ZF 5HP19 Automatic Transmission - Spare Parts Catalog

ZF 5HP19 Automatic Transmission - Spare Parts Catalog Table of Contents 5HP19 Transmission Overview (North American Applications) Make / Model / Model...
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ZF 5HP19 Automatic Transmission - Spare Parts Catalog Table of Contents 5HP19 Transmission Overview (North American Applications) Make / Model / Model Year 5HP19 Technical Information Torque, Gear Ratio & Weight Transmission Oil Reference Guide 5HP19 Lubrications 5HP19 Technical Literature 5HP19 General Transmission Oil Filling Procedure 5HP19 Spare Parts How To Use This Catalog Gearbox Housing Group Oil Sump Group Oil Supply Group Output Group Converter Group Planetary Drive Groups Clutch Pack Groups 5HP19 Valve Body Duct Plate Group Valve Housing Groups 5HP19 Selective Shims, Snap Rings & Kit Content 5HP19 Selective Shims & Snap Rings 5HP19 Kit Content Miscellaneous Quotation / Order Form Notes

All Rights Reserved

For Reference Only

02 03 03 03 03 04 06 07 09 10 12 12 14 16 22 24 29 32 35 36

© 2003 ZF Industries, Inc. - Page 1

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Transmission Overview (North American Applications) Make / Model / Model Year – BMW (A5S 325Z) Make BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW BMW

Model 320i 323Ci 323Ci 323i 323i 325Ci 325Ci 325i 325i 330Ci 330Ci 330i 525i 525i 530i

Style E46 Sedan E46 Convertible E46 Coupe E46 Sedan E46 Touring E46 Convertible E46 Coupe E46 Sedan E46 Touring E46 Convertible E46 Coupe E46 Sedan E39 Sedan (M52) E39 Touring (M52) E39 Sedan (M52)

Model Year 2000 – 2000 2000 2000 2000 2000 – 2000 – 2000 – 2001 – 1999 – 1999 – 1999 – 2001 – 2001 – 2001 – 2002

From – Up to

Code TN 03/00 – RU 03/00 – RU 03/00 – RU 03/00 – RU TT TT – 03/02 TT 03/01 – TT TU TU TU 03/01 – TT 03/01 – TT 03/01 – TU

OE Part # 24 00 1 423 928 24 00 1 422 912 24 00 1 422 912 24 00 1 422 912 24 00 1 422 912 24 00 1 423 930 24 00 1 423 930 24 00 1 423 930 24 00 1 423 930 24 00 1 423 932 24 00 1 423 932 24 00 1 423 932 24 00 1 423 930 24 00 1 423 930 24 00 1 423 932

ZF Part # 1060 000 008 1060 000 005 1060 000 005 1060 000 005 1060 000 005 1060 000 009 1060 000 009 1060 000 009 1060 000 009 1060 000 010 1060 000 010 1060 000 010 1060 000 009 1060 000 009 1060 000 010

Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP19 transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits. Type Plate: Located on the main housing of transmission. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits). Transmission Serial # ZF Transmission Specification # Vehicle Manufacturer Transmission #

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 2

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Technical Information Torque, Gear Ratio & Weight Input Torque 300 Nm

1st Gear 3.67

2nd Gear 2.00

3rd Gear 1.41

4th Gear 1.00

5th Gear 0.74

Rev Gear 4.10

Weight

Oil Capacity

(approximate)

(approximate)

~79 kg (174 lbs.)

~9.2 liter (9.8 quart)

Transmission Oil Reference Guide Make BMW

Oil Grade ESSO LT 71141

Type Plate (color) Green

ZF Part # 1060 000 005 1060 000 008 1060 000 009 1060 000 010

OE Part # 24 00 1 422 912 24 00 1 423 928 24 00 1 423 930 24 00 1 423 932

5HP19 Lubrications Amount 20 Liter 205 Liter

ZF Part #

Where used

Description

0671 090 166 Oil ESSO LT 71141 (Canister) 0671 090 169 Oil ESSO LT 71141 (Drum)

(1060 000 ___)

Notes

All All

5HP19 Technical Literature Language

ZF Part #

English English English English

5HP19FD 5HP19REP 1060 764 001 5HPVBMAN

All Rights Reserved

Where used

Description 5HP19 Functional Description 5HP19 Repair Manual 5HP19 Wall Chart 5-Speed Valve Body Manual

For Reference Only

(1060 000 ___)

Notes

All All All All

© 2003 ZF Industries, Inc. - Page 3

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Technical Information (continued) 5HP19 General Transmission Oil Filling Procedure

Position vehicle horizontally on hoist and apply the handbrake. Connect tester to read off transmission oil temperature and engine speed. With the engine stopped, add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 01.010/340). Start the engine (large consumers, such as A/C should be switched on). Shift through gears with engine running at idle speed. Select R and D and use step shift (manual-winter program) to shift through to 3rd gear. Hold each gear for 3 seconds and engage the parking lock. Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive). Oil temperature should be between 86º…95ºF (30º…35ºC). NO YES Depending on value allow oil to cool down or warm up. Shift through gears with engine at idle speed. Select R and D and use step shift (manualwinter program) to shift through to 3rd gear. Hold each gear for 3 seconds and engage the parking lock. Remove fill plug (Pos. 01.010/340) on housing. Continues on next page

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 4

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Technical Information (continued) 5HP19 General Transmission Oil Filling Procedure (continued)

Continues from previous page Oil emerges at oil temperature below 95ºF (35ºC). NO YES Oil level in transmission is below minimum. Add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Wait until oil temperature reaches 104ºF ±18ºF (40ºC ±10ºC). Oil temperature must not exceed 122ºF (50ºC). Allow time for excess oil to drip then install Fill Plug (Pos. 01.010/340). Torque Fill Plug to 35Nm ±3.5Nm (see also Repair Manual).

