WORK LAMPS SNOW PLOW LAMPS FOG & DRIVING LAMPS 118 FORWARD LIGHTING BUS LAMPS

SPE F O R W A R D / S P E C I A LT Y LIGHTING PRODUCTS WORK LAMPS SNOW PLOW LAMPS FOG & DRIVING LAMPS FORWARD LIGHTING BUS LAMPS 108-113 114-117 118...
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SPE F O R W A R D / S P E C I A LT Y LIGHTING PRODUCTS

WORK LAMPS SNOW PLOW LAMPS FOG & DRIVING LAMPS FORWARD LIGHTING BUS LAMPS

108-113 114-117 118 119-120 121-124

AUXILIARY FORWARD LIGHTS

2009 FULL LINE PRODUCT CATALOG

Designed to meet the most rugged of conditions, Truck-Lite’s 81® Series LED work and flood lamps are the perfect solution for heavy duty applications.The Truck-Lite lamps provide whiter, more even light output than other lamps, in a sturdy, die-cast housing.

106

FOG & DRIVING Truck-Lite's auxiliaryy lamps are available in a variety of sizes to accommodate many light lighting applications. Available as both clear or amber fog and driving lights, tthe lighting kits come complete with la lamps, wiring kits, switches and lamp cov covers. Supplement your driving lights with the Truck-Lite style and performance.

www.truck-lite.com

[email protected]

©2009 All rights reserved. Truck-Lite Co., Inc.

Standard Headlamps:

Low beam is used in low light situations with oncoming traffic.

High beam is used during night time driving with no oncoming traffic.

Fog Lamps:

A low, wide bean that effectively penetrates fog, rain and snow. Provides side-to-side, as well as forward illumination.

SPE

Truck-Lite offers a wide variety of auxiliary forward lighting products. In order to properly select the lamp needed, you must consider its application. Fog and driving lamps increase visibility and safety in bad weather. The weatherproof housings of the PAR 36 and PAR 46 lights made them an ideal for agricultural applications, and the powerful spot lamps and driving lamps are perfect for off-road and 4x4 vehicles. Shown below are a variety of auxiliary lighting beam patterns and their reflective ranges*:

F O R W A R D / S P E C I A LT Y LIGHTING PRODUCTS

Beam Patterns

Driving Lights:

A focused beam that extends well ahead of the vehicle. Greater viewing distance increases reaction time to avoid accidents.

Flood Lamps:

Very wide illumination for tractors, RVʼs, off-road utility and construction applications.

A trapezoidal pattern projects a long rectangular beam. Popular as forward illumination in agricultural applications.

Work Lamps:

Provides a concentrated beam to focus on a specific area. Excellent for 4x4 and off-road applications.

Off-road Spot Lamps:

*The reflective range of a lamp varies depending on weather conditions.

• U.S. patent #s 7070310 & D572856

World’s First LED Headlamp for Heavy Duty Markets Advanced headlight design adds safety and value to vehicles, as well as the widest array of design and engineering possibilities, since the small size of LEDs enables them to be seamlessly integrated into even the most sophisticated tractor design. The 7-in round white LED Headlamps meet or exceed all applicable Department of Transportation (DOT) requirements and all Federal Motor Vehicle Safety Standards (FMVSS) pertaining to headlights.

2009 FULL LINE PRODUCT CATALOG

Head Lamps

107

SPE W O R K LIGHTING PRODUCTS

81 Series LED Auxiliary Lamp 6 Diode Pattern SEE PAGE 273

Material: • Die cast aluminum housing • Black or white powder coated finish • Polycarbonate lens • 18 gauge wire • Stainless steel hardware Light Source: • 6 Light Emitting Diodes (LEDs) • Designed at 12.5v, 1.2 amp • Designed at 24v, .5 amp Replacement Parts: • 97432 hardware pack

4.18"

2.47"

2009 FULL LINE PRODUCT CATALOG

6.8"

108

• U.S. patent #D572856, trademark #3483147 • Ideal for utility companies, construction, agricultural, airport & tow trucks & state & county highway departments • Rugged all purpose work lamp • Trapezoidal floodlight pattern • More even lighting than comparable incandescent lamps • LED light is whiter & brighter than comparable incandescent lamps • LEDs have no filament, therefore extremely resistant to shock & vibration • 12 volt lamp operates at full brightness between 8.5v & 16v • 24 volt lamp operates at full brightness between 21v & 34v • 12 volt lamp overvoltage protection at 17v-18v • 24 volt lamp overvoltage protection at 35v-36v • LEDs draw less current, resulting in increased battery & alternator life while allowing more power for other vehicle requirements • Durable black or white powder coated housing • Includes stainless steel mounting hardware • Mounts on one 5/16" - 18 stud 81360 81371 81240 81374 81270

Work lamp, 12v, black housing Work lamp, 12v, black housing, w/20' leads Work lamp, 24v, black housing Work lamp, 12v, white housing Work lamp, 24v, white housing

81380 81250

Flood lamp, 12v, black housing Flood lamp, 24v, black housing

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Work Lamp Beam Pattern

Flood Lamp Beam Pattern

©2009 All rights reserved. Truck-Lite Co., Inc.

