Bussmann

TRANSPORTATION PRODUCTS Solutions for the Transportation Industry Circuit Protection • Power Distribution • Wiring Accessories

Contents Custom Solutions for Power Distribution SERIES 31000/32000 Vehicle Electrical Centers Vehicle Electrical Center Connectors Vehicle Electrical Center Accessories SERIES 15300 RTMR Rear Terminal Mini Fuse & Relay Panels SERIES 37700 PRM/PFM Power Relay Module/Power Fuse Module SERIES 15710 RTA Rear Terminal ATC® Fuse Block SERIES 15600 ATC® Blade-Type Fuse Panels HMG Automotive Bolt-In Fuseholder for the AMG Fuse FMG Automotive Bolt-In Fuseholder for the AMG Fuse Inline Fuseholders SERIES 15250 Battery Disconnect Switch Stud Type Junction Blocks Stud Type Junction Blocks (Non-Feed-Thru) Basic Overcurrent Technology MINI Blade Fuses SERIES 21X MINI Circuit Breakers ATC® Blade Fuses SERIES 22X ATC® Circuit Breakers SERIES 227 ATC® Circuit Breakers (Low Profile) MAXI® Blade Fuses SERIES 19X MAXI® Circuit Breakers SERIES 3200/32013 Insertion/Extraction Tool SERIES 174 FLAT-PAK Manual Reset Circuit Breakers SERIES 12X SHORTSTOP® Auto, Manual & Modified Reset Circuit Breakers SERIES 25X MID-RANGE Auto, Manual Reset, & Manual Reset w/ Push-to-Trip Circuit Breakers SERIES 18X HI-AMP Auto, Manual Reset & Switchable Circuit Breakers SERIES 187 MRCB Switchable Circuit Breakers AMI SERIES Bolt In Automotive Fuses AMG SERIES Bolt In Automotive Fuses NOTES

Page 1 2-3 4 5 6-7 8-9 10 11 12 13 14 15 16 17 18-19 20 21 22 23 24 25 26 27 28-29 30

31 32 33 34 35 36-37

Custom Solutions For Power Distribution Cooper Bussmann plays a key role in developing custom solutions for vehicle power distribution applications. Once a product need is identified, an innovative team of design engineers works closely with the customer to discuss their needs. This enables our team to design and develop custom solutions tailored to meet specific customer requirements. Many custom solutions include developing linkage systems to join two or more of our products together. This allows the customer “one-stop shopping” to create their vehicle electrical system. Other examples include bussing/jumpering, color-coding, and changing thread sizes. If you are in need of a custom solution, please contact your Bussmann sales representative for assistance.

1

Bussmann®

SERIES 31000/32000 VEHICLE ELECTRICAL CENTERS Cooper Bussmann’s Single Vehicle Electrical Center (VEC) and Dual Vehicle Electrical Center (DVEC) are widely used Transportation Industry power distribution modules. The VEC & DVEC use patented programmable 3D matrix technologies that can be easily modified to accommodate changes to an electrical system. These can be customized for each specific electrical system, but require no tooling for implementation.

VEHICLE ELECTRICAL CENTERS

The VEC & DVEC accept automotive components including fuses, relays, circuit breakers, diodes, and other devices that have 2.8mm wide terminals on 8.1mm centerline spacing. (See page 5 for additional available components.) The compact size of the VEC (about 4”x4”) and larger size of the DVEC (approximately 8”x4”) provide for high component density. VEC’s provide either 8.0mm bladed inputs or M8/M6 stud inputs. The VEC can accommodate up to 2 input connectors - 4 bladed inputs or 2 studs - and 4 output connectors. The DVEC can accommodate up to twice this amount. (Some designs may limit the number of connectors available for use.)

BENEFITS The customizable designs of the VEC/DVEC enable them to incorporate many different devices and multiple design variations. Splices in the harness can also be eliminated by internally programming them into the grid matrix. The inputs (connector or stud) and outputs (connector) of the VEC/DVEC are color-coded and keyed, and provide quick installation. This makes the module easy to service. The largest benefit of these modules are the reduced lead times and zero tooling cost.

SPECIFICATIONS Input Terminal Rating: 8.0mm blade terminals (60A max per terminal); M8/M6 input studs (100A max per terminal). 200A max total for VEC, 400A max total for DVEC. Output Terminal Rating: 2.8mm blade terminals (30A max per terminal). Temperature Rating: –40°F (–40°C) to 260°F (125°C). Materials: Thermoplastic housing and connectors; Tin-plated copper internal grid. Termination: Delphi Packard Metri-Pack® 280 Series terminals (sealed/unsealed & tanged/tangless) or AMP® terminals.* Delphi Packard 280 Series cavity plugs are installed where wires are not used.* Accepts #10-22 AWG wire sizes. Mounting Torque Rating: 24in-lb (2.7Nm) max. Mounting Orientation: Unit cannot be installed upsidedown. Consult factory for proper mounting orientations. Ingress Protection Rating: IP55. OPTIONS Cover: Vented (VEC), Solid with gasket (VEC/DVEC), Solid without gasket (DVEC), or none provided. Cover Label: Inside cover, outside cover (VEC only), or none provided. Input Style: 8.0mm blade terminals or studs (M8/M6). Mounting: External feet with mounting holes (VEC/DVEC) or internal mounting holes (VEC only). Components: Fuse, breaker, relay, etc. installation to be specified by customer. Severe Service: Added environmental protection available. Consult factory. Fuse/breaker Extraction Tool: See page 27. Each design is customer specific. Consult your sales rep today for your application. *Electrical terminals, cable seals & cavity plugs are NOT supplied by Cooper Bussmann.

2

APPLICATIONS The VEC/DVEC is ideal for distributed main power as well as auxiliary “add-on” applications. Current VEC/DVEC applications include Class 3-8 trucks, buses, chassis and RV, Con-Ag equipment, marine specialty vehicles, and automotive power distribution systems.

Transparent cover for illustration purposes only.

DIMENSIONS 31000 SERIES VEC (Dims. shown are for reference only. Consult factory for latest prints)

I/O #6

1.90" [.07] REF.

CONNECTOR LOCK

I/O #5

22.49" [.89] REF.

6.56[.26] OPTIONAL EXTERNAL MOUNTING FEET (CONSULT FACTORY)

BUILT IN DRAINAGE

OPTIONAL COVER (SPLASHPROOF & VENTED VERSIONS)

Bussmann®

SERIES 31000/32000 VEHICLE ELECTRICAL CENTERS

I/O #4

I/O #3

INPUT/OUTPUT CONNECTOR #1

I/O #2

SPLASHPROOF ASSEMBLY

69.64" [2.74] REF.

15.23" [.60] REF.

73.00" [2.87]

106.6" [4.20] REF.

73.00" [2.87]

4X #10 INTERNAL MOUNTING HOLES MOUNTING TORQUE RECOMMENDATIONS

VEHICLE ELECTRICAL CENTERS

108.86" 106.6" [4.29] [4.20] REF. 146.59" REF. [5.77] REF.

DIMENSIONS 32000 SERIES DVEC (Dims. shown are for reference only. Consult factory for latest prints)

160.8" (6.3) 146.5" (5.8) 111.4" (4.39)

ø6.5" (0.26)

I/O #4

Optional Cover

I/O #3

I/O #2

I/O #5 I/O #6

I/O #1

197.6" (7.78) I/O #7

I/O #12

I/O #8

I/O #11

Optional Stud Cover

I/O #9

I/O #10

106.4" (4.2) ø6.5" (0.26)

229.7" (9.0)

79.4" (3.3) (excluding text height on cover)

49.4" (1.95) Shown Without Cover or Components

Mounting Holes TYP. 3

Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

3

Bussmann®

VEHICLE ELECTRICAL CENTER CONNECTORS Seal

MALE INPUT CONNECTOR 32004 - X X Sealed / Non-Sealed Configuration 1 = Non-Sealed Version 2 = Sealed Version

Male Input Connector 32004-xx Female Terminal* Delphi Packard 800 Metri-Pack® series Cable seal shown Delphi Packard #12129381r shown

VEHICLE ELECTRICAL CENTER CONNECTORS

32004-CP Shown Assembled In-Place

32004-CP Shown Prior To Engagement

Color of Part A = Black B = Gray

TERMINAL POSITION ASSURANCE 32004 -TPX Sealed / Non-Sealed Configuration 1 = Non-Sealed Version 2 = Sealed Version

Terminal position assurance 32004-TPX

Male Input Connector Assembly VEC Female Input Connector (Shown For Reference Only)

CONNECTOR POSITION ASSURANCE 32004 - CP (Ship in Bulk) 30.3 (1.19)

26.8 (1.06)

Note: Terminals and Terminal Seal Components are not provided with connectors. Available from Delphi Packard. Contact factory for part list and terminal removal tool. Sealed connector option includes outer body seal.

46.2 (1.82)

Connector Polarized (Consult Factory For Details)

(Dims.shown are for reference only. Consult factory for latest prints) Terminal position assurance 32006-TPX Cable Seal Delphi Packard 280 Metri-Pack® series shown Female Terminal* Delphi Packard 280 Metri-Pack® series shown Male Output Connector 32006-xxx Seal

MALE OUTPUT CONNECTOR 32006 - X X X Sealed / Non-Sealed Configuration 1 = Non-Sealed Version 2 = Sealed Version VEC Female Output Connector (Shown For Reference Only)

32006-CP Shown Assembled In-Place 32006-CP Shown Prior To Engagement Male Output Connector Assembly

Connector Cavity Configuration 1 = Tang-less Female Connector (Delphi 280) 2 = with Tang Female Connector (Delphi 280) 3 = AMP® P = all cavities plugged Color of Part A = Black E = Yellow B = Gray F = Red C = Green G = Orange D = Blue H = Brown J = Neutral (only available for -JP2 option)

F

G

H

24.4 (0.96) D

C

B

39.9 (1.57)

26.3 (1.04) •

30.8 (1.21)

Connector Polarizer (Consult Factory for Details)

17.9 (0.71)

TERMINAL POSITION ASSURANCE 32006 - TPX Sealed / Non-Sealed Configuration 1 = Non-Sealed Version 2 = Sealed Version CONNECTOR POSITION ASSURANCE 32006 - CP (Ship in Bulk) Note: Terminals and Terminal Seal Components are not provided with connectors. Available from Delphi Packard. Contact factory for part list and terminal removal tool. Sealed connector option includes outer body seal.

(Dims.shown are for reference only. Consult factory for latest prints)

4

Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

Bussmann®

ELECTRICAL COMPONENTS Series 229 Diode, Resistor, and Transorb 12.2

SPECIFICATIONS (Dims. shown are for reference only. Consult factory for latest prints) Ratings: Consult Factory for Available Ratings and part numbers Materials: Grey 94V-0 thermoplastic housing with metal cover. Termination Type: Compatible with 280 Type fuse blocks using 8.1mm centerline. Diode Key Feature: Standard key denotes installation direction. Extended key available for error-proof installation in VEC.

[0.48 ]

22901 Series Transorb 22902 Series Resistor 22903 Series Diode

STANDARD DIODE KEY 6.4 [0.25]

DIODE MARKING SHOWN 27.3 [1.07 ] 9.2 [0.36] OPTIONAL "WING" FOR ADDITIONAL DIODE KEYING

7.6 [0.30]

8.9 [0.35] .32 [8.13]

Relays

0.8 [0.03 ] 3.8 [0.15 ]

2.8 [ 0.11] 2.29 [0.090 ]

VEC ACCESSORIES

23.0 [0.91 ]

(Only Available for VEC, DVEC, or RTMR Applications.)

SPECIFICATIONS Types: 5-pin mini-relay, 12 VDC & 24 VDC 5-pin micro-relay, 12 VDC & 24 VDC 4-pin mini-micro relay, 12 VDC Consult Factory for Available Amperage Ratings Termination Type: Compatible with 280 Type fuse blocks using 8.1mm centerline. Sealed versions of some relays also available.

VEC ACCESSORIES Series 32016 (Terminal Seals) & Series 32017 (Cavity Plugs)

Series 32011 (Input Connector Cap) & Series 32012 (Output Connector Cap) Connector caps can be assembled to the mating VEC harness connectors (Series 32004 & 32006) when not in use.

Used in conjunction with the VEC input connector (Series 32004), terminal seals provide a sealed fit between the wire terminals and connector. Cavity plugs can be used to seal unused terminal positions.

DVEC Cover Tether Tether available for use with Series 32000 DVEC cover. Consult factory.

Series 32018 (for use with Series 32000 DVEC) External bus bar can be used with the Dual VEC to bus together studded power inputs. Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

5

Bussmann® MINI-TERMINAL POWER DISTRIBUTION MODULE 6

SERIES 15300 RTMR Rear Terminal Mini Fuse & Relay Power Distribution Module

ated R 7 6/6 IP6

The Rear Terminal Mini Fuse and Relay panel (RTMR) provides efficient power distribution in a rugged compact form for applications in marine, construction, agriculture, heavy trucking, specialty vehicles, etc. This innovative product offers a weather tight enclosure (IP66/67) for various MINI (2.8mm) blade components when cover, cable seals, and cavity plugs are installed. It is available with various degrees of internal electrical bussing. Additionally, custom labels and multiple hardware configurations are available to solve any application need.

Torque Rating: 75in-lb (8.5Nm) max. Mounting Torque Rating: #10-32 or M5 threaded inserts; 24in-lb (2.7Nm) max torque. Ingress Protection Rating: IP66-IEC 60529 (Valid when properly installed with cover, sealed terminals, and cavity plugs.) IP67 (Same requirements as IP66, but also needs a periodic - 3-9 months - coating of silicone lubricant applied to green base seal.)