Fill Plug

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 5

ZF 5HP19 Automatic Transmission - Spare Parts Catalog How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications.

Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com.

Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts. The description (Description) identifies the spare part. The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. This catalog includes only spare parts for North American specifications of a ZF transmission application. The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specification use this spare part. The notes column (Notes) gives more information about the spare part (e.g. included in a kit).

Example: Pos # 01.010

ZF Part #

1056 201 084 1056 201 087 01.010/110 1056 301 174 1056 301 175

Description

Qty

Gearbox Housing Gearbox Housing Gearbox Housing Gearbox Housing

1 1 1 1

Where used (1056 000 ___) 087/088 081

Notes

087/088 081

Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 6

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts - Gearbox Housing Group Pos #

ZF Part #

01.010 01.010/110 01.010/130 01.010/150 01.010/160 01.010/170 01.010/180 01.010/200 01.010/250 01.010/320 01.010/340 01.020 01.030 01.040 01.050

1060 201 056 1060 301 096 1055 206 014 0736 101 240 1056 306 052 1055 206 012 0501 313 410 0734 319 623 0631 306 123 0631 306 058 0636 308 025 1056 324 018 1056 324 011 1056 324 005 1060 201 008

Description

Where used

Qty

Gearbox Housing Gearbox Housing Detent Spring Torx Screw M6x13 Selector Shaft Detent Disc Clamping Sleeve Shaft Seal Cylindrical Pin Cylindrical Pin Screw Plug M18x1.5 Pin Pawl Leg Spring Connecting Bar

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

(1060 000 ___)

Notes

All All All All All All All All

* Available in kit 1060 298 030

All All All

* Available in kit 1060 298 030

All All All All

Note: Parts marked with * are only available in kits. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 7

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts - Gearbox Housing Group (continued) Pos #

ZF Part #

01.060 01.080 01.090 01.400 01.420 01.424 01.550 01.550/120 01.560 01.570 01.620 01.630 01.640 01.650

1056 324 016 0736 101 318 0636 308 024 0501 317 781 0501 313 993 0501 313 993 1056 290 003 0501 315 137 0636 103 157 0636 015 360 0501 318 900 0501 314 809 0637 900 068 0501 318 572

Description

Where used

Qty

Guiding Plate Torx Screw M6x20 Screw Plug M12x1.5 Position Switch Cable Terminal Cable Terminal Bracket Bracket Hexagon Screw M8x16 Hexagon Screw M6x20 Breather Tube Breather Cover Plug Screw Plug M10x1

1 4 1 1 1 1 1 1 1 2 1 1 2 1

(1060 000 ___)

Notes

All All All

* Available in kit 1060 298 030

All All All All All All All All All All All

* Available in kit 1060 298 030

Note: Parts marked with * are only available in kits. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 8

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts – Oil Sump Group Pos #

ZF Part #

Description

Where used

Qty

(1060 000 ___)

03.010 1060 290 017 Oil Sump 03.010/120 1043 301 036 Magnet

1 8

All

03.010/130 0736 302 062 Screw Plug M14x1.5

1

All

03.020

1060 390 002 Gasket

1

All

03.044

0736 101 318 Torx Screw M6x22

22

All

Notes

All * Available in kit 1060 298 030 * Available in kit 5HP19FK * Available in kit 1060 298 030 * Available in kit 5HP19FK

Note: Parts marked with * are only available in kits. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 9

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts - Oil Supply Group Pos #

ZF Part #

10.010 10.010/120 10.010/150 10.010/160 10.030 10.040 10.060 10.060/110 10.060/120 10.060/130 10.100 10.120 10.160 10.180

1060 210 047 1043 319 058 1056 310 075 0734 310 316 0734 313 178 1056 310 123 1060 210 051 1060 310 078 1060 210 049 0736 401 061 0736 401 062 0736 401 063 0736 101 059 1060 310 076 1060 310 094 0734 313 006 0734 313 117 1056 310 081 0501 315 929 1056 310 061

10.190 10.200 10.210 10.240 10.250

Description

Where used

Qty

Pump Sleeve Washer Shaft Seal O-Ring Intermediate Sheet Intermediate Plate Intermediate Plate Stator Hub Counters. Screw M6x20 Counters. Screw M6x40 Counters. Screw M6x48 Torx Screw M5x55 Cylinder C Cylinder C O-Ring O-Ring Piston Cup Spring Stop Ring

1 1 1 1 1 1 1 1 1 5 8 1 1 1 1 1 1 1 1 1

(1060 000 ___)

Notes

All All All All

* Available in kit 1060 298 030

All

* Available in kit 1060 298 030

All All All All All All All All 005/008/009 010 All

* Available in kit 1060 298 030

All

* Available in kit 1060 298 030

All All All

Note: Parts marked with * are only available in kits. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 10

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts - Oil Supply Group (continued) Pos # 10.270 10.290 10.300 10.310 10.340 10.360 10.370 10.380 10.390 10.400 10.440 10.500 10.510 10.520 10.540 10.550

ZF Part # 0501 316 284 1060 310 027 1060 310 053 1019 273 019 1019 273 019 1060 310 005 See Page 29 0734 313 064 0750 113 015 0734 401 213 0735 368 039 See Page 29 0736 101 228 0750 112 076 1060 310 079 0732 042 580 1058 310 092 0734 313 161 1060 310 045