Material: • Synthetic rubber (TPE) housing • Glass lens • Polycarbonate lens shield • 18 gauge wire Light Source: • Bulb: Par 36 (4411-3) • Designed at 12.8v, 2.93 amp & 3000 cp Recommended Accessories: • 99120B blue lens shield • 99120R red lens shield Replacement Parts: • 80200 clear, replacement beam • 95910 mounting hardware • 97980 replacement housing

Par 36 Rubber Spot 4-3/4" Round Material: • Synthetic rubber (TPE) housing • Glass lens • 18 gauge wire Light Source: • Bulb: Par 36 (4509) • Designed at 13v, 8.33 amp & 110,000 cp Replacement Parts: • 95910 mounting hardware • 97980 replacement housing • 80202 clear, replacement beam Recommended Accessories: • 99120B blue lens shield • 99120R red lens shield

Par 36 Rubber Tractor 4-3/4" Round Material: • Synthetic rubber (TPE) housing • Glass lens • 18 gauge wire Light Source: • Bulb: Par 36 (4589) • Designed at 28v, 1.95 amp & 5000 cp Replacement Parts: • 95910 mounting hardware • 97980 replacement housing • 80203 clear, replacement beam Recommended Accessories: • 99120B blue lens shield • 99120R red lens shield

80360 ◆ 80360-1

80361 80378 80438

Clear Clear Clear, with lens shield Clear, with switch Clear, with extended shroud

SPE PAGE 108

W O R K LIGHTING PRODUCTS

4-3/4" Round

• Durable synthetic rubber housing resists corrosion • Includes mounting hardware • Additional versions available with a lens shield, with a switch or with an extended shroud • Contains one Par 36 sealed trapezoid beam with multipurpose terminals • Fluted lens disperses light evenly • Mounts on one 5/16"-18 stud 3.470

3.04

4.800

4.76

80438 SHOWN

80360 SHOWN

• Durable synthetic rubber housing resists corrosion • Includes mounting hardware • Contains one Par 36 sealed spot beam with screw terminals • Mounts on one 5/16"-18 stud 80374 Clear

3.04

4.76

• Durable synthetic rubber housing resists corrosion • Includes mounting hardware • Contains one Par 36 sealed trapezoid beam with multipurpose terminals • Fluted lens disperses light evenly • Mounts on one 5/16"-18 stud 80375 Clear, 24v

3.04

4.76

◆ Display Packaging ©2009 All rights reserved. Truck-Lite Co., Inc.

PAGE 108

2009 FULL LINE PRODUCT CATALOG

Par 36 Rubber Multipurpose

◆ DiamondShell®

Customer Service 1-800-562-5012

Technical Support 1-888-562-5012

109

SPE

Signal-Stat

®

W O R K LIGHTING PRODUCTS

PAGE 108

620W shown

• Ideal for agricultural applications • Functions as tractor, utility, alley or hook-up lamp for fifth wheel • Screw on bulb connections for positive contact & easy bulb replacement • Single wire, stud ground • Weather proof rubber shell protects sealed beam for longer life • Shell remains flexible from -40˚ to +125˚ • Adjustable bracket with 5/16" diameter stud 620W Clear 620W4 Clear, 24v

5.06

3.00

5.50

Par 36 Rubber Multi-purpose Material: • Rubber housing • Glass lens • 18 gauge wire Light Source: • Bulb: Par 36 (4411-3) • Designed at 12.8v, 2.93 amp & 3000 cp Replacement Parts: • 620H housing/hardware assembly • 95910 mounting hardware • 80200 clear beam, 12v • 80203 clear beam, 24v

5/16 – 18 STUD

PAGE 108

• Heavy gauge steel housing is powder-coated in black epoxy • Includes mounting hardware • Contains one Par 36 clear trapezoid sealed beam or one yellow fog sealed beam • Fluted lens disperses light evenly • Mounts on one 5/16"-18 stud 80364 80368

Clear, trapezoid Yellow, fog

3.00

2009 FULL LINE PRODUCT CATALOG

5.06

5/16 - 18 STUD

• Durable synthetic rubber housing resists corrosion • Includes mounting hardware • Rear mount lamp uses one 1/2"-13 stud • Contains one Par 36 sealed trapezoid beam with multi-purpose terminals • Fluted lens disperses light evenly 80373

Clear

3.06

4.75

1.12

Par 36 Metal Utility 5" Round Material: • Steel bezel & housing • Glass lens • 18 gauge wire Light Source: 80364 trapezoid lamp • Bulb: Par 36 (4411-3) • Designed at 12.8v, 2.93 amp & 3000 cp 80368 fog lamp • Bulb: Par 36 (4415A) • Designed at 12.8v, 2.93 amp & 7000 cp Replacement Parts: • 80200 Clear, replacement beam • 80201 Yellow, replacement beam • 95910 mounting hardware • 97982 replacement housing

Par 36 Rear Mount 5" Round Material: • Synthetic rubber (TPE) housing • Glass lens • 18 gauge wire Light Source: • Bulb: Par 36 (4411-3) • Designed at 12.8v, 2.93 amp & 3000 cp Replacement Parts: • 80200 Clear, replacement beam • 95910 mounting hardware • 97986 replacement housing Recommended Accessories: • 99120B blue lens shield • 99120R red lens shield

1/2 - 13 STUD

110

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◆ DiamondShell®

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©2009 All rights reserved. Truck-Lite Co., Inc.

