Audi Authorized Collision Repair Tool Catalog Aluminum Tool Catalog available separately.

Audi Authorized Collision Repair Facility Program

The Audi Authorized Collision Repair Facility Program has been established to meet the technological challenges inherent in Audi award-winning vehicles. Highly specialized collision repair standards are required to maintain the high crash standards Audi engineered into steel and high-tensile steel frame, body and chassis components. Each specialized collision repair facility is equipped with Audi factory-recommended tools and equipment needed to perform high-tensile steel collision repairs. Intensive training and certification at I-CAR® facilities help ensure the highest level of collision repair expertise. With this combination of factory-authorized tools, equipment and trained technicians, Audi offers collision repair shops the opportunity to join one of the fastest growing import automotive markets in North America. Each Audi Authorized Collision Repair Facility is equipped with all of the Audi factory-recommended tools and equipment to meet Audi Authorized Collision Repair Facility Program requirements. A complete program of Audi authorized tools, equipment and training certification is available to collision repair facilities in order for them to become Audi Authorized Collision Repair Facilities. Continuous technician support provides updates on repair procedures and equipment use. After the collision repair facility equipment installation, support from Audi continues, furnishing website training updates and technical advice. During the repair, Audi will assist with parts procurement and provide technical repair procedure advice, when necessary. Only collision repair facilities that meet exacting Audi requirements receive authorization to become Audi Authorized Collision Repair Facilities. Call 1-800-892-9650 to contact your program representative.

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I N T R O D U C T I O N | P. 2

Tools and Equipment

Tool Number

Description

Page Number

Tool Number

Welders & Accessories

Description

Page Number

Car-O-Liner Bench Systems & Accessories

VAS 65451

Wielander + Schill Resistance Inverter Spot Welder

5

VAS 65271

Professional Measuring and Alignment System

19

VAS 65351

Elektron Resistance Inverter Spot Welder

6

VAS 65281

Professional Plus Measuring and Alignment System

20

VAS 65301

Tecna Resistance Inverter Welder

7

VAS 6526/1

EVO1 Basic Anchor System

21

VAS 67551

Car-O-Liner CTR12000 Welder

8

VAS 6526/1-1

EVO1 Basic Anchor System, Tool Trolley

21

VAG 17311, 2

Vario Weld Breaker

9

VAS 6526/2

EVO2 Extended Anchor System

21

VAG 1731/21, 2

Replacement Breaker for High-Strength Steel

9

VAS 6526/3

EVO3 Universal Anchor System

22

VAS 6526/4

Hydraulic Jack Kit

22

VAS 6526/5

Anchor Set

23

Miscellaneous Tools VAG 1523B

Pneumatic Sabre Saw (or VAS 6780)

10

VAS 6526/61

Tool Trolley, Basic

23

RAE 512001

Body Separation Chisel with Handle

10

VAS 6526/71

Tool Trolley, Basic Plus

23

VAG 2005B

Pneumatic Adhesive Gun (for the 50 mL cartridge of DP490)

11

VAS 6526/81

Tools Panel

24

VAS 6453

Pneumatic Adhesive Gun (for the 400 mL cartridge of DP490)

11

VAS 6526/91

Wall System

24

VAS 5237

Double Cartridge Gun (optional)

12

VAS 6526/10

Clamp Set, Special

24

VAS 6526/11

Measuring Unit, Vision X3

25

VAS 6526/12

Measuring Unit, Vision EVO

26

VAS 6526/13

Software Upgrade

27

VAS 6526/14

Basic Bench, 4.20m, Quick 42

27

VAS 6526/14-1

Ramp Set

28

VAS 6526/15

10-Ton Alignment Unit

28

VAS 6526/16

Quick Anchoring Set

29

VAS 6526/17

Clamp Set

29

VAS 6526/18

Pull Chain Set

30

VAS 6526/19

Pull Bar Set

30

VAS 6526/20

Pull Clamp Set

31

VAS 6526/21

Winch

31

2

2

2

Celette Bench & Accessories SC.40014

4-Ton Super Hydraulic Kit

12

VAG 1438

Mechanical Door Brace (Celette ATS.1802)

13

918.920

Orientable Engine Holding Device

13

ESP.MP.02

Work Stand

13

ROLL.100 Trolley

13

SVN.05.31121

Sevenne Composition

14

955.96021

Set of (6) Universal Crossmembers

14

MZ450.4001

Set of (22) MZ Towers and (4) Wedges

15

MZ450.9051

MZ Towers Storage Trolley

15

MZ2500.000

MZ+ Set

15

9113.0631

Side Portal Gantry

16

9121.5231

Multi-Function Support

16

Pulling Flange

16

VAG 1959A

Welding Unit (or equivalent)

32

ATD.01.149

Kit for Flange ATD.149

17

VAS 6388A

Welding and Brazing System (or equivalent)

33

SN99.00

Pulling Straps, Set of 2

17

VAS 6741

Welding and Brazing System (or equivalent)

34

ATD.165

Pulling Accessory

17

ATD.01.801

Pulley Block

18

1 Repair facilities must purchase to receive authorization. Only one of the approved welders is required. Only one of the approved measuring systems is required. Only one of the approved tool organization systems is required.  2 Must have this or equivalent approved items.

CSK15.111

Kit for Multiple Pulling

18

Approved welders and welder accessories include technologies that are continually updated. Tool and equipment numbers, pictures, descriptions and prices are subject to change without notice.

CAT500

Pulling Set

18

For repair facility eligibility and for the latest authorized updates of equivalent tools and equipment, contact your Audi authorized specialist at 1-800-892-9650.

ATD.149 1

1

Additional Optional Equipment

Welder Electrical Installation Requirements: 208/220 Volt 3 Phase 60 Amp Breaker, #4 wire. For additional product information or to place an order, visit us at www.tools.audiusa.com, email [email protected], or call 1-800-892-9650. Product information is subject to change without notice.

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T O O L S A N D E Q U I P M E N T | P. 4

Resistance Inverter Spot Welder

Resistance Inverter Spot Welder

VAS 6545

VAS 6535

Setting the welding parameters is carried out using simple, self-explanatory

The resistance spot welder VAS 6535 features a central connection and a tool

symbols. The welding programs are for high- and higher-tensile panels, for

detection function. An impedance measurement is used to regulate the welding

spot-weld-bonded connections and for galvanized panels. Individual storage

parameters automatically. In this way, a constant level of quality of the weld

of welding parameters is possible. In addition, the system is suitable for

points is assured. With VAS 6535, it is possible to store the weld processes and to

documentation and administration of work order details on A4 paper. Software

document them. Disturbance variables such as dirt, adhesive, etc., are detected and

updates can be carried out using an SD card (upload). The material recognition

compensated for. A compact flash memory card allows the software of the unit to

function is performed with a material test program. Current control and pressure

be updated at any time.

monitoring is provided. The welding process is monitored and the actual values

Mobile resistance spot welder with inverter technology can be updated and features

are shown in the display.

impedance measurement and welding-parameter regulation.