Description

Where used

Qty

Undulated Spring Steel Plate C Steel Plate C Friction Plate C Friction Plate C End Plate C Clutch C Snap Ring O-Ring Piston Ring Piston Ring Axial Needle Cage Intermediate Plate Shim Torx Screw M6x70 Usit Ring Piston Compression Spring Sleeve O-Ring Pipe

1 3 4 3 4 1 1 1 2 1 1 1 9 9 1 1 1 4 2

(1060 000 ___)

Notes

All 005/008/009 010

* Available in kit 1060 298 027 * Available in kit 1060 298 027

005/008/009 010

* Available in kit 1060 298 023 * Available in kit 1060 298 023

All

* Available in kit 1060 298 027

All

Selective Snap Ring

All All

* Available in kit 1060 298 030 * Available in kit 1060 298 030

All

* Available in kit 1060 298 030

All All

Selective Shim

All All

* Available in kit 1060 298 030

All All All All

* Available in kit 1060 298 030

All

Note: Parts marked with * are only available in kits. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 11

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts – Output Group Pos #

ZF Part #

14.010 14.010/110 14.010/120 14.010/130 14.010/140 14.030 14.040 14.050 14.100 14.110

1060 214 006 1056 314 044 0750 116 119 0630 502 037 0734 319 607 1060 214 005 0737 502 168 See Page 29 0734 313 083 0636 024 009

Description

Where used

Qty

Extension Extension Ball Bearing Retaining Ring Shaft Seal Output Flange Slotted Nut M40x1.5 Output Shim O-Ring Hexagon Screw M8x22

1 1 1 1 1 1 1 1 1 7

(1060 000 ___)

Notes

All All All All All

* Available in kit 1060 298 030

All All All

Selective Shim

All

* Available in kit 1060 298 030

All

Note: Parts marked with * are only available in kits. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 12

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts – Converter Group Pos # 22.020

ZF Part # 4168 022 006 4168 025 136 4168 025 145 4168 025 210

Description

Qty

Torque Converter T51 Torque Converter S38 Torque Converter C51 Torque Converter B61

1 1 1 1

Where used (1060 000 ___) 008 005 009 010

Notes

Note: Parts marked with * are only available in kits. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 13

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts – Planetary Drive Groups Pos #

ZF Part #

32.020 32.040 32.040/110 32.040/120 32.040/130 32.060 32.074 32.080 32.090 32.120 32.140 32.160 32.180 32.200

1056 232 105 1060 232 026 1056 232 085 1060 332 028 0730 513 330 1056 232 104 1050 317 060 1060 232 032 1060 232 041 0735 368 043 1060 202 001 1056 232 101 1056 232 071 1056 232 099

Description

Where used

Qty

Bearing Set Shaft Shaft Ring Gear Snap Ring Bearing Set Spider Clutch Bell Planet Carrier Sun Gear Axial Needle Bearing Sun Gear Shaft Bearing Set Intermediate Shaft Bearing Set

1 1 1 1 1 1 1 1 1 1 1 1 1 1

(1060 000 ___)

Notes

All All All All All All All All All All All All All All

Note: Parts marked with * are only available in kits. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 14

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts – Planetary Drive Groups (continued) Pos #

ZF Part #

42.010 42.030 42.050 42.070 42.090 42.100 42.120 42.140 42.140/110 42.140/120 42.140/130 42.180

1060 242 010 1056 242 039 1056 232 083 1056 242 038 1056 242 016 0630 513 031 1056 242 038 1056 242 041 1056 242 017 1056 332 010 1056 332 012 1056 242 038

Description

Where used

Qty

Planet Carrier Bearing Set Sun Gear Bearing Set Parking Lock Wheel Snap Ring Bearing Set Ring Gear Ring Gear Carrier Ring Gear Snap Ring Bearing Set

1 1 1 1 1 1 1 1 1 1 1 1

(1060 000 ___)

Notes

All All All All All All All All All All All All

Note: Parts marked with * are only available in kits. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 15

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts – Clutch Pack Groups Pos # 70.010 70.010/110 70.010/120 70.010/130 70.010/140 70.010/170 70.010/180 70.010/190 70.010/200 70.010/210 70.010/220 70.010/230 70.020

ZF Part # 1060 270 084 1060 270 085 1060 370 060 1060 370 061 0734 313 014 0734 313 029 0501 315 926 1056 370 034 1056 370 050 1050 302 012 1060 370 002 1060 370 002 1060 271 005 1060 271 005 1060 370 003 See Page 30 0734 313 163

Description

Qty

Cylinder A Cylinder A Cylinder A Cylinder A O-Ring O-Ring Cup Spring Stop Ring Piston Spring Clutch Disc Steel Plate A Steel Plate A Friction Plate A Friction Plate A End Plate A Clutch A Snap Ring O-Ring

1 1 1 1 1 1 1 1 1 1 4 5 4 5 1 1 1

Where used (1060 000 ___) 005/009/010 008

Notes

005/009/010 008 All

* Available in kit 1060 298 030

All

* Available in kit 1060 298 030

All All All All 008 005/009/010

* Available in kit 1060 298 027 * Available in kit 1060 298 027

008 005/009/010

* Available in kit 1060 298 023 * Available in kit 1060 298 023

All

* Available in kit 1060 298 027

All

Selective Snap Ring

All

* Available in kit 1060 298 030

Note: Parts marked with * are only available in kits. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 16

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts – Clutch Pack Groups (continued) Pos # 71.010 71.020 71.030 71.050 71.060 71.070 71.080 71.084 71.086 71.090 71.094 71.100 71.110 71.120 71.130 71.150 71.160 71.170 71.180 71.200

