9.5:1 883-1200 Big Bore Cylinder Kit Big Bore kits on this Page Do Not Require Any Machining!

No Head Work Necessary Each kit includes • 2 Pre-Fit Cylinders with pistons and matching Hastings Piston Rings • 2 Head Gaskets • 2 Base Gaskets • 9.5:1 Compression

11-0473

11-0595

We recommend use of adjustable pushrods with installation of Big Bore Kits

11-9885

1200cc XL Conversion Cylinder and Piston Set includes 2 silver finished cylinders or black wrinkle with milled edge fin cylinders with fitted Wiseco or Sifton moly 9:5:1 reverse dome piston and ring set with base and head gasket included. Order Rocker Box Gasket Set separately. VT No. Item Type Finish Years 11-0473 Cylinder/Piston Kit Wiseco Silver 1986-03 11-0355 Cylinder Piston Kit Wiseco Black 1986-03 11-0595 Cylinder/Piston Kit Sifton Moly Black 1986-03 11-0551 Cylinder/Piston Kit Sifton Moly Silver 1986-03 11-1104 Cylinder/Piston Kit Sifton Silver 1986-03 11-1105 Cylinder/Piston Kit Sifton Black 1986-03 11-0346 Cylinder Piston Kit Wiseco Silver 2004-up 11-0347 Cylinder Piston Kit Wiseco Black 2004-up 11-1700

11-1680 Piston Sets include rings, pins and circlips. VT No. Item Brand 11-9885 Piston Set Wiseco 11-1680 Piston Set Sifton 11-1700 Piston Set .005 Sifton Moly

Top End Gasket Set fits Big Bore kits. VT No. 15-0393 15-0389

Cylinder Base/Head Gasket Set. VT No. Fits 15-0389 1986-03 XL 15-0394 2004-up XL

Power Stroke Hone

Kwik-way Boring Bar Precision Fit!

794

Big Bore kits on this Page Do Not Require Any Machining!

No Head Work Necessary Each kit includes • 2 Pre-Fit Cylinders with pistons and matching Hastings Piston Rings • 2 Head Gaskets • 2 Base Gaskets • 10:1 Compression

10:1 883-1200 Big Bore Conversion Cylinder Kit

1200cc XL Conversion Cylinder and Piston Set includes 2 silver finished cylinders or black wrinkle with milled edge fin cylinders with fitted Wiseco 10:1 piston and ring set with base and head gasket included. VT No. Finish Fits 11-0565 Silver 1986-2003 11-0589 Black 1986-2003 11-0336 Silver 2004-up 11-0337 Black 2004-up

The Sifton cylinders have a very thick, large O.D., “cast in” liner which has been proven to be an important factor to maintain thermal stability which is the ability to retain the important cylinder bore dimension through repeated heat cycles.

Collapsible Pushrod Cover Kit

Gasket Kit

11-1205

XL

11-0944

14-0931 Collapsible Pushrod Cover Sets allow for ease of pushrod change or adjustment. VT No. Year 11-0944 1991-2003 11-1205 2004-up

15-1377 15-0317 Rocker Cover Gasket Kits for Evo include upper and lower gaskets in Cork or Molded O-Ring type with bolt seals and washers for both heads. James GB OEM Type Fits 15-0862 15-1377 17030-89 O-Ring 86-90 883-1100-1200 — 15-0317 17030-86R Cork 86-90 883-1100-1200 15-0863 14-0931 17030-91 O-Ring 91-up 883-1200

795

Replica Cylinder for 1986-up XL’s Each kit includes 2 Pre-Fit Cylinders with pistons and matching Hastings Piston Rings, 2 Head Gaskets, 2 Base Gaskets and Wrist Pins. 11-1203 11-0342 11-0343 11-0344 Cylinders for Evolution XL Models sold each. Cylinders sold without pistons and are not honed for final fit. VT No. OEM Model Finish Years 11-0341 16446-86A 883 Silver 1986-03 11-0343 16447-88 1200 Black Wrinkle 1988-03 11-0344 16447-88 1200 Silver 1988-03 11-0342 16447-88 1200 Silver 1988-03 11-0334 16463-04 1200 Silver 2004-up 11-0335 16463-04 1200 Black Wrinkle 2004-up 11-2609

