FABRICATION DRAWINGS 96

11 | FABRICATION DRAWINGS

97 CHAPTER  11

11.1  FLOOR PLAN

AREA INTERNAL: 6.9 sqm GROSS FLOOR AREA: 8.2 sqm

FLOOR PLAN [scale 1:20]

FABRICATION DRAWINGS 98



LEGEND



CUT LINE



CREASE LINE



REVERSE CREASE



PERF LINE



GLUE

11.2  INTERIOR WALL COMPONENTS FABRICATION DRAWINGS SPECIFICATION SHEET DWG NAME: INTERIOR WALL COMPONENTS

# REQUIRED: 12

DESCRIPTION: component blanks

L x B x D: 1810 x 735 x 5mm

SIDE SHOWN: PRINT SIDE BOARD: #200 BE FLUTE VL

CALIPER: 5mm

GRAIN/CORR: VERTICAL OUTSIDE GAIN: 2.5mm

INSIDE LOSS: 2.5mm

AREA:

WASTE ON BLANK:

BLANK WIDTH: 2400mm

LEN. CUTTING RULE:

BLANK HEIGHT: 3000mm

LEN. OTHER RULE:

99 CHAPTER  11

window option

lamp option

[scale 1:20]

[scale 1:20]

144mm shelf

200mm shelf

wardrobe and hangers

[scale 1:20]

[scale 1:20]

[scale 1:20]

FABRICATION DRAWINGS 100

hanging rail

mirror option

step ladder/ hanging space option

[scale 1:20]

[scale 1:20]

[scale 1:20]

stool

ablution * by Richard Wharton

* by Erdem Selek

[scale 1:20]

[scale 1:20]

Adaptation of the cardboard stool by Erdem Selek to fit the interior module

Adaptation of the ploo box by Richard Wharton to fit the interior module

101 CHAPTER  11

DETAIL 01 VENTILATION DETAIL [scale: 1:10]

The united nations recommend a ventilation gap of 1200sqm per tent of 4-6 people. [0.2 and 0.3 sqm per person]

International Shelter Standards recommend 0.1 sqm per person.

DET 01

0.07 sqm per bottle cap Proposed shelter: 64 x 0.07 sqm = 0.45 sqm UN tent: 85 bottle caps for two people

FABRICATION DIAGRAM fitting on standard 3,6 x 2,4m sheet [not to scale]

Shelter Standards: 28 bottle caps for two people

11.3  ROOF/WALL FABRICATION DRAWING

SPECIFICATION SHEET DWG NAME: ROOF/WALL CONNECTION

# REQUIRED: 01

DESCRIPTION: 2 part plan view with connection detail

L x B x D:

SIDE SHOWN: NON- PRINT SIDE

GRAIN/CORR: VERTICAL

BOARD: #200 BE FLUTE VL

CALIPER: 5mm

OUTSIDE GAIN: 2.5mm

INSIDE LOSS: 2.5mm

AREA:

WASTE ON BLANK:

BLANK WIDTH: 2400mm

LEN. CUTTING RULE:

BLANK HEIGHT: 3600mm

LEN. OTHER RULE:

FABRICATION DRAWINGS 102

DETAIL 02 WALL CONNECTION FLAP [scale: 1:5]

DET 02

DETAIL 03 FLOOR SUPPORT [scale: 1:10]

DET 03

FABRICATION DIAGRAM fitting on standard 3 x 2,4m sheet [not to scale]

11.4  EXTERIOR WALL FABRICATION DRAWING

SPECIFICATION SHEET DWG NAME: EXTERIOR WALL CREASE PATTERN

# REQUIRED: 02

DESCRIPTION: plan view with connection detail

L x B x D:

SIDE SHOWN: PRINT SIDE

GRAIN/CORR: VERTICAL

BOARD: #200 BC FLUTE VL

CALIPER: 7mm

OUTSIDE GAIN: 3.5mm

INSIDE LOSS: 3.5mm

AREA:

WASTE ON BLANK:

BLANK WIDTH: 2400mm

LEN. CUTTING RULE:

BLANK HEIGHT: 3600mm

LEN. OTHER RULE:

103 CHAPTER  11

11.5  ROOF PLANS

REFECTED CEILING PLAN [scale 1:50]

ROOF PLAN EXPANDED [scale 1:50]

DET 01 DET 02

ROOF PLAN [scale 1:20]

FABRICATION DRAWINGS 104

EXPANTION JOINT ASSEMBLY

DETAIL 02 section through assembled roof [scale 1:5]

DETAIL 02 reverse section through assembled roof [scale 1:5]

PROTOTYPE of REFECTED CEILING PLAN [scale 1:2]

105 CHAPTER  11

DET 01

DETAIL 01 expansion joint [scale: 1:10]