SPECIFICATIONS Input Terminal Rating: M6 input studs on bussed/partially bussed inputs: 80A max input on bussed fuse side, 80A max input on bussed relay side. Output Terminal Rating: 2.8mm blade terminals (30A max per terminal) Temperature Rating: –40°F (–40°C) to 260°F (125°C). Materials: Black thermoplastic housing; Tin-plated copper internal bussing; Bright nickel-plated brass studs (on bussed versions). Termination: Delphi Packard Metri-Pack® 280 Series terminals (sealed/tangless) or AMP® terminals.* Delphi Packard 280 Series cavity plugs are installed where wires are not used.* Accepts #12-22 AWG wire sizes.

OPTIONS End Caps: Protective silicone end caps available for studded versions. Mounting: Mounting brackets available for surface-mounting RTMR. (See page 7.) Labels: Consult factory for custom label options. Replacement Accessories: Consult factory for available service parts. *Electrical terminals, cable seals & cavity plugs are NOT supplied by Cooper Bussmann.

Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

Bussmann®

SERIES 15300 RTMR DIMENSIONS

(Dims. shown are for reference only. Consult factory for latest prints)

86.0 [3.4] 62.8 [2.5]

THREADED INSERT

75.0 [3.0]

52.7 [2.1] RELAY/CB COVER

90.6 [3.6] 102.8 [4.0] 112.8 [4.4]

15301-1

BOTTOM VIEW OF 15301-1 FUSE/ CB SIDE

RELAY SIDE

FUSE/ CB SIDE

RELAY SIDE

FUSE/ CB SIDE

RELAY SIDE

NON-BUSSED VERSION SHOWN HERE (15301-4) STUDS INSTALLED ONLY ON BUSSED SIDES. (15301-1 SHOWN HERE)

15301-2

15301-3

BOTTOM VIEW OF 15301-2 & -3

15301-4

15301-5

15301-6

MINI-TERMINAL POWER DISTRIBUTION MODULE

33.5 [1.3] FUSE COVER

RTMR OPTIONS

RTMR (STUD) End cap/cover RTMR Mounting Bracket

TOP VIEW OF 15301-4, -5 & -6

PART NUMBERING SYSTEM Series

Mounting

❏❏❏❏ ❏ – 1 5 3 0

1 – #10-32 threaded insert 2 – M5x0.8 threaded insert

Mounting Brackets

Terminal Cavity Hardware

Base

❏

❏

–

1 – Fuse / C.B. Base Blank – Standard 20 Fuse Positions Delphi 280® A – AMP® series (10 on each side) 2 – Micro Relay Base 5 Micro Relays with 10 Fuses / C.B. 3 – Mini Relay Base 3 Mini (or Micro) Relays with 10 Fuses / C.B. 4 – Non Bussed Version 3 Mini or 5 Micro Relays and 10 Fuses/C.B. 5 – Partially Bussed Version 3 Unbussed Mini or 5 Unbussed Micro Relays and 10 Bussed Fuses/C.B. 6 – Partially Bussed Version 3 Bussed Mini or 5 Bussed Micro Relays and 10 Unbussed Fuses/C.B.

Material

B 0 2 8 – ❏❏❏❏ 7 0 1 2 – ❏ ❏❏❏❏

❏

Cover

– ❏

0 – No nuts 1 – Nuts (bulk) 2 – Nuts (assembled) 3 – No nuts, end caps ( bulk) 4 – No nuts, end caps (assembled) 5 – Nuts and end caps (in bulk) 6 – Nuts and end caps (assembled)

Marking Options

❏

0 – No cover Blank – Std. marking 1 – Fuse cover (Consult factory for 2 – Relay / circuit special options.) breaker (C.B.) cover

RTMR Stud End Cap

B 0 6 6 – ❏❏❏❏ 7 0 0 8 ❏❏❏❏

O – Plated steel P – Stainless steel Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

7

Bussmann®

SERIES 37700 PRM/PFM

led a e -S 70A

Power Relay Module Power Distribution Module & Fuse Block

POWER RELAY POWER DISTRIBUTION MODULE

Cooper Bussmann offers a sealed Power Relay Module (PRM) along with an accompanying Power Fuse Module (PFM). These compact power distribution modules are designed for high current applications, and are suitable for placement in extreme moisture and high vibration environments. The PRM contains a 70A relay and two female fuse positions. One of these fuses protects the relay and the other is a single-circuit inline fuse. The PFM contains only two fuses - each a separate circuit. A silicone seal and removable cover offer a weather-tight enclosure for the fuse positions. PRMs/PFMs also feature rugged M8 power input studs. Multiple units may be connected together via a custom buss bar, or can be bussed to any of Cooper Bussmann’s PDMs (i.e. 31000/32000 Series VEC/DVEC, 15300 Series RTMR, etc.)

SPECIFICATIONS PRM Rating: 70A, 12VDC steady-state relay; 24VDC relay also available. Relay protection fuse: up to 60A; Nonswitched inline fuse: up to 60A. PFM Rating: Each inline fuse rated up to 60A. Temperature Rating: –40°F (–40°C) to 185°F (85°C). Materials: UL-Rated 94V-0 thermoplastic (excluding cover;) Silicone seal; Tin-plated copper terminals; Plated steel studs. Input Termination: M8 threaded stud. PRM Switching/Trigger Signal: Delphi Packard Metri-Pack® 150 Series; AMPSEAL® 16.* Output Termination Option: Bussmann Series 32004 sealed connector (see page 4); Accepts Delphi Packard 800 series terminals.* Two M6 threaded studs. Torque Rating: Input stud: 144in-lb (16.3Nm) max.; Output stud: 48in-lb (5.4Nm) max.

Mounting Torque Rating: 48in-lb (5.4Nm) max. Ingress Protection Rating: IP66 (excluding stud connections) OPTIONS Mounting: Counter rotation feature (CRF) available to prevent rotation on single bolt installations. Bussing: Custom bussing available for joining multiple PRMs/PFMs. Options also available for bussing PRMs/PFMs to other Bussmann power distribution modules. Accessories: Stud caps, separators, service components. Consult factory for details. *Electrical terminals are NOT supplied by Cooper Bussmann.

PART NUMBERING SYSTEM Series/ Module Type

Output/Signal Connector Type

1 3 7 7 0 1 – ❏ ❏❏❏❏❏ PFM

Signal Key (PRM only)

N ❏

Output Key

❏

Nonswitched Switched Cover Value Fuse (Right Side) Option

❏

❏

❏

Hardware Option

3 7 7 0 2 – ❏ ❏❏❏❏❏

❏

❏

❏

❏

❏

❏

3 7 7 0 3 – ❏ ❏❏❏❏❏

❏

❏

❏

❏

❏

❏

0 – None 2 – 20 amps 3 – 30 amps 4 – 40 amps 5 – 50 amps 6 – 60 amps

0 – None 2 – 20 amps 3 – 30 amps 4 – 40 amps 5 – 50 amps 6 – 60 amps

0 – No cover 1 – Cover (bulk) 2 – Cover (installed)

0 – None 1 – Nuts (bulk) 2 – Nuts (installed) 3 – CRF 4 – CRF, nuts (bulk) 5 – CRF, nuts (installed)

12V PRM

24V PRM

*1 – Stud/Delphi 2 – Connector/Delphi 3 – Stud/AMP® 4 – Connector/AMP®

A – Black (Delphi N – Stud output only) (no key) B – Grey (AMP® A – Black or Delphi) B – Grey C – Green (AMP® only) F – Red (AMP® only) Y – Yellow (AMP® only)

*PFM always uses this option.

8

❏

Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

R10.00 [ 0.394 ] (2 PLS)

(Dims. shown are for reference only. Consult factory for latest prints)

R 6.50 [ 0.256 ] (2 PLS)

OUTPUT CONNECTOR LOCKING TAB

20.00 [ 0.787 ]

OUTPUT CONNECTOR 60.62 [ 2.387 ]

RELAY SIGNAL CONNECTOR

OUPUT CONNECTOR USE WITH BUSSMANN SEALED CONNECTOR P/N 32004

FUSE COVER LOCK/UNLOCK TAB

MOUNTING HOLE 6.5 X 35.4

M8X20 STUD

19.19 [ 0.756 ]

MOUNTING HOLE 50.90 [ 2.004 ]

FUSE COVER (2) FEMALE MAXI

57.90 [ 2.280 ] 12.00 [ 0.472 ]

1.00 [ 0.039 ]

INPUT STUD

Counter Rotation Feature (CRF) 7.00 [ 0.276 ]

É” 6.00 [ 0.236 ]

É” 6.50 [ 0.256 ]

20.00 [ 0.787 ] 40.00 [ 1.575 ]

11.09 [ 0.437 ]

13.04 [ 0.513 ]

MULTIPLE UNIT JOINING LATCH

5.38 [ 0.212 ]

121.21 [ 4.772 ]

R 6.50 [ 0.256 ] (2 PLS)

R10.00 [ 0.394 ] (2 PLS)

OUTPUT STUD BATTERY SIDE OUTPUT STUD SWITCHED SIDE

20.00 [ 0.787 ] 60.62 [ 2.387 ]

M8 X 20 STUD

RELAY SIGNAL CONNECTOR

RELAY SIGNAL CONNECTOR USE WITH DELPHI 150 SERIES, SEALED, 2 WAY CONNECTOR

MOUNTING HOLE 6.5 X 35.4

FUSE COVER LOCK/UNLOCK TAB MOUNTING HOLE

M6 X 20 STUD 50.90 [ 2.004 ] 57.90 [ 2.280 ]

19.19 [ 0.756 ] 1.00 [ 0.039 ]

POWER RELAY POWER DISTRIBUTION MODULE

RELAY SIGNAL CONNECTOR USE WITH DELPHI 150 SERIES, SEALED, 2 WAY CONNECTOR

Bussmann®

SERIES 37700 PRM/PFM

FUSE COVER (2) FEMALE MAXI

INPUT STUD

12.00 [ 0.472]

Counter Rotation Feature (CRF) ɔ6.50 ɔ 6.00 [ 0.256 ] [ 0.236 ]

7.00 [ 0.276 ] 20.00 [ 0.787 ] 40.00 [ 1.575 ]

MULTIPLE UNIT JOINING LATCH

13.04 [ 0.513 ]

121.21 [ 4.772 ] R 6.50 [ 0.256 ] (2 PLS)

R 10.00 [ 0.394 ] (2 PLS)

20.00 [ 0.787 ]

OUTPUT STUDS FUSE COVER LOCK/UNLOCK TAB

60.62 [2.387 ] MOUNTING HOLE 6.5 X 35.4

MOUNTING HOLE M6X20 STUD (2 PLS)

FUSE COVER: (2) FEMALE MAXI

M8X20 STUD

19.19 [ 0.756 ]

1.00 [ 0.039 ] 7.00 [ 0.276 ]

44.00 [ 1.732 ] 51.00 [2.008 ] 12.00 [ 0.472 ]

INPUT STUD

Counter Rotation Feature (CRF) É” 6.00 [ 0.236 ]

ɔ6.50 [ 0.256 ] MULTIPLE UNIT JOINING LATCH

20.00 [ 0.787 ] 40.00 [ 1.575 ]

13.04 [ 0.513 ]

95.62 [ 3.765 ]

Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

9

Bussmann®

SERIES 15710 REAR TERMINAL ATC® FUSE BLOCK The Rear Terminal ATC® Fuse Block (RTA) is a rear-fed panel with high component retention, which makes it an ideal choice for high vibration environments including construction, agriculture, bus, RV, heavy trucking equipment, etc. It is available in multiple lengths and internal bussing configurations. This allows for up to three separate power input circuits and 32 individual output circuits.

ATC® TERMINAL POWER DISTRIBUTION MODULE

SPECIFICATIONS Input Terminal Rating: 1/4 - 20 stud; Quick-connect terminals provided on middle bus (Series 15713). 200A max total input for unit. Output Terminal Rating: 30A max load per circuit. Temperature Rating: –40°F (–40°C) to 260°F (125°C). Materials: Black thermoplastic. Termination: Delphi Packard Pack-Con® Series 3 & 5.* Input Wire Size: #4-6 AWG. Output Wire Size: #10-16 AWG. Torque Rating: 50in-lb (5.6Nm) max. Mounting Torque Rating: #10-32 threaded inserts, 24in-lb (2.7Nm) max torque. OPTIONS Positions: 8-32 circuits available. Split Power: Single, dual, or triple bus options. Cover: Splash-resistant covers available. Short cover for fuses only, and taller cover for use with circuit breakers. Locks: Secondary locks available for securing of output terminals (#15710-TP). (Comes in multiples of 8 positions. Must order multiple strips to cover length of selected RTA.) Tools: Output terminal removal tool (#HT15710-01). Secondary lock removal tool (#HT15710-02). *Electrical Terminals are NOT supplied by Cooper Bussmann. DIMENSIONS (Dims. shown are for reference only. Consult factory for latest prints) 18.8 [ 0.74 ]

Middle bus has quick-connect terminals (series 15713 only)

10.5 [ 0.41 ]

10.7 [ 0.42 ]

A

8 POLE 12 POLE 16 POLE 20 POLE 24 POLE 28 POLE 32 POLE

59.4 [ 2.34 ] 85.8±0.50 [3.38±.20] 74.7± 0.5 [2.94± .20]

DIM 'A' VALUE 28.4 48.4 68.4 88.4 108.4 128.4 148.4

10-32 THREADED INSERTS (4 PLACES) B 66.28 [2.61] BREAKER 49.55 COVER [1.95] FUSE COVER

12.1 [ 0.48 ]

COVER TETHER

33.3 [1.31] QUICK-CONNECT TERMINALS (Series 15713)

35.0 [ 1.38 ]