ZF Part # 1060 271 007 0734 317 256 0734 317 190 1056 371 060 1056 371 061 0734 313 022 0734 313 027 0501 315 427 1056 371 025 0734 313 008 0630 501 030 0501 314 765 1060 371 002 1060 371 002 1050 230 032 1050 230 032 1060 371 003 See Page 30 0734 313 160 0734 313 211 1056 370 051 0730 501 482 0735 368 038

Description

Where used

Qty

Input Shaft Piston Ring Sealing Ring Piston Piston O-Ring O-Ring Cup Spring Oil Dam O-Ring Retaining Ring Spring Clutch Disc Steel Plate E Steel Plate E Friction Plate E Friction Plate E End Plate E Clutch E Snap Ring O-Ring O-Ring Ring Retaining Ring Axial Needle Bearing

1 1 1 1 1 1 1 1 1 1 1 1 4 5 4 5 1 1 1 1 1 1 1

(1060 000 ___)

Notes

All All

* Available in kit 1060 298 030

All

* Available in kit 1060 298 030

008 005/009/010 All

* Available in kit 1060 298 030

All

* Available in kit 1060 298 030

All All All

* Available in kit 1060 298 030

All All 008 005/009/010

* Available in kit 1060 298 027 * Available in kit 1060 298 027

008 005/009/010 All

* Available in kit 1060 298 023 * Available in kit 1060 298 023 * Available in kit 1060 298 027

All All

Selective Snap Ring * Available in kit 1060 298 030

All

* Available in kit 1060 298 030

All All All

Note: Parts marked with * are only available in kits. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 17

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts – Clutch Pack Groups (continued) Pos # 72.010 72.040 72.050 72.060 72.064 72.070 72.080 72.090 72.100 72.110 72.140

ZF Part # 1056 272 051 1060 272 008 0734 313 010 0734 313 007 0501 315 488 1060 372 002 1060 272 003 1060 372 003 See Page 30 0501 315 493 1056 310 061

Description

Where used

Qty

Cylinder B Piston O-Ring O-Ring Undulated Spring Steel Plate B Friction Plate B End Plate B Clutch B Snap Ring Cup Spring Stop Ring

1 1 1 1 1 2 2 1 1 1 1

(1060 000 ___)

Notes

All All All

* Available in kit 1060 298 030

All

* Available in kit 1060 298 030

All All

* Available in kit 1060 298 027

All

* Available in kit 1060 298 023

All

* Available in kit 1060 298 027

All

Selective Snap Ring

All All

Note: Parts marked with * are only available in kits. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 18

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts – Clutch Pack Groups (continued) Pos # 73.010 73.010/110 73.010/120 73.010/130 73.010/140 73.010/150 73.010/160 73.010/170 73.010/180 73.010/190 73.010/200 73.020 73.022 73.024

ZF Part # 1060 273 004 1060 273 010 1056 373 032 1056 373 033 1050 317 050 0734 313 008 0734 313 006 0501 316 285 1056 373 003 1060 370 002 1060 370 002 1050 217 002 1050 217 002 1060 370 003 See Page 31 1060 373 013 0734 313 021 0734 313 010

Description

Qty

Cylinder D Cylinder D Cylinder D Cylinder D Piston O-Ring O-Ring Cup Spring Spring Clutch Disc Steel Plate D Steel Plate D Friction Plate D Friction Plate D End Plate D Clutch D Snap Ring Piston O-Ring O-Ring

1 1 1 1 1 1 1 1 1 5 6 5 6 1 1 1 1 1

Where used (1060 000 ___) 005/009/010 008

Notes

005/009/010 008 All All

* Available in kit 1060 298 030

All All

* Available in kit 1060 298 030

All 008 005/009/010

* Available in kit 1060 298 027 * Available in kit 1060 298 027

008 005/009/010

* Available in kit 1060 298 023 * Available in kit 1060 298 023

All

* Available in kit 1060 298 027

All

Selective Snap Ring

All All

* Available in kit 1060 298 030

All

* Available in kit 1060 298 030

Note: Parts marked with * are only available in kits. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 19

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts – Clutch Pack Groups (continued) Pos # 73.030 73.040 73.050

ZF Part #

0501 315 932 0501 315 943 1060 377 003 1060 377 003 73.060 1060 273 005 1060 273 005 73.070 1060 377 004 73.080 See Page 31 73.090 1056 373 021 73.100 1060 273 035 73.100/110 1060 273 028 73.100/120 1060 273 034 73.100/140 0734 313 086 73.110 1056 376 005 73.120 0730 513 461 73.140 0734 317 205 73.200 0736 101 137

Description

Where used

Qty

Cup Spring Undulated Spring Steel Plate G Steel Plate G Friction Plate G Friction Plate G End Plate G Clutch G Snap Ring Fixing Washer Carrier Carrier Free Wheel O-Ring Thrust Washer Snap Ring Piston Ring Torx Screw M10x55

1 1 3 4 3 4 1 1 1 1 1 1 2 1 1 2 3

(1060 000 ___)

Notes

All All 008 005/009/010

* Available in kit 1060 298 027 * Available in kit 1060 298 027

008 005/009/010

* Available in kit 1060 298 023 * Available in kit 1060 298 023

All All

* Available in kit 1060 298 027 Selective Snap Ring

All All All All All

* Available in kit 1060 298 030

All All All

* Available in kit 1060 298 030

All

Note: Parts marked with * are only available in kits. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 20