The C-arms can be exchanged by means of a quick positioning feature. The

Specifications:

C-arms can be opened via a folding catch, thereby enabling access to the body,

• Dimensions: 661mm (26") x 661mm (26") x 1372mm (54")

for example, behind profile sections.

• Weight: 171 kg (376 lbs.)

Specifications: • Power supply 3 x 190-240 Volt 50-60 Hz

• Connector cable (Cu): 5m / 4 x 0,157 sq. in.)

• Setting range 0-13 kA

• Air pressure: 90 psi +/- 5%

• Welding current: DC

• Refrigerant: water + anti corr.

• Continuous duty 100% ED: 2,8 kA

• Tank volume: 85 l / 22.5 gallon

• Open circuit voltage 12 V DC

• Dimensions: 810mm x 560mm x 750mm

• Max. Power with 5% ED: 156 kVA

• Welding lead length: 3000mm

• Fuse (slow blow): 63 A

• Weight: 119 kg / 262 lbs.

Power Supply Unit: • Welding current regulated: max. 12,000 A DC

• Fuse protection at least: 60 A delay

• Water tank volume: approx. 32 l

• Mains frequency: 60 Hz

• Ambient temperature: 40 C°

• Mains connection output: 42 kVA

• Type of protection: IP21

X Tongs:

• Current source

• 1 CS transformer tongs with integrated C-arm size 1

• 1 CS transformer tongs

• 1 balancer with spring-loaded cable

• 1 control unit with water tank 80 l

• 1 mounting set for C-arms

• Cable length: 2.5m

• Weight of tongs without cables: 8 kg

• Welding current: max. 12,000 A DC Includes:

Accessory Packs VAS 6545/1 Transformer x-gun With watercooling up to the tips 3 x 200-240 Volt / 50-60Hz ≤ 13.000 A / 65 A breaker. VAS 6545/1

• Mobile mains unit

• Linear balancer

• X Tongs

• Cooling Unit

• Welding gun

• Heat Exchanger

• Quick dent removal hammer

• Special VAS Welding Programs

Accessory Packs

For c-trafo aircooled, with earth cable and accessory box.

VAS 6535/1 Accessory Package

On arm side. VAS 6545/3 Single-sided gun For x-trafo aircooled, with earth cable and accessory box.

• Idle voltage max.: 23 V DC

• Mains connection lead ø/length: 6mm 2 / 10m

• Rated output at 50% ED: 60 kVA

Includes:

VAS 6545/2 Single-sided gun

• Mains connection: 208–240V 3Phase

VAS 6545/2

• Electrode set 02/06/415 MX coded

• Abrasive sponge fine

• Electrode set 05 MX coded

• Electrode caps A 13 R 25 (6 pcs.)

• Electrode set 11/280 MX coded

• Electrode caps A 13 R 15 (6 pcs.)

• Multi-purpose electrode SB8 for planishing work Warranty: 24 Months

Warranty: 24 Months

Manufactured by: Wielander & Schill Supplied by: Snap-on Business Solutions 1-800-892-9650

Manufactured by: Elektron, Bremen, Germany Supplied by: Snap-on Business Solutions 1-800-892-9650

VAS 6545/3

VAG 6535/1

Welder Electrical Installation Requirements: 208/220 Volt 3 Phase 60 Amp Breaker, #4 wire. For additional product information or to place an order, visit us at www.tools.audiusa.com, email [email protected], or call 1-800-892-9650. Product information is subject to change without notice.

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T O O L S A N D E Q U I P M E N T | P. 6

Resistance Inverter Spot Welder

Car-O-Liner CTR12000 Welder

VAS 6530

VAS 6755

The VAS 6530 Resistance Spot Welder is recommended for general body repairs on

Designed to simplify vehicle collision repair, the high-power, medium-frequency

vehicles with high- and ultra-high-tensile-strength steel panels, especially for workshops

inverter operation of the CTR12000 is ideal for today’s newer materials, including

with critical mains power supply. The inverter technology, in conjunction with adaptive

high, ultra-high, and laminated steels. The process-regulated system provides clear

smart control, makes quality spot-weld joints possible. Variations in joint structure

quality assurance. Product benefits include:

are detected and compensated for, if possible. If a weld is not possible, a text warning

• Automatic recognition of total material thickness via Pulse-Sonar-System

message will be issued by the unit. Operation is by touch screen via three different

• Automatic recognition of material type via Virtual Generator

welding modes: manual, smart/automatic or manufacturer-specific programs. With a

• Automatically establishes required settings to ensure the proper weld nugget

USB interface, new welding programs can be uploaded or recorded; welding results can

• Advanced quality control system that monitors and adjusts the welder to

be copied for further processing on a PC. The water-cooled C-transgun delivers equal

guarantee the total energy input

electrode contact force with electrode arms up to 635mm in length.

• Powerful, with welding current up to 12,000 Amps

Specifications:

• Greater Power Efficiency via the 10-kHz Transformer C-Gun

• Mains connection: 230 V 3 Phase 60 Hz

• Electrode contact force max.: 450 daN (1,011 lbs.)

• Completely liquid-cooled welding, from the power module all the way to the caps, providing a greater Duty Cycle

• Breaker protection: 60A delayed

• Dimensions: 600mm (24") x 680mm (27.2")

• Easily upgraded via convenient USB port

• Mains connection lead: 17 kVA

x 1220mm (48.8")

• Reproducible welding quality

• Welding current: max. 14,000 A DC

• Weight: 130 kg (286 lbs.)

• Welding data documentation with the use of WinSpot-QS-Software

Includes:

Specifications:

• Main unit with inverter and touch screen

• Water cooler module for transformer, transgun,

• Supply voltage: 3 × 400V 50 Hz1

• Max power: 75 kVA

• Inverter C-transgun, pneumatic with short electrode

arms and electrodes

• Fuse (delayed action): 16-32A

• Protection class: IP 21

• C-arm, length 85mm with electrode, water-cooled

• Rubber mains power cord, 8m on retractable stowage

• Insulation class: F

• Compressed air supply: 8 bar (116 psi)

• Cart with large wheels at rear and braked castors at front facility on cart

• Power unit for transformer gun: 10 kHz

• Output current: 0-200A

• C-transgun holder and swivel arm with adjustable balancer • Electrode cap key for electrodes up to DN 21

• Output voltage: 560V

• Cooling power: 1000 W

• Tank capacity: 20 L

• Flow rate: 6 L/minute

2

Accessory Packs

• Dimensions (H × W × D): approx. 1220 × 680 × 800 mm • Weight: approx. 95 kg

VAS 6530/1 Accessory Package • C-arm, long, 505mm with angled electrodes, short (water-cooled) • C-arm, small, air-cooled for wheel housings with ball-head electrode • Ball-head electrode, water-cooled with mushroom head insert • Long angled electrode, water-cooled VAS 6530/2 Accessory Package

• Primary voltage/frequency: 560V/10 kHz

• Primary power (100% duty cycle): 20 kVA

• Protection class: IP 21

• Insulation class: F

• Cooling: Water

• Welding current: 12,000 A

• No-load voltage: 12,5V DC

• Electrode force: 0-5 kN

• Weight (dep. upon fitting) approx.: 11 kg

• Cable length: 6 m

Includes:

• C-arm, medium, 355mm with angled electrodes, short (water-cooled)

• Electrode arms, 4 pcs

• Support, long for offset electrodes

• Accessories case, Electrode set and 16A mm electrode caps

• Offset electrode, water-cooled

• Support arm with balancer block

• Electrode, long straight, water-cooled on arm side

Optional accessories:

Warranty: 24 Months

• Complete Set: Spotter/Dent Fixer

Manufactured by: TECNA S.p.A.

