CUS TOMIZED ME A SURING INS T RUMEN TS IN MODUL AR SYS T EMS

BUILT ON EXPERIENCE, INNOVATION AND PRECISION The advantages of this modular system- quick, easy handling, individual setting

The devices may be customized as per

options and intelligent combinations with different components- offer the user

individual specifications on request.

both cost benefits as well as numerous possible applications. www.m-tec-messsysteme.com This testing apparatus is equipped for extensive measurements for all turning and milling parts. The product range includes systems for measurement of different diameters, heights, hole sizes, distances, concentricity and a new multifunction measuring table.

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[email protected]

THE M-TEC SYSTEM

from page 4

MODULES

from page 6

ASSEMBLIES

from page 20

COMPONENTS

from page 22

EXAMPLES AND OPERATING INSTRUCTIONS

from page 24

PLEASE NOTE

All assemblies and modules are delivered by default without measuring equipment. Upon request, the assemblies can be also equipped with measuring clock or incremental push buttons. Storage cases can be supplied on request.

Measuring suitcase Contents 1X Auxiliary support pad

MD-4020

2X Measuring bracket U-profile

MD-5000

2X Measuring bracket L-profile

MD-5010



1X Universal swivel arm 1X Basic profile 2X Angle bracket 1X Gap gauge 0-50 mm

MD-3010

MD-2000



MD-3020



MD-5030

1X Measuring plate Ø 50mm 1X Profile column 1X Master sample Assembly tools

BEISPIELFOTO

3

KM-1013

MD-3000

INHALTSVERZEICHNIS

TABLE OF CONTENTS

THE M-TEC SYSTEM

CUSTOMIZED MEASURING INSTRUMENTS IN MODULAR SYSTEMS MODULES

DETAILS

The modular system of M-TEC offers the right solution for almost every application. It can also be used with all latest measuring clocks and electronic sensors with a clamping shaft of φ 8mm. You can also use micrometer gauge for radial run-out measurement in boreholes. The measurement of diameters, run-out, heights, holes, distances and roundness by arranging different intelligent components, guarantee cost savings and above all, simple and precise measurement processes. The construction of a measuring device is composed of a basic profile with combinable modules together, which can be adjusted quickly and easily (the modules can be installed with just one tool). The devices are calibrated with a gauge and are at all times in the workshop (on the machine) to support the worker in giving immediate proof of the quality of his products. You can make several measurements with one measuring device in smallest possible place, thus saving valuable space on the machine. A gain of affordable production safety directly in the manufacturing, results in fewer complaints and employee satisfaction.

ASSEMBLIES

The modular measurement technology always consists of hard-anodized aluminium basic profile with steel side parts and different accessories in order to perform a first simple measurement.

Supplements for different modules are available: Centering points Measuring clock holder Measuring bracket L-Profile Measuring bracket U-Profile Angle bracket Brass coating to prevent damage on the test piece

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EXAMPLE: 5 MEASURING OPERATIONS IN ONE WORKPLACE 1. MEASURE UPPER GROOVE

2. MEASURE TOP DIAMETER

3. MEASURE INTERMEDIATE GROOVE

4./5. MEASURE HEIGHT AND LOWER GROOVE

5

40

100

MD - 2000-0 Basic profile of hard-anodized aluminium 80X40 with Steel side parts | smoothly inclinable (360⁰) | Working range 250mm MD - 2000-1 Basic profile of hard-anodized aluminium 80X40 with Steel side parts | smoothly inclinable (360⁰) | Working range 500mm MD - 2000-2 Basic profile of hard-anodized aluminium 80X40 with Steel side parts | smoothly inclinable (360⁰) | Working range 1000mm

80

250 / 500

100

50

MD - 2010-0 Basic profile in steel Basic profile in polished steel with steel side parts/ smoothly inclinable (360⁰)/ Working range 250mm

250 / 500

Can be mounted on Basic profile MD-2000 Smoothly adjustable

40

on a bracket

40

MD - 3000-0 Column profiles in aluminium | Column height 250mm with Universal swivel arm (MD-3010-0) in aluminium with clamping lever MD - 3000-1 Column profiles in aluminium | Column height 250mm with Universal swivel arm (MD-3010-1) in steel with clamping lever