Sealed Beam Par 46 Lamps Material: • Rubber housing • Glass lens • 18 gauge wire Light Source: • 630W Par 46 (4419) 1,000 cp • 631W Par 46 (4412) 11,000 cp • 632W Par 46 (H7609) 2,200 cp • 633W Par 46 (H7619) 6,000 cp • 630W4 Par 46 (4578) 1,600 cp, 24v Replacement Parts: • 630H housing • 97111 hardware pack

Off Road Flood Lights Material: • Polycarbonate housing • Glass lens • 18 gauge wire Light Source: • Bulb #H3, 12v, 55w, 4.5 amp Replacement Parts: • 80571 bulb

• Rugged all purpose lamp • Screw-on bulb connections for positive contact & easy bulb replacement • Single wire—stud ground • Weatherproof rubber shell for extended bulb life • Shell remains flexible from -40˚ to +125˚F • Housing available separately • 1/2" dia. adjustable ball stud • Replaces Truck-Lite 80384 630W 630W4 631W 633W 632W

Clear, work lamp Clear, work lamp, 24v Clear, fog lamp Clear, halogen work lamp Clear, halogen flood lamp

• Ideal for off road applications • Adjustable ball socket assembly • Convenient on/off switch • Includes protective stone guard 80486 Clear

3.87

6.37

7.5

.20 STUD

6.37

4.92 1.57 3.66

Material: • Polycarbonate housing • Glass lens • 18 gauge wire Light Source: • Bulb #H3, 12v, 55w, 4.5 amp Replacement Parts: • 80571 bulb

Single Beam Work Lamp Flood Pattern Material: • Polymer housing • Glass lens • Free form reflector • 16 gauge hard-wired Light Source: • Bulb: one #H3, 12v, 55w, 4.5 amp Replacement Parts: • 80571 bulb • 97433 mounting bracket

• Ideal for off road applications • Adjustable ball socket assembly • Convenient on/off switch • Includes protective stone 7.16 guard 80589 Clear

5.39

2009 FULL LINE PRODUCT CATALOG

Off Road Flood Lights

630W shown

3.15

3.00

3.94

• Clear lens increases output 30-50% • Compact 3" x 5" design • Performs brighter & wider than larger lamps • Bracket allows full tilt & 360˚ rotation adjustment • Pre-wired with bulb 4.50

3.75

80493 Clear, flood pattern 6.50

◆ Display Packaging ©2009 All rights reserved. Truck-Lite Co., Inc.

SPE

®

W O R K LIGHTING PRODUCTS

Signal-Stat

◆ DiamondShell®

Customer Service 1-800-562-5012

Technical Support 1-888-562-5012

111

SPE W O R K LIGHTING PRODUCTS

80491 shown

• Intelligent high performance solution for wide variety of work lamp applications • Two beams mean twice the lighting output of a conventional single beam unit • For single installations, this translates to significant cost savings while producing the same output as two traditional lamps • For true high performance, installation of 2 two beam lamps results in phenomenal four lamp illumination • Bracket allows full tilt & 360˚ rotation adjustment 80498 80491 80494 80492

Two Beam Work Lamp Trapezoid Pattern Material: • Polymer housing • Glass lens • Free form reflector • 16 gauge hard-wired Light Source: • Bulbs: two #H3, 12v, 55w, 4.5 amp each Replacement Parts: • 80571 bulb • 97433 mounting bracket

6.40

3.75

Clear, trapezoid pattern Clear, flood pattern Clear, flood pattern w/switch Clear, spot 2 pattern

6.50

2009 FULL LINE PRODUCT CATALOG

80498 shown

112

• Durable synthetic rubber housing resists corrosion • Includes mounting hardware • Universal mount uses one 5/16"-18 stud • Contains one glass rectangular sealed halogen beam with two right angle terminals • Fluted lens disperses light evenly

4.30

6.50

4.40

80388 80389 80394 80395 80396 80397 80204 80205 80206 80207 80208 80209 95910 97989

Clear, auxiliary Clear, fog Clear, trapezoid Clear, medium flood Clear, wide flood Clear, spot Spot, replacement beam Wide flood, replacement beam Trapezoid, replacement beam Medium flood, replacement beam Fog, replacement beam Auxiliary, replacement beam Mounting hardware Replacement housing

5/16 - 18 STUD

◆ Display Packaging www.truck-lite.com

Sealed Beam Universal Mount Products 4" x 6" Rectangular Material: • Synthetic rubber (TPR) housing • Glass lens • 18 gauge wire Light Source: 80388 auxiliary lamp • Bulb: #H9420, sealed auxiliary beam designed at 12.8v, 3.91 amp & 47,000 cp 80389 fog lamp • Bulb: #H9415, sealed fog beam designed at 12.8v, 2.93 amp & 12,000 cp 80394 trapezoid lamp • Bulb: #H9411, sealed trapezoid beam designed at 12.8v, 3.91 amp & 5,400 cp 80395 medium flood lamp • Bulb: #H9414, sealed medium flood beam designed at 12.8v, 3.91 amp & 2,700 cp 80396 wide flood lamp • Bulb: #H9406, sealed wide flood beam designed at 12.8v, 3.91 amp & 1,350 cp 80397 spot lamp • Bulb: #H9405, sealed spot beam designed at 12.8v, 3.91 amp & 100,000 cp

◆ DiamondShell®

[email protected]

©2009 All rights reserved. Truck-Lite Co., Inc.