• WinSpotQS - Welding Data Documentation

Supplied by: Snap-on Business Solutions 1-800-892-9650

1 Special voltage versions available: 220/230V & 460V.  2 Recommendation 32A (Delayed Action).  3 With the C80 yoke. Weight varies with other yokes. For additional product information or to place an order, visit us at www.tools.audiusa.com, email [email protected], or call 1-800-892-9650. Product information is subject to change without notice.

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T O O L S A N D E Q U I P M E N T | P. 8

Vario Weld Breaker

Pneumatic Sabre Saw (or VAS 6780)

VAG 1731

VAG 1523B

This vario weld breaker is the most versatile unit for speedy removal of spot-welds

Sabre saw for versatile, rational and trouble-free use. The compact design allows

on vehicle body work. It can be rotated 360,° and with the safety fixing system, side

for distortion-free work in hard-to-reach areas of the body.

slipping of the drill is almost non-existent. The recommended working speed of the

The VAG 1523B is a further development of the saw VAG 1523A already in service and

vario breaker is approximately 1200 r.p.m.

therefore complies with the strict requirements of the trade association for insurance liability

Specifications:

and occupational safety, and health and associated accident prevention regulations.

• Idling speed: 1300 r.p.m.

As panels become increasingly harder in the area of body construction, cutting tools have to meet

• Air pressure: 6 - 8 bar

tougher requirements. The VAG 1523B is made with high precision and quality and equates to the

• Weight: 1.8 kg.

latest state of technology.

Includes: • Vario weld breaker

• Spanner

• Drill bit 8mm

• Case

Specifications:

• Air volume reducer

• Drive: Pneumatic

• Air Pressure: 6-8 bar

• Output: Approximately 300 Watt

• Stroke frequency: Approximately 12,000 stroke/min

Includes:

Replacement Parts: • RAE608018 Jumbomatic

• RAE607013 Drill bit VAPO Ø 8mm

• RAE607001 Drill bit Ø 6mm

• RAE607021 Drill bit Ø 9mm

• RAE607011 Drill bit TIN-GOLD Ø 8mm

• RAE617021 Drill bit Ø 10mm

• Pneumatic saw

• Saw blade 32 tpi for metal up to 1/0mm

• Saw blade 1x14 tpi for plastic and wood

• Wrench for tool holder

• Saw blade 18 tpi for tight radii

• Saw blade 24 tpi for metal up to 2.5mm

• Operating Manual

Warranty: 24 Months (does not include bits)

Replacement Parts:

Manufactured by: Wielander & Schill, Villingen-Schwenningen

• VAG 1523/1 Saw blade, 24 tpi for metal up to 2.5mm, 1 pk of 10

Supplied by: Snap-on Business Solutions 1-800-892-9650

• VAG 1523/2 Saw blade, 32 tpi for metal up to 1.0mm, 1 pk of 10 • VAG 1523/3 Saw blade, 14 tpi for plastic and wood, 1 pk of 10

Replacement Breaker for High-Strength Steel

• VAG 1523/4 Saw blade, 18 tpi for tight radii, 1 pk of 10

VAG 1731/2

• VAG 1523/5 File Set Warranty: 24 Months (does not include blades)

Area of application: Body repairs and drilling of spot-weld in all steels. Consumable/spare for

Manufactured by: Wielander & Schill, Villingen-Schwenningen

spot-weld breaker VAG 1731.

Supplied by: Snap-on Business Solutions 1-800-892-9650

Includes: • 3 Variantic breakers

• Breaking fluid

• BTR breaker

• Center punch

Body Separation Chisel with Handle

• RAE620200 Variantic breaker, 1 pc

• RAE620002 BTR breaker, 3 pcs

Designed to quickly separate body panels while the guard protects against sharp edges.

• RAE620205 Variantic breaker, 3 pcs

• RAE628000 Breaking fluid

• RAE620001 BTR breaker, 1 pc

• RAE628005 Center punch

RAE 512001

Replacement Parts:

Warranty: 24 Months Supplied by: Snap-on Business Solutions 1-800-892-9650

Manufactured by: Wielander & Schill, Villingen-Schwenningen Supplied by: Snap-on Business Solutions 1-800-892-9650 Welder Electrical Installation Requirements: 208/220 Volt 3 Phase 60 Amp Breaker, #4 wire. For additional product information or to place an order, visit us at www.tools.audiusa.com, email [email protected], or call 1-800-892-9650. Product information is subject to change without notice.

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T O O L S A N D E Q U I P M E N T | P. 10

Pneumatic Adhesive Gun

Double Cartridge Gun (Optional)

VAG 2005B

The pneumatic glue gun VAG 2005B is used with adhesive

With the double cartridge gun VAS 5237, window bonding set DA 004 600

DA 001 730A1 for professional body repairs. The gun can be

A2 (2 x 200 ml) can be processed. The vehicle is ready to drive after just 3

used consistently without interruption and for working large

hours by using the 2-component system.

quantities of adhesive without causing undue fatigue to the

VAS 5237

Note:

operator. The adhesive (2-component adhesive) is injected in

The procedure is described in Workshop Manual

exact quantities and the (2) components are mixed optimally,

“General Body Repairs, Exterior; Glazing.”

which allows it to be applied without any mess.

Includes:

Includes:

• (1) air pressure operated double cartridge gun

• Plastic case • (1) pneumatic glue gun

Warranty: 24 Months

• (18) mixing nozzles

Manufactured by: Teroson GmbH, Heidelberg Supplied by: Snap-on Business Solutions 1-800-892-9650

Note: The repair procedure is described in the respective Workshop Manual for the following models: VW Passat 97>, Audi A3, A4, A6 98>, A8. Adhesive cartridges and mixing nozzles are available from the Volkswagen Spare Parts Department. Adhesive Cartridge Part No. DA 001 730A1. Warranty: 24 Months Manufactured by: 3M, Neuss Supplied by: Snap-on Business Solutions 1-800-892-9650

Pneumatic Adhesive Gun

4-Ton Super Hydraulic Kit

VAS 6453

Used to apply 2-component epoxy adhesive foam (D 506 110 A3) to

The included rams are designed so they can fit in the MZ tower to perform a push

Audi RS4 battery tray. Includes 2006–2007 Audi RS4. The VAS 6453

to height. The (5) extensions with their connectors will help in reaching any points.

with 400ml adhesive cartridges is also required for repairs on the following:

The (6) different sockets allow the tech to choose the proper attachment for

A4 Sedan roof rack, A4 Avant roof rack and roof wiring, and A5 Coupe roof rack

the application.