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Spare Parts – Clutch Pack Groups (continued) Pos # 77.010 77.010/110 77.010/120 77.010/130 77.010/140 77.010/150 77.010/160 77.010/170 77.010/180 77.010/190 77.010/200 77.010/210

ZF Part # 1060 277 021 1060 277 022 1060 277 010 1060 277 018 1056 377 038 0734 313 008 0734 313 010 1060 377 016 0501 315 931 1060 377 009 0501 315 943 1060 377 002 1060 377 002 1060 273 005 1060 273 005 See Page 31

Description

Qty

Cylinder F Cylinder F Cylinder F Cylinder F Piston O-Ring O-Ring Pressure Plate Cup Spring Stop Ring Undulated Spring Steel Plate F Steel Plate F Friction Plate F Friction Plate F Clutch F Snap Ring

1 1 1 1 1 1 1 1 1 1 1 5 6 4 5 1

Where used (1060 000 ___) 005/009/010 008

Notes

005/009/010 008 All All

* Available in kit 1060 298 030

All All

* Available in kit 1060 298 030

All All All 008 005/009/010

* Available in kit 1060 298 027 * Available in kit 1060 298 027

008 005/009/010

* Available in kit 1060 298 023 * Available in kit 1060 298 023

All

Selective Snap Ring

Note: Parts marked with * are only available in kits. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 21

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Valve Body – Duct Plate Group Pos # 27.010 27.020 27.030 27.040 27.060 27.070 27.090 27.100 27.104 27.110 27.114 27.120 27.124 27.130 27.134 27.140 27.144 27.150 27.164 27.170 27.174 27.180 27.188

ZF Part #

1060 327 142 0501 210 474 0736 101 233 0501 311 086 0736 101 397 0501 313 177 1060 227 019 1043 326 037 1056 327 039 1056 327 077 1056 327 039 1056 327 039 1056 327 018 1056 327 020 1056 327 045 1056 327 020 1056 327 077 1056 327 019 1056 327 020 1056 327 094 1056 327 040 1019 327 063 0501 314 645 1068 227 039 27.190 1019 327 063 27.194 1056 327 020 27.198 0501 314 645 1068 227 039 27.200 1019 327 063 27.208 0501 314 645 1068 227 039 27.210 1019 327 063 27.220 1060 327 075 27.230 1060 327 128 27.250 0736 101 354 27.260 0736 101 354 27.270 0736 101 352 27.280 0631 302 165 27.290 0736 101 350 27.340 1060 227 021 27.340/116 0501 209 253 27.350 0501 305 955 27.360 0501 315 055 27.390 1058 327 026 27.410 0736 101 348 27.420 0501 210 388

Description

Qty

Duct Plate Speed Sensor (Hall Effect) Torx Screw M6x15 Speed Sensor Torx Screw M5x18 Screen Valve Ball Valve Orifice D=1.7 Valve Orifice D=2.5 Valve Orifice D=1.7 Valve Orifice D=1.7 Valve Orifice D=0.8 Valve Orifice D=1.2 Valve Orifice D=1.9 Valve Orifice D=1.2 Valve Orifice D=2.5 Valve Orifice D=1.0 Valve Orifice D=1.2 Valve Orifice D=1.4 Valve Orifice (solid) Valve Orifice D=1.0 Rubber Part Piston Valve Orifice D=1.0 Valve Orifice D=1.2 Rubber Part Piston Valve Orifice D=1.0 Rubber Part Piston Valve Orifice D=1.0 Gasket Intermediate Sheet Torx Screw M5x60 Torx Screw M5x60 Torx Screw M5x40 Cylindrical Pin Torx Screw M6x44 Wiring Harness O-Ring Cable Terminal Clip Retaining Clamp Torx Screw M6x59 Filter

1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 7 10 1 7 1 2 1 1 1 14 1

Where used (1060 000 ___)

Notes

All All All All All All All All All All All All All All All All All All All All All All All All

* Available in kit 1060 298 030 * Available in kit 1060 298 030

All All All All

* Available in kit 1060 298 030 * Available in kit 1060 298 030

All All All

* Available in kit 1060 298 030 * Available in kit 1060 298 030

All All

* Available in kit 1060 298 030

All All All All All All All All

* Available in kit 1060 298 030

All All All All All

* Available in kit 5HP19FK

Note: Parts marked with * are only available in kits. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 22

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Valve Body – Duct Plate Group (continued) Pos #

ZF Part #

Description

Where used

Qty

(1060 000 ___)

27.420/020 0501 314 578 Sealing Ring

1

All

27.440 27.540 27.560

2 1 1

All

0736 101 372 Torx Screw M5x12 1060 227 020 Valve 1060 227 020 Valve

Notes * Available in kit 1060 298 030 * Available in kit 5HP19FK

All All

Note: Parts marked with * are only available in kits. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 23

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Valve Body – Valve Housing Groups Pos # 50.010 50.020 50.030 50.036 50.050 50.060 50.070 50.100 50.130 50.220 50.230 50.320 50.330 50.360 50.370 50.440 50.450 50.470 50.490 50.500 50.520 50.530 50.540 50.550 50.570 50.600

ZF Part # 1060 327 138 1056 327 173 1056 327 003 1024 323 202 0732 041 524 1056 327 183 1056 327 142 1060 327 096 0732 041 197 1043 326 169 0732 041 462 1058 327 017 0732 042 653 1055 327 059 0732 042 567 1043 326 169 0732 042 660 1068 327 007 1060 327 105 0732 041 527 1043 326 169 0732 042 660 1055 327 101 1068 327 007 1060 327 049 0736 101 066