®

610W

W O R K LIGHTING PRODUCTS

Material: • PVC plastic housing • Glass lens • 18 gauge wire Replacement Parts: • 80571 bulb, 55w • 80560 bulb, 100w • 80561 bulb, 70w, 24v • 80562 bulb, 45w, 36v

• Rugged molded PVC housing will not break or weather – remains flexible from -40˚ F to +120˚ F • Advanced 55 Watt H3 bulb design eliminates the need for expensive sealed beam replacement • Precision optics • Adjustable bracket with 5/16" stud 3" x 5" halogen worklamp

◆ 610WD 3" x 5" halogen worklamp

612W 613W

4" x 6" Halogen Work Light Material: • Plastic housing • Glass lens • 18 gauge wire Replacement Parts: • 80571 bulb, 55w, 12v • 80561 bulb, 70W, 24v

3" x 5" heavy duty halogen fog lamp 3" x 5" heavy duty halogen driving light

610W shown

• Direct Hobbs replacement • Durable hard plastic housing will not weather or rust • Advanced 55 Watt H3 bulb technology means inexpensive bulb replacement instead of captive sealed beam replacement • To convert these lamps to 24 volts – change bulb to #80561 • 1/2" adjustable hollow stud ◆ 627WD 4" x 6" halogen trapezoidal ◆ 628WD 4" x 6" halogen spot ◆ 629WD 4" x 6" halogen flood

Signal-Stat

®

3.48

627WD shown

4.50 .09 6.95

Bracket Accessories

• For forward and back swivel on auxiliary beams • For mounting on tubular frame or flat surface on 2" centers 9293

Signal-Stat

®

“A” Bracket

• Two 1/2" mounting holes • Size: 3-3/8" L x 1-3/16" H x 2-1/8" W 9291

Universal adjustment bracket

9291 shown

◆ Display Packaging ©2009 All rights reserved. Truck-Lite Co., Inc.

9293 shown

◆ DiamondShell®

Customer Service 1-800-562-5012

2009 FULL LINE PRODUCT CATALOG

3" x 5" Halogen Work Light

SPE

Signal-Stat

Technical Support 1-888-562-5012

113

SPE S N O W P L O W LIGHTING PRODUCTS

DRL Snow Plow/ATL Lights 10.98

5.70

5.10

2.40

1/2 - 13 STUD

Kit Components KIT PART #

Headlamp Type

Headlamp Bulb No.

80970

HB5

H9007

80971

HB1

H9004

80972

2E

HP6545/H6545/4166

80973

2D/2B

6014/H6024/H6014/6052/H6054/HP6054

80974

1A/2A

4651/4652/H4651/H4656/H4662

80975

LF/UF

H4701/H4703

80976

HB3/HB4

H9005/H9006

NOTE: If your vehicle’s lighting system is not listed above, you must use the 80800 Universal Snow Plow Light/ATL Kit. If you need assistance determining which kit is correct for your vehicle, call Truck-Lite Technical Support at 888-562-5012.

• High impact polycarbonate & steel construction • Features high/low beam halogen headlamps & integrated park/turn lamps • Adapts easily to vehicle equipped with Daytime Running Light (DRL) systems • Unique plug-in adapter design allows installation without cutting or splicing existing wiring • Mounts on one 1/2"-13 stud • Normal DRL function transferred to snow plow lights • Use matrix to determine appropriate adapter plug kit, sold separately • Wiring system features weatherproof Packard connectors to prevent corrosion problems • DRL kit also includes a switch and a heavy-duty flasher • Not compatible with vehicles using quad headlamps or separate DRL & headlamps

2009 FULL LINE PRODUCT CATALOG

◆ 80900

Universal Snow Plow/ATL Lighting Kit Material: • Glass headlamp lens • Polycarbonate park/turn lens & housing • Steel mounting bracket • 16 gauge wire Light Source: • Headlamp bulb #9007, HB5, 12v • Park/turn bulb #1157a, 5-8 DC bayonet designed at 14v, 2.10/.59 amp Kit Components: 80893 Snow Plow/ATL kit: 1 - 80895 LH/driver side 1 - 80896 RH/driver side 1 - 80831 universal wire harness 1 - 80844 mounting hardware/switch components Replacement Parts: • 80600 bulb • 27010 glass headlamp assembly • 80895 LH/lamp assembly • 80896 RH/lamp assembly • 80831 universal wire harness • 80844 hardware

• Incorporates complex reflector technology to help reduce driver fatigue • Increased beam pattern output & improved beam pattern formation • High impact polycarbonate & steel construction • Features high beam/low beam halogen headlamps & integrated park/turn lamps • Mounts on one 1/2" - 13 stud • Lamp functions as snow plow lights, all terrain light or off-road/auxiliary lights • Kit also includes switch & wiring harness kit ◆ 80893

114

DRL, kit

Material: • Polycarbonate park/turn lenses & housing • Steel bracket • 16 gauge wire Light Source: • Bulb: H6545, glass sealed beam • Designed at 12.8v, 3.52 amp (low) and 5.08 amp (high) • Bulb: #1157, S-8 DC bayonet • Designed at 14v, 2.10/.59 amp Kit Components: 80900 DRL kit: 1 - 80910 LH lamp 1 - 80920 RH lamp 1 - 80930 main harness 1 - 80940 hardware set 80970 HB5 adapter kit: 1 - 80950 LH adapter 1 - 80951 RH adapter 80971 HB1 adapter kit: 1 - 80952 LH adapter 1 - 80953 RH adapter 80972 2E adapter kit: 1 - 80954 LH adapter 1 - 80955 RH adapter 80973 2D/2B adapter kit: 1 - 80956 LH adapter 1 - 80957 RH adapter 80974 1A/2A adapter kit: 1 - 80958 LH adapter 1 - 80959 RH adapter 80975 LF/UF adapter kit: 1 - 80960 LH adapter 1 - 80961 RH adapter 80976 HB3/HB4 adapter kit: 1 - 80962 LH adapter 1 - 80963 RH adapter Replacement Parts: • 80910 LH, lamp assembly • 80920 RH, lamp assembly • 80930 harness • 80940 hardware • 97224 switch • 08004 beam

Lighting, kit ◆ Display Packaging

www.truck-lite.com

◆ DiamondShell®

[email protected]

©2009 All rights reserved. Truck-Lite Co., Inc.