Warranty: 24 Months

Includes:

Manufactured by: 3M Deutschland GmbH

• (5) extensions (SK.2400, SK.2401, SK.2402, SK.2403, SK.2404)

Supplied by: Snap-on Business Solutions 1-800-892-9650

• (6) sockets (SK.3401, SK.3402, SK.3403, SK.3404, SK34.06, SK.4401)

SC.40014

• (5) connectors (SK.1404, SK.1405) • (3) rams (VS4.134, VA4.054, VA4.024) • (1) hand pump (HYP.S.1404) • (1) storage box (HYA.4) Warranty: 24 Months Manufactured by: Celette GmbH, Kehl Supplied by: Snap-on Business Solutions 1-800-892-9650 For additional product information or to place an order, visit us at www.tools.audiusa.com, email [email protected], or call 1-800-892-9650. Product information is subject to change without notice.

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T O O L S A N D E Q U I P M E N T | P. 12

Mechanical Door Brace (Celette: ATS.1802)

Sevenne Composition

VAG 1438

SVN.05.3112

Used to maintain correct door-aperture size during bodywork repairs and

The bench has a robust, welded-steel design featuring plane-

as an aid when welding in various sheet metal components. Used also for

milled mounting surfaces with hole patterns to allow the

light alignment. Suitable for all Volkswagen/Audi vehicles.

modular crossbeams to be fitted. The milled surface assures the accuracy of the repair. The attachment system provides a

Warranty: 24 Months

means of quickly adjusting the wheel supports and anchoring

Supplied by: Snap-on Business Solutions 1-800-892-9650

clamps. The 10-ton pulling unit can attach at any point around the bench and has both tilt and rotate capability to allow precise

Orientable Engine Holding Device

positioning. It comes with height extension and safety cable.

918.920

The cable is designed to prevent accidents, which could occur in case of tensioning chain, clamp or hook failure despite all safety precautions.

Easy to secure on the vehicle, assists the technician during the removal or lifting of the engine compartment.

Features:

Warranty: 24 Months

• Direct pulls straight line

Manufactured by: Celette GmbH, Kehl

• Beam pivots for multi-angle pulling

Supplied by: Snap-on Business Solutions 1-800-892-9650

• Easy to maneuver

Safety cable CAS.2000

Vertical arm extension

Includes: Work Stand

ESP.MP.02

• Sevenne bench 9121.012

• Pulling unit SVN93.201

• Set of (4) clamps 9123.023

• Vertical arm extension

• Storage trolley 9123.920

• Safety cable CAS.2000

• Set of (4) wheels 9121.513 Stand made of metal to allow the technician to reach high area or the Warranty: 24 Months

roof area of the vehicle during repair work.

Manufactured by: Celette GmbH, Kehl Warranty: 24 Months

Supplied by: Snap-on Business Solutions 1-800-892-9650

Manufactured by: Celette GmbH, Kehl Supplied by: Snap-on Business Solutions 1-800-892-9650

Trolley

Set of (6) Universal Crossmembers

ROLL.100

This robust trolley allows the technician to move a vehicle around when

The crossmembers are designed to accept all straightening fixture

it is not drivable due to heavy damage or removal of the suspension.

sets. The service is very easy with a sturdy and robust steel-welded

955.9602

construction with interchangeable nut cages.

Warranty: 24 Months Manufactured by: Celette GmbH, Kehl

Warranty: 24 Months

Supplied by: Snap-on Business Solutions 1-800-892-9650

Manufactured by: Celette GmbH, Kehl Supplied by: Snap-on Business Solutions 1-800-892-9650

For additional product information or to place an order, visit us at www.tools.audiusa.com, email [email protected], or call 1-800-892-9650. Product information is subject to change without notice.

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T O O L S A N D E Q U I P M E N T | P. 14

Set of (22) MZ Towers and (4) Wedges

Side Portal Gantry

MZ450.400

Includes:

9113.063

Used in conjunction with the side fixtures, the side portal allows the measuring and repair of

• (6) MZ.080

• (4) MZ.260

• (4) MZ.140

• (1) MZ.601

• (1) MZ.141

• (1) MZ.602

• (1) MZ.142

• (2) TV.400

the A, B and C pillars. The door hinges and the locking pin mountings are the checkpoints. Warranty: 24 Months Manufactured by: Celette GmbH, Kehl Supplied by: Snap-on Business Solutions 1-800-892-9650

• (4) MZ.200 Warranty: 24 Months Manufactured by: Celette GmbH, Kehl Supplied by: Snap-on Business Solutions 1-800-892-9650 MZ Towers Storage Trolley

Multi-Function Support

MZ450.905

The basic MZ Towers set will accept all fixture sets for current and future models.

Easy to attach on the side of the bench, secured with a locking hook and wedge,

The setup on the bench is done according to the setup sheet provided with each

the support kit will assist the technician in various situations:

fixture set. During the straightening process, the fixtures can be released from the

9121.523

• Holding chains for down pulls

towers by pulling the retaining pin.

• Locking an extra ram for vector pulls

Note: MZ towers sold separately.

Warranty: 24 Months

Warranty: 24 Months

Manufactured by: Celette GmbH, Kehl

Manufactured by: Celette GmbH, Kehl

Supplied by: Snap-on Business Solutions 1-800-892-9650

Supplied by: Snap-on Business Solutions 1-800-892-9650

MZ+ Set

Pulling Flange

MZ2500.000

The MZ+ Set is distinguished by the fact that the specific head and universal

With this tool, the body repair work on and around the

adapter pin are separate. By making this one-off investment in the MZ+

suspension strut tower is made considerably easier.

straightening bracket system, straightening bracket sets can be used from Fall 2010.

ATD.149

Warranty: 24 Months

Includes:

Manufactured by: Celette GmbH, Kehl

• (1) sheet metal container with insert

• (2) reinforcement plates (MZ2500.C05)

• (10) adapter pins (MZ2500.P100)

• (4) hexagon socket head bolts with

• (14) adapter pins (MZ2500.P160)

CHc 10-30

• (6) adapter pins (MZ2500.P220)

• (34) hexagon socket head bolts with

• (4) adapter pins (MZ2500.P310)

(TFHc 10-25)

• (1) hexagon socket head key

• (4) hexagon nuts M 10 Nylstop

(ME975MALEDE6)

• (4) washers (LLU 10)

Supplied by: Snap-on Business Solutions 1-800-892-9650

• (4) rollers (RPS.0583001) Warranty: 24 Months Manufactured by: Celette GmbH For additional product information or to place an order, visit us at www.tools.audiusa.com, email [email protected], or call 1-800-892-9650. Product information is subject to change without notice.