Description

Where used

Qty

Valve Housing Selector Shift Valve Piston Spring Cup Compression Spring Piston Stop Plate Piston Compression Spring Valve Spool Compression Spring Damper Piston Compression Spring Piston Compression Spring Valve Spool Compression Spring Support Plate Piston Compression Spring Valve Spool Compression Spring Sealing Cap Support Plate Cover Torx Screw M5x18

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 9

(1060 000 ___)

Notes

All All All All All All All All All All All All All All All All All All All All All All All All All All

Note: Parts marked with * are only available in kits. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 24

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Valve Body – Valve Housing Groups (continued) Pos # 51.010 51.030 51.040 51.050 51.080 51.090 51.104 51.110 51.140 51.170 51.190 51.230 51.240 51.250 51.260 51.264 51.270 51.300 51.302 51.304 51.320 51.360 51.450

ZF Part # 1060 327 125 1043 326 169 0732 041 820 1068 327 007 1056 327 029 0732 041 826 1043 326 307 1068 327 007 1056 327 028 0732 041 826 1068 327 007 1043 326 169 0732 041 826 1068 327 007 1056 327 003 1024 323 202 0732 042 115 1056 327 183 0734 313 190 1060 327 068 1060 327 119 1056 327 142 1060 327 116

Description

Where used

Qty

Valve Housing Valve Spool Compression Spring Support Plate Gear Shift Slide Compression Spring Plug Support Plate Piston Compression Spring Support Plate Valve Spool Compression Spring Support Plate Piston Spring Cup Compression Spring Piston O-Ring Plug Locking Wire Stop Plate Piston

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

(1060 000 ___)

Notes

All All All All All All All All All All All All All All All All All All All

* Available in kit 1060 298 030

All All All All

Note: Parts marked with * are only available in kits. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 25

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Valve Body – Valve Housing Groups (continued) Pos # 51.452 51.470 51.490 51.498 51.500 51.510 51.530 51.540 51.550 51.560 51.570 51.580 51.590 51.610 51.620 51.630 51.650 51.660 51.680

ZF Part # 1056 327 142 0732 042 653 1058 327 017 0734 313 190 1060 327 068 1060 327 119 1060 327 106 0732 041 755 1060 327 107 1043 326 307 1068 327 007 1043 326 169 0732 041 337 1068 327 007 1056 327 028 0732 041 826 1068 327 007 0501 316 463 0501 210 019

Description

Where used

Qty

Stop Plate Compression Spring Damper Piston O-Ring Plug Locking Wire Piston Compression Spring Piston Plug Support Plate Valve Spool Compression Spring Support Plate Piston Compression Spring Support Plate Solenoid Valve Pressure Regulator

(1060 000 ___)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3

All

51.680/010 0734 313 219 O-Ring

3

All

51.700 51.710

2 4

All

1056 327 135 Fixing Plate 0736 101 094 Torx Screw M5x12

Notes

All All All

* Available in kit 1060 298 030

All All All All All All All All All All All All All All

* Available in kit 1060 298 033

All

* Available in kit 1060 298 033 * Available in kit 1060 298 030 * Available in kit 1060 298 033

All

Note: Parts marked with * are only available in kits. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 26

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Valve Body – Valve Housing Groups (continued) Pos # 53.010 53.010 53.020 53.030 53.080 53.090 53.096 53.100 53.104 53.110 53.130 53.140 53.160 53.170

ZF Part # 1060 327 098 1060 327 099 0732 042 567 1055 327 059 0732 041 109 1058 327 016 1058 327 024 1060 327 104 1043 327 078 1056 327 078 0732 042 534 1060 327 045 0732 041 781 1060 327 050 0736 101 066

Description

Qty

Valve Housing Valve Housing Compression Spring Piston Compression Spring Piston Piston Piston Piston Stop Plate Compression Spring Valve Housing Compression Spring Cover Torx Screw M5x18

1 1 1 1 1 1 1 1 1 1 1 1 1 1 5

Where used (1060 000 ___) 005/008/009 010

Notes

All All All 010 005/008/009 All All All All All All All All

Note: Parts marked with * are only available in kits. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 27

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Valve Body – Valve Housing Groups (continued) Pos # 54.010 54.020 54.030 54.034 54.036 54.040 54.050 54.060 54.070 54.090 54.100 54.110 54.120

ZF Part # 1060 327 081 0732 042 567 1056 328 013 0732 042 568 1056 327 177 1060 327 053 1068 327 007 1060 327 044 1060 327 126 1043 326 169 0732 041 819 1068 327 007 0501 210 725

Description

Where used

Qty

Valve Housing Compression Spring Piston Compression Spring Piston Plug Support Plate Valve Orifice D=1.2 Stop Plate Valve Spool Compression Spring Support Plate Pressure Regulator

(1060 000 ___)

1 1 1 1 1 1 1 1 1 1 1 1 1

All

54.120/010 0634 316 523 O-Ring

1

All

54.130 54.140

1 1

All

1019 327 065 Fixing Plate 0736 101 094 Torx Screw M5x12

Notes

All All All All All All All All All All All All

* Available in kit 1060 298 033 * Available in kit 1060 298 030 * Available in kit 1060 298 033

All

Note: Parts marked with * are only available in kits. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 28

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Selective Shims & Snap Rings 5HP19 Selective Snap Ring Pos # 10.340

Select. Parts 1056 310 054 1056 310 055 1056 310 056 1056 310 057 1056 310 058 1056 310 059 1056 310 060 1056 310 097

Description Clutch C Snap Ring Snap Ring A=1.40 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80

Qty 1 All

Where used (1060 000 ___)