Replica EV XL Cylinder and Piston Sets are pre-fitted with cast pistons and Hastings Rings. VT No. Size Finish Fits 11-2608 883cc Silver 1986-03 11-2609 1200cc Silver 1988-03 11-2626 1200cc Black 1988-03

Motor Shop 1200cc Cylinder Sets include Wiseco fitted piston and ring sets to be used with 1200cc heads only. Fits 1988-03 1200cc as stock replacement on 1200cc only. Can not be used as Big Bore Kit for 883 models. VT No. Finish Ratio 11-1200 Black 9:1 11-1201 Silver 9:1 11-1202 Black 10.5:1 11-1203 Silver 10.5:1 Sifton Evo XL Piston Oil Supply Squirter reduces cylinder temperature and engine damage by cooling pistons with extra oil supply. Increases horsepower by reducing friction between piston and cylinder wall. Note: Engine must be disassembled for installation. VT No. Fits Type 12-0140 1986-99 Front or Rear 12-0142 2000-2003 Rear 12-0143 2000-2003 Front

Big Bore Kits *Machining Required* 79” Sidewinder Kits 1986-2003 Cylinders

S&S 79” Sidewinder Kit for Evo XL model 883, 1100, 1200 models. Cylinders with forged pistons include rings, pins, and gaskets. Fits 1986-2003. Note: Crank case and heads require chamber modification which will determine compression ratio. VT No. 11-0067

796

11-0251

XL 1200CC Piston Kit includes 2 pistons, rings, locks, pins & necessary gaskets for 1986-87 XL 1100 and 1986-88 XL 883, 883 models REQUIRE EXTENSIVE HEAD WORK using template included in kit, replaces 16140-87, 25629-88. VT No. Kit 11-0251 Complete top end kit 15-0664 Gasket update kit for 1990-03 XL

Forged Piston Kits 1972-84 1000 Sportster 10:1 Compression 33/16” Bore. Piston Kits include Hastings X Ring. STD .010 .020 .030 .040 Piston Kit 11-9720 11-9721 11-9722 11-9723 11-9724 Wiseco Rings 11-9748 11-9749 11-9750 11-9751 11-9752 883 XL Evolution Overbore to 1200cc Rev Dome 8.5:1 Compression 31/2” Bore. Piston Kits include Hastings X Ring. S&S Button Style Keepers control STD .010 .020 wristpin end play which varies with Piston Kit 11-9945 11-9942 11-9943 — — bore size. Button style keepers must Wiseco Rings 11-9759 11-9762 11-9760 — — be fully supported by wrist pin hole. 883 XL Evolution Overbore to 1200cc Rev. Dome 9.5:1 Compression 31/2” Bore. Sold in pairs. 3 3/16” Bore, STD to Piston Kits include Wiseco XC Ring. +.070, Aluminum .007 .017 .027 .037 .047 VT No. 11-2170 Piston Kit — — — — 11-9719 Wiseco Rings — — 11-9772 11-9863 11-9775 Piston Kits include Hastings X Ring Pack. 883 XL Evolution Overbore to 1200cc. 9.5:1 Rev Dome Compression 31/2” Bore STD .010 .020 .030 .040 Wiseco Replacement Circlips fit all Piston Kit 11-9885 11-9886 11-9887 11-9888 11-9889 Wiseco pistons, available in pairs. Wiseco Rings 11-9759 11-9762 11-9760 11-9764 11-9765 VT No. Bore 883 XL Overbore to 1200cc Rev Dome 10:1 Compression 31/2” Bore 11-9779 3 3/16” Piston Kit includes Hastings X-Ring Pack. STD .010 .020 Piston Kit 11-9846 11-9847 11-9848 Wiseco Rings 11-9759 11-9762 11-9760 1200 XL Evolution Flat Top 9:1 Compression. Piston Kits include Wiseco XC Ring. Wiseco Replacement Wrist Pins .017 .027 .037 .047 are sold each. Piston Kit — — — 11-9861 VT No. Bore Size Type Wiseco Rings — 11-9772 11-9863 11-9775 11-9776 3 3/16” & 3 7/16” 11-9852 3 1/2” 883 Evolution Piston Kits include Hastings X Ring Pack. 1200cc XL Evo 9:1 Compression with flat top piston. STD .010 .020 .030 .040 Piston Kit 11-9890 11-9891 11-9892 11-9893 11-9894 Wiseco Rings 11-9759 11-9762 11-9760 11-9764 11-9765 1200 XL Evolution 10.5:1 Compression. Piston Kits include Hastings X-Ring Pack STD .010 .020 .030 .040 Piston Kit 11-9913 11-9914 11-9915 11-9916 11-9917 Wiseco Rings 11-9759 11-9762 11-9760 11-9764 11-9765