Supplied by: Snap-on Business Solutions 1-800-892-9650 P. 1 5 | A UDI A U T H O R I Z E D CO LLI S IO N R E PA I R tool catalo g



T O O L S A N D E Q U I P M E N T | P. 16

Kit For Flange ATD.149

Pulley Block

ATD.01.149

Warranty: 24 Months

Used in conjunction with chains, the pulley block will allow the technician

Manufactured by: Celette GmbH, Kehl

to perform down pulls.

Supplied by: Snap-on Business Solutions 1-800-892-9650

ATD.01.801

Warranty: 24 Months Manufactured by: Celette GmbH, Kehl Supplied by: Snap-on Business Solutions 1-800-892-9650

Pulling Straps, Set of 2

Kit for Multiple Pulling

SN99.00

Made of resistant nylon material to resist damaging the parts of the vehicle.

CSK15.111

This package is the perfect tool to allow the technician to perform secondary pulls.

Warranty: 24 Months Manufactured by: Celette GmbH, Kehl

Includes:

Supplied by: Snap-on Business Solutions 1-800-892-9650

• (4) extensions (SK.2101, SK.2102, SK.2103, SK.2104) • (2) connectors (SK.3107, SK.3109) • (1) ram (VS10S.251) Warranty: 24 Months Manufactured by: Celette GmbH, Kehl Supplied by: Snap-on Business Solutions 1-800-892-9650

Pulling Accessory

Pulling Set

ATD.165

Warranty: 24 Months

This set will cover the basic need for any technician to perform

Manufactured by: Celette GmbH, Kehl

appropriate pulls. The double hook allows chains to be shortened or

Supplied by: Snap-on Business Solutions 1-800-892-9650

connected where needed.

CAT500

Includes: • (2) chains (CN.2410) • (2) double hooks (CR.210) • (1) pulling plate (ATD.135) • (3) clamps (ATD.1312, ATD.1343, ATD.1324) Warranty: 24 Months Manufactured by: Celette GmbH, Kehl Supplied by: Snap-on Business Solutions 1-800-892-9650

For additional product information or to place an order, visit us at www.tools.audiusa.com, email [email protected], or call 1-800-892-9650. Product information is subject to change without notice.

P. 1 7 | A UDI A U T H O R I Z E D CO LLI S IO N R E PA I R tool catalo g



T O O L S A N D E Q U I P M E N T | P. 18

Professional Measuring and Alignment System

Professional Plus Measuring and Alignment System

VAS 6527

This equipment package is suitable for identifying and

This equipment package is suitable for identifying and

repairing minor to severe structural damage to steel and

repairing minor to severe structural damage to steel and

aluminum vehicles. Accessories are stored on portable

aluminum vehicles. Accessories are stored on a sectional

tool trolleys.

wall-mounted tool board.

Features:

Features:

• Wireless measuring system with real-time repair

• Wireless measuring system with real-time repair

VAS 6528

and documentation

and documentation • Universal securing system and welding template

• Universal securing system and welding template

• Hydraulic and air connection points located at the front

• Hydraulic and air connection points located at the front and rear of the bench

and rear of the bench

• Frame alignment jig with integrated scissor-action

• Frame alignment jig with integrated scissor-action hoist

hoist and 10-ton pulling device

and 10-ton pulling device

• Space-saving wall-mounted tool board for convenient

• Portable tool trolley

tool identification and storage

Includes: • Quick 42 Basic Bench, tilt-loading, with an integrated lift and power unit, VAS 6526/14

Includes:

• Removable Ramps, which can also be used as work platform when bench is in the “up”

• Quick 42 Basic Bench, tilt-loading, with an integrated lift and power unit, VAS 6526/14 • Removable Ramps, which can also be used as work platform when bench is in the “up”

position, VAS 6526/14-1

position, VAS 6526/14-1

• 10-Ton Draw Aligner, which can be positioned 360° around the bench, operated by a

• 10-Ton Draw Aligner, which can be positioned 360° around the bench, operated by a remote

remote control pendant, VAS 6526/15

control pendant, VAS 6526/15

• EVO 1 Basic Anchoring System, VAS 6526/1 • EVO 2 Extension Anchoring System, VAS 6526/2

• EVO 1 Basic Anchoring System, VAS 6526/1

• EVO 3 Universal Anchoring System, VAS 6526/3

• EVO 2 Extension Anchoring System, VAS 6526/2

• Special Audi Anchoring Kit covering the most popular late-model Audi vehicles, VAS 6526/10

• EVO 3 Universal Anchoring System, VAS 6526/3

• Two hydraulic pillar jacks with connection hoses, VAS 6526/4

• Special Audi Anchoring Kit covering the most popular late-model Audi vehicles, VAS 6526/10

• B61 Bench Parts, VAS 6526/5

• Two hydraulic pillar jacks with connection hoses, VAS 6526/4

• Pulling chain (one) and Chain Shortener (one), VAS 6526/18

• B61 Bench Parts, VAS 6526/5

• Q63 Quick Anchoring, VAS 6526/16

• Pulling chain (one) and Chain Shortener (one), VAS 6526/18

• Portable Tool Trolley with Perforated Tool Mounting Panel and tool mounting clips, VAS 6526/1-1,

• Q63 Quick Anchoring, VAS 6526/16 • Wall-mounted tool board package, VAS 6526/9

VAS 6526/6, and VAS 6526/8 • 11-piece T10, T11 Pull Kit, VAS 6526/19

• 11-piece T10, T11 Pull Kit, VAS 6526/19

• Pull Clamp Accessory Kit, VAS 6526/20

• Pull Clamp Accessory Kit, VAS 6526/20

• Internet-ready Wireless Electronic Measuring system: includes software with self-help features

• Internet-ready Wireless Electronic Measuring system: includes software with self-help features

including vehicle clamping and fixturing instructions. Individual points are graphically displayed

including vehicle clamping and fixturing instructions. Individual points are graphically displayed

with photographs and drawings. Initial 12-month data subscription included. VAS 6526/11

with photographs and drawings. Initial 12-month data subscription included. VAS 6526/11

• High Measuring Point adapter for additional measuring flexibility. Included with VAS 6526/11

• High Measuring Point adapter for additional measuring flexibility. Included with VAS 6526/11 (available separately as CR1330000200)

(available separately as CR1330000200) Warranty: 24 Months

Warranty: 24 Months

Manufactured by: Car-O-Liner, Sweden

Manufactured by: Car-O-Liner, Sweden

Supplied by: Snap-on Business Solutions 1-800-892-9650

Supplied by: Snap-on Business Solutions 1-800-892-9650 For additional product information or to place an order, visit us at www.tools.audiusa.com, email [email protected], or call 1-800-892-9650. Product information is subject to change without notice.