70

100

THE MODULES

80

250 /500/1000

20

15

MD - 3010-0 in aluminium/ MD-3010-1 Universal swivel arm in steel Universal swivel arm optional in aluminium/ steel/ stepless swivelling, can be used as a stopper for measuring gauge holder

6

L-MEASURING BRACKET MD-5010-1 FOR MEASURING ROUNDNESS

MD - 3014 Angle bracket with 360⁰ rotary measuring instrument (without measuring clock)

7

TOOTH-DEPTH MEASUREMENT WITH CONCENTRICITY TESTER BG-1020

Clampingnut

MD - 3012-0 in aluminium | MD-3012-1 in steel | Swivel arm with clutch Use: To fix the test specimen to prevent it from tilting or sliding away by manual rotation (for e.g. in concentricity measurement)

80

14

20

50

MD - 3020-0 in aluminium | MD-3020-1 Angular bracket in steel Angular bracket completely optional in aluminium/ steel Use: Partial stopper in conjunction with measuring bolt and measuring gauge | Application on page 27

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SCHEDULED RUN-OUT MEASUREMENT FROM TWO SIDES | Please see page 27 for description

27

MD - 4025-0 in 2 mm Stainless steel and aluminium support for 2-40 mm diameter prism holder Use: To test the concentricity of components with different diameters (Center of the test specimens is always the same)

mm

in. 160

m stroke

250

MD - 5041-0 centering linear guides in aluminium Linear device | continuous clamping of the moving slider, also vertically applicable | for usage description see page 27

9

80

DIAMETER AND RUN-OUT MEASUREMENT WITH ELECTRONIC SENSORS

50

20

80

MD - 4000-0 Aluminium centering tip (fixed) Use: To measure the test piece between points for acceptance of roundness and concentricity/ centering tip Ø 8mm

50 20 MD - 4010-0 Aluminium spring suspended centering tip Use: To measure the test piece between points for acceptance of roundness and concentricity

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SCHEMATIC ASSEMBLY OF TAILSTOCK MD-4015 WITH SUPPORT KM-4015-6 ON BASE PROFILE MD-2000-0 FOR TWO HEIGHTS (60MM AND 100MM)

MD - 4015-0 in Gray cast iron/ Tailstock with fixed centering tip Ø 16mm Use: Measuring acceptance of large and heavy test pieces with center distance less than Ø 125mm. Continuously adjustable contact pressure. Centering tips in special sizes possible

MD - 4016 in Gray cast iron/ Tailstock spring supported Use: Measuring acceptance of large and heavy test pieces with center distance less than Ø 125mm. Continuously adjustable contact pressure. Centering tips in special sizes possible

11

30

130

MEASUREMENT OF DIAMETER AND RUN-OUT IN A SINGLE DEVICE | COMPONENT Ø 90MM

70

12

MD - 5000-0 in aluminium/ MD-5000-1 in steel | Measuring clamp U-profile for Ø 6-50mm Use: To measure diameter and radial run-out

MD - 5000-2 in steel | Measuring clamp U-profile for Ø 50-100mm Use: To measure diameter and radial run-out of larger sizes

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1 | PIVOT POINT OF THE HOLDER

2 | ADJUSTING SCREW WITH COMPRESSION SPRING FOR ADJUSTMENT OF THE PRESSING FORCE

3 | MOUNTING AND CLAMPING OF THE PENDULUM HOLDER FOR HEIGHT ADJUSTMENT

30

80

ADJUSTMENT OF PENDULUM HOLDER MD-5020-1

12

70

74

30

130

20

MD - 5010-0 in aluminium | MD-5010-1 in steel | Measuring clamp L-profile Use: To measure concentricity errors below 135⁰ for e.g. determination of polygonal or tension error

90 MD - 5020-0 in aluminium | MD-5020-1 in steel | Pendulum holder Ø 6-50mm Use: Several diameter and groove measurements in one spindle/ for usage description please see page 24 - 26

