2016 Product Range We Supply The Complete Solution

1 Container Rotation Systems Pty Ltd 2016 Product Range We Supply The Complete Solution www.ContainerRotationSystems.com Index Page 2 Index Page ...
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Container Rotation Systems Pty Ltd 2016 Product Range We Supply The Complete Solution www.ContainerRotationSystems.com

Index Page 2

Index

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Overview

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Rotainer H.D®

Heavy Duty

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Rotainer R.S®

Reach Stacker

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Rotainer M.D® Medium Duty

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ContainerTippler™ Static Applications

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Rotorcon® Containers

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Rotorcon® Design

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Lidliftor® for Rotainers®

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Lidgripper Lid Removal for loading

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Ezzeloadore® Systems

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Multibulker® Tip or Tilt

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CRS 20ft Container Spreaders

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Maxitainer – high cube containrs

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Rotorcon Advantage

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Rotainer Advantage

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Headframes and Specialised Products

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The Complete Solution

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Contact

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In 2009, CRS introduced their first Rotainer® (H.D) to the Global market. It was commissioned for D.P World, Port Adelaide, Australia, in 2010. Initially its primary role was loading parcels of approximately 70,000 tonnes of Iron Ore. Automated lid lifting followed not long after with the introduction of our sealed system for copper concentrate handling delivered to Oz Minerals. Since then, we have progressed to other commodities and now have many successful installations located around the World. We have expanded our product portfolio to include 4 models of container rotators, 2 models of bulk ore containers, lid lifting systems, static container tipplers and a complete range of container handling accessories. CRS is currently the only one stop solution for rotational containerised bulk handling equipment. Our 35 years experience in the Mining and Shipping industry allow us to provide our clients the latest in technology to meet ‘World Best Practice‘ and environmentally friendly container rotation. The following brochure offers an incite to our standard product range. We also offer a fully customised service for special applications.

D.P World Adelaide. The First to Operate Container Rotation Systems in Australia, 2010.

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H.D The Rotainer H.D (heavy duty) is our signature machine. It is best suited to Ship to Shore Cranes or larger Mobile Harbour Cranes Rated to 38,400kgs WLL (working Load Limit) with a rotational speed of 15 seconds for the 360 degree rotation, arguably makes the Rotainer H.D one of the most productive units on the Global Market. Fully electronically managed and designed for low maintenance guarantees our clients a cost effective, highly productive container rotator system.

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The Rotainer R.S is the World first 3 in 1 Container Rotation system. It can be easily connected to Ship to Shore, mobile and large hydraulic cranes and reach stackers. WLL is 38,400kgs with 180 degree rotation achieved by our specially designed & patented hydraulic crank system. Powered by a small Diesel Engine with remote control enables this unit to be a ‘quick release’ attachment to value add any container handling facilities where medium volumes of bulk commodities are handled. Lid lifting is available as an optional extra.

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Suits approved Cronos 1.6m Half Height Containers Without Lid lift

The Rotainer M.D (Medium Duty) is designed especially for use with ships gear. As standard, it has a maximum lifting capacity of 28,000kgs with the option of 30,000kgs for a small increase in your initial investment. 180 degrees rotation is achieved by our unique hydraulic ram & crank drive system makes this unit perfect for smaller applications where traditional half height containers are to be used.

Self powered by a small Diesel engine with hand held remote control provides all the functionality as seen on all our bigger units. Design with the ‘K.I.S’ (keep it simple) system in mind it is and virtually maintenance free.

Light Weight 180 Degree Rotation for Ships Gear

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Contact our sales team for further details on the 2016 Static Container Systems

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All Rotorcon Containers are BK2 Compliant

The Rotorcon® series of bulk ore containers have been specifically designed for the container rotation industry. The unique design eliminates the need for internal ‘X’ bracing or external supports from the tippler frame. Fully certified and heavy duty. Rotorcon containers come with a variety of lids that meet all international shipping standards. All of our containers are CSC rated and BK2 compliant. Rotorcon containers are available from 1600mm to 2900mm in height and all are rated to 35,000kg capacity as standard. The 1900mm is specifically design for the copper concentrate industry. Its unique internal lining eliminates the need for dust reduction systems such as water misting.

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During CRS’s initial container design, it was highlighted that no two bulk products have the same angle of repose, especially when it comes to concentrates. Product hang-up and carry back is an industry problem especially where traditional ‘half height‘ containers where square corners or slightly angled side walls are used. To allow our customers to ‘future proof’ their container investment, we took a different approach in design. CRS used their vast mining equipment experience to come up with a new approach to bulk ore container design. With its multi angled internal wall system and high centre of mass, the Rotorcon container can be rotated with minimal input energy which in-turn reduces C.P.R. (cost per rotation)

A smooth and controlled pour (not a tip) reduces impact on receival bins or in ships hold and further reduces wear on the internal coatings. Another plus is our maintenance free lid sealing systems. No rubber seals or gaskets means no maintenance. Rotorcon containers comply with statutorily regulations in regards to sealing and moisture ingress.

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Another unique Innovation from the CRS Team is our automated Lid Lifting System, first introduced to the Global market in 2010. It has proven to be fast, reliable and efficient, raising and lowering the lid in less that 10 seconds per cycle with the option to unlock the lids from the container. With CRS systems you can now be assured of a completely sealed bulk ore transport system that meets Worlds Best Practice for Environmentally friendly container transport solutions.

