c. Sensitive Breakers: When switched at the d.c. position it will test 30mA d.c. sensitive RCDs. If the fault current to Earth is not a pure sine wave but has a d.c. current component, it is possible for an RCD not to trip at its rated current. The Clipsal 486CD is capable of testing these units by introducing a d.c. fault current. Fault Current a. 30mA Pure Sine Wave a.c. Non-d.c. sensitive breakers will trip d.c. sensitive breakers will trip

b. The test current is half wave pulsating d.c.

d.c.

© Clipsal Australia Pty Ltd

Non-d.c sensitive breakers may not trip d.c sensitive breakers will trip

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486CD

Digital RCD Tester Instruction Manual

3.0  Features 1.

Microprocessor controlled for highest accuracy and reliability.

2.

Clear digital read-out of tripping times up to 2000ms.

3.

Constant current source circuitry ensures that a fluctuating mains voltage does not affect the accuracy of the readings.

4.

Three neon lights for checking wiring polarity.

5.

Compact and portable. Lightweight and easy to use. Rugged and durable for everyday use.

6.

Zero cross circuitry permits testing on either half cycle as required.

7.

Will also test d.c. sensitive RCDs.

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© Clipsal Australia Pty Ltd

486CD

Digital RCD Tester Instruction Manual

4.0  Specifications Trip Current Settings

10, 20, 30, 100, 500, 1000mA

Test Functions

x1/2, x1, x5 d.c.

Fault Trip Time

2000ms (200ms at x5)

Operating Voltage

220 – 260V

On Line Power Consumption

Less than 2W

Maximum Input Voltage

370V peak

a.c. Current Test (Accuracy)

d.c. Current Test (Pulsed)

x1/2

+0, -5% of Test Current at 240V

x1 x5

2.5% of Test Current at 240V

Test Current (Half Wave)

Half Wave of 1.4 x Test Current ±2.5% of Test Current at 240V

d.c. Bias Current

6mA ±3% at 240V

Trip Time

Less than 0.6% ±2 dgts of reading

Display Hold Time

Greater than 10s on loss of power

Over Range Indication

 ” in display “1” and “or

Over Temperature Indication

“1” and “ ” in display

Operating Temperature Range

0°C – 40°C

Storage Temperature Range

-20°C – 60°C

Operating Humidity

85% maximum

Storage Humidity

85% maximum

Dimensions

175 x 115 x 85, 7mm approx.

Weight

440g approx.

Accessories

Test Lead with IEC Connector Carrying Pouch for leads

© Clipsal Australia Pty Ltd

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486CD

Digital RCD Tester Instruction Manual

5.0  Test Procedures 1. 2. 3.

4. 5.

6. 7.

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Disconnect any equipment plugged into the circuit to be tested. Connect the instrument to a socket on the load side of the RCD to be tested. lamp is not lit. Ensure that the P-E and P-N lamps are lit and the If the sequence of lamps is not as shown the polarity is not correct. Do not proceed with the test. Check the wiring of the socket or the distribution board for a possible fault. Set the range switch to the rating of the RCD. Set the Test Function switch as required. Fast trip test x5 RCD should trip. Rated trip current test x1 RCD should trip. Half trip current test x1/2 RCD should not trip. (Note: Test time only 2000ms max.) Press and release “Press to Test” button. Trip time will be displayed for three seconds. If button is held down trip time will be displayed until the button is released. Reset the breaker and change the position of the wave from polarity switch to test on the other half cycle. Repeat Step 5. Trip times should be within the limits set by AS/NZS 3190 or other applicable regulations.

© Clipsal Australia Pty Ltd

486CD

Digital RCD Tester Instruction Manual

6.0  Case, Strap and Test Lead Pouch Assembly Assemble the shoulder strap through the case lugs and the test-lead pouch in the following sequence.

1. Pass the strap DOWN through the first case lug, under the case and UP through the outer lug.

2. Feed the strap DOWN through the slots in the back of the test lead pouch.

3. Pass the strap through the buckle, adjust the strap for length and secure.

© Clipsal Australia Pty Ltd

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7.0 Guide to Tripping Times for Different Types of RCDs The following table is a guide to tripping times for different types of RCDs. For detailed information on the tripping characteristic requirements of RCDs refer to Australian Standards Publication AS/NZS3190 or contact your nearest Clipsal office.

Set 486CD

Rated Trip Current

500% of Rated Trip Current

RCD Type

Type I (10mA) Max. Trip Time

Type II (30mA) Max. Trip Time

Type III (30-300mA) Max. Trip Time

Min.

Max.

Clipsal RCD

40ms

40ms

40ms

130ms

500ms

AS/NZS3190 Requirements

40ms

300ms

300ms

130ms

500ms

Clipsal RCD and AS/NZS3190 Requirements

40ms

40ms

40ms

50ms

150ms

Clipsal Australia Pty Ltd A member of Schneider Electric

Type IV Selective (30-300mA)

clipsal.com

Contact us: clipsal.com/feedback National Customer Care Enquiries:

Tel 1300 2025 25      Fax 1300 2025 56 Clipsal Australia Pty Ltd reserves the right to change specifications, modify designs and discontinue items without incurring obligation and whilst every effort is made to ensure that descriptions, specifications and other information in this catalogue are correct, no warranty is given in respect thereof and the company shall not be liable for any error therein. © Clipsal Australia Pty Ltd. The identified trademarks and copyrights are the property of Clipsal Australia Pty Ltd unless otherwise noted. CLIPCOM 22359 February 2011 F976/02