Installation and Operation Manual Adds BACnet MSTP Capability to TempTracker mod+ Hybrid Controls
BACnet
Interface Module
BACnet Interface Module MSTP A GND B
HYBRID
1
2
3
PRODUCT COMM
RS485
SYSTEM
OUTPUT RATINGS:
120VAC, 6A RESISTIVE 1A PILOT DUTY, 15A TOTAL FOR ALL CIRCUITS
A
INPUT RATINGS:
115VAC 60Hz , 30VA MAX
B
USE COPPER WIRE, CLASS 1 WIRE ONLY.
C
99RA
CAUTION: RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de-energize the equipment before servicing.
PWR
SYS
A
B
C
D
L N 1 2
PROGRAM A
GND
3 4 5 6 7 8 9 10 11 12
DO NOT APPLY ANY VOLTAGE TO INPUT TERMINALS
RUN B
C
D
CUR / VLT CUR / VLT CUR / VLT CUR / VLT -
mA
+
VLT
+
GND
-
mA
+
VLT
+
GND
-
mA
+
VLT
+
GND
-
mA
+
VLT
+
13 14 15 16 17 18 19 20 21 22 23 24
OUTDOOR TEMP T
O
SYSTEM TEMP T
O
PROVE SHUTDOWN /TSTAT /DHW /SETBACK O
O
EXTENSION MODULE RS-485
25 26 27 28 29 30 31 32
A (+) Ground B (-)
D ENCLOSED ENERGY MANAGEMENT EQUIPMENT
To BACnet MSTP
Warning
This Raypak control is strictly an operating control; it should never be used as a primary limit or safety control. All equipment must have its own certified limit and safety controls required by local codes. The installer must verify proper operation and correct any safety problems prior to the installation of this Raypak control.
Cat.# 5000.71
05/01/11
P/N 241441 REV.1
HT# HT# 059119-00B
RJ45 Communication Cable
Content
HT# 059119-00B
Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Item List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 BACnet MS/TP Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Connecting to Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Connecting to Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 BACnet Startup Menu Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 No LED Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 No Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Wiring to Control and Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2
BACnet Interface Module Installation and Configuration Manual
Overview
The BACnet Interface Module adds BACnet MS/TP communication capability to the Raypak TempTracker mod+ Hybrid (Hybrid) control. It does that by connecting to both, the control and the BACnet MS/TP network. All the BACnet settings are configured through the control. The BACnet Interface Module has LEDs that can help in displaying communication status.
BACnet Interface Module MSTP A GND B 1
2
3
PRODUCT COMM
RS485
Mounting Tab
RS485 to EMS
Operation RJ45 LEDs Communication to Control
RJ11 to Extension
Item List
• BACnet Interface Module, • RJ45 cables (Ethernet Cable),
Installation
The BACnet Interface Module communicates with the Raypak Hybrid control using the RJ45 cable. Thus, it needs to be installed in close proximity to the control. • Mount the BACnet Interface Module on a flat surface next to the control. • The module can be mounted horizontally or vertically. • Keep the module away from extreme heat, cold, or humidity. • Screw the module to the flat surface using the two side tabs with holes. • No need to remove the BACnet Interface Module cover.
BACnet Inter
BACnet MS/TP Wiring
• Use 18# AWG Twisted Pair cable. The cable length must not exceed 3500 feet. • Connect the MS/TP cable coming from the BACnet MS/TP network to the MS/TP terminals on the BACnet Interface Module. Communication on the BACnet MS/TP network is polarity sensitive. • The ground terminal (GND) MUST be connected to the BMS Ground.
BACnet Interface Module Installation and Configuration Manual
1
2
PROD COM
3
To BACnet MSTP
3
HT# 059119-00B
• No power wiring is required for the BACnet Interface Module. It gets its power through the control's RJ45 connection. • The module's MS/TP terminals are of the removal type. That facilitates easy wiring. Just unscrew the terminal block side screws to remove the full terminal block.