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Lid Removal at the Loading Point is now simple, safe and fast with our Lidgripper System. Fits Any Standard handling machine such as 1.5 Tonne forklift, tele stacker, front end loader, mini excavator or overhead Gantry Crane. Suits any CRS Container From 1600mm to 2900mm in Height. Our Lidgripper system is easily adapted other brands of open top bulk ore containers, from half heights to 2900mm.

Retro Kit for Half Heights.

Simple, Strong & Maintenance Free

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Delivers 35 Cycles per hour every time with only One Crane required

The CRS Ezzeloadore® Systems Is design to add productivity whilst reducing impact stress experienced with high volume bulk ship loading operations. The unique energy absorbing System of the Ezzeloadore® assists Both Ships Crane and Mobile Harbour Crane Operators. Add productivity and profit to any bulk loading operation with CRS.

No Ground Crew Required with CRS Systems

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Tip or Tilt

Sizes from 1800mm to 2900mm

Large Rear Door

Specially Designed for Container Rotators

Smooth Internal Liner

New to the CRS Container portfolio is our Multibulker® with ‘Tip or Tilt’ functionality.

Round Hatch with Lid Lifting

Fully certified for rotation via only the top 4 twist lock pockets or, tilt for discharge by the large rear door. The Multibulker heavy duty hard lid is available with pick up points to suit any brand of container rotator. Optional round or square hatches in confutations of 1, 2 or 3 hatched per lid. Our new ‘patent pending’ auto hatch can be supplied on all our square or rectangle hatch combinations.

Square Hatch with Lid Lifting

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Container Spreaders

Now with Lid Lifting. 42T Capacity

The CRS 20ft container spreader is designed to work individually as a traditional container spreader for 20ft ISO containers or, with an optional lid lifting system to work container tipplers. CRS have also recently developed a lid lifting system that incorporates a unique frame design that has dual lid pick up points. No matter what brand of container you have in your fleet or, if you are a container terminal that has the need to service containers from various manufacturers, we now have the lid lifting solution. The CRS dual lid lifting system is also available on any of the Rotainer® range or, if you own a different brand of container rotator, we can easily design a solution to fit any make or model.

Forward Thinking – Better Results

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CRS can specially design high cubic capacity containers for any applications, no matter what the commodity or density.

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• Especially Designed for Copper, Zinc & Nickel • Patented Heavy Duty Top Rail Design for Side Wall Strength • Unique Angle for Clean Flow – No Dust Emissions • Patented End Wall Designed • Certified for 360 Degree Rotation • Unique Design Rib systems for Extra Strength & Flexibility • No Internal X ‘Cross’ Bracing or External Wall Supports • Specially Designed Internal Liner to Prevent Carry Back • Heavy Duty Steel Lid as Standard – No Flexing When Raised • Maintenance Free Lid Sealing System • Spring Applied Lid Locks – Fail to Safety • Classification Society Approved & BK2 Compliant • 35,000kg Capacity with 3,400kg Tare Weight • 7,000kg Capacity For No Extra Price • Certified for 5 High Stacking Fully Loaded. • Optional Plastic, Fibreglass or Kevlar Reinforced Lightweight Lids. BK 2 Compliant • Replaceable Top Twist Lock Pockets • Access Ladders for Easy Inspection & Sampling • Top Lift and Forklift Compatible – Fully Loaded • 3 Standard Sizes 1.6m, 1.9, 2.2, • Other Sizes upon request. • Special Non Stick Internal Paint as Standard Page16

• • • • • • • • • • • • • • • • • • • • • •

Worlds First Top Lift Container Rotator, Developed in 2009 Individual Arm Technology Patented 360 Degree Rotation System Low Centre of Gravity for Ease of Control 2 Safety Brake Systems as Standard 38,000kg Capacity Lid Removal and Replacement System No Container Support Arms Required Programmable, Electronic Controls Self Diagnostic, Touch Screen Management System Finger Tip Operator Control System 80% of Major Components Enclosed including Hoses Long Life, High Quality Design by Naval Architects Hi Quality, European Components used Throughout Designed & Fabricated in Australia Meets or Exceeds Australian & ISO Standards Easy Access to all components for Safe Service Procedures Low Maintenance Hi Productivity, Up to 35 Cycles Per Hour ZPMC or Bromma Pick Up Points Fitted as Standard Rotainer R.S ‘Three in One Design’ Ezzeloadore® Options Page17

The CRS team has many decades of experience in the mining and shipping industry. This skill set allows the CRS team to offer our clients a complete ‘Pit to Ship’ solution from the one supplier. We design, manufacture and proof test all of our CRS products in our state of the art manufacturing premises in Sydney, Australia. Our specialised bulk ore container range is designed in Australian. We have certified a number of World leading container suppliers to manufacture our containers to the highest of standards so you can be assured of highest quality and longevity.

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Other quality products available from the CRS group of companies. • • • • • •

Ramprunner 50T low profile truck Multi purpose spreaders Headlocks Bulk Ore Trailers Spill Trailers Design and Consulting

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Regional Offices Asia Pacific & African Continent

www.ContainerRotationSystems.com [email protected]

Latin American

www.Rotainer-LatinAmerica.com [email protected]

Forward Thinking – Better Results