P. 1 9 | A UDI A U T H O R I Z E D CO LLI S IO N R E PA I R tool catalo g



T O O L S A N D E Q U I P M E N T | P. 20

EVO1 Basic Anchor System

EVO3 Universal Anchor System

VAS 6526/1

This set serves as an additional means of anchoring and

This universal welding template serves in conjunction with measuring unit

counterholding where the body has structural damage. Universal

VAS 626/11 as a means of fixing new parts (welding in new metal panels)

parts set made up of various height-adjustable towers and brackets

on all Group vehicles. Universal bracket set based on VAS 6526/1. The

for extra securing of frame points and reshaping work.

brackets are assembled individually, corresponding with the type of vehicle,

VAS 6526/3

as fixing brackets for new part replacement on the alignment jig with the

Warranty: 24 Months

aid of electronic measuring unit VAS 6526/11.

Manufactured by: Car-O-Liner, Sweden Supplied by: Snap-on Business Solutions 1-800-892-9650

Warranty: 24 Months Manufactured by: Car-O-Liner, Sweden Supplied by: Snap-on Business Solutions 1-800-892-9650

EVO1 Basic Anchor System, Tool Trolley

Hydraulic Jack Kit

VAS 6526/1-1

This tool trolley serves as a means of storing the EVO1 Basic Anchor System VAS 6526/1.

The use of this jack allows the vehicle to be raised and anchored on

This tool trolley comes with two EVO1 perforated panels and two empty perforated panels

the alignment jig.

for Basic Anchor System storage.

Specifications:

Specifications:

• Lift height: 300mm

• Width: 900mm

• Load bearing per cylinder: 1 ton

• Height: 1570mm

• Length of connection leads: 3000mm

• Depth: 600mm

Includes:

Warranty: 24 Months Manufactured by: Car-O-Liner, Sweden Supplied by: Snap-on Business Solutions 1-800-892-9650

VAS 6526/4

• (2) Hydraulic jacks with connection leads Tools not included.

Warranty: 24 Months Manufactured by: Car-O-Liner, Sweden Supplied by: Snap-on Business Solutions 1-800-892-9650

EVO2 Extended Anchor System

VAS 6526/2

This set serves as an additional means of anchoring and counterholding where the vehicle has structural damage. Universal parts set made up of various height-adjustable towers and brackets for extra securing of frame points and reshaping work. Warranty: 24 Months Manufactured by: Car-O-Liner, Sweden Supplied by: Snap-on Business Solutions 1-800-892-9650

For additional product information or to place an order, visit us at www.tools.audiusa.com, email [email protected], or call 1-800-892-9650. Product information is subject to change without notice.

P. 2 1 | A UDI A U T H O R I Z E D CO LLI S IO N R E PA I R tool catalo g



T O O L S A N D E Q U I P M E N T | P. 22

Anchor Set

Tools Panel

VAS 6526/5

VAS 6526/8

This anchor set serves as a means of anchoring the vehicle on the

The perforated sheet metal tool panel serves to store accessories on the tool

alignment jig during structural damage repair. Four rigid clamp carriers

trolley, VAS 6526/6. This panel is also suitable for wall assembly.

with attached clamps form the basic anchor points for a vehicle on the

Specifications:

alignment jig.

• Width: 900mm

Warranty: 24 Months

• Height: 600mm

Manufactured by: Car-O-Liner, Sweden

Warranty: 24 Months

Supplied by: Snap-on Business Solutions 1-800-892-9650

Manufactured by: Car-O-Liner, Sweden Supplied by: Snap-on Business Solutions 1-800-892-9650

Tool Trolley, Basic

Wall System

VAS 6526/6

VAS 6526/9

The basic tool trolley serves as a means of storing accessories. This tool trolley comes

The wall system serves as a functional means of storage and work preparation. If

without panels for individual storage with empty perforated panels or set-specific panels.

required, it can also be assembled away from the wall and used as a workspace. Perforated tool panels VAS 6526/8 can be used on the opposite side to store tools.

Specifications: • Width: 900mm

Specifications:

• Height: 1570mm

• Width: 3600mm

• Depth: 600mm

• Height: 3000mm

Warranty: 24 Months

Warranty: 24 Months

Manufactured by: Car-O-Liner, Sweden

Manufactured by: Car-O-Liner, Sweden

Supplied by: Snap-on Business Solutions 1-800-892-9650

Supplied by: Snap-on Business Solutions 1-800-892-9650

Tool Trolley, Basic Plus

Tools not included.

Clamp Set, Special

VAS 6526/7

VAS 6526/10

This tool trolley serves as a means for storing accessories. This tool trolley comes with four

This special clamp set serves as a means of anchoring on the alignment

empty perforated panels.

jig vehicles that cannot or must not be anchored at the sill panel using standard clamps.

Specifications: • Width: 900mm

Includes:

• Height: 1570mm

• (4) Basic carriers

• (4) Hole clamps

• Depth: 600mm

• (2) Risers

• (3) Adapter plate sets

Warranty: 24 Months

Warranty: 24 Months

Manufactured by: Car-O-Liner, Sweden

Manufactured by: Car-O-Liner, Sweden

Supplied by: Snap-on Business Solutions 1-800-892-9650

Supplied by: Snap-on Business Solutions 1-800-892-9650

For additional product information or to place an order, visit us at www.tools.audiusa.com, email [email protected], or call 1-800-892-9650. Product information is subject to change without notice.

P. 2 3 | A UDI A U T H O R I Z E D CO LLI S IO N R E PA I R tool catalo g



T O O L S A N D E Q U I P M E N T | P. 24

Measuring Unit, Professional

Measuring Unit, Basic

VAS 6526/11

This system is a wireless measuring unit for accident damage diagnosis

The system is a wireless measuring unit for accident damage

and is used as a real-time measuring system during repairs. It can be

diagnosis and is used as a real-time measuring system during

used on all common alignment systems and two pillar hoists. Complete

repairs. It can be used on all common alignment systems and

vehicle geometry measurement on the upper and underbody is possible

two pillar hoists. Complete vehicle geometry measurement on

in one work step.

the upper and underbody is possible in one work step.

VAS 6526/12

A measuring cradle runs on a rail under the vehicle and transmits the

A measuring cradle runs on a rail under the vehicle and transmits

recorded 3D measured values by Bluetooth to the computer in real

the recorded 3D measured values by Bluetooth® to the computer

time. The computer displays the measurement results graphically with a

in real time. The computer displays the measurement results

software program.

graphically with a software program.

The advantages of the Professional Measuring Unit over

Specifications:

the Basic Measuring Unit VAS 6526/12 are as follows:

• Power supply–input: AC100-240V, 800 mA 50-60 Hz; output: DC 15 V 2.2 mA

• Internet-ready (automatic software status detection)

• Screen resolution: +/- 0.5mm

• Software can be controlled from measuring arm

• Working area: 4720/5720mm L x 2120mm W x 1985mm H

• VIN code request (a vehicle can thereby be selected via the vehicle identification number)

• Rechargeable battery, battery power 6–8 hours, charging time 2–3 hours (80%), 6 hours (100%)

• Clamp and EVO assembly instructions are shown on screen

• Weight of measuring cradle: 18 kg

• Point-to-point measurement possible with specified values

• Data transfer: Bluetooth, software actuation

®

• Axle geometry control measurement (classic track adjustment is not possible) • Surface measurement (calculation aid for repair decision)

System Prerequisites (computer not included):

Specifications:

1 GB RAM memory, 10 GB free memory or more, 1024x768 monitor resolution, 32-bit video card, Microsoft® mouse

• Power supply–input: AC100-240V, 800 mA 50-60 Hz, output: DC 15 V 2.2 mA

or compatible, loudspeaker, USB interface, DVD-ROM drive, Internet access (optional).