MSTP A GND B
A (+) Ground B (-)
Wiring
BACnet Interface Module MSTP A GND B
HYBRID
1
2
3
PRODUCT COMM
RS485
SYSTEM
OUTPUT RATINGS:
120VAC, 6A RESISTIVE 1A PILOT DUTY, 15A TOTAL FOR ALL CIRCUITS
A
INPUT RATINGS:
115VAC 60Hz , 30VA MAX
B
USE COPPER WIRE, CLASS 1 WIRE ONLY.
C
99RA
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required to de-energize the equipment before servicing.
PWR
SYS
A
B
C
D
L N 1 2
PROGRAM A
GND
3 4 5 6 7 8 9 10 11 12
DO NOT APPLY ANY VOLTAGE TO INPUT TERMINALS
RUN B
C
D
CUR / VLT CUR / VLT CUR / VLT CUR / VLT -
mA
+
VLT
+
GND
-
mA
+
VLT
+
GND
-
mA
+
VLT
+
GND
-
mA
+
VLT
+
13 14 15 16 17 18 19 20 21 22 23 24
OUTDOOR TEMP T
O
SYSTEM TEMP T
O
PROVE SHUTDOWN /TSTAT /DHW /SETBACK O
O
25 26 27 28 29 30 31 32
EXTENSION MODULE RS-485
A (+) Ground B (-)
D ENCLOSED ENERGY MANAGEMENT EQUIPMENT
To BACnet MSTP
RJ45 Communication Cable
Connecting to Control
• The BACnet Interface Module communicates all of its information to the control using RJ45 cable (the cable is provided with the module). • Both the BACnet Interface Module and the control have RJ45 sockets.
Connecting to Extension
HT# 059119-00B
• Unlike the Hybrid control, the extension has a RJ11 Socket. In addition, each extension is packaged with an RJ11 cable to connect to the control. See "Wiring to Control and Extension" on page 7. • If an extension is being used, use the RJ11 (RS485) socket on the BACnet module to connect to the extension. See "Item List" on page 3.
4
BACnet Interface Module Installation and Configuration Manual
BACnet Startup Menu Setup
---[ BACK
BACNET
ID
477000 ▲
▼
---] SAVE
-- ARE YOU SURE? -No Yes BACK ▲ ▼ SAVE
----MS/TP [ BACK
ADDRESS----
1 ▲
▼
] SAVE
BACnet Mode
Enable, Disable Default: Disable Button: MENU//.... Sensor Fault/BACnet Mode • This menu option enables or disables the BACnet MSTP capability. When enabled, additional BACnet settings shall be available for further customizing.
BACnet Baud Rate
9600, 19200, 38400 Default: 19200 Button: MENU//.... Sensor Fault/BACnet Mode/BACnet Baudrate • For the control to communicate over a BAcnet MS/TP network, it must use the same Baud rate as the rest of the network. The control offers three Baud Rates. • If communication was not successful, the baud rate could be the cause. Check with the network administrator for the network baud rate. Then match it on the control.
MS/TP Address
1 to 127 Default: 64 Button: MENU//.... /BACnet Mode/BACnet Baudrate/ MSTP Address • Each device on the MS/TP network must have a unique address. • This is the MS/TP address on a RS485 network. Its MS/TP range is 1 though 127. • The MS/TP address must be provided by the Network Administrator.
BACnet ID
1 to 4,000,000 Default: 477,000 Button: MENU//.... / MSTP Address / BACnet ID • The BACnet ID is a unique 32 bit number that identifies the control within the BACnet network. No two ID shall be the same even if dealing across networks. • It must be provided by the BACnet Network Administrator.
LED
Yellow LED Flashes on communication between the BACnet Interface Module and the control. Green LED Flashes on communication between the BACnet Interface Module and the BACnet network. Red LED Flashes steadily to indicate the BACnet Interface Module is operational.