Note: For our Product Descriptions “XL” denotes for Sportster models (including XLH, XLCH, XLS). Install Slobber Stopper in this hole. Tap threads in this hole using tap supplied in kit

Sifton Evolution Rocker Box Breather Upgrade Kit includes tap, drill bit, breather tubes and instructions. Fits 1992-up. VT No. 16-0916

Remove material here to achieve correct alignment

11-1682

Umbrella valve replace during reassembly

11-1684

11-1683

11-1685

Drain Hole Enlarge with drill bit supplied in kit Rocker Cover Spacer

Underside of outer rocker box cover

OE Breather Valves, sold each. Front Rear Year 11-1682 11-1683 2004-07 11-1684 11-1685 2007-up

797

XL

11-9885

Wiseco High Performance Forged Piston Sets include 2 pistons that are forged from a high Silicone alloy, 2 ring sets (either Wiseco XC or Hastings X style), 2 wrist pins and 4 circlips. Wiseco rings sold per piston.

V-Twin Piston Kit Over 100,000 Kits Sold Since 1978!

V-Twin Piston Kits include 2 Cast Alloy Pistons, Genuine Hastings 3-Piece Ring Set, 2 Wrist Pins and 4 Circlips. Piston Sets use 22588-78 Pin Lock, VT No. 12-0929 Replica Type COMP STD 9:1 STD 9:1 LC 8.4:1 STD 900cc XL 1000cc XL 1000cc XL 883cu V2 Dia. 3” Bore 33/16” Bore 33/16” Bore Evolution STD 11-0200 11-0208 11-0300 11-0241 .005 — — — 11-0242 .010 11-0201 11-0209 11-0301 11-0243 .020 11-0202 11-0210 11-0302 11-0244 .030 11-0203 11-0211 11-0303 11-0245 .040 11-0204 11-0212 11-0304 11-0440 .050 11-0205 11-0213 11-0305 — .060 11-0206 11-0214 11-0306 — .070 11-0207 11-0215 11-0430 — 11-0869

Wrist Pin and Lock Kit. VT No. Year/Model 11-0869 1957-85 XL 11-0872 1986-03 1100-883 XL 11-0873 1988-03 1200 XL

12-0929

Model Years C.I.D. Bore Stroke Head Type Cyl Height Comp. Ratio STD .005 .010 .020 .030 .040

1000cc Sportster XLH-XLCH 1972-85 61” 3.188” 3.812” Dome 5.330” 9.0:1 11-2240 — 11-2241 11-2242 11-2243 11-2244

1200cc Evolution XL 1988-up 74” 3.498” 3.812” Flat Top 4.650” 9.0:1 11-2210 11-2211 11-2212 11-2213 11-2214 11-2215

1200cc Evolution XL 1988-up w/High Cams 74” 3.498” 3.812” Flat Top 4.650 9.0:1 11-2245 11-2246 11-2247 11-2248 11-2249 11-2250

883 to1200cc Conversion XL 1986-up 74” 3.498” 3.812” Dish 4.650” 9.0:1 11-2228 11-2229 11-2230 11-2231 11-2232 11-2233

Note: It is important to use our ring end gap instructions to avoid ring butting. Safe top ring end gaps can be found by multiplying the bore diameter by the appropriate ring end gap factor from the adjoining chart. Example: 3.5” bore “Street Normally Aspirated” = 3.5” bore x .0065” = .023” top ring end gap. Note: Second ring end gaps do not need extra clearance.