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14

MULTI-POSITION MEASUREMENT OF ONE SPINDLE WITH 5 DIAMETERS AND THE TOTAL LENGTH

15

RADIAL RUN-OUT MEASUREMENT OF A TEST PIECE

For diameters between Ø 1-40 mm

MD - 4031-0 Concentricity measuring device with O-Ring mounted bearing Continuously adjustable clamping bracket with run-out accuracy 0.003 mm

74

30

12 70 MD - 4020 in aluminium | MD-4020-1 auxiliary support in steel

16

80

12 66 MD - 5030-0 in aluminium | MD-5030-1 Gap gauge in steel stufenlos einstellbare Rachenlehre 0-50mm wahlweise Aluminium/Stahl

Hub: 60mm

24

22

30

MD - 5040-0 Inside measuring gauge Use: To measure inner diameter or run-out in drillings

Measuring range 24-83 mm According to gauge slides

24

100

100

MD - 5050-0 hardened steel/ Drill measuring gauge with exchangeable gauge slides for diameter and concentricity measurement Drill inspection (3 point measurement with 120° alignment) or (2 point measurement with 180° alignment)

magnetic MD - 7012 | sliding guides Ø 35-45 (without measuring clock) Use: For setting up reaming inside a machine, magnetic gauges are almost exclusively used, with mechanical or electronic measuring clock.

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a d ju s ta

b le

Stopping plate

The measuring device consists of a measuring table MD-6000-1 and can be equipped with different gap gauges MD-5035 sizes 1 to 3. There are 3 versions: MD - 6000-1 Measuring table for horizontal measurements Size 1 for test pieces Ø up to 66mm

To measure horizontally several diameters in one

Size 2 for test pieces Ø up to 146mm

operation.

Size 3 for test pieces Ø up to 246mm

Several gap gauges can be arranged one above the other.

By additionally installing a steel plate beneath the measuring plate and offsetting the measuring column, an extension of the supporting table is possible. The minimum center distance between two gap gauges must be 20 mm. The distance can be reduced by appropriate measuring insets. MD - 6010-230 (480) | Measuring table Plate: Hardened steel, polished on both sides

KM - 5035 | Oscillating gap gauge (without measuring clock) KM-5035-1 up to Ø 66 | KM-5035-2 bis Ø 146 | KM-5035-3 up to Ø 246

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Sum-differential- measuring table with 2 electronic measuring sensors

MD - 6000-5 Differential measuring table

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ASSEMBLIES

ASSEMBLIES

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MULTI-FUNCTION MEASURING TABLE

BG - 1010

BG - 1010

Granite plate made of natural hard rock of the highest quality and hardness. Measuring column can contain any number of adjustable swivel arms. Measurement area can be fully utilized by the adjustable swivel arms. Slightly adjustable in height and side.

MD-3010 2X Universal swivel arm

Measuring table 200X200mm Measuring column length 250mm or 500 mm (optional in Al. or Granite) Measuring heights and distances

Measuring clock mounting hole ∅ 8mm

CONCENTRICITY TESTING

BG - 1020

BG - 1020

Testing of run-out from outside, inside and flat surfaces

The workpiece is clamped between 3 rollers and rolled without center. By turning the handwheel, the component is brought into rotation. Run-out test from 1mm to 40 mm is possible.

MD - 2000 Basic profile

MD - 4031 Run-out measuring device

KM - 1010 Extension MD - 3010

MD - 3011 Swivel arm for runout measuring device

Run-out error 0.003mm Measuring clock- mounting hole ∅ 8mm

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INDIVIDUAL PARTS

INDIVIDUAL PARTS

KM - 1006 Gauging instrument holder parallel 4X

KM - 1007 Gauging instrument holder, rotatable 360° 4X

KM - 1010 Extension of universal swivel arm

KM - 1013 Gauging instrument holder 90° 4X

KM - 1017 Measuring ∅ 100mm

KM - 1019 Measuring ∅ 50mm

KM - 1020

KM - 1021

Distance plate

Centering point 2X

HOLDER FOR GAP GAUGE FOR MEASUREMENT OF SMALL PARTS

KM - 1023 Support plate 2X

KM - 1045 Subject to free assembly of angle bracket

KM - 1046 Support-stopper bolt with thread size M2.5 4X

KM - 1047 Support bolt cut form

KM - 4015-6 Support 40 mm for tailstock MD-4015 (tip height 100 mm)

All components will be delivered with mounting material. For Al., granite and steel variants, see price list.