Intel® Pentium® 4 (2.4GHz processor), Intel CoreTM Duo processor or higher, AMD XP 2500+ or higher AMD processor,

• Screen resolution: +/- 0.5mm • Working area: 4720/5720mm L x 2120mm W x 1985mm H

Operating system:

• Rechargeable battery, battery power 6–8 hours, charging time 2–3 hours (80%), 6 hours (100%)

Microsoft Windows® XP Professional or Microsoft Vista® Premium, Business, Ultimate or Enterprise.

• Weight of measuring cradle: 18 kg

Length of measuring rail:

• Data transfer: Bluetooth, software actuation

4m

System Prerequisites (computer not included):

Includes:

Intel® Pentium® 4 (2.4GHz processor), Intel CoreTM Duo processor or higher, AMD XP 2500+ or higher AMD processor,

Measuring unit includes test adapter and body measuring tool, storage trolley, rail and 12-month data license.

1 GB RAM memory, 10 GB free memory or more, 1024x768 monitor resolution, 32-bit video card, Microsoft® mouse or compatible, loudspeaker, USB interface, DVD-ROM drive, Internet access (optional).

Warranty: 24 Months Manufactured by: Car-O-Liner, Sweden

Operating system:

Supplied by: Snap-on Business Solutions 1-800-892-9650

Microsoft Windows® XP Professional or Microsoft Vista® Premium, Business, Ultimate or Enterprise. Length of measuring rail: 4m Includes: Measuring unit includes test adapter and body measuring tool, storage trolley, rail and 12-month data license. Warranty: 24 Months Manufactured by: Car-O-Liner, Sweden

For additional product information or to place an order, visit us at www.tools.audiusa.com, email [email protected], or call 1-800-892-9650. Product information is subject to change without notice.

Supplied by: Snap-on Business Solutions 1-800-892-9650 P. 2 5 | A UDI A U T H O R I Z E D CO LLI S IO N R E PA I R tool catalo g



T O O L S A N D E Q U I P M E N T | P. 26

Software Upgrade

Ramp Set

VAS 6526/13

With this software upgrade, the enhanced features available on the

The aluminum access ramp set is required for alignment jig

Professional Measuring System VAS 6526/11 are added to the Basic

VAS 6526/14. It is adjustable in track width with 3 settings and

Measuring System VAS 6526/12.

also serves as an aid, e.g., when working on the vehicle roof.

Specifications:

Steel support arms are hooked into the alignment jig. The aluminum

• Intel Pentium 4 (2.4GHz processor)

• Loudspeaker

elements are adjustable in width. They can therefore be extended as a

• Intel Core Duo processor or higher

• USB interface

climbing aid.

• AMD XP 2500+ or higher AMD processor

• DVD-ROM drive

• 1 GB RAM memory

• Internet access optional

• 10 GB free memory or more

• Operating system: Microsoft Windows XP Professional or

• 1024x768 monitor resolution 32-bit video card

Microsoft Vista Premium, Business, Ultimate or Enterprise

VAS 6526/14-1

Specifications: • Length: 5480mm • Width - min: 1000mm • Width - max: 1910mm

Includes:

Warranty: 24 Months

• 1 CD and 1 CD Key

Manufactured by: Car-O-Liner, Sweden

Warranty: 24 Months

Supplied by: Snap-on Business Solutions 1-800-892-9650

Manufactured by: Car-O-Liner, Sweden Supplied by: Snap-on Business Solutions 1-800-892-9650 Basic Bench, 4.20m

10-Ton Alignment Unit

VAS 6526/14

The VAS 6526/14 Quick 42 Bench, tilt loading with integrated

With the alignment unit with pressure cylinder, vehicle deformation can be rectified

lift and power unit, is required for repairing accident damage

with forces of up to 10 tons. Operates via remote control. 360˚ use on alignment jig.

on vehicles.

VAS 6526/15

Specifications:

The VAS 6526/14 Basic Bench is used in conjunction with the

• Pulling force: 10 tons (at 300 bar oil pressure)

ramp set and working platform VAS 6526/14-1 for the repair

• Length: 1380mm

of minor to severe structural damage. Compressed air and

• Width: 480mm

hydraulic connection points are conveniently integrated in the

• Height: 1580mm

front and rear of the bench.

• Weight: 150 kg (330 lbs.)

Specifications:

Warranty: 24 Months

• 4200mm L x 1110mm W

Manufactured by: Car-O-Liner, Sweden

• Width at ramp: min. 1000mm; max. 1915mm

• Length with ramp set: 5480mm

• Lift height: 1480mm

• Dimensions of scissor base: 780 x 2200mm

• Load bearing: 3000 kg

• Weight: 755 kg (1661 lbs.)

• Lift time: 1 phase 110V/60 seconds

• Power supply: 1 phase 110V 30A

Supplied by: Snap-on Business Solutions 1-800-892-9650

Warranty: 24 Months Manufactured by: Car-O-Liner, Sweden Supplied by: Snap-on Business Solutions 1-800-892-9650

For additional product information or to place an order, visit us at www.tools.audiusa.com, email [email protected], or call 1-800-892-9650. Product information is subject to change without notice.

P. 2 7 | A UDI A U T H O R I Z E D CO LLI S IO N R E PA I R tool catalo g



T O O L S A N D E Q U I P M E N T | P. 28

Quick Anchoring Set

Pull Chain Set

VAS 6526/16

This 6-piece height-adjustable anchor set is required for securing the vehicle

The pull chain set is required for transferring power during pulling

on the alignment jig. It is suitable for rectifying minor accident damage.

measures to rectify structural damage.

Clamp carriers are positioned from underneath at the sill fold and are used

Specifications:

to anchor the vehicle while it is still situated with its wheels on the ramps.

• Chain length: 2.5m

VAS 6526/18

• Pulling force: 10 tons

Includes:

Includes:

• (2) Height-adjustable clamp carriers plus attachments

• (1) Pull Chain

Warranty: 24 Months

• (1) Chain Shortener

Manufactured by: Car-O-Liner, Sweden

Warranty: 24 Months

Supplied by: Snap-on Business Solutions 1-800-892-9650

Manufactured by: Car-O-Liner, Sweden Supplied by: Snap-on Business Solutions 1-800-892-9650

Clamp Set

Pull Bar Set

VAS 6526/17

VAS 6526/19

The pull bar set is required for pulling different body areas.

Clamps are required in conjunction with anchorage set VAS 6526/16 for securing the vehicle on the alignment jig.

Specifications:

4 required.