1/4-20 STUD (2 PLACES)

PART NUMBERING SYSTEM Series

❏❏❏❏ 1 5 7 1

No. of Positions

1 ❏

–

2 ❏

–

3 ❏

–

1 – Single Stud, Single Supply Circuit 2 – Double Stud, Split Supply Circuit 3 – Triple Buss, Split Supply Circuit

10

Hardware Options

Cover Option

Marking Option

– ❏

❏❏/ ❏❏

– ❏

❏

❏

❏❏-❏❏

–

❏

❏

❏

0 – W/O nuts 1 – Nuts shipped bulk 2 – Nuts assembled

0 – No cover 1 – w/ fuse cover 2 – w/ CB cover

A-Standard (consult factory for special marking

Left Side Right Side 06-28 04-28 (max. tot 32) (increments of 4)

Total Pos Left Side 14-32 06-24 (max. total of 32) (increments of 4)

❏

❏

❏❏ 08-32

Cooper Bussmann Transportation Products • Phone: 1888-867-8194 • Website: http://www.coopertp.com

DIM 'B' VALUE 48.0 68.0 88.0 108.0 128.0 148.0 168.0

SPECIFICATIONS Input Terminal Rating: #10-32 threaded studs (100A max). Output Terminal Rating: 30A max per circuit. Temperature Rating: –20°F (0°C) to 150°F (65°C). Materials: Black thermoplastic. Termination: .250" x .032" quick-connect terminals. Ground terminal pad option available. Input wire size: #4-6 AWG. Output wire size: #12-16 AWG. Torque Rating: 20in-lb (2.25Nm) max. Mounting Torque Rating: 8in-lb (0.9Nm) max. OPTIONS Positions: 4-20 circuits available. Split Power: Single or dual buss options. DIMENSIONS (Dims. shown are for reference only. Consult factory for latest prints) 15600 Series

15602 Series .22" DIA. HOLE WITH .41 x .12 DEEP C'BORE (4X)

"L"

"L"

"C"

"C"

3.37" (85.59)

ATC® TERMINAL POWER DISTRIBUTION MODULE

The 15600 ATC® fuse block is a compact, yet rugged, power distribution module. It is available in a single or dual internal buss electrical configuration featuring an optional ground pad terminal strip. The 15600 fuse block is surface mounted, uses convenient quick-connect terminals, and is recommended as a supplemental power distribution module. It can be used to accompany main PDMs such as the Bussmann 31000/32000 Series VEC/DVEC, 15710 Series RTA, and the 15301 Series RTMR.

Bussmann®

SERIES 15600 ATC® Blade-Type Fuse Panels

1.06" (26.92)

1.06" (26.92) 2.50" (63.50)

.62" (15.75) .250" QC (COPPER ALLOY - TIN PLATED)

.62" TYP (15.75)

.80" (20.32)

1.22" (30.98)

Ground Terminal Base Option (12) .250" QC TERMINALS W/COMMON WIRING STUD, ADD 1.300" TO "L" FOR OVERALL LENGTH

(15600 -10-20 SHOWN)

(15602-04/08-20 SHOWN)

No. of Fuses

“C”

15600 “L”

15602 “L”

No. of Fuses

“C”

15600 “L”

15602 “L”

04 06 08 10 12

– .62 1.25 1.87 2.50

1.84 2.47 3.09 3.75 4.34

2.44 3.06 3.68 4.32 4.94

14 16 18 20

3.12 3.76 4.37 5.00

4.97 5.59 6.22 6.84

5.56 6.19 6.81 7.43

Dimensions in inches. Multiply by 25.4 for metric.

PART NUMBERING SYSTEM Series

❏❏❏❏ 1 5 6 0

No. of Fuses &/or Circuit Breaker Positions

0 ❏

–

2 ❏

–

Ground Terminal Base

❏❏

–

❏

❏❏ / ❏❏

–

❏

❏

0 – W/O nuts 1 – Nuts shipped bulk 2 – Nuts assembled

0 – None 1 – Include Ground Pad

04-20

0 – Single Stud, Single Supply Circuit 2 – Double Stud, Split Supply Circuits

Hardware Options

Left Side Right Side 04-16 04-16 (max. combination of 20)

❏

Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

11

Bussmann®

HMG FUSEHOLDER Automotive Bolt-In Fuseholder for the AMG Fuse The HMG fuse holder accepts industry standard AMG fuses for primary fusing applications. The narrow rugged body makes it ideal for demanding environments such as ‘under the hood’ locations in construction, agriculture, heavy trucking, and specialty vehicle applications.

BOLT-IN FUSEHOLDERS

SPECIFICATIONS Rating: For use with AMG fuses from 100-300A. Temperature Rating: –40°F (–40°C) to 260°F (125°C). Materials: Black thermoplastic with zinc-plated steel studs. Termination: M8 or 5/16-18 threaded studs and hex nuts for fuse mounting. Wire sizes: #2-8 AWG. Torque Rating: 150in-lb (17Nm) max. Mounting Torque Rating: Optional mounting hole patterns, 44in-lb (5Nm) max. FEATURES • Side-stackable • Bottom side insulated from mounting panel. • Splash resistant cover.

DIMENSIONS (Dims.shown are for reference only. Consult factory for latest prints) 4.80" (121.8)

BUSSMANN

1.11" (26.3)

1.44" (36.7)

use AMG fuse

4.23" (107.4)

3.65" (92.6) Tie Wrap Mount

4.94" (125.4)

Cover Tether Tie-Wrap Pass Thru's

4.23" (107.4)

1.02" (25.8)

1.51" 0.81" (38.4) (20.7")

.26" (Ø6.6)

Offset Mount

4.94" (125.4)

.26" (Ø6.6)

Center Mount

PART NUMBERING SYSTEM Series

❏❏❏ H M G

Base

–

❏

1 – Tie wrap mount 2 – Offset mounted 3 – Center mounted*

Hardware

❏

1 – 5/16-18 Studs w/nuts installed 2 – 5/16-18 Studs w/nuts bulk 3 – 5/16-18 Studs w/o nuts 4 – M8 x 1.25 studs w/nuts installed 5 – M8 x 1.25 studs w/nuts bulk 6 – M8 x 1.25 studs w/o nuts

Style

❏

Options

–

0 – No cover 1 – Cover installed 2 – Cover bulk

❏

Consult factory for Bus Bar options

*Consult factory for availability.

12

Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

Full Access Automotive Bolt-In Fuseholder for the AMG Fuse The FMG fuse holder accepts industry standard AMG fuses for primary fusing applications. The FMG is offered with a tough elastomer cover for fuse protection, yet allows for cable input from various orientations. This fuse holder cover is available in multiple colors and lengths. Similar to Bussmann’s HMG holder, the FMG is well suited for demanding environments such as ‘under the hood’ locations in construction, agriculture, heavy trucking, and specialty vehicle applications.

OPTIONS Cover: Available in black or red. Extended cover length also available.

BOLT-IN FUSEHOLDERS

SPECIFICATIONS Rating: For use with AMG fuses from 100-300A. Temperature Rating: –40°F (–40°C) to 260°F (125°C). Materials: Black thermoplastic with zinc-plated steel studs; thermoplastic elastomer cover. Termination: M8 or 5/16-18 threaded studs and hex nuts for fuse mounting. Wire sizes: #2-8 AWG. Torque Rating: 120in-lb (13.5Nm) max. Mounting Torque Rating: 1/4-20 screws with washers (recommended), 44in-lb (5Nm) max.

Bussmann®

FMG FUSEHOLDER

FEATURES Full access for cables. Can be routed to studs from nearly every direction. DIMENSIONS (Dims.shown are for reference only. Consult factory for latest prints)

.80 [20.4]

1.35 [34.4]

Ø.25 [Ø6.4]

4.00 [101.6] 4.23 [107.4]

2.46 [62.5] REF.

.77 [19.5] (STANDARD COVER)

.96 [24.5] (EXTENDED COVER)

1.73 [43.9] REF.

4.78 [121.4]

PART NUMBERING SYSTEM Series

F M G ❏❏❏

–

Base

Hardware

Cover

1 – M8 studs 2 – 5/16-18 studs

0 – No hardware installed 1 - Nuts installed 2 – Nuts bulk

0 – No cover 1 – Cover (black) installed 2 – Cover (black) bulk 4 – Cover (red) installed 5 – Cover (red) bulk 6 – Extended Cover (black) installed 7 – Extended Cover (black) bulk 8 – Extended Cover (red) installed 9 – Extended Cover (red) bulk

❏

❏

❏

Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

13

Bussmann®

INLINE FUSEHOLDERS In-Line Fuseholders for Blade-Type Fuses .606"

HHC, HHD, HHF, HHG, HHR, and HHS

1.850"

5"

1.100"

In-Line Fuseholders for ATC Blade-Type Fuses. Rating: 32V, See table for max. amp. “Write-in” space for circuit identification on HHC holder. Plastic cover fits only HHD holder. HHR holder is waterproof with a locking cover and mounting hole. HHS is a self-stripping holder. ®

.810"

1.820"

.250" (TYP/2)

.920"

.670" 1.000"

4" 1.250"

0.360"

4"

.430"

HHF / HHG

HHR

.781"

.682"

.364"

.363" .140"

.157"

INLINE FUSEHOLDERS

.343"

.906"

.290"

.906"

.296"

.250" (TYP/ 2)

.375"

4"

.140"

.500"

.500"

1.25"

1"

4"

.410"

4" (TYP/ 2)

.375"

4"

1.12"

1"

4"

.343"

HHC

HHD Dimensions in inches. Multiply by 25.4 for metric.

(Dims. Shown are for reference only. Contact factory for latest prints)

ATC Blade Type Holder ®

Catalog No.

Description

Fuse Size

Electrical Connection

HHC

Yellow fuseholder (body only)

1–20 A

#16 AWG lead black wire

HHD

Black fuseholder (body only)

1–30 A

#12 AWG lead yellow wire

HHD-C

Cover only

Fits only HHD

Clear polycarbonate

HHF

Black fuseholder w/cover

1–20 A

#16 AWG lead yellow wire

HHG

Black fuseholder w/cover

1–30 A

#12 AWG lead yellow wire

HHR

Black waterproof fuseholder w/locking cover & mounting hole

1–30 A

#12 AWG lead orange wire 5” length

HHS

Blue fuseholder

1–20 A

Self-stripping; accepts #18#14 AWG copper wire only

HHL and HHM 1.56"

In-Line Fuseholders for ATM MINI® Fuses. Rating: 32V, See table for max. amp. Body material withstands high temps. Protective cover has removable straps. Rated IP67 with cover installed.

(Dims. Shown are for reference only. Contact factory for latest prints)

.59" .25"

.25" 4.75"

.41"

4.75"

Dimensions in inches. Multiply by 25.4 for metric.

MINI® Fuse Blade Type Holder Catalog No.

Description

HHL

Fuseholder w/cover

HHL-B

Body only

HHM

Fuseholder w/cover

HHM-B

Body only

HHM-C

Cover only

Fuse Size

Electrical Connection

2–20 A

#16 AWG lead black wire; 4" length

2–30 A

#12 AWG lead red wire; 4" length

HHX In-Line Fuseholder for MAXI™ Fuses. Rating: 32V, 60A Max. Firewall mounting hole permits two or more holders to be mounted together. Cover comes with a removable strap.

3.35"

6.70"

(Dims. Shown are for reference only. Contact factory for latest prints)

6.70" 1.37"

Dimensions in inches. Multiply by 25.4 for metric. .265" DIA. HOLE

MAXI™ Fuse Blade Type Holder Catalog No.

14

Description

HHX

Fuseholder w/cover

HHX-B

Body only

HHX-C

Cover only

Fuse Size 20–60 amps

Electrical Connection #6 lead wire; 5" length

Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

Battery Disconnect Switch

OPTIONS Handles: Three handle styles available. Other: Lubricant-filled body with silicone sealant. PART NUMBERING SYSTEM Handle Bracket Option Option

Series

1 5 2 5 0 –❏ ❏❏❏❏❏

❏

Lubricant w/Sealant

BATTERY DISCONNECT

SPECIFICATIONS Applications: A non-fused current interrupt disconnect designed for opening the circuit between a battery and the complete electrical load of a battery-powered system. Rating: 400A continuous,. 50VAC/VDC. Vehicle cranking and max. surge currents to 2,000A (based on 20% duty cycle with ON times of 5 seconds max.). Temperature Rating: –40°F (–40°C) to 150°F (65°C). Termination: 1/2-13 Copper alloy stud. Torque Rating: 420in-lb (47.5Nm) max. Mounting Torque Rating: With mounting brackets: 48in-lb (5.4Nm) max; without mounting brackets: 10in-lb (1.1Nm) max.

Bussmann®

SERIES 15250

L R ❏❏

B – Bracket (Grease Filled)

1 2 3

DIMENSIONS (15250-1B Shown) (Dims. shown are for reference only. Consult factory for latest prints) Handle Variations

4.87" (123.8)

.59" (15.1) 2.44" (61.9)

3.12" (79.4)

3.0" (76.2) 3.5" (88.9) 4.19" (106.4)

ON

Ref. Point A

OFF

15250-1

3.00" (76.2) 2.75" (69.8)

Ref. Point A

5.5" (139.7)

Ref. Point A 15250-2

7.0" (177.8)

.50" (12.7)

1.25" (31.7)

8.0" (203.2)

1.56" (39.7)

4.50" (114.3)

ON

Ref. Point A 15250-3

3.81" (96.8) Stainless washers and locknuts supplied 1.12" (28.4)

1/2-13 Copper alloy stud

Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

15

Bussmann Bussmann®®

STUD TYPE JUNCTION BLOCKS SPECIFICATIONS Applications: Heavy-duty ground or power connection points in AC or DC circuits. Feedthru or stand alone mount options available for transformers, communication and computer power sections along with various vehicle electrical systems. Mounting Torque Rating: 48in-lb (5.4Nm) max.