Description Qty Intermediate Plate Shim 1 All Shim A=1.00 Shim A=1.20 Shim A=1.40 Shim A=1.60 Shim A=1.80 Shim A=2.00 Shim A=2.20 Shim A=2.40 Shim A=2.60 Shim A=2.80 Shim A=3.00 Shim A=3.20 Shim A=3.40 Shim A=3.60

Where used (1060 000 ___)

Description Output Shim Shim A=0.80 Shim A=1.00 Shim A=1.20 Shim A=1.40 Shim A=1.60 Shim A=1.80 Shim A=2.00 Shim A=2.20 Shim A=2.40 Shim A=2.60 Shim A=2.80

Where used (1060 000 ___)

5HP19 Selective Shim Pos # 10.400

Select. Parts 0730 105 263 0730 105 264 0730 105 265 0730 105 266 0730 105 267 0730 105 268 0730 105 269 0730 105 270 0730 105 271 0730 105 272 0730 105 273 0730 105 274 0730 105 275 0730 105 276

5HP19 Selective Shim Pos # 14.050

Select. Parts 0730 107 753 0730 107 754 0730 107 755 0730 107 756 0730 107 757 0730 107 758 0730 107 759 0730 107 760 0730 107 761 0730 107 762 0730 107 763

All Rights Reserved

Qty 1 1 1 1 1 1 1 1 1 1 1 1

For Reference Only

All All All All All All All All All All All All

© 2003 ZF Industries, Inc. - Page 29

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Selective Shims & Snap Rings (continued) 5HP19 Selective Snap Ring Pos # 70.010/230

Select. Parts 0730 513 293 0730 513 294 0730 513 295 0730 513 296 0730 513 297 0730 513 298 0730 513 299 0730 513 300 0730 513 301 0730 513 302

Description Clutch A Snap Ring Snap Ring A=1.00 Snap Ring A=1.20 Snap Ring A=1.40 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80

Qty 1 All

Where used (1060 000 ___)

Qty 1 All

Where used (1060 000 ___)

Qty 1 All

Where used (1060 000 ___)

5HP19 Selective Snap Ring Pos # 71.130

Select. Parts 0730 513 613 0730 513 614 0730 513 615 0730 513 567 0730 513 616 0730 513 617 0730 513 618 0730 513 619 0730 513 620 0730 513 621 0730 513 622

Description Clutch E Snap Ring Snap Ring A=1.00 Snap Ring A=1.20 Snap Ring A=1.40 Snap Ring A=1.50 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80

5HP19 Selective Snap Ring Pos # 72.100

Select. Parts 1056 371 069 1056 372 070 1056 372 071 1056 372 072 1056 372 073 1056 372 074

All Rights Reserved

Description Clutch B Snap Ring Snap Ring A=1.00 Snap Ring A=1.20 Snap Ring A=1.40 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00

For Reference Only

© 2003 ZF Industries, Inc. - Page 30

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Selective Shims & Snap Rings (continued) 5HP19 Selective Snap Ring Pos # 73.010/200

Select. Parts 0730 513 299 0730 513 300 0730 513 301 0730 513 302 0730 513 362 0730 513 568 0730 513 569 0730 513 570 0730 513 571 0730 513 364 0730 513 667

Description Clutch D Snap Ring Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80 Snap Ring A=3.00 Snap Ring A=3.20 Snap Ring A=3.40 Snap Ring A=3.60 Snap Ring A=3.80 Snap Ring A=4.00 Snap Ring A=4.20

Qty 1 All

Where used (1060 000 ___)

Qty 1 All

Where used (1060 000 ___)

Qty 1 All

Where used (1060 000 ___)

5HP19 Selective Snap Ring Pos # 73.080

Select. Parts 0730 513 212 0730 513 220 0730 513 221 0730 513 222 0730 513 223 0730 513 224 0730 513 439 0730 513 440 0730 513 441

Description Clutch G Snap Ring Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80 Snap Ring A=3.00 Snap Ring A=3.20 Snap Ring A=3.40

5HP19 Selective Snap Ring Pos # 77.010/210

Select. Parts 0730 513 210 0730 513 211 0730 513 219 0730 513 212 0730 513 220 0730 513 221 0730 513 222 0730 513 223 0730 513 224

All Rights Reserved

Description Clutch F Snap Ring Snap Ring A=1.20 Snap Ring A=1.40 Snap Ring A=1.60 Snap Ring A=1.80 Snap Ring A=2.00 Snap Ring A=2.20 Snap Ring A=2.40 Snap Ring A=2.60 Snap Ring A=2.80

For Reference Only

© 2003 ZF Industries, Inc. - Page 31

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Kit Content 5HP19 Fiber Clutch Kit – 1060 298 023 Pos #

ZF Part #

10.300 70.010/210 71.110 72.080 73.010/180 73.060 77.010/200

1019 273 019 1060 271 005 1050 230 032 1060 272 003 1050 217 002 1060 273 005 1060 273 005

Description

Where used

Qty

Friction Plate C Friction Plate A Friction Plate E Friction Plate B Friction Plate D Friction Plate G Friction Plate F

4 5 5 2 6 4 5

(1060 000 ___)

Notes

All

005/008/009 use 3 pieces

All

008 uses 4 pieces

All

008 uses 4 pieces

All All

008 uses 5 pieces

All

008 uses 3 pieces

All

008 uses 4 pieces

5HP19 Steel Kit – 1060 298 027 Pos # 10.290 10.310 70.010/200 70.010/220 71.100 71.120 72.070 72.090 73.010/170 73.010/190 73.050 73.070 77.010/190