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KM - 5031-1 Gap gauge holder

DIAMETER AND LENGTH MEASUREMENT

If you need larger measuring range or pneumatic versions, please find all related information on AT - 12xx

ST - 12xx

MT - 12xx

Accuracy

± 2µm

± 1µm

± 0,2µm

Measuring range

12mm

12mm

12mm

Device

ND - 280 Position indicator

ND - 287 Position indicator with statistical recordings (max 10000 values) and SPC

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www.heidenhain.de

ND - 2100G (GAGE - CHECK) Interface of 4 or 8 measuring sensors, programmable for 100 parts, SPC, input and output for automation

INSTRUCTIONS FOR USE

ADJUST DIAMETER AND TEST WITH DISPLAY MEASURING DEVICES IN U-BRACKET With display measuring devices (e.g. measuring

1

clock), naturally Ø of the highest point is determined. The measurement and adjustment of the master piece is carried out in 3 steps

Slide in the test piece The adjustable brass plate (support) on the measuring brackets U-Profile and LProfile help in pre-positioning and protecting the work piece.

Place the test piece on the support plate and slide in on the U-bracket

2

3

Slide the test piece further in

With this further sliding, the test piece reaches the highest point.

The test piece will have reached the bottom stopper and, when retracted, will show the highest point on the display gauge. 24

RUN-OUT MEASUREMENT OF A THREADED SHAFT, Ø 3MM AT SUPPORT POINTS

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DESCRIPTION: U-BRACKET

1 | CLAMPING SCREW FOR HEIGHT ADJUSTMENT 2 | CLAMPING SCREW FOR MEASURING DEVICE

2 1

3 3 | CLAMPING SCREW AND ADJUSTABLE BOTTOM STOPPER FOR TEST PIECE

4

4 | THE DOWEL PIN OF MD-5000 IS CYLINDRICAL WITH Ø 8MM OF MD-1-5000 A THREADED BOLT OF SIZE M8

6

5

5 | CLAMPING SCREW FOR SUPPORTING BOLT 6 | SUPPORT PLATE FOR PRE-POSITIONING OF THE TEST PIECE

7

7 | CLAMPING SCREW TO FIX THE U-BRACKET ON THE BASE PROFILE

8 | CLAMPING SCREW FOR SMOOTH ADJUSTMENT OF INCLINATION OF THE BASE PROFILE

8

There are 2 variants from Ø 6-50mm and from Ø 50-100mm For the correct setting of the U-bracket, please proceed as follows: The center distance of U-bracket MD-5000 (from Ø 6-50mm) is 60mm

D

The center distance of U-bracket MD-1-5000 (from Ø 50-100mm) is 100mm

0m

Mounting distance for bottom stopper = Grundabstand – (D/2) - 1mm e.g. 54mm = 100mm – (90mm / 2) - 1mm

m

tance

ce g distan Mountin olt orting b for supp

is Center d

is Center d

=9

D/2

e g distanc Mountin pp er o st m o of bott

tance

Mounting distance for supporting bolt = Center distance – (D/2) e.g. 55mm = 100mm – (90mm / 2)

26

EXAMPLE: SCHEDULED RUN-OUT MEASUREMENT FROM T WO SIDES The linear guide is a portable element and serves to support the measuring equipment or other modules for tight installation situations

1 | PLACE THE TEST SPECIMEN AND HOLD IT BETWEEN CENTERING POINTS

2 | ROTATE THE TEST SPECIMEN >360° AND DETERMINE OVERALL RADIAL RUN-OUT

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M-Tec Measuring systems

Stand: 04/12 Änderungen vorbehalten

Ohmstraße 9

Telefon 0 91 74 9 77 97-20

www.m-tec-messsysteme.com

91161 Hilpoltstein

Telefax 0 91 74 9 77 97-30

[email protected]

Fotos und Gestaltung: Oliver Frank Kommunikationsdesign Hilpoltstein