VEHICLE IGNITION JUNCTION PROTECTION BLOCKS CENTER

FEATURES Modular design offers design and manufacturing flexibility.

DIMENSIONS 1.87" (47.6) 1.12" (28.6)

F

Suggested Max. Termination Ratings:

H

J

.75" (19.1)

.75" (19.1)

M (thread size)

Thread/Stud Size

Amperages C B

#10 #1/4 & M6 #5/16 #3/8 #1/2 Part C1925*

Fig. 1

C1925B*

1

C1925-1*

1

C1925-1B*

1

C1925-2*

1

C1925-2B*

1

C1933

1

C1933-1

1

C1938*

2

C1938R*

2

C1938-1*

2

C1938-1R*

2

C2791*

3

C2791-R*

3

C2909*

3

C2909-1*

3

C4044*

2

C4044-1*

2

C4044-1R*

2

C5898*

2

C6344-2

2

C7018*

3

C7020*

2

JB3816-2

2

JB3816-3

2

*Feed-thru 16

(Dims. shown are for reference only. Consult factory for latest prints)

A 2.75 (69.8) 2.75 (69.8) 2.75 (69.8) 2.75 (69.8) 2.75 (69.8) 2.75 (69.8) 2.75 (69.8) 2.75 (69.8) 2.06 (52.4) 2.06 (52.4) 2.06 (52.4) 2.06 (52.4) 2.06 (52.4) 2.06 (52.4) 2.06 (52.4) 2.06 (52.4) 2.06 (52.4) 2.06 (52.4) 2.06 (52.4) 2.06 (52.4) 2.06 (52.4) 2.06 (52.4) 2.06 (52.4) 2.12 (54.0) 2.12 (54.0)

50 100 200 250 400 B 1.5 (38.1) 1.5 (38.1) 1.5 (38.1) 1.5 (38.1) 1.5 (38.1) 1.5 (38.1) 1.44 (36.6) 1.44 (36.3) .94 (23.8) .94 (23.8) .94 (23.8) .94 (23.8) .69 (17.5) .69 (17.5) .69 (17.5) .69 (17.5) .87 (22.2) .87 (22.2) .87 (22.2) .94 (23.8) .87 (22.2) .69 (17.5) .94 (23.8) .98 (24.9) .98 (24.9)

C 1.25 (31.7) 1.25 (31.7) 1.25 (31.7) 1.25 (31.7) 1.25 (31.7) 1.25 (31.7) 1.25 (31.7) 1.25 (31.7) .69 (17.5) .69 (17.5) .69 (17.5) .69 (17.5) .44 (11.2) .44 (11.2) .44 (11.2) .44 (11.2) .62 (15.9) .62 (15.9) .62 (15.9) .69 (17.5) .62 (15.9) .44 (11.2) .69 (17.5) .62 (15.9) .62 (15.9)

D 1.25 (31.7) 1.25 (31.7) 1.25 (31.7) 1.25 (31.7) 1.25 (31.7) 1.25 (31.7) 1.5 (38.1) 1.5 (38.1) .87 (22.2) .87 (22.2) .87 (22.2) .87 (22.2) .62 (15.9) .62 (15.9) .62 (15.9) .62 (15.9) .62 (15.9) .62 (15.9) .62 (15.9) .87 (22.2) .62 (15.9) .47 (11.9) .88 (22.2) .87 (22.2) .87 (22.2)

amps amps amps amps amps E 1.12 (28.6) 1.12 (28.6) 1.12 (28.6) 1.12 (28.6) 1.12 (28.6) 1.12 (28.6) 1.12 (28.6) 1.12 (28.6) .69 (17.5) .69 (17.5) .69 (17.5) .69 (17.5) .69 (17.5) .69 (17.5) 1.0 (25.4) 1.0 (25.4) 1.12 (28.6) 1.12 (15.9) 1.12 (15.9) .69 (17.5) 1.12 (15.9) .69 (17.5) .69 (17.5) .69 (17.5) .69 (17.5)

G

E

K

K A

K A

A

D

L(2 MTG. HOLES)

L(2 MTG. HOLES)

Fig. 2

Fig. 3

L (4 MTG. HOLES)

Fig. 1

F .37 (9.5) .37 (9.5) .37 (9.5) .37 (9.5) .37 (9.5) .37 (9.5) .37 (9.5) .37 (9.5) .31 (7.9) .31 (7.9) .31 (7.9) .31 (7.9) .31 (7.9) .31 (7.9) .31 (7.9) .31 (7.9) .31 (7.9) .31 (7.9) .31 (7.9) .31 (7.9) .31 (7.9) .31 (7.9) .31 (8.0) .31 (7.9) .31 (7.9)

G 1.12 (28.6) 1.12 (28.6) 1.12 (28.6) 1.12 (28.6) 1.12 (28.6) 1.12 (28.6) None None .94 (23.8) .94 (23.8) .94 (23.8) .94 (23.8) .69 (17.5) .69 (17.5) .69 (17.5) .69 (17.5) .94 (23.8) .94 (23.8) .94 (23.8) .94 (23.8) None .53 (13.5) 1.25 (31.8) None None

H .19 (4.8) .19 (4.8) .19 (4.8) .19 (4.8) .19 (4.8) .19 (4.8) .19 (4.8) .19 (4.8) .06 (1.6) .06 (1.6) .06 (1.6) .06 (1.6) .06 (1.6) .06 (1.6) .06 (1.6) .06 (1.6) .06 (1.6) .06 (1.6) .06 (1.6) .06 (1.6) .06 (1.6) .06 (1.6) .06 (1.6) .06 (1.6) .06 (1.6)

J .19 (4.8) .19 (4.8) .19 (4.8) .19 (4.8) .19 (4.8) .19 (4.8) None None .06 (1.6) .06 (1.6) .06 (1.6) .06 (1.6) .06 (1.6) .06 (1.6) .06 (1.6) .06 (1.6) .06 (1.6) .06 (1.6) .06 (1.6) .06 (1.6) None .06 (1.6) .06 (1.6) None None

K 2.0 (50.8) 2.0 (50.8) 2.0 (50.8) 2.0 (50.8) 2.0 (50.8) 2.0 (50.8) 2.0 (50.8) 2.0 (50.8) 1.31 (33.3) 1.31 (33.3) 1.31 (33.3) 1.31 (33.3) 1.31 (33.3) 1.31 (33.3) 1.31 (33.3) 1.31 (33.3) 1.31 (33.3) 1.31 (33.3) 1.31 (33.3) 1.31 (33.3) 1.31 (33.3) 1.31 (33.3) 1.31 (33.3) 1.37 (34.9) 1.37 (34.9)

L .22 dia. w/.44 dia. C’bore x .16 deep .22 dia. w/.44 dia. C’bore x .16 deep .22 dia. w/.44 dia. C’bore x .16 deep .22 dia. w/.44 dia. C’bore x .16 deep .22 dia. w/.44 dia. C’bore x .16 deep .22 dia. w/.44 dia. C’bore x .16 deep .22 dia. .22 dia.

M Max. Torque (in-lb) 1/2-13 300 1/2-13

300

1/2-13

300

1/2-13

300

3/8-16

150

3/8-16

150

1/2-13

300

5/16-18

75

.22 dia. w/.41 dia. 3/8-16 C’bore x 14 deep .22 dia. w/.41 dia. 3/8-16 C’bore x 14 deep .22 dia. w/.41 dia. 5/16-18 C’bore x 14 deep .22 dia. w/.41 dia. 5/16-18 C’bore x 14 deep .22 dia. w/.41 dia. 1/4-20 C’bore x .14 deep .22 dia. w/.41 dia. 1/4-20 C’bore x .14 deep .22 dia. w/.41 dia. 10-32 C’bore x 14 deep .22 dia. w/.41 dia. 1/4-20 C’bore x 14 deep .22 dia. w/.41 dia. 3/8-16 C’bore x .14 deep .22 dia. w/.41 dia. 3/8-16 C’bore x .14 deep .22 dia. w/.41 dia. 3/8-16 C’bore x .14 deep .22 dia. w/.41 dia. 3/8-16 C’bore x .14 deep .22 dia. w/.41 dia. 1/2-20 C’bore x .14 deep .22 dia. w/.41 dia. M6 C’bore x 14 deep .22 dia. w/.41 dia. 3/8-16 C’bore x 14 deep .22 dia. w/.37 dia. 3/8-16 C’bore x .14 deep .22 dia. w/.37 dia. 3/8-16 C’bore x .14 deep

150 150 75 75 30 30 24 30 150 150 150 150 150 55 150 150 150

Material Thermoplastic / Zinc plated Brass Thermoplastic / Zinc plated Brass Thermoplastic / Tin plated Brass Thermoplastic / Tin plated Brass Thermoplastic / Tin plated Brass Thermoplastic / Tin plated Brass Thermoplastic / Zinc plated Brass Thermoplastic / Zinc plated Brass Thermoplastic / Zinc plated Brass Thermoplastic / Zinc plated Brass Thermoplastic / Tin plated Brass Thermoplastic / Tin plated Brass Thermoplastic / Zinc plated Brass Thermoplastic / Zinc plated Brass Thermoplastic / Zinc plated Brass Thermoplastic / Zinc plated Brass Thermoplastic / Zinc plated Brass Thermoplastic / Tin plated Brass Thermoplastic / Tin plated Brass Thermoplastic / Zinc plated Brass Thermoplastic / Zinc plated Steel Thermoplastic / Zinc plated Steel Thermoplastic / Zinc plated Brass Thermoplastic / Zinc plated Sleel Thermoplastic / Zinc plated Sleel

Options – Nuts & washers; consult factory.

Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

Color Red Black Red Black Red Black Black Black Black Red Black Red Black Red Black Black Black Black Red Red Black Black Red Black Red

Series C4559 & C6083 SPECIFICATIONS Rating: 30A, 600V Temperature Rating: 250°F (120°C) Materials: Black thermoplastic with zinc-plated steel studs. Termination: #10-24 threaded studs on .750" centers. Studs feature a “dog point” to guide nut onto thread. Torque Rating: 25 in-lb (2.8Nm) max. Mounting Torque Rating: 24in-lb (2.7Nm) max.

Bussmann®

STUD TYPE JUNCTION BLOCKS (Non Feed-Thru)

OPTIONS Positions: 2-16 positions available.

Dimensions

.84" (21.34)

(Dims. shown are for reference only. Consult factory for latest prints)

1.05" (26.67)

A .75" (19.05)

1.12" (28.45)

C

C4559

.31" (7.87)

Mtg. holes 9/32"x 3/8" slot .375" (9.53)

.375" (9.53)

.75" (19.05)

#10-32 zinc plated steel studs

B

.84" (21.34) 1.09" (27.69)

0ther series available with .750" centers: C6083

.31" (7.87) (A,B,C Dimensions are the same as C4559)

Part No.

A

B

C

C4559-2 C4559-3 C4559-4 C4559-5 C4559-6 C4559-7 C4559-8 C4559-9 C4559-10 C4559-11 C4559-12 C4559-13 C4559-14 C4559-15 C4559-16

3.00 (76.2) 3.75 (95.2) 4.50 (114.3) 5.25 (133.3) 6.00 (152.4) 6.75 (171.4) 7.50 (190.5) 8.25 (209.5) 9.00 (228.6) 9.75 (247.6) 10.50 (266.7) 11.25 (285.7) 12.00 (308.4) 12.75 (323.8) 13.50 (342.9)

2.25 (57.1) 3.00 (76.2) 3.75 (95.2) 4.50 (114.3) 5.25 (133.3) 6.00 (152.4) 6.75 (171.4) 7.50 (190.5) 8.25 (209.5) 9.00 (228.6) 9.75 (247.6) 10.50 (266.7) 11.25 (285.7) 12.00 (308.4) 12.75 (323.8)

0.75 (19.0) 1.50 (38.1) 2.25 (57.1) 3.00 (76.2) 3.75 (95.2) 4.50 (114.3) 5.25 (133.3) 6.00 (152.4) 6.75 (171.4) 7.50 (190.5) 8.25 (209.5) 9.00 (288.6) 9.75 (247.6) 10.50 (266.7) 11.25 (285.7)

JUNCTION BLOCKS

FEATURES Numbers and arrows molded on top of barriers indicate terminals. Compliances: UL/CSA; CE Certified.

Series C5237 & JB1032 SPECIFICATIONS Rating: UL: 30A, 300V; CSA: 30A, 600V. Temperature Rating: 250°F (120°C) Materials: Black thermoplastic with brass studs. Termination: #10-32 threaded studs on .625" centers. Studs feature a “dog point” to guide nut onto thread. Torque Rating: 25 in-lb (2.8Nm) max. Mounting Torque Rating: 24in-lb (2.7Nm) max. OPTIONS Positions: 1-15 positions available. FEATURES Numbers and arrows molded on top of barriers indicate terminals. Compliances: UL/CSA; CE Certified. Dimensions (Dims. shown are for reference only. Consult factory for latest prints)

.81"

1.16"

A 1.0"

C

.75" .375"

C5237 .31" Mtg. holes 9/32"X3/8" slot .5"

.625"

.375" B

1.16"

.31" JB1032-120-XX (No bosses between studs) (A,B,C Dimensions ars the same as C5237)

Part No.