BACnet Interface Module Installation and Configuration Manual
--- BACNET MODE --Disable Enable BACK ▲ ▼ SAVE
- BACNET BAUDRATE 9600 19200 38400 BACK ▲ ▼ SAVE
--- BACNET MODE --Disable Enable BACK ▲ ▼ SAVE
- BACNET BAUDRATE 9600 19200 38400 BACK ▲ ▼ SAVE
----MS/TP
ADDRESS----
1
[ BACK
▲
----
BACNET
ID
477000
[ BACK
▲
] SAVE
▼
▼
---] SAVE
BACnet Interface M MSTP
A GND B 1
2
3
PRODUCT COMM
HT# 059119-00B
-------- SETTINGS ---Season Winter System Target 140oF BACK ▲ ▼ SELECT
5
Troubleshooting No LED Lights
• The RJ45 connection to the control powers the BACnet Interface Module. If all LEDs are off, then check the cable connecting the module to the control. The cable consist of 8 wires. Check each of the color-coded wires continuity in the cable using a continuity meter. No Communication
• Check the Yellow and Green LEDs. If the Yellow LED is continuously On or Off, then check the cable connecting the module to the control. • If the Green LED is continuously On or Off, then check the cable connecting the module to the BACnet network. • Make sure that the control's Baud Rate and the BACnet Network's are the same. See "BACnet Baud Rate" on page 5.
Specification
HT# 059119-00B
Control Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RJ45 to control (Cable is provided) BACnet MS/TP Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-wire Extension Communication . . . . . . . . . . . . . . . . RS485 (RJ11) to Extension (Cable packaged with Extension) LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Red, Yellow, and Green Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-¾” x 3-⅝” x 1” Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Pound
6
BACnet Interface Module Installation and Configuration Manual
Wiring to Control and Extension
BACnet Interface Module MSTP
PRODUCT COMM
A GND B
HYBRID
1
2
3
120VAC, 6A RESISTIVE 1A PILOT DUTY, 15A TOTAL FOR ALL CIRCUITS
A
INPUT RATINGS:
115VAC 60Hz , 30VA MAX
B
USE COPPER WIRE, CLASS 1 WIRE ONLY.
C
RJ45 Cable
SYSTEM
OUTPUT RATINGS:
D ENCLOSED ENERGY MANAGEMENT EQUIPMENT
SYS
A
B
C
D
L N 1 2
PROGRAM A
C
D
OUTDOOR TEMP
CUR / VLT CUR / VLT CUR / VLT CUR / VLT GND
3 4 5 6 7 8 9 10 11 12
DO NOT APPLY ANY VOLTAGE TO INPUT TERMINALS
RUN B
-
mA
+
VLT
+
GND
-
mA
+
VLT
+
GND
-
mA
+
A (+) Ground B (-)
99RA
CAUTION: RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de-energize the equipment before servicing.
PWR
RS485
VLT
+
GND
-
mA
+
VLT
T
+
13 14 15 16 17 18 19 20 21 22 23 24
O
SYSTEM TEMP T
O
PROVE SHUTDOWN /TSTAT /DHW /SETBACK O
EXTENSION MODULE
25 26 27 28 29 30 31 32
RJ45
Extension
EK
F L
GM
HN
I O
J P
Comm
Power
120VAC, 6A RESISTIVE 1A PILOT DUTY, 15A TOTAL FOR ALL CIRCUITS
INPUT RATINGS:
115VAC 60Hz, 12VA MAX
Use Copper Conductors Only.
CAUTION: Risk of Electric Shock.
More than one disconnect switch may be required to de-energize the equipment before servicing.
99RA
Ext A E K F L
G M H N I O J P
L N 1 2
RJ45 Communication Cable
OUTPUT RATINGS:
ENCLOSED ENERGY MANAGEMENT EQUIPMENT
PWR
RJ11
To BACnet MSTP
RS-485
O
RJ45
E K
3 4 5 6 7 8 9 10 11 12 11 12
Ext B F L
G M
H N
I O
J P
EXTENSION MODULE
CUR / VLT CUR / VLT CUR / VLT CUR / VLT CUR / VLT CUR / VLT GND
mA
VLT GND
mA
VLT GND mA
VLT GND mA
VLT GND
mA
VLT GND
mA
VLT
RS-485
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 16 29 30
RJ11 Extension Cable
HT# 059119-00B
RJ11
BACnet Interface Module Installation and Configuration Manual
7
HT# 059119-00B
Raypak, Inc. 2151 Eastman Ave., Oxnard, CA 93030 PH: (805) 278-5300 FAX: (805) 278-5468