Material: • Polycarbonate park/turn lenses & housing • Steel bracket • 16 gauge wire Light Source: • Bulb: # H6545, glass sealed beam • Designed at 12.8v, 3.52 amp (low) and 5.08 amp (high) • Bulb: #1157, S-8 DC bayonet • Designed at 14v, 2.10/.59 amp Kit Components: 80800 universal kit: 1 - 80810 LH lamp 1 - 80820 RH lamp 1 - 80830 main harness 1 - 80840 hardware set 80805 universal kit: 1 - 80848 LH lamp 1 - 80849 RH lamp 1 - 80839 main harness 1 - 80840 hardware set Replacement Parts: • 80804 switch • 08004 beam

SPE S N O W P L O W LIGHTING PRODUCTS

Universal Snow Plow/ATL Lights

80800 shown 10.98

• Lamp functions as snow plow light, all terrain light, or off road/ auxiliary light • Features high beam/low beam halogen headlamps & integrated park/turn lamps • Kit also includes a switch, a grommet that protects wiring at the switch, and a heavy-duty flasher • 80800 one-piece harness runs from switch to the front of the vehicle & attaches with Scotchlock™ connectors • 80805 one-piece harness runs from switch to the front of the vehicle & attaches with Packard weather proof connectors ◆ 80800 ◆ 80805

5.70

5.10

2.40

1/2 - 13 STUD

Universal, kit Universal w/weatherproof connectors, kit

Material: • Polycarbonate park/turn lenses & housing • Steel bracket • 16 gauge wire Light Source: • Bulb: # H6545, glass sealed beam • Designed at 12.8v, 3.52 amp (low) and 5.08 amp (high) • Bulb: #1157, S-8 DC bayonet • Designed at 14v, 2.10/.59 amp Kit Components: 80888 economy kit: 1 - 80860 LH lamp 1 - 80870 RH lamp 1 - 80831 main harness 1 - 80844 hardware set Replacement Parts: • 80860 LH lamp • 80870 RH lamp • 80831 harness • 80844 hardware • 80804 switch • 08004 beam

• High impact polycarbonate & steel construction • Features high beam/low beam halogen headlamps and integrated park/turn lamps • Mounts on one 1/2"-13 stud • Lamp functions as a snow plow light, all terrain light, or an off road/auxiliary light • Kit also includes a switch • Two vehicle harnesses run from lamps & attach with twist-type connectors ◆ 80888

10.98

5.70

5.10

2009 FULL LINE PRODUCT CATALOG

Economy Snow Plow/ATL Lights

2.40

Economy, kit 1/2 - 13 STUD

◆ Display Packaging ©2009 All rights reserved. Truck-Lite Co., Inc.

◆ DiamondShell

Customer Service 1-800-562-5012

®

Technical Support 1-888-562-5012

115

10 Diode Pattern

2009 FULL LINE PRODUCT CATALOG

F O R W A R D / S P E C I A LT Y LIGHTING PRODUCTS

SPE

24v LED Headlamp

FIRST DOT COMPLIANT LED HEADLAMP

116

• U.S. patent #7070310 & 7401960 • Now DOT and FMVSS compliant for mechanically aimed headlamps (meeting regulations for intensity, beam pattern and color requirements) • Provides a brighter, crisper and whiter light output closer to the color temperature of daylight, dramatically improving light projection distance and overall visibility • Offers a longer life (10,000 hrs vs 400 hrs) than comparable incandescent lamps, saving the time and expense of replacing lamps multiple times • Durability and dependability of LED lighting provides 100% Operational Readiness for your vehicle • Metalized reflector redirects light output effectively increasing visibility • Hard wired design and fully encapsulated electronics protect from damage caused by corrosive elements • Corrosion resistant anodized aluminum housing dissipates heat efficiently • Retrofits any 7" headlamp application • Overvoltage protection to 600v • Impact resistant polycarbonate lens protected against damage caused by debris and other hazards 07370

Material: • Hard coated polycarbonate lens • Anodized aluminum housing • Metalized reflector Light Source: • Light Emitting Diodes (LEDs) • Designed at 28v, 1.4Amps (High Beam); 0.6Amps (Low Beam) Additional Specifications: • Complies with military specifications for EMI (electromagnetic interference) • Operating Temperature Range: -50C to 70C • Overvoltage protection to 600v spikes ITAR Regulations: • These items are subject to U.S. export control laws. Export of such items may require prior authorization from the U.S. Government, including the U.S. Commerce Department's Bureau of Industry & Security or the State Department's Directorate of Defense Trade Controls. Unauthorized export, re-export, or diversion contrary to U.S. law is prohibited.

Lamp, 24v

AN EXCELLENT CHOICE FOR THESE APPLICATIONS COMMERCIAL CONSTRUCTION AGRICULTURAL

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◆ DiamondShell®

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©2009 All rights reserved. Truck-Lite Co., Inc.