A

B

C

C5237-1 C5237-2 C5237-3 C5237-4 C5237-5 C5237-6 C5237-7 C5237-8 C5237-9 C5237-10 C5237-11 C5237-12 C5237-13 C5237-14 C5237-15

2.00 (50.8) 2.62 (66.7) 3.25 (82.5) 3.87 (98.4) 4.50 (114.3) 5.12 (130.8) 5.75 (146.0) 6.37 (161.9) 7.00 (177.8) 7.62 (193.7) 8.25 (209.5) 8.87 (225.4) 9.50 (241.3) 10.12 (257.2) 10.75 (273.0)

1.25 (31.7) 1.87 (47.5) 2.50 (63.4) 3.12 (79.4) 3.75 (95.2) 4.37 (111.1) 5.00 (127.0) 5.62 (142.9) 6.25 (158.7) 6.87 (174.6) 7.50 (190.5) 8.12 (206.4) 8.75 (222.2) 9.37 (238.1) 10.00 (254.0)

– .625 (15.9) 1.25 (31.7) 1.87 (47.5) 2.50 (63.4) 3.12 (79.4) 3.75 (95.2) 4.37 (111.1) 5.00 (127.0) 5.62 (142.9) 6.25 (158.7) 6.87 (174.6) 7.50 (190.5) 8.12 (206.4) 8.75 (222.2)

Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

17

Bussmann®

Basic Overcurrent Technology Overcurrent devices may serve several purposes in electrical circuits: • To protect components, equipment, and associated wiring from the effects of electric circuit overloads and/or short circuits. • To isolate branch circuits from the main power supply once an overload or short circuit has occurred. Fuses and circuit breakers are commonly selected as the preferred overcurrent device. TYPES OF OVERCURRENT An overcurrent device is constructed to react in a prescribed fashion to varying levels of electrical current, where at pre-determined levels, the device provides interruption of the current flow through it. Any current that exceeds the ampere rating of the fuse or circuit breaker is an overcurrent. Overcurrents are generally classified as either short circuits or overloads and are defined as follows: • Short circuit - a current that greatly exceeds the rating of the device. It is caused when a malfunction or accident creates a break in the normal path allowing electricity to flow directly to ground or another phase. This shorter current path bypasses the resistance offered by the circuit components and the load connected in the normal current path. In this situation there is little resistance to impede the current and the current will build to a level where the heat generated can cause insulation damage and/or equipment breakdown.

CIRCUIT PROTECTION PRODUCTS 18

• Overload - an overcurrent that is within the normal current path. Overloads occur when the current exceeds the value for which the equipment or associated wiring is rated. This typically occurs when too many devices are connected to the circuit or when a device connected to the circuit malfunctions. Overloads are also caused by harmless temporary surge currents; such as when motors are started. These overload currents are normal, usually brief in duration, and have no harmful effect on the circuit components. (It is important that protective devices do not react to such overloads.) Sustained overloads, however, may slowly cause overheating of the wiring and the components. Provided the overload is of sufficient magnitude and duration to activate the device, the circuit protection device shall open before the overload induces system component failures. SELECTING OVERCURRENT PROTECTION During normal conditions, an overcurrent protection device must carry the current without nuisance openings. However, when an overload or short circuit occurs the device interrupts the overcurrent and withstands the voltage across the device. To properly select an overcurrent device the following items must be carefully

considered: • Voltage rating - represents the maximum system voltage present in the circuit in which the overcurrent device is installed. The system voltage should not exceed this value for proper operation of the device during an overcurrent event. • Current Rating - the amperage value marked on the circuit protection device. The circuit protection device is designed to handle this value under steady operating conditions and at room ambient temperatures. Since field applications often deliver loading conditions and ambient temperatures that vary from ideal nominal settings, it is recommended that circuit designers select device ratings above the nominal circuit current continuous load to prevent nuisance trips. Additionally, the continuous current flowing through the overcurrent protective device should not be more than 80% of the current rating. • Characteristics of equipment to be protected - during the operation of protected equipment, system current can significantly vary. This is particularly evident when motor or other inductive loads in the circuit cause large current surges during start-up. Circuit protection designers should be aware of these surges and/or in-rush characteristics and select the overcurrent protection devices accordingly. • Available short circuit current - during a fault or short circuit condition the fuse or circuit breaker may see a large amount of current. Large DC battery supplies and high current rated electric distribution buses often have this potential for severe short circuits. In these situations, the circuit protection device should have an interrupting rating that is equal to or greater than the short circuit current that can be delivered. • Ambient temperature - the time it takes to interrupt the current is dependent upon the ambient current temperature characteristics. Ambient temperature refers to the temperature of the air immediately surrounding the circuit protection device. The ambient temperature around the fuse or circuit breaker can be appreciably different than the outside room or larger enclosure containing the device. This can occur when the device is contained in a tight area or it is mounted in or near a heat-producing component such as a transformer or resistor. When selecting a fuse or circuit breaker at ambient temperatures significantly different from the stated nominal temperature, the circuit designer should adjust the selected overcurrent protection rating based on the published temperature re-rating curves. OVERCURRENT PROTECTION DEVICES Two categories of overcurrent devices are available. Fuses The key component of a fuse is the “element’, a short piece of metallic wire or link made of a material with a

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relatively low and predictable melting point. Fuses are current-sensitive devices and the resistance is so low that they simply act as a conductor. Circuit protection is provided when the fuse element melts and interrupts an overcurrent. The key criteria used to judge the performance of a fuse is the time-versus-current characteristic curve. This curve can be used to match the fuse with the load. Fuses may be preferred when fast response to a short circuit condition is required or when high available short circuit currents occur. Fuse characteristic curves can be used to carefully size the device to a critical or special application. Thermal Circuit Breakers The basic components of a thermal circuit breaker are the thermal alloy element, electrical contacts, and the terminals for external connections. When an overload occurs, heat is generated as the current flows through the thermal alloy element causing it to deflect and separate the electrical contacts, interrupting current flow. An important parameter used to judge the performance of a thermal circuit breaker is the time-versus-current characteristic curve, which is similar to that of a fuse. A thermal circuit breaker is generally not a one-event type device as is a fuse. The resettable features of circuit breakers are often found attractive for use in electrical circuits where non-resetting interruption of current flow is undesirable. It is important to note that cycle life of a thermal circuit breaker is impacted both by the operational characteristic of the circuit breaker as well as the relative magnitude and duration of overcurrents or short circuits that the device experiences. There are different operational characteristics of Cooper Bussmann thermal circuit breakers, which are described below. CIRCUIT BREAKER OPERATIONAL CHARACTERISTICS • Type I (automatic reset): the circuit breaker trips and resets in response to the overcurrent condition in a repetitive fashion. This version should be used in applications that provide for other self-limiting or non-resettable means (such as after a main fuse, main manual-reset circuit breaker, or momentary switch). These devices, while automatic in reset function, are not designed for long-term cycling conditions in applications where operator awareness of circuit fault or serviceability access is limited, leading to unsatisfactory failure events. Refer to SAE J553 or J1625 for additional details. • Type II (modified reset): the circuit breaker contains an additional resistive component that enables the device to have only brief trip and reset activity and then afterwards maintains an open circuit condition (except for a low

• Type III (manual reset): the circuit breaker will trip in response to an overcurrent condition after which a reset button or lever extends externally to indicate that the breaker has tripped and is in a non-conducting state. The trip indicator button or lever must be manually activated to return the device to normal operation. • Type III (switchable): same as the manual Type III manual reset with the additional feature of allowing the user to open the circuit using an externally accessible trip mechanism. CIRCUIT BREAKER APPLICATION NOTES • Circuit Breaker Performance - Cooper Bussmann thermal circuit breakers are designed to conform to relevant industry standards (refer to individual models for standard references). There are specific performance aspects that may not always make circuit breakers suitable for certain applications, especially in circuits that are incapable of providing enough current to operate the circuit breaker in a timely manner relative to the associated components and wiring. It is of utmost importance that the circuit designer investigates components that have finite overload capabilities which are below the time-current levels to initiate timely circuit breaker activation. • Evaluation - Design-in situations require that the user considers all application conditions and conducts operational testing to establish the correctness of ampere/voltage rating as well as overload protection suitability. Further review of industry standards is advised to understand all performance aspects that affect usage. • Wiring Considerations - Additional evaluation of circuit conditions is essential to achieve proper matching of wire sizes to the current load conditions anticipated under normal operating conditions, and estimated abnormal operating conditions when overloads could occur. Thermal circuit breakers and fuses introduce some level of resistance to the current path where installed. These factors should also be considered when choosing wire, both in gauge as well as in temperature rating of insulation. • Installation Environment - Thermal circuit breakers are produced in various configurations. Installation environmental conditions need to be considered and compared to the capability of the particular product of choice. Not all circuit breaker designs are suitable for harsh conditions, such as may be encountered underhood or external cavities.

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CIRCUIT PROTECTION PRODUCTS

Four different methods for reset are generally available:

milliamp draw through the resistor). Requires minimum voltage/current to maintain open circuit - see standards for details SAEJ553.

Bussmann®

Basic Overcurrent Technology

19

Bussmann®

MINI BLADE FUSES DIMENSIONS

(Dims. shown are for reference only. Consult factory for latest prints)

.15" (3.81)

32V

.430" (10.92)

.150" (3.81)

.345" (8.76)

.295" (7.49) .110" (2.79)

.0325" (.82)

.320" REF. (8.13)

MINI FUSE PULLER - PART NUMBER 32002 See page 27 for more information.

MINI FUSE MINI CB

15A 20A 25A 30A

7.5A 10A

100

3A 4A 5A

SPECIFICATIONS Current Rating: 2-30A. Voltage Rating: 32VDC. Interrupt Rating: 1,000A @ 32VDC. Housing Material: UL-Rated 94V-0 thermoplastic. Terminal Material: Silver-plated zinc alloy. Marking: Amperage marking is OCR compliant. Compliances: UL-Listed; SAE J2077; ISO 8820-3.

2A

ATM Mini – Fuse Fast Acting AMPERE RATING

10

Gray Violet Pink Tan Brown Red Lt. Blue Yellow Natural Green

1

.1

.4

.01

CURRENT IN AMPERES

20

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200

Color

2 3 4 5 7.5 10 15 20 25 30

100

Amp Rating

10

BK/ATM-2 BK/ATM-3 BK/ATM-4 BK/ATM-5 BK/ATM-7.5 BK/ATM-10 BK/ATM-15 BK/ATM-20 BK/ATM-25 BK/ATM-30

1

Part No.

TIME IN SECONDS

MINI TERMINAL CIRCUIT PROTECTION

Consult factory for higher voltage fuses.

DIMENSIONS

(Dims. shown are for reference only. Consult factory for latest prints)

.490" (12.45)

Bussmann®

SERIES 21X MINI CIRCUIT BREAKERS

1.06" (26.92)

.32" (8.13)

.250"(6.35)

.354"(8.99)

.150"(3.81)

.110" (2.79)

SERIES 21X MINI CIRCUIT BREAKERS Auto & Modified Reset

.032"(.81)

.435" (11.05)

MINI FUSE PULLER - PART NUMBER 32002

MINI FUSE MINI CB

SPECIFICATIONS Single Pole Thermal Type Breakers Rating: 5-30A; 14VDC. Interrupt Rating: 150A @ 14VDC (5-10A versions); 225A @ 14VDC (15A version); 300A @ 14VDC (20A version); 450A @ 14VDC (25-30A versions). Operating Temperature Rating: –40°F (–40°C) to 185°F (85°C). Storage Temperature Rating: –40°F (–40°C) to 260°F (125°C). Materials: Grey UL-Rated 94V-0 thermoplastic housing with metal cover: gold (Type I) or silver (Type II). Marking: Standard marking includes amp/voltage ratings, part number, and date code. OCR marking is available. Termination: Compatible with 280 Type fuse blocks using 0.32in. (8.1mm) centerline spacing. Compliances: SAE J553 Type I and Type II Circuit Breakers.

See page 27 for more information.

TEMPERATURE DERATING CURVES

TRIP TIME VS. PERCENT OF RATED CURRENT

200

150 Maximum % Hold Current

Time in Seconds

100

10

50

1

0

0.1 100%

100

200%

300%

400%

500%

600%

-50

-25

% of Rated Current

0

25

50

AMBIENT TEMPERATURE IN DEGREES C

PART NUMBERING SYSTEM Rating

Series

❏❏

❏❏❏ 2 1

211 – Type I, 14VDC 212 – Type II, 14VDC

05 – 5 amps 75 – 7.5 amps 10 – 10 amps 15 – 15 amps 20 – 20 amps 25 – 25 amps 30 – 30 amps

–

Marking

Special Options

00 – Std. Marking (Consult Factory for Special Marking Options)

(Consult Factory for Special Options)

❏❏

❏

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75

100

MINI TERMINAL CIRCUIT PROTECTION

1000

21

(Dims. shown are for reference only. Consult factory for latest prints)

20

ATC

DIMENSIONS

BUSS

Bussmann®

ATC® BLADE FUSES

.46" (11.7)

.21" (5.25)

.76" (19.30)

.49" (12.54)

.75" (19.05) .15" (3.80)

.26"(6.67) .16" (4.13)

.03" (.69)

.57" (14.61)

ATC® FUSE PULLER - PART NUMBER 32003

ATC® Blade – Type Fuse Fast Acting

ATC CB

AMPERE RATING

7.5 10 15 20 25 30 40

3 4 5

ATC FUSE

SPECIFICATIONS Current Rating: 1-40A. Voltage Rating: 32VDC. Interrupt Rating: 1,000A @ 32VDC. Housing Material: UL-Rated 94V-0 thermoplastic. Terminal Material: Tin-plated zinc alloy. Marking: Amperage marking is OCR compliant. Compliances: UL-Recognized (3-40A); SAE J1284; ISO 8820-3

See page 27 for more information.