ZF Part # 1060 310 027 1060 310 053 1060 310 005 1060 370 002 1060 370 003 1060 371 002 1060 371 003 1060 372 002 1060 372 003 1060 370 002 1060 370 003 1060 377 003 1060 377 004 1060 377 002

Description

Qty

Steel Plate C Steel Plate C End Plate C Steel Plate A End Plate A Steel Plate E End Plate E Steel Plate B End Plate B Steel Plate D End Plate D Steel Plate G End Plate G Steel Plate F

3 4 2 5 1 5 1 2 1 6 1 4 1 6

Where used (1060 000 ___) 005/008/009 010

Notes

All All

008 uses 4 pieces

All All

008 uses 4 pieces

All All All All

008 uses 5 pieces

All All

008 uses 3 pieces

All All

008 uses 5 pieces

5HP19 Overhaul Kit – 1060 298 030 Pos # 01.010/200 01.010/340 01.090 01.650 03.010/130

ZF Part #

0734 319 623 0636 308 025 0636 308 024 0501 318 572 0636 308 018 0736 302 062 03.020 1060 390 002 10.010/160 0734 310 316 10.030 0734 313 178 10.190 0734 313 006 10.200 0734 313 117 10.360 0734 313 064 10.370 0750 113 015 10.380 0734 401 213 10.440 0750 112 076

Description

Where used

Qty

Shaft Seal Screw Plug M18x1.5 Screw Plug M12x1.5 Screw Plug M10x1 Screw Plug M16x1.5 Screw Plug M14x1.5 Gasket Shaft Seal O-Ring O-Ring O-Ring O-Ring Piston Ring Piston Ring Usit Ring

1 1 1 1 1 1 1 1 1 1 1 1 2 1 9

(1060 000 ___)

Notes

All All All All All All

Oil sump with M16 thread Oil sump with M14 thread

All All All All All All All All All

Note: Above listed parts are not sold individually. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 32

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Kit Content (continued) 5HP19 Overhaul Kit – 1060 298 030 (continued) Pos #

ZF Part #

10.540 14.010/140 14.100 27.188

0734 313 161 0734 319 607 0734 313 083 0501 314 645 1068 227 039 0501 314 645 1068 227 039 0501 314 645 1068 227 039 1060 327 075 0501 209 253 0501 314 578 0734 313 190 0734 313 190 0734 313 219 0634 316 523 0734 313 014 0734 313 029 0734 313 163 0734 317 256 0734 317 190 0734 313 022 0734 313 027 0734 313 008 0734 313 160 0734 313 211 0734 313 010 0734 313 007 0734 313 008 0734 313 006 0734 313 021 0734 313 010 0734 313 086 0734 317 205 0734 313 008 0734 313 010

27.198 27.208 27.220 27.340/116 27.420/020 51.302 51.498 51.680/010 54.120/010 70.010/120 70.010/130 70.020 71.020 71.030 71.060 71.070 71.086 71.150 71.160 72.050 72.060 73.010/130 73.010/140 73.022 73.024 73.100/140 73.140 77.010/130 77.010/140

Description

Where used

Qty

O-Ring Shaft Seal O-Ring Rubber Part Piston Rubber Part Piston Rubber Part Piston Gasket O-Ring Sealing Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Piston Ring Sealing Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Piston Ring O-Ring O-Ring

4 1 1 1 1 1 1 1 1 1 2 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1

(1060 000 ___)

Notes

All All All All All

Early valve body Late valve body

All All

Early valve body Late valve body

All All

Early valve body Late valve body

All All All All All All All All All All All All All All All All All All All All All All All All All All All

Note: Above listed parts are not sold individually. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 33

ZF 5HP19 Automatic Transmission - Spare Parts Catalog 5HP19 Kit Content (continued) 5HP19 Solenoid Kit – 1060 298 033 Pos #

ZF Part #

51.660 51.680 51.680/010 54.120 54.120/010

0501 316 463 0501 210 019 0734 313 219 0501 210 725 0634 316 523

Description

Where used

Qty

Solenoid Valve Pressure Regulator O-Ring Pressure Regulator O-Ring

3 3 3 1 1

(1060 000 ___)

Notes

All All All All All

5HP19 Filter Kit – 5HP19FK Pos #

ZF Part #

03.010/130 0636 308 018 0736 302 062 03.020 1060 390 002 27.420 0501 210 388 27.420/020 0501 314 578

Description

Where used

Qty

Screw Plug M16x1.5 Screw Plug M14x1.5 Gasket Filter Sealing Ring

1 1 1 1 1

(1060 000 ___) All All

Notes Oil sump with M16 thread Oil sump with M14 thread

All All All

Note: Above listed parts are not sold individually. All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 34

ZF 5HP19 Automatic Transmission - Spare Parts Catalog Quotation / Order Form FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR Purchase Order Date:

Purchase Order #:

Customer Information Company Name: Street: Phone #: Email:

Contact: City, State & Zip: Fax #: Customer #:

Shipping Information Ship To: Street: Request Date:

Attention: City, State & Zip: Ship via:

Vehicle Information Make: Model Year:

Model: Transmission Spec:

Order Information Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Qty

Pos. #

ZF Part #

Signature:

All Rights Reserved

Description / Cust. Ref. No.

Date:

For Reference Only

© 2003 ZF Industries, Inc. - Page 35

ZF 5HP19 Automatic Transmission - Spare Parts Catalog Notes

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 36

ZF 5HP19 Automatic Transmission - Spare Parts Catalog Warranty Information Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle, or any kind of consequential damages. All warranty and/or non-warranty returns must be approved.

Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such modifications.

Copyright Printed in USA – Copyright © 2003 ZF Industries, Inc. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Industries, Inc.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 37