Material: • Polycarbonate lens • BMC housing • 16 gauge wire Light Source: • Bulb: #9007, HB5 headlight • Designed at 12.8v, 4.3/5.1 amp, and 1100/1500 cp Kit Components: 27004 headlamp kit: 1 - 27003 headlamp 1 - 95400 adapter plug Replacement Parts: • 80600 bulb

27004 27003 95400

◆ ◆

Headlamp 7" Bulb Replaceable Material: • Glass lens • Die cast aluminum reflector Light Source: • Bulb: #9003, HB2, 12v Replacement Parts: • 80596 bulb

SPE

7" Bulb Replaceable

• Mechanical aim • Adapter plug easily converts 9007/9007LL connector • Polycarbonate lens provides up to 30 times greater impact resistance than glass • Easy-to-remove bulb changes out through the back of the lamp, allowing for replacement without reaiming • Bulb connector uses seal around bulb base to create weatherproof construction, preventing corrosion • Review for appropriate bucket fit before installing

F O R W A R D / S P E C I A LT Y LIGHTING PRODUCTS

Complex Reflector Headlamp

Clear, kit Clear Plug

6.94 5.14

3.62

• Exceeds DOT minimum requirements by an average of 300% low beam & 225% high beam • Mechanical aim • Review for appropriate bucket fit for installing • Retrofits ANSI #6014, 6015, 6016 & H6024 27012

Clear

◆ 27012-1 Clear

6.810

4.448

5"x7" Rectangular Material: • Glass lens • Die cast aluminum reflector Light Source: • Bulb: #9003, HB2, 12v Replacement Parts: • 80596 bulb

Headlamp 4"x6" Bulb Replaceable Material: • Glass lens • Die cast aluminum reflector Light Source: • Bulb: #9007, HB5, 12v Kit Components: 27011 kit: 1 - 27010 lamp 1 - 95846 adapter Replacement Parts: • 80600 bulb

• Exceeds DOT minimum requirements by an average of 300% low beam & 225% high beam • Mechanical aim • Review for appropriate bucket fit for installing • Retrofits ANSI #6052, 6053, 7.945 5.641 H6054 & HP6054 27009

2009 FULL LINE PRODUCT CATALOG

Headlamp

Clear

◆ 27009-1 Clear

5.600

• Exceeds DOT minimum requirements by an average of 300% low beam & 225% high beam • Mechanical aim • Review for appropriate bucket fit for installing • Retrofits ANSI #H4656 • Adapter #95846 may be needed to retrofit • Not recommended for certain Freightliner®, Kenworth® or Western Star® trucks 27011

Clear, kit 4.901

◆ 27010-1 Clear

27010 95846

Clear Adapter

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6.389

4.192

◆ DiamondShell®

Customer Service 1-800-562-5012

Technical Support 1-888-562-5012

117

SPE F O R W A R D / S P E C I A LT Y LIGHTING PRODUCTS

• Meets or exceeds DOT/SAE & ECE standards • Mounts above or below bumper • Ideal for many light & medium trucks/vans & original equipment applications • Replaces Signal-Stat 880/881 series ◆ 80520 ◆ 80521 ◆ 80522

80520 shown

Clear, driving kit Clear, fog kit Yellow, fog kit

3.40

7.12

3.62

3.90

Fog & Driving Kits Material: • Plastic housing & bezel • Metalized steel reflector • Lead crystal lens Light Source: • Bulb: #H3 55w, halogen • Designed at 12.8v, 4.5 amp & 115 cp Recommended Acessories • 80591 remote wiring kit Replacement Parts: • 80572, clear, driving lens/ reflector • 80573, clear, fog lens/ reflector • 80574, yellow, fog lens/ reflector • 80592 stone guard • 80593 wiring kit • 192, 40 amp relay • 80594 rocker switch • 80571 bulb

• Single-bolt, multi-position fastening system Fog & Driving Kits allows mounting from any angle & makes Material: • Plastic housing & reflector adjustments easier • Polycarbonate lens • Simple replacement of bulb through Light Source: • Bulb: #H3 55w, halogen front of lamp at 12.8v, 4.5 amp • Meets or exceeds DOT/SAE & ECE standards • Designed & 115 cp • Ideal for use on heavy or medium trucks & Recommended Accessories • 80591 remote wiring kit various off-highway vehicles Replacement Parts: • Replaces Signal-Stat 872/873 series • 80567, clear, driving lens/ 80514 shown

◆ 80513 ◆ 80514 ◆ 80519 3.45

7.03

2009 FULL LINE PRODUCT CATALOG

3.64

118

5.50

80527 shown

5.90

2.60

5.74

3.88

Clear, driving kit Clear, fog kit Yellow, fog kit

2.97

3.88

• Simple bulb replacement through front of Compact Fog & lamp Driving Kits • Kit contains two lamps, mounting Material: • Plastic housing & bezel hardware, wiring kit with switch, fuse & • Metalized steel reflector installation instructions • Lead crystal lens • Compact design fits bumpers & Light Source: • Bulb: #H3 55w, halogen spoilers for a low profile look • Designed at 12.8v, 4.5 amp, • Flexible design allows mounting above & 115 cp or below bumper Recommended Accessories • 80591 remote wiring kit • Ideal for many light & recreational Replacement Parts: vehicles • 80578, clear, driving lens/ • Meets or exceeds DOT/SAE & ECE reflector • 80579, clear, fog lens/ standards reflector • Replaces Signal-Stat 870/871 series • 80580, yellow, fog lens/ ◆ 80525 Clear, driving kit ◆ 80526 Clear, fog kit ◆ 80527 Yellow, fog kit

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reflector • 80568, clear, fog lens/ reflector • 80569, yellow, fog lens/ reflector • 80593 wiring kit • 192, 40 amp relay • 80594 rocker switch • 80571 bulb • 80601 cover

reflector • 80595 mounting bracket • 192, 40 amp relay • 80571 bulb • 80603 cover

◆ DiamondShell®

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©2009 All rights reserved. Truck-Lite Co., Inc.