100

Consult factory for higher voltage fuses. Amp Rating 1 2 3 4 5 7.5 10 15 20 25 30 40

Color Black Gray Violet Pink Tan Brown Red Lt. Blue Yellow Clear Green Amber

10

TIME IN SECONDS

1

CURRENT IN AMPERES

22

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1000

100

.01

10

.1

1

ATC® TERMINAL CIRCUIT PROTECTION

Part No. BK/ATC-1 BK/ATC-2 BK/ATC-3 BK/ATC-4 BK/ATC-5 BK/ATC-7.5 BK/ATC-10 BK/ATC-15 BK/ATC-20 BK/ATC-25 BK/ATC-30 BK/ATC-40

ATC® CIRCUIT BREAKERS Auto, Modified, & Manual Reset SPECIFICATIONS Single Pole Thermal Type Breakers Rating: 5-30A, 14VDC; 28VDC (Series 223 & 226). Interrupt Rating: 150A @ 14VDC (5-10A versions); 225A @ 14VDC (15A version); 300A @ 14VDC (20A version); 450A @ 14VDC (25-30A versions). Operating Temperature Rating: –40°F (–40°C) to 185°F (85°C). Storage Temperature Rating: –40°F (–40°C) to 260°F (125°C). Materials: UL-Rated 94V-0 thermoplastic housing with gold metal cover (Type I) or silver metal cover (Type II & III). Marking: Standard marking includes amp/volt ratings, part number, and date code. Type III reset buttons are color-coded to amperage ratings. Push-to-trip option is available on manual reset version. OCR marking is available. Termination: Compatible with 280 Type or ATC® fuse blocks. Compliances: SAE J553. (Dims. shown are for reference only. Consult factory for latest prints.)

RESET BUTTON (Series 223/226)

Terminal Options ATC® Circuit Breaker Puller Part Number 32003

TRIP LEVER (Series 226)

3.81REF [0.150]

2

0 7.32 REF [0.288]

1.88 REF [ 0.074 ]

3.88REF [0.153 ]

ATC FUSE

Dimensions

Bussmann®

SERIES 22X ATC® CIRCUIT BREAKERS

10.88 REF [ 0.428 ]

10.28REF [ 0.405 ] 27.54REF [1.084]

3

4 7.88 REF [ 0.310 ]

14.50 REF [0.571] 19.00 REF [0.748]

12.91REF [ 0.508 ]

14.28 REF [ 0.562 ]

0.80REF [0.032] 3.00REF [0.118] 3.80REF [0.150] 6.35REF [0.250]

See page 27 for more information.

TEMPERATURE DERATING CURVES

150 Maximum % Hold Current

100

Time in Seconds

200

10

1

100

50

200%

300%

400%

500%

0

600%

-50

% of Rated Current

-25

0 25 50 AMBIENT TEMPERATURE IN DEGREES C

75

100

PART NUMBERING SYSTEM Series

Rating

❏❏❏

❏❏

2 2

221 – Type I, 14VDC 222 – Type II, 14VDC 223 – Type III, 28VDC 226 – Type III w/Push-to-trip option, 28VDC Consult factory for terminal option availability.

–

05 _ amps [LT. Brown (Tan)]* 75 – 7.5 amps [Brown]* 10 – 10 amps [Red]* 15 – 15 amps [Blue]* 20 – 20 amps [Yellow]* 25 – 25 amps [White]* 30 – 30 amps [Green]*

Terminal

Marking

0 – ATC Fuse, 4mm Insertion Depth 2 – 8.1mm Centerline 280 (MINI) 3 – ATC® Fuse, Delphi Packard Autofuse Block (e.g. 12004943) 4 – ATC® Fuse, Blocks with Raised Shrouds, 6.4mm Insertion Depth

00 – Std. Marking (Consult factory for special marking options)

❏

®

❏

ATC® TERMINAL CIRCUIT PROTECTION

TRIP TIME VS. PERCENT OF RATED CURRENT 1000

0.1 100%

ATC CB

5.24 REF [.206 ]

6.28 REF [ 0.247 ]

*Reset Button Color (223 & 226 only).

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23

Bussmann®

SERIES 227 ATC® CIRCUIT BREAKERS (Low-Profile) ATC® CIRCUIT BREAKERS Manual Reset SPECIFICATIONS Single Pole Thermal Type Breakers Rating: 5-30A, 28VDC. Interrupt Rating: 2000A @ 28VDC. Operating Temperature Rating: –40°F (–40°C) to 185°F (85°C). Storage Temperature Rating: –40°F (–40°C) to 260°F (125°C). Materials: UL-Rated 94V-0 thermoplastic body. Tin-plated copper alloy terminals. Marking: Cover is color-coded to amperage ratings. Termination: 5.2mm wide blades compatible with ATC® type fuse blocks. Compliances: SAEJ553; SAEJ1171 (ignition protected). Consult factory for time characteristic curves.

DIMENSIONS (Dims. shown are for reference only. Consult factory for latest prints)

0.25" (6.4)

0.76" (19.3)

0.18" (4.6)

ATC TERMINAL CIRCUIT PROTECTION 24

0.57" (14.6)

1.18" (30)

15A

28VDC

XXXX

XXXXX

0.99" (25.1)

0.26" (6.5)

0.16" (4.13)

0.2" (0.6)

0.57" (14.6 REF)

PART NUMBERING SYSTEM Series

2 2 7 ❏❏❏

Rating

Marking

05 – 5 amps [LT. Brown (Tan)] 06 – 6 amps [Moss Green] 75 – 7.5 amps [Brown] 10 – 10 amps [Red] 15 – 15 amps [Blue] 20 – 20 amps [Yellow] 25 – 25 amps [White] 30 – 30 amps [Green]

00-Std. Marking (Consult factory for special marking.)

❏❏

0 0 – ❏❏

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DIMENSIONS

( Dims. shown are for reference only. Consult factory for latest prints)

60 32V Z039

.35" (8.9)

1.14" (29.2)

Bussmann®

MAXI® BLADE FUSES

.18" (4.57)

BUSS MAXI-FUSE ®

.85" (21.6)

.31" (8.0)

.50" (12.7)

.10" (2.54)

.83" (21.21)

.67" (17.02)

Amp Rating 20 30 40 50 60 70 80

Color Yellow Green Orange Red Blue Tan Neutral

AMPERE RATING

10

1

.1

Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

2000

CURRENT IN AMPERES

1000

100

10

4

.01

MAXI® TERMINAL CIRCUIT PROTECTION

Part No. BK/MAX-20 BK/MAX-30 BK/MAX-40 BK/MAX-50 BK/MAX-60 BK/MAX-70 BK/MAX-80

100

TIME IN SECONDS

SPECIFICATIONS Current Rating: 20-80A. Voltage Rating: 32VDC. Interrupt Rating: 1,000A @ 32VDC. Housing Material: UL-Rated 94V-0 thermoplastic. Terminal Material: Silver-plated zinc alloy. Marking: Amperage marking is OCR compliant. Compliances: SAE J1888, ISO 8820-3.

30 40 50 60

MAXI® – Fuse Fast-Acting

25

TEMPERATURE DERATING CURVES 150%

100%

50%

0% 0º (-18º)

Series 19X MAXI® Circuit Breakers Auto, Manual & Modified Reset

DIMENSIONS

MAXI® TERMINAL CIRCUIT PROTECTION

Reset Button (Series 193)

200º 250º 300º (93º) (121º) (149º)

15 AMPS & ABOVE TYPICAL CURVE

10 AMPS & BELOW TYPICAL CURVE

TIME VS. PERCENT OF RATED CURRENT % 0F RATED CURRENT

500% 400% 300% 200% 100% 0

(Dims. shown are for reference only. Consult factory for latest prints)

1.150 (29.21)

50º 77º 100º 150º (10º)(25º)(38º) (65º)

TEMPERATURE IN DEGREES F° (TEMPERATURE IN DEGREES C°)

SPECIFICATIONS Single Pole Thermal Type Breakers Rating: 8-50A; 14VDC; 28VDC (Series 193, 194, & 195). Interrupt Rating: 150A @ 14VDC (8-10A versions); 225A @ 14VDC (15A version); 300A @ 14VDC (20A version); 450A @ 14VDC (25-30A versions); 600A @ 4VDC (35-40A versions); 750A @ 14VDC (50A version). Operating Temperature Rating: –40°F (–40°C) to 185°F (85°C). Storage Temperature Rating: –40°F (–40°C) to 260°F (125°C). Materials: Grey UL-Rated 94V-0 thermoplastic. Termination: Compatible with fuse blocks accepting MAXI® or ATC® blade fuses. Compliances: SAE J553.

26

15 AMPS & ABOVE TYPICAL CURVE

10 AMPS & BELOW TYPICAL CURVE

% 0F RATED CURRENT

Bussmann®

SERIES 19X MAXI® CIRCUIT BREAKERS

5

10 15 20 30 40 100 200 500 TIME IN SECONDS

TERMINAL OPTIONS

(14VDC only) 0.360 (9.14)

03

02

01

04

0.190 (4.83)

0.920 (23.37)

0.330 (8.38)

0.500 (12.70)

0.670 (17.02)

0.310 (7.87)

0.141 (3.57)

0.840 (21.34)

0.290 (7.37) 0.450 (11.43)

0.4100 (10.29)

0.4100 (10.29)

0.290 (7.37) 0.210 (5.33)

0.170 (4.32) 0.370 (9.40)

0.032 (0.81)

0.290 (7.37) 0.210 (5.33)

0.170 (4.32) 0.370 (9.40)

PART NUMBERING SYSTEM Series

Rating

191 – Type I, 14 VDC 192 – Type II, 14 VDC 193 – Type III, 12V/28 VDC 194 – Type I, 28 VDC 195 – Type II, 28 VDC

08 – 8 amps 01 – MAXI® 02 – Wide ATC® 10 – 10 amps 03 – Long ATC® 15 – 15 amps (w/dimple) 20 – 20 amps 04 – Long ATC® 25 – 25 amps (no dimple) 30 – 30 amps 35 – 35 amps 40 – 40 amps 50 – 50 amps (191, 193, 194 only)

1 9 ❏❏❏

❏❏

Terminal

– ❏❏

Cover

❏

–

M – Metal* P – Plastic (193 only)

Button (193 Series Only)

Marking

1 – Black 2 – White

(Consult factory for special markings.)

❏

❏

* All breakers have metal cover except 193 series.

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Bussmann®

SERIES 3200 INSERTION/EXTRACTION TOOL Series 3200 Automotive Fuse and Circuit Breaker Insertion/Extraction Tool FEATURES / BENEFITS • Custom Configurable Design Get Only the Extractors You Need • Common Platform for any Style Eliminates Design Changes When Protection Requirements Change • Center Snap-Lock Mounting Hole Easy Mounting Using Simple Split-Ball Snap-Lock Post • Positive Stop Locking Action Tight Grip Allows Devices to be Removed and Inserted • High Temperature Resilient Nylon 6/6 (105°C) DIMENSIONS

A

(Dims. shown are for reference only. Consult factory for latest prints)

.67" (17.00)

MINI CB

.39" (10.00)

1.18" (30.00)

MINI CB

.32" (R8.25)

ATC FUSE

MINI FUSE

1.18" (30.00)

MINI FUSE ATC FUSE

32002

32003

ATC CB

ATC CB

MINI CB

ATC CB

32001

1.18" (30.00)

.98" (25.00)

A

.31" (7.90) 1.30" (33.00)

32000 PART NUMBERING SYSTEM Series

.24" (R6.00)

Configuration

3 2 0 0 ❏❏❏❏ ❏

Top MINI CB MINI CB MINI CB ATC® CB

.34" (8.6)

Right MINI FUSE BLANK BLANK BLANK

Bottom ATC® CB ATC® CB MINI FUSE ATC® FUSE

Left ATC® FUSE BLANK BLANK BLANK

.16" (4.00)

SECTION A-A

SERIES 32013 Series 32013 Automotive Fuse Circuit Breaker Insertion/Extraction Tool (To be used with Series 32000 Dual Vehicle Electrical Center) FEATURES / BENEFITS • Positive Stop Locking Action Tight Grip Allows Devices to be Removed and Inserted. • High Temperature Resilient Nylon 6/6 (105°C)

INSERTION/EXTRACTION TOOL

0– 1– 2– 3–

.06" (1.60)

PART NUMBERING SYSTEM Series

3 2 0 1 3 ❏❏❏❏❏

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27

Bussmann®

SERIES 174 FLAT-PAK CIRCUIT BREAKER MANUAL RESET CIRCUIT BREAKERS SPECIFICATIONS Single Pole Thermal Type Breakers Applications: Branch circuit protection for multiple power outlet strips, trucks, RV’s, boats, buses, portable generators, building equipment, etc. Rating: 5-40A; 250VAC/32VDC. Interrupt Rating: 200A @ 250VAC. Operating Temperature Rating: –40°F (–40°C) to 185°F (85°C). Storage Temperature Rating: –40°F (–40°C) to 260°F (125°C). Materials: Grey UL-Rated 94V-0 thermoplastic. Termination: Threaded or quick-connect options available. Ingress Protection Rating: IP54 (except at terminals). Compliances: UL 1077 & CSA 22.2 No. 235 (See individual terminal styles for specific rating approvals); SAE J553; SAE J1171 (Ignition Protected).