FABRICATION DIAGRAM fitting on standard 3 x 2,4m sheet [not to scale]

11.6  ROOF FABRICATION DRAWINGS

SPECIFICATION SHEET DWG NAME: ROOF CREASE PATTERN

# REQUIRED: 01

DESCRIPTION: 2 part plan view with connection detail

L x B x D:

SIDE SHOWN: NON- PRINT SIDE

GRAIN/CORR: VERTICAL

BOARD: #200 BC FLUTE VL

CALIPER: 7mm

OUTSIDE GAIN: 3.5mm

INSIDE LOSS: 3.5mm

AREA:

WASTE ON BLANK:

BLANK WIDTH: 2400mm

LEN. CUTTING RULE:

BLANK HEIGHT: 3600mm

LEN. OTHER RULE:

FABRICATION DRAWINGS 106

107 CHAPTER  11

In very wet conditions or where no previous foundations exist, an anchoring kit can be supplied to raise the shelter unit another 150mm of the ground.

11.7  ANCHORING KIT [OPTIONAL] AVAILABLE SYSTEMS:

ASSEMBLY PROCESS:

Multi-Cell Kaytech Engineering Fabrics, S.A Material: Polyethylene, laminated slit film woven tape strips + locally manufactured + low cost + simplified assembly process + light weight

- strength

01

Figure 215 Assembly of Multi-Cell

Multicell® Cellular Confinement System (geocell) Weismann-Friedman, Israel Material: Rubber + precedent of intended application + strength

- cost: $12 per sqm - ease of assembly? - weight

02

Figure 213 Assembly of Multicell

Geoweb® Cellular Confinement System Presto U.S.A Material: Polyethylene + strength + light weight

- cost - ease of assembly?

03

Figure 214 Assembly of Geowebbing

AVE. WEIGHT: kg/m3

INFILL WEIGHT: kgs

SHOVEL LOAD*

SAND TYPE*

kg/m3

Infill Volume: 1.154 m

MIN: 5-7 kgs

MAX: 8-11 kgs

18-21 loads/min [optimal]

Sand [wet]

1922

2218

370

233

19

Sand [wet packed]

2082

2403

400

253

21

Sand [dry]

1602

1849

308

195

16

Estimated assembly time: 25 min

Tools required: shovel

Package

Volume:



Weight



Dimentions

ESTIMATED TIME: min.

Sand [loose]

1442

1664

277

175

15

Sand [rammed]

1682

1941

324

204

17 19

Sand [water filled]

1922

2218

370

233

Sand with gravel [dry]

1650

1904

317

200

17

Sand with gravel [wet]

2020

2331

389

245

20

* Material Densities from Simetric.co.uk * MARRAS & KARWOWSKI (2006)

FABRICATION DRAWINGS 108

DET 01

FABRICATION DIAGRAM FITTING ON STANDARD 3,6 x 2,4m SHEET [not to scale]

11.8  ANCHORING FABRICATION DRAWING

SPECIFICATION SHEET DWG NAME: ANCHORING CREASE PATTERN

DETAIL 01 corner fold [scale: 1:10]

# REQUIRED: 01

DESCRIPTION: optional anchoring kit

L x B x D:

SIDE SHOWN: NON- PRINT SIDE

GRAIN/CORR: HORISONTAL

BOARD: #140 B FLUTE RL

CALIPER: 3mm

OUTSIDE GAIN: 1.5mm

INSIDE LOSS: 1.5mm

AREA:

WASTE ON BLANK:

BLANK WIDTH: 2400mm

LEN. CUTTING RULE:

BLANK HEIGHT: 3000mm

LEN. OTHER RULE:

109 CHAPTER  11

11.1  COSTING REPORT

COMPONENTS

QUANTITY

UNIT

BC flute

40.7

sqm

R 5.00

BE flute

19

sqm

R 5.00

CORRUGATED CARDBOARD

COST/ UNIT

WASTAGE

SUBTOTAL

sqm R 203.50 R 95.00 R 298.50

Additives

sqm

R 5.00

sqm

R 5.00

R 203.50

R 4.00

R 82.16

WATER RESISTANT Hydraban

40.7

Fire Retardant + Insecticide

gram

Boric Acid 8% solution

FILMS Aluminium Foil

20.54

sqm

Self adhesive PVC film Self adhesive metallic film

PRINTING Litho Printing Flexo Printing Aquas Coating

Ground Sheet Geowebbing

sqm

R 5.00

15

sqm

R 12.00

R 180.00

6

linear meter

R 25.00

R 150.00

OTHER Moquito Net Zips Canvas

FASTENERS plastic studs zips

glue - non water soluable

REPAIR KIT plastic studs duct tape

MANUFACTURING Die cutting Labour [10%] R 914.16

FABRICATION DRAWINGS 110