SPE

Long Life Halogen Bulbs 80596

• 12 volt, 55 Watt, H-3 • 115 candlepower, 4.5 amp • For use on fog & driving lights

80571 shown

80597

80598

80599

80600

• Ideal for everyday and heavy duty conditions • For use in dual headlamp systems • Emits white light • DOT compliant • 12 volt • Lasts 6 times longer than standard halogen bulb

◆ 80571 Halogen bulb

• 12 volt, 100 Watt, H-3 • 187 candlepower, 8.0 amp • For use on off-road lights only ◆ 80560 Halogen bulb

80596 80597 80598 80599 80600

• 24 volt, 70 Watt, H-3, 3.0 amp • For use in auxiliary & emergency lamps 80561 Halogen bulb

• 36 volt, 45 Watt, H-3, 1.2 amp • For use in material handling industry

Halogen hi/low beam, HB2, 60/55 watts Halogen hi/low beam, HB1, 65/45 watts Halogen hi beam, HB3, 65 watts Halogen low beam, HB4, 55 watts Halogen hi/low beam, HB5, 65/55 watts

F O R W A R D / S P E C I A LT Y LIGHTING PRODUCTS

Halogen Bulbs

Note: It is recommended that replacement should be made in pairs for maximum halogen headlamp lighting benefits.

80562 Halogen bulb

Halogen Bulbs

Halogen Bulbs

80563 shown

• 12 volt, 55 Watt, H-1, 4.5 amp • Popular beacon & lightbar replacement • For use with units 331A, 332A, 334A, 360A, 360W, 365A ◆ 80563 Halogen bulb

80564 shown

• 12 volt, 50 Watt, 108 CP, 4.0 amp • Bayonet style bulb replaces 1156 bulb for high powered off-road back-up lamps • Can also be used in place of 1195 bulb to double the output of emergency warning lamps (i.e., 315, 335 series lamps) • For use with 9682, 9683, 331A, 332A

Accessories

Heavy Duty Relays

80592 Stone guards (2) 192 shown

• These relays replace both Hella and Bosch units. 190 191 192 ◆ 192D 1924 194 195 9185 FOUR TERMINALS

40 A, 12V, 5 terminal, (no tab), w/diode protection (switched outputs) 40 A, 12V, 5 terminal, (no tab) 40 A, 12V, 5 terminal 40 A, 12V, 5 terminal 20 A, 24V, 5 terminal 40 A, 12V, 4 terminal 70 A, 12V, 4 terminal Relay connector w/12" length of 12 gauge wiring

9185 shown

80593 Wiring kit

• On-off switch for use with auxiliary lights and heated mirrors • Recommended for use where heavy amp draw is required • Includes 20 ft. of 14 gauge wire, connectors, mounting hardware & wiring diagram 125

194, 195

190, 191, 1924 (USES 9185 CONNECTOR)

70 amp heavy duty relay kit

192D (USES 9185 CONNECTOR)

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80593

80594 Illuminating rocker switch

FIVE TERMINALS

FIVE TERMINALS

80592

• Includes illuminated rocker switch, #192 40 amp relay, 15 amp fuse in-line, connectors, and 20 feet of 16 ga. wire

80594 Signal-Stat

®

125 shown

◆ DiamondShell®

Customer Service 1-800-562-5012

2009 FULL LINE PRODUCT CATALOG

◆ 80564 Halogen bulb

Technical Support 1-888-562-5012

119

SPE F O R W A R D / S P E C I A LT Y LIGHTING PRODUCTS

91® Series Hard-Wired Universal Lighting SEE PAGE 273

Internal optic reflector

LED 7" Sealed 47 Diode Pattern

Housing assembly with Light Emitting Diodes

Reinforced flange mount

Hard wired design reduces connection points

Material : • Polycarbonate lens & housing • PVC grommet • 18 gauge wire Light Source: • Light Emitting Diodes (LEDs) • Designed at 14v, .5/.04 amp (red) and .75 amp (yellow) Recommended Accessories: • 97039 mounting gasket

• Popular in bus applications • Acrylic is very resistant to chemicals & solvents • Mounts in any 360˚ position • Faster illumination offers significant safety benefit for following drivers to react quicker, resulting in an average of 3' reaction time advantage for every 10 m.p.h. • LEDs have no filament, therefore are not susceptible to shock & vibration, a major cause of failure for lamps with incandescent bulbs 7.00 6.25

Acrylic w/Reflex Lens 91272R Red, 12v S/T/T 91275R Red, 12v S/T/T & Packard connector 12015793 91271Y Yellow, 12v rear turn

7.00 6.25

Acrylic w/o Reflex Lens 91274R Red, 12v S/T/T 91273Y Yellow, 12v rear turn 91276Y Yellow, 12v rear turn w/Packard connector 12015792 1.25

1.25

Stop/Turn/Tail & Rear Turn

Signal-Stat

2009 FULL LINE PRODUCT CATALOG

®

LED Sealed 47 Diode – Hard Wired

SEE PAGE 273

Material • Acrylic lens • ABS housing • 18 gauge wire Light Source: • Designed at 13.5v .555-.0700 amp stop/turn .032-.040 amp tail .600-.700 yellow Recommended Accessories: • 97039 gasket

1.30 7.00

PN 91242R

120

• Popular in bus applications • Features over-voltage & spike protection circuitry • Mounts in any 360˚ application

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91242R 91244R 91241Y 91243Y

Red, w/reflex Red Yellow, w/reflex Yellow

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◆ DiamondShell®

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©2009 All rights reserved. Truck-Lite Co., Inc.