DIMENSIONS (Dims. shown are for reference only. Consult factory for latest prints) TERMINAL / BASE STYLES BUSHING / NECK STYLES

.48" (12.10)

.35" (9.0)

.35" (9.0)

7/16 - 28 THREAD

3/8 - 24 THREAD

31 ®

®

174XX-3X XXA XXX

BUSSMANN

UL & CSA 05 TO 30AMP

.42" (10.67)

.40" (9.00)

174XX-3X XXA XXX

UL & CSA 05-40AMP

32 VDC 250 VAC

.20" (5.19)

.76" (19.40)

33 ®

®

174XX-3X XXA XXX

UL & CSA 05-15 (WIRE) 05-30 (RING)

32VDC 250 VAC

.75" (19.04)

.12" (3.00)

®

174XX-3X XXA XXX

BUSSMANN

32 VDC 250 VAC

.79" (19.98)

28

UL & CSA 05-15 (WIRE) 05-30 (RING)

.20" (5.19)

.44" (Ø11.10)

.38" (Ø9.52)

PLASTIC KNURL NUT (STANDARD)

.34" (8.51)

9.91 (.390)

RESE

PALNUT

34 ®

RECOMMENDED BUSHING PANEL CUTOUT

PUSH

O

.20" (5.19)

.76" (19.40)

SNAP - ON HARDWARE VARIATIONS

T

FLAT-PAK CIRCUIT PROTECTION

PUSH TO RESET

32 ®

®

BUSSMANN

FIGURE B

.60" (1.50) TYP.

.81" (20.55)

BUSSMANN

FIGURE A

32 VDC 250 VAC

T

.93" (23.57)

BUTTON MARKING OPTIONS

2 5

.19" (4.83)

2 5

1.11" (28.30)

.55" (14.00) .79" (20.11) * PLASTIC BOOT * ALSO AVAILABLE IN BULK 3/8-24 P/N B151-7135-3 7/16-28 P/N B151-7135-1

3/8 - 24 THREAD

7/16 - 28 THREAD .32" (R8.1)

.63" (16.13) .55" (13.84) SNAP - ON

Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

Bussmann®

SERIES 174 FLAT-PAK CIRCUIT BREAKER Temperature Derating Curves for 5-40 Amp. Circuit Breakers 174 SERIES TEMP. VS. CURRENT CURVES

% 0F RATED CURRENT

200%

10 AMP & BELOW TYPICAL CURVE

150%

100%

15 AMP & BELOW TYPICAL CURVE 50%

0% 0° (-18°)

50° (10°)

77° (25°)

100° (38°)

150° (65°)

200° (93°)

250° (121°)

300° (149°)

COMMON CURVE ALL VALUES

TEMPERATURE IN DEGREES F° (TEMPERATURE IN DEGREES C°)

TIME vs. Percent of Rated Current Curves for 5-40 Amp. Circuit Breakers 174 SERIES TRIP CURVES

% 0F RATED CURRENT

500%

400%

300%

200%

100% 0

5

10

15

20

30

40

50 100 150 200 400 600

TIME IN SECONDS

PART NUMBERING SYSTEM Series

Rating

Terminal/ Base

174 – Type III 250 VAC/ 32VDC Manual Reset

05 – 5 amps 06 – 6 amps 07 – 7 amps 08 – 8 amps 10 – 10 amps 15 – 15 amps 20 – 20 amps 25 – 25 amps 30 – 30 amps 35 – 35 amps* 40 – 40 amps*

*2 or 3 Style Terminal Only.

❏

1 – .25" Quick 1 – 7/16-28 Connect thread 2 – 10-32 screw - 2 – 3/8-24 90° bend thread 3 – 6-32 screw - 3 – Snap-on 90° bend 4 – .25" Quick Connect with 6-32 screw 90° bend

❏

Hdwr. Pkg.

❏

Bushing Hdwr.

❏

–

Special Options

❏❏

A – White w/no 1 – Pack bulk A – White plastic knurl nut, 0 – No hardware marking (standard) anti-rotational 1 – Bulk brass B – Red w/no 2 – Assemble to B – Black plastic knurl nut, screws for screw marking bushing anti-rotational terminals C – Black w/no 3 – No hardware C – White plastic knurl nut, 2 – Bulk brass marking** included anti-rotational w/ palnut screws and lockD – White w/amp D – Black plastic knurl nut, washers for marking anti-rotational w/ palnut screw terminals Fig. A E – None required for bushing 3 – Assembled brass E – White w/amp F – Zinc plated steel palnut screws for screw marking G – Button boot (thread-on) terminals Fig. B w/ palnut 4 – Assembled brass F – Red w/amp P – Aluminum knurl nut screws and lockmarking & palnut washers for Fig. A R – Black aluminum knurl nut screw terminals G – Red w/amp & palnut marking S – Alum. knurl nut, palnut, black plate Fig. B w/ white “push-to-reset” T – Alum. knurl nut, palnut, white plate w/ black “push-to-reset” V – Alum. knurl nut & white plate w/ black “push-to-reset” W – Alum. knurl nut & black plate w/ white “push-to-reset” **No marking available X – Aluminum knurl nut & internal tooth on Black buttons lockwasher Z – Hex nut & internal tooth lockwasher

Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

FLAT-PAK CIRCUIT PROTECTION

1 7 4 3 ❏❏❏ ❏❏ –❏ ❏

Bushing/ Neck Button

29

AUTO, MANUAL & MODIFIED RESET CIRCUIT BREAKERS

.69" (17.5) .66" (16.8)

.69" (17.5) .56" (14.2)

A

B

Two 10-32 studs: .56" (AUX & BAT)

Two 10-32 studs: .66" (AUX); .56" (BAT) .69" (17.5)

D

Two 10-32 studs: .66" (AUX & BAT)

(Dims. shown are for reference only. Consult factory for latest prints)

METAL COVER

.41" (10.3)

TEMPERATURE DERATING CURVES

1.24" (31.5)

1.24" (31.5) .79" (20.1)

150%

.79" (20.1)

1.56" (39.6)

Two .25" Q.C. (AUX & BAT)

.38" (9.6)

.69" (17.5)

.84" (21.4) .41" (10.3)

COVER & BRACKET OPTIONS

.99" (25.2) .66" (16.8)

C

.56" (14.2)

% 0F RATED CURRENT

TERMINAL OPTIONS

SPECIFICATIONS Single Pole Thermal Type Breakers Applications: Battery chargers, trucks, buses, RV’s, trolling motors, etc. Rating: 5-50A, 14VDC; 28VDC (Series 123, 124, & 125). Interrupt Rating: Main Circuit Protection: 1.5kA @ 12VDC (Series 193 w/plastic cover); Branch Circuit Protection: 2.5kA @ 12VDC (Series 121 & 124 -01 sealed & Series 123 w/plastic cover). Operating Temperature Rating: –40°F (–40°C) to 185°F (85°C). Storage Temperature Rating: –40°F (–40°C) to 260°F (125°C). Materials: Black UL-Rated thermoplastic body (thermoset for Type II body & buttons); Cover is grey thermoplastic or steel-Type l gold, Type ll silver. Marking: Custom marking available. Consult factory for options. Termination: #10-32 thread and quick-connect options available. Torque Rating: 24in-lb (2.7Nm) max. Mounting Torque Rating: Plastic cover - 15in-lb (1.7Nm); Metal cover - 30in-lb (3.4Nm). Ingress Protection Rating: IP66 on plastic cover version only (except for terminals). Compliances: SAE J553; SAE J1171 (consult factory for Ignition Protection ratings).

E

.56" (14.2)

.41" (10.3)

One .25" Q.C. (AUX); One 10-32 stud (BAT)

Double .25" Q.C. (AUX); One 10-32 stud (BAT)

.99" (25.2)

.84" (21.4)

.30" (7.7)

J

K

.41" (10.3)

.64" (16.3)

.56" (14.2)

H

.69" (17.5)

O Bracket

.79" 1.24" (31.5) (20.1)

1.56" (39.6) .79" (20.1)

.54" (13.7)

BAT

.37" (9.4)

SHORTSTOP® CIRCUIT PROTECTION

WA / WB

BAT

.37" (9.4) .83" (21.1)

1.56" (39.6)

400% 10 AMPS & BELOW TYPICAL CURVE 300% 200%

15 AMPS & ABOVE TYPICAL CURVE

100% 0

KA / KB

.83" 1.27" (21.1) (32.3) A Bracket

.62" (15.7) O Bracket 1.56" (39.6)

Hex Nut #10-32

Whiz Lock #10-32

AUX

.69" (17.5)

C Bracket

1.27" (32.3)

HA / HB

5

10 15 20 30 40 100 200 500 TIME IN SECONDS

.12" (3.0) dia. boss 1.56" (39.6)

Reset button* .06" (1.5)

.62" (15.7)

AUX

BAT

.37" (9.4) 1.27" (32.3)

Keps Lock Nut #10-32

Lock Washer

200º 250º 300º (93º) (121º) (149º)

TIME VS. PERCENT OF RATED CURRENT

PLASTIC COVER

HARDWARE

50º 77º 100º 150º (10º)(25º)(38º) (65º)

500%

.69" (17.5) B Bracket

Two 10-32 studs (AUX & BAT)

15 AMPS & ABOVE TYPICAL CURVE

TEMPERATURE IN DEGREES F° (TEMPERATURE IN DEGREES C°)

.38" (9.6)

.69" (17.5)

L

50%

AUX

1.24" (31.5) Two .25" Q.C. (AUX & BAT) Perpendicular Orientation

Double .25" Q.C. (AUX); Single .25" Q.C. (BAT)

10 AMPS & BELOW TYPICAL CURVE

100%

0% 0º (-18º)

A Bracket

% 0F RATED CURRENT

Bussmann®

SERIES 12X SHORTSTOP® CIRCUIT BREAKERS

1.27" (32.2) B Bracket

1.27" .83" (32.2) (21.1) C Bracket

.62" (15.7) Ref. (Typ) w/base attached E Bracket

.83" (21.1) Series 123 O Bracket w/reset ( * Reset on BAT side)

PART NUMBERING SYSTEM Series

Terminal

Rating

Bracket

Mtg. Holes

Cover*

Options

Hardware

121 – Type I, 14 VDC 122 – Type II, 14 VDC 123 – Type III, 28 VDC 124 – Type I, 28 VDC 125 – Type II, 28 VDC

A – Two 10-32 studs; .66 (Aux), .56 (Bat) B – Two 10-32 studs; .56 (Aux & Bat) C – Two 10-32 studs; .66 (Aux & Bat) ***D – Two .250 QC; (Aux & Bat) ** H – One 10-32 stud .56 (Bat), Double .250 QC (Aux) L – Two 10-32 studs; .37 (Aux & Bat)

05 – 5 amps 08 – 8 amps 10 – 10 amps 12 – 12 amps 15 – 15 amps 20 – 20 amps 25 – 25 amps 30 – 30 amps 35 – 35 amps 40 – 40 amps 50 – 50 amps

0 A B C E

0 – No bracket 1 – .140 dia. 2 – .196 dia. 3 – .237 dia. (metal only) 4 – .265 dia. (plastic only) 5 – .228 dia. (plastic only) 6 – .221 dia. (metal only)

M – Metal* P – Plastic*

01 – Waterproof (metal covers only) 02 – Splashproof (optional on metal covers add 02 suffix; std. on plastic covers - omit 02 suffix.)

WA – Whiz-lock nut assembled WB – Whiz-lock nut bulk HA – Nut & lock washer assembled HB – Nut & lock washer bulk KA – Keps lock nut assembled KB – Keps lock nut bulk

1 2 ❏❏❏

❏

❏❏ – ❏

– No bracket – Bracket – Bracket – Bracket – Bracket (plastic only)

❏

❏ – ❏❏ – ❏❏

*Series 123 available in plastic cover only. Series 122 & 125 available in metal cover only. **40A maximum ***30A maximum

30

Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

MANUAL RESET CIRCUIT BREAKERS Automatic, Manual, & Manual W/ Push-to-Trip SPECIFICATIONS Single Pole Thermal Type Breakers Applications: This unit is external ignition protected and weatherproof. It is typically used in DC power systems in marine applications (as a main or branch circuit breaker), truck, bus and RV systems, add-on protection for accessories, etc. Rating: 10-50A, 32VDC. Interrupt Rating: Circuit Protection (2.5kA) per ABYC E-11. Operating Temperature Rating: –40°F (–40°C) to 185°F (85°C). Storage Temperature Rating: –40°F (–40°C) to 260°F (125°C). Materials: Black UL-Rated 94V-0 thermoset plastic body. Cover, lever, and button are ULRated 94V-0 thermoplastic. Cover has a black thermoplastic elastomer overmold. Marking: Standard marking includes amp/volt ratings, part numbers, and “SAE Type B.” Termination: #10-32 threaded studs. Torque Rating: 24in-lb (2.7Nm) max. Mounting Torque Rating: Panel mount with either #8-32 threaded inserts or #10 clearance holes. 18in-lb (2.0Nm) max. Ingress Protection Rating: IP66 Features / Options: Series 254 & 255 have a unique reset mechanism which provides a visual indication of tripped condition. Series 255 also features a push-to-trip option. Compliances: SAE J553; ABYC E-11; SAE J1171 (Ignition Protected). TRIP TIME VS. PERCENT OF RATED CURRENT 1000

150

100 TIME IN SECONDS

MAXIMUM % HOLD CURRENT

TEMPERATURE DERATING CURVE 200

100

50

0 -40

-20 0 20 40 60 AMBIENT TEMPERATURE IN DEGREE C

80

10

1

0.1 100%

200%

300%

400%

500%

600%

% OF RATED CURRENT

33.80" [1.33]

RESET LEVER (series 254 & 255)

5.00" [0.20]

(2) #10-32 CLEARANCE HOLE OR #8-32 CLEARANCE HOLE IF USING THREADED INSERTS Ø31.75" [Ø1.25]

37.00" [1.46] 17.33" [0.68]

39.98" [1.57] 55.73" [2.19]

18.50" [0.73]

TRIP BUTTON (255 series)

#10-32 EXTERNAL THREAD

21.50" [0.85] 27.80" [1.09]