• Pulling force: 10 tons

Warranty: 24 Months

Includes:

Manufactured by: Car-O-Liner, Sweden

• (1) Pull Bar Set

Supplied by: Snap-on Business Solutions 1-800-892-9650

• (1) Domed Pull Bar Set • (1) Relay Pulley Warranty: 24 Months Manufactured by: Car-O-Liner, Sweden Supplied by: Snap-on Business Solutions 1-800-892-9650

For additional product information or to place an order, visit us at www.tools.audiusa.com, email [email protected], or call 1-800-892-9650. Product information is subject to change without notice.

P. 2 9 | A UDI A U T H O R I Z E D CO LLI S IO N R E PA I R tool catalo g



T O O L S A N D E Q U I P M E N T | P. 30

Pull Clamp Set

Welding Unit

VAS 6526/20

The pull clamp set is required for reshaping structural damage

Digital MAG inverter welding unit

on vehicles.

• Designed for vehicles with steel bodies

VAG 1959A

• Synergy program for steel

Warranty: 24 Months

• Optimized cycle control for welding process

Manufactured by: Car-O-Liner, Sweden

Design and features:

Supplied by: Snap-on Business Solutions 1-800-892-9650

• Fully digital MAG inverter power source • Digital display with one-button control • Micro power distributor with memory for synergy programs • Air-cooled • Protection rating: IP23 Specifications: • Mains supply 3x400V +/- 15%, 50/60Hz • Fuse protection: 10A • Current range 10–270A Winch

• One-button control

VAS 6526/21

• 4 roll drive • Wire feed: 1–16m/min. • Wire feed unit

The winch can be used to pull vehicles that cannot be driven onto the alignment jig.

• Wire insertion without gas and electricity

Hand-operated.

• Automatic free burner function, synergy operation

Warranty: 24 Months

Includes:

Manufactured by: Car-O-Liner, Sweden

• (1) welding unit with wire feed (4 roll drive)

Supplied by: Snap-on Business Solutions 1-800-892-9650

• (1) trolley with gas bottle holder • (1) welding torch with 3m hose package for steel ø 0.8mm wire • (1) earth lead • (1) pressure limiter Ar/CO²; standard 3–30 l/min. Country-specific version ASE41211201023 V.A.G 1959A Welding unit–USA Warranty: 24 months Manufacturer: Migatronic Schweissmaschinen GmbH

For additional product information or to place an order, visit us at www.tools.audiusa.com, email [email protected], or call 1-800-892-9650. Product information is subject to change without notice.

P. 3 1 | A UDI A U T H O R I Z E D CO LLI S IO N R E PA I R tool catalo g



T O O L S A N D E Q U I P M E N T | P. 32

Welding and Brazing System

Welding and Brazing System

VAS 6388A

VAS 6741

Fully digitized welding and brazing system

• Easy operation thanks to pre-selection of sheet metal thickness

• Designed for vehicles with steel and aluminum bodies

• Fine control of energy and arc

• Easy and convenient operation

• Storage of individual welding programs

• Optimized control for entire welding and brazing process

• Software updates available at any time

• Steel mode selected by changing drive rollers and hose pack

• 4 roller drive for long periods of operation • Simple welding wire replacement

(see recommended accessories) Note:

• Mounting for small basket spools and basket spools up to 17kg

MIG brazing is only permitted by the brand Volkswagen!

• Automatic detection of torch package and storage of respective torch package parameters • Short setup times

Design and features:

Note:

• Fully digitized MIG/MAG inverter power source

MIG brazing is only permitted by the brand Volkswagen!

• Digital display

Design and features:

Specifications: • Mains supply: 380/400V (also available as

• Mobile pulse MIG/MAG welding inverter/shielded arc welding unit

• Fuse protection: 16A • Welding current min: 3A

Specifications:

• Welding current max: 270A

• Basket reel adapter

• Voltage 400V (220)

• Frequency 50/60 Hz

• 4 roller drive

• Wire feed without gas or power

• Idling voltage 59V

• Welding current 7.9 A

• Function keys

• Automatic freeburn

• 3-phase power with delayed mains protection

• Type of protection 23 IP

• Earth connection monitoring

• Job mode (stores user-defined settings)

• Torch cooling: Air–air

• Torch connection: Quick-acting connection

• Gas test function

• 2-cycle operation, 4-cycle operation

• Wire drive: Roller

• Synergy operation

• ALU/MIG/MAG welding and brazing

3x200V/230V/460V unit as an option)

Includes:

• Manual/spot welding mode

• (1) control unit 3 x 400V (or 220V as an option) on wheels with handle

Includes:

• (1) SG2Ti ø 0.8mm welding wire 5 kg

• (1) welding device with integrated wire feed (4 roller operation)

• (1) CuSi3 ø 0.8mm welding wire 5 kg

• (1) trolley with gas bottle holder

• (2) sets of DV rollers for steel 0.8 / 1.0mm

• (1) welding torch AL2300 complete with 3.5m hose pack for ALU/MIG brazing (1.0mm)

• (1) steel hose package MB15, 3m with steel core ø 0.8mm with blue handle

• (1) earth cable

• (1) hose package MB 15.3m with plastic core ø 0.8mm with red handle

• (1) pressure limiter Ar/CO² standard 3–30l/min

• (1) earth lead • (1) pressure gauge

Recommended accessories:

• (1) double splitter valve

• Feed rollers 0.8mm (steel) VAS 6388A-1; ASE 437 090 00 000

• (1) set of operating instructions

• Range for welding and brazing system VAS 6388A-2; ASE 437 091 00 000

Country-specific version:

• Welding torch VAS 6388A-3; ASE 437 092 00 000

200 volt, –USA –ASE 437 100 00 023

Warranty: 24 months

Country-specific version:

Manufacturer: FAN Austria

ASE43710000023 200 V (USA) VAS 6741 Welding and brazing system MIG/MAG–200 V Warranty: 24 months Manufacturer: Wieländer & Schill KG For additional product information or to place an order, visit us at www.tools.audiusa.com, email [email protected], or call 1-800-892-9650. Product information is subject to change without notice.

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T O O L S A N D E Q U I P M E N T | P. 34

The Audi Authorized Collision Repair Facility Program is designed to maintain the innovative engineering technologies built into each award-winning vehicle. To meet Audi exacting standards of excellence requires specialized training tools and equipment. Only collision repair facilities that meet our exacting requirements receive authorization to become Audi Authorized Collision Repair Facility centers.

Audi of America, Inc. believes the information in this document to be correct as of November 2013. However, all information is subject to change. Please contact your Audi of America representative with questions. © 2013 Audi of America, Inc. “Audi,” “quattro,” “Singleframe” and the Singleframe grille design, the four rings logo and all model names are registered trademarks of AUDI AG. The BLUETOOTH word mark and logos are owned by the Bluetooth SIG, Inc., and use of any such marks by AUDI AG is under license. Intel, Pentium and Core are trademarks of Intel Corporation in the U.S. and other countries. Microsoft, Windows and Vista are registered trademarks of Microsoft Corporation. All other trademarks are the property of their respective owners. Printed in the U.S.A.

BR-13-672-US  Rev. 11/13