798

Moly Coated STD 9:1 86/87 STD 88-up 900cc 1000cc 3” Bore 33/16” Bore 11-1455 11-1461

STD 86-03 1200cc V2 Evolution 11-9761 — 11-9767 11-9768 11-9769 11-9712 — — —

11-1456 11-1457 11-1458 11-1459 11-1460 — —

11-1462 11-1463 11-1464 11-1465 11-1466 — —

12-0949

Wrist Pin Locks, 10 packs. 12-0929 1978-85 12-0949 1986-up

The Keith Black 390 Hypereutectic alloy is cast in a permanent steel mold which makes it possible to build a light weight piston that makes more power, runs quietly, uses less fuel and lasts longer than any other type of piston being made today. We can now forget about running loose, noisy, oil-burning pistons. The low heat transfer of the alloy keeps the skirts cool so piston expansion is minimal. The KB piston will make maximum power at 2 to 4 degrees less total timing than conventional pistons. All KB pistons sets are supplied with Hastings Moly Ring sets. Engine

STD 1100cc V2 Evolution 11-0246 11-0247 11-0248 11-0249 11-0250 11-0441 — — —

KB

PERFORMANCE PISTONS 11-2240

APPLICATION Street Normally Aspirated Street Nitrous or Supercharged Flat Track Gasoline Flat Track Alcohol Drag Gasoline Drag Alcohol Drag Supercharged or Nitrous Gas Drag Supercharged Alcohol Drag Supercharged Fuel

RING END GAP FACTOR .0065” .0080” .0080” .0060” .0075” .0065” .0095” .0085” .0115”

PISTON TO WALL CLEARANCE .00075”-.0015” .0015”-.0025” .0010”-.0030” .0010”-.0030” .0010”-.0030” .0010”-.0030” .0015”-.0030” .0010”-.0030” .0020”-.0040”

RING SETS

11-1384

Mfg.# STD

1200cc XL Evo 1988-03 31/2” 1 /16” 5 /32” Cast Moly 6164 2M6164 11-0190 11-1357

.005

11-0191

11-1358

.010

11-0192

11-1359

.020

11-0193

11-1360

.030

11-0194

11-1361 11-1362

.070

11-0116

Model Bore Comp Ring Oil Ring

.040

11-0195

Model Bore Comp Ring

Mfg.# STD

900cc XLH-XLCH 3” 1 /16” 3 /16” Cast 6457 11-0100

1200cc XL Evo 2004-up 88.85mm (3.498) 1.2mm Top Ring 1.5mm 2nd Ring 2.5mm Moly

.010

11-0101

.020

11-0102

.030

11-0103

.040

11-0104

.050

11-0105

.060

11-0106

Mfg# STD .005 .010 Model Bore Comp Ring Oil Ring

.070

11-0107

.080

11-0108

11-1815

Total Seal Ring Sets include rings for 2 pistons with a top ring of ductile cast iron, the gapless-middle ring and Gold Power 3pieces design oil rings. 900cc 883 3” Bore Evo V2 Mfg.# 7546 8916 .010 11-1815 11-1828 .030 — — .040 11-1818 — .050 — —

Oil Ring

Mfg.# STD

11-1394 11-1395 11-1396 1100cc XL Evo 3.350 1.5mm 2.8mm Cast Moly — 2M6199 — 11-0165

Hastings Piston Ring Sets are replacements for OEM ring sets and will also fit our cast pistons. Available in standard or oversize versions with either a cast or moly compression ring and 3-piece oil ring in cast or moly construction. Sold in sets for two pistons. Model Bore Comp Ring Oil Ring

883cc XL Evolution 3” 1.5mm 2.8mm Moly

Mfg.#

2M6198

STD .005

11-0160 11-0161

.010

11-0162

.005

—

11-0166

.020

11-0163

.010

—

11-0167

.030

11-0164

.020

—

11-0168

.040

11-0174

.030

—

11-0169

.040

—

11-0175

Model Bore Comp Ring Oil Ring Mfg.# STD

1000cc XLH-XLCH 33/16” 1 /16” 3 /16” Cast Moly 7003 2M7003 11-0109 11-1377

.010

11-0110

11-1378

.020

11-0111

11-1379

.030

11-0112

11-1380

.040

11-0113

11-1381

.050

11-0114

11-1382

.060

11-0115

11-1383

XL

Model Bore Comp Ring Oil Ring

One Piece Cast Iron Ring Sets for 2 pistons with one piece oil ring. Dia. 1000cc XL 33/16” Bore 61” STD — .010 11-2514 .020 11-2515 .030 11-2516 .040 11-2517 .050 11-2518 .060 11-2519 .070 11-2520

799