39.98" [1.574]

19.99" [0.787]

PART NUMBERING SYSTEM Rating

Series

❏❏❏

❏❏

2 5

251 – Type I, 32V 254 – Type III, 32V 255 – Type III w/pushto-trip option, 32V

10 – 10 amps 15 – 15 amps 20 – 20 amps 25 – 25 amps 30 – 30 amps 35 – 35 amps 40 – 40 amps 50 – 50 amps

Mounting Holes

–

❏

–

A – Thru-hole Insert (#10 Clearance) B – #8-32 Threaded Inserts

Hardware

❏

MID-RANGE CIRCUIT PROTECTION

DIMENSIONS (Dims. shown are for reference only. Consult factory for latest prints) MOUNTING OPTIONS

Bussmann®

SERIES 25X MID-RANGE CIRCUIT BREAKER

0 – No nuts 1 – Nuts Installed 2 – Nuts bulk

Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

31

AUTO, MANUAL & SWITCHABLE RESET CIRCUIT BREAKERS SPECIFICATIONS Single Pole Thermal Type Breakers Applications: Typically used in auxiliary and accessory circuits in truck, bus, RV and marine systems. Others include battery chargers and DC audio systems. Series 181, 184 & 185 are sealed for engine compartment and bilge area applications. Rating: 25-150A, 30VDC; 48VDC (Series 184 & 185). Interrupt Rating: 3,000A @ 30VDC. Operating Temperature Rating: –25°F (–32°C) to 180°F (82°C). Storage Temperature Rating: –30°F (–34°C) to 300°F (149°C). Materials: Black UL-Rated 94V-0 thermoset plastic. Thermoplastic elastomer stud insulators are provided on covered units with F-style (surface-mount) bases. Marking: Standard marking includes amp ratings and part numbers. Custom markings also available. Termination: 1/4-28 threaded studs. Torque Rating: 50in-lb (5.6Nm) max. Mounting Torque Rating: Panel or surface-mount options; 50in-lb (5.6Nm) max. Threaded insert option has a max torque of 25in-lb (2.8Nm). Ingress Protection Rating: IP67. Features / Options: Series 184 & 185 have a unique reset mechanism which provides visual indication of tripped condition. Series 185 also features a push-to-trip option. Compliances: SAE J1625; ABYC E-11; CE; SAE J1171 (Ignition Protected).

Panel Mount

Surface Mount .26 (6.60) dia. Mtg.holes (2)

Reset lever (Shown in operating position series 184/185)

1.05 (26.67)

.26 (6.60) dia. Mtg.holes (2)

2.91 (73.91)

Reset lever (Shown tripped)

2.41 (61.21)

SE

HI-AMP CIRCUIT PROTECTION

1.09* (27.69)

*Overall heights of Series 181 &183

500% 400% 300% 200%

1.79 (45.47)

0

5

1.44* (36.58) .89 (22.61)

.57 (14.49)

1.06 (26.92)

10 15 20 30 40 100 200 500 TIME IN SECONDS

Flange mount gasket for thru-wall applications (option 07)

PART NUMBERING SYSTEM Rating

Series

❏❏❏

❏❏❏

1 8

181 – Type I, 30V 183 – Type II*, 30V 184 – Type III, 48V 185 – Type III-PTT, 48V

*183 Available in Panel Mount Only (Coverless)

32

50%

100%

.66 (16.76)

1/4-28 Studs .40 (10.16)

Tamper proof cover

Molded Trip button (Series 185) cover .31 (7.87)

Molded cover

1.44 (36.58)

100%

600%

1.90 (48.26) 1.90 (48.26)

150%

TIME VS. PERCENT OF RATED CURRENT

T

2.23 (56.64)

TEMPERATURE DERATING CURVES

0% -50º 0º 50º 77º 100º 150º 200º 250º (-45º) (-18º) (10º)(25º)(38º) (65º) (93º) (121º) TEMPERATURE IN DEGREES F° (TEMPERATURE IN DEGREES C°)

1.54 (39.12)

RE

2.89 (73.41)

Stud insulators

200%

(Dims. shown are for reference only. Consult factory for latest prints)

% 0F RATED CURRENT

DIMENSIONS

% 0F RATED CURRENT

Bussmann®

SERIES 18X HI-AMP CIRCUIT BREAKER

025 – 25 amps 030 – 30 amps 035 – 35 amps 040 – 40 amps 050 – 50 amps 060 – 60 amps 070 – 70 amps 080 – 80 amps 090 – 90 amps 100 – 100 amps 110 – 110 amps 120 – 120 amps 135 – 135 amps 150 – 150 amps

Mounting

❏

–

F – Surface Mount P – Panel Mount

Terminal Hdwr.

Marking

00 – Ship w/o nuts 01 – Sems nuts installed 02 – Sems nuts shipped bulk 03 – Stainless Steel Std. nuts & washers installed 04 – Stainless Steel Std. nuts & washers shipped bulk 07 – Flange gasket & Sems nuts installed (Panel Mount Only) 08 – Threaded insert and Sems nuts installed 12 – Stainless steel nuts and lockwashers installed 13 – Stainless steel Sems nut installed

0 – Blank cover 1 – Standard Marking; Part Number, Amp Rating 181, 184, 185 Series - Top Surface 183 Series - Side Surface S – Standard Ignition Protected Marking (Consult factory for special markings.)

❏❏

❏❏

Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

MANUAL RESET CIRCUIT BREAKERS WITH SWITCH FUNCTION SPECIFICATIONS Single Pole Thermal Type Breakers Applications: Typically used in DC power systems in marine applications (as a main or branch circuit breaker), truck and bus systems, RV systems, add-on protection for accessories, lift gates, etc. This unit is external ignition protected and weatherproof. Rating: 25-150A, 48VDC. Interrupt Rating: Main Breaker Protection Interrupt Rating (5kA @ 12VDC). (Consult factory for higher voltage interrupt ratings.) Operating Temperature Rating: –40°F (–40°C) to 185°F (85°C). Storage Temperature Rating: –40°F (–40°C) to 260°F (125°C). Materials: Black UL-Rated 94V-0 thermoset plastic body. Cover and lever are UL-Rated 94V-0 thermoplastic. Marking: Standard marking includes amp/volt ratings. Custom markings also available. Termination: 5/16-18 threaded studs. Torque Rating: 75in-lbs (8.5Nm) max. Mounting Torque Rating: Panel or surface-mount options; 50in-lb (5.6 Nm) max. Ingress Protection Rating: IP66. Features / Options: A manual reset circuit breaker with On-Off switch capability. Compliances: ABYC E-11; CE; SAE J1171 (Ignition Protected).

Bussmann®

SERIES 187 MARINE RATED CIRCUIT BREAKER (MRCB)

Consult factory for time characteristic curves.

DIMENSIONS (Dims. are shown for reference only. Consult factory for latest prints) Base Mount

Panel Mount 57.68 [2.271] BUSS MRCB

BUSS R MRCB

58.15 [2.289]

OFF TRIP

60.34 [2.375]

25A 48V DC MAX

2.72 [69.0]

OFF

3.44 [87.3]

26.81 [1.056]

25A

1.72 [43.8]

48V DC MAX RE

SE

T

RE

1.64 [41.6] 1.06 [27.1]

ON

SE

WEATHERPROOF

T

IGNITION PROTECTED

16.76 [.660]

ON WEATHERPROOF IGNITION PROTECTED

28.84 [1.135]

2.32 [59.0] 53.47 [2.105]

.73 [18.6]

1.46 [37.1]

.16 [3.9]

PART NUMBERING SYSTEM Series

Rating

Mounting

Hardware

187 – Manual Reset - Switching Style Circuit Breaker

025 – 25 amps 030 – 30 amps 035 – 35 amps 040 – 40 amps 050 – 50 amps 060 – 60 amps 070 – 70 amps 080 – 80 amps 100 – 100 amps 110 – 110 amps 120 – 120 amps 135 – 135 amps 150 – 150 amps

F – Surface mount P – Panel mount

00 – No hardware 1 – Standard marking; Part Number, 03 – Stainless nuts & Amp Rating lockwashers - installed (Consult factory for special marking options.) on studs 04 – Stainless nuts & lockwashers - supplied bulk packed

1 8 7 ❏❏❏

❏❏❏

❏ –

❏❏ –

Marking

❏

Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

MARINE-RATED CIRCUIT PROTECTION

69.85 [2.750]

2.24 [56.8]

33

Bussmann®

AMI SERIES DIMENSIONS

(Dims. shown are for reference only. Consult factory for latest prints)

41.0 (1.61) 30.0 (1.18) 16.0 (0.63) 9.5 12.0 (0.37) (0.47)

Ø5.5 (Ø0.22)

0.8 (0.03)

6.0 (0.24)

*Consult factory for higher voltage fuses. TIME-CURRENT SPECIFICATIONS Opening Time % of Rating Minimum Maximum

BOLT-IN FUSE PROTECTION 34

100 110 150 200 300 500

100 hrs 4 hrs 90 s 5s 0.3 s 0.1 s

80 100

AMPERE RATING

10000

1000

TIME IN SECONDS

SPECIFICATIONS: Applications: Power distribution protection for automotive systems. Consult factory for available fuseholders. Current Rating: 30-150A. Voltage Rating: 32VDC.* Interrupt Rating: 2000A @ 32VDC. Housing Material: UL-Rated 94V-0 thermoplastic. Terminal Material: Tin-plated brass. Mounting: Max torque of 35in-lb (4Nm). Marking: Color-coded housings for each amperage.

50

BOLT IN AUTOMOTIVE FUSES

100

10

1

.01

3600 s 100 s 10 s 1s

0.01 10

100

1000 CURRENT IN AMPERES

PART NUMBERING SYSTEM Series

Rating

❏❏❏❏❏❏ – ❏❏❏ B K / A M I

030 – 30 amps (orange) 040 – 40 amps (lt. green) 050 – 50 amps (red) 060 – 60 amps (yellow) 070 – 70 amps (brown) 080 – 80 amps (white) 100 – 100 amps (blue) 125 – 125 amps (pink) 150 – 150 amps (gray)

Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

10000

DIMENSIONS

(Dims. are shown for reference only. Consult factory for latest prints)

50.80" (2.000) 12.18" (0.480)

Bussmann®

AMG SERIES

15.40" (0.606)

68.40" (2.693)

Ø8.60" (0.339)

29.20" (1.150) 9.00" (0.354)

SPECIFICATIONS: Applications: For high current applications. Use with Bussmann HMG or FMG fuseholders. (See pages 12-13.) Current Rating: 100-300A. Voltage Rating: 32VDC.* Interrupt Rating: 1,000A @ 32VDC. Housing Material: UL-Rated 94V-0 thermoplastic. Terminal Material: Copper. Mounting: M8 or 5/16-18 or less studs on 2.00 in (50.8mm) centers. Marking: Color-coded amperage ratings.

29.20" (1.150)

150 175 200 250

1.52" (0.06)

BOLT IN AUTOMOTIVE FUSES

*Consult factory for higher voltage fuses.

100 135 200 350 600

100 hrs 120 s 1s 0.1 s 0.02 s

1800 s 30 s 5s 1s

PART NUMBERING SYSTEM Series

Rating

❏❏❏❏❏❏ – ❏❏❏ B K / A M G

BOLT-IN FUSE PROTECTION

TIME-CURRENT SPECIFICATIONS Opening Time % of Rating Minimum Maximum

100 – 100 amps 125 – 125 amps 150 – 150 amps 175 – 175 amps 200 – 200 amps 225 – 225 amps 250 – 250 amps 300 – 300 amps

Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

35

Bussmann® 36

NOTES

Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com

Bussmann®

NOTES

37

Bussmann Transportation Products

Cooper Bussmann P. O. Box 14460 St. Louis, Missouri 63178-4460 Telephone: 636-394-2877 Facsimile: 800-544-2570 Cooper Bussmann Transportation Products 175 Hansen Court Wood Dale, IL 60191-1145 Telephone: 888-867-8194 Facsimile: 800-832-9873 European Headquarters Cooper Bussmann U.K. Ltd. Burton-on-the-Wolds Leicestershire LE12 5 TH England Telephone: 44-1509-882737 Facsimile: 44-1509-882786

Cooper Bussmann Thomas A. Edison R&D Center (Shanghai)Co.,Ltd. 955 Sheng Li Road Heqing Pudong, Shanghai China 201201 Telephone: +8621 2899 3747 Facsimile: +8621 2899 3997

Bussmann do Brazil Ltd. Rodovia Santos Dumont, Km 23 Cruz das Almas - 13.300-000 Caixa Postal 095 Itu-Sao Paulo Brazil Telephone: 55-11-4024-8400 Facsimile: 55-11-4024-8424

Cooper Electrical Australia 205-209 Woodpark Road P.O. Box 2577 Smithfield, Sydney NSW 2163, Australia Telephone: 61-2-8787-2700 Facsimile: 61-2-9609-2342

Bussmann Transportation Products Authorized Sales Office, Mexico Kruvand and Associates 1202 Richardson Drive, Suite 113 Richardson, Texas 75080 Telephone: 972-437-3355 Facsimile: 972-680-8854

Cooper Bussmann India Ltd. EVR Street, Sedarapet Pondicherry - 605 111 India Telephone: 91-80-227-0893 Facsimile: 91-80-224-5725

Bussmann

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Solutions for the Transportation Industry COOPER BUSSMANN • 175 HANSEN COURT • WOOD DALE, IL 60191-1145 CUSTOMER SATISFACTION PHONE: (888) 867-8194 • TECHNICAL SUPPORT PHONE: (888) 478-8324 • FAX: (800) 832-9873 WEB SITE: www.coopertp.com REORDER # 7003

Revised 3/06