7" Sealed Material: • Polycarbonate lens & housing • 16 gauge wire Light Source: • Heavy duty shock mount bulb • 12v designed at 12.8v, 2.1/.48 amp, 32/2 cp • 24v designed at 24v, .93/.34 amp, 32/6 cp Kit Components: 91002R/Y lamp kits: 1 - 91202R/Y lamp 1 - 94993 plug Recommended Accessories: • 97031 mounting gasket

91® Series S/T/T & F/P/T 7" Bulb Replaceable Material: • Polycarbonate lens & housing • 16 gauge wire Light Source: • Bulb: #3157 Kit Components: 91315R/Y lamp kits: 1 - 99021R/Y lens & housing 1 - 95407 socket assembly Recommended Accessories: • 97031 mounting gasket

SPE

• Contains a heavy duty shock mount 12 volt dual filament bulb • Mounting gasket provides additional protection between lamp & body • Mounts in a 5.375" hole • Replaces Signal-Stat 6510/A 91002R 91202R ◆ 91802R 91205R 91002Y 91202Y ◆ 91802Y 91205Y

Red, S/T/T kit 12v Red, S/T/T 12v Red, S/T/T 12v Red, S/T 24v Yellow, F/P/T kit 12v Yellow, F/P/T 12v Yellow, F/P/T 12v Yellow, F/P/T 24v

1.70

PAGE 120

B U S LIGHTING PRODUCTS

91® Series S/T/T & F/P/T

1.92

7.02 6.25

.200 SCREW HOLE DIAMETER 6.281 BOLT HOLE CIRCLE

• Socket assembly cams-out for ease in bulb replacement • Mounts in a 3.84" hole • Mounting gasket provides additional protection between lamp & body 91315R Red, S/T/T kit 91315Y Yellow, F/P/T kit

PAGE 120

1.86

.53

7.00 3.84

6.25

.230 SCREW HOLE DIAMETER 6.244 BOLT HOLE CIRCLE

S/T/T, F/P/T & Back-Up • Surface mounts with four bolts on a 6.25" Material: • Acrylic lens • Steel base w/black epoxy • Black foam gasket • 16 gauge wire Light Source: • Bulb: #1157, S-8 DC index • Designed at 14.0v, 2.10/.59 amp & 32/3 cp Replacement Parts: • 99168R red lens • 99168Y yellow lens • 9520 lens gasket

Warning Products 7" Bulb Replaceable Material: • Acrylic lens • Steel base w/black epoxy • Black foam gasket • 16 gauge wire Light Source: • Bulb: #4636, Par 46 sealed beam • Designed at 14.0v, 5.75 amp & 90,000 cp Replacement Parts: • 99169R red lens • 99169Y yellow lens • 9520 lens gasket

bolt circle • Requires a 1" diameter hole, 1" deep • Popular lamp on buses & emergency vehicles • Replaces Signal-Stat 6504

2009 FULL LINE PRODUCT CATALOG

7" Round Bulb Replaceable

90327R Red 90327Y Yellow 91368C Clear New 7.12

6.25

2.00

• Recess mounts in a 5.25" diameter hole, 2.37" deep & uses four bolts on a 6.25" bolt circle • Popular lamp on many school buses & emergency vehicles • Replaces Signal-Stat 6507/A

©2009 All rights reserved. Truck-Lite Co., Inc.

90326R Red 90326Y Yellow

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Customer Service 1-800-562-5012

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121

B U S LIGHTING PRODUCTS

SPE

• 90325Y lamp functions as a turn signal & features a directional arrow • Surface mounts with four #10 screws on a 6.25" bolt circle • Requires a 1" diameter hole, 1" deep • Popular lamp on buses & emergency vehicles • Replaces Signal-Stat 6505/A

6503 shown

90325Y 6503 6503A 6506

Yellow w/arrow Red, T/S Yellow, T/S Red, S/T/T

Arrow T/S Products 7" Bulb Replaceable Material: • Acrylic lens • Steel base w/black epoxy • Black foam gasket • 16 gauge wire Light Source: • Bulb: #1156 • Designed at 12.8v, 2.10 amp & 32 candlepower Replacement Parts: • 99167Y yellow lens w/arrow • 9520 lens gasket • 9521 mounting pad • 99168R red lens for 6503 • 99168Y yellow lens 6503A

7.12

6.25

90325 shown

2.00

• Popular school bus signal lamps • Rimless lens construction • Positive seal prevents leaking and eliminates cracked lenses • Double optic lens covers black enameled steel housing

Signal-Stat

®

6500 shown 7.38"

6501A shown

1.88"

6500 6500A 6501 6501A 6502

Combination 7" Bulb Replaceable Material: • Acrylic lens • Steel base • 16 gauge wire Light Source: • Bulb: #1156, one wire • Bulb: #1157, two wire Replacement Parts: • 9382 red lens for 6500 & 6502 • 9382A yellow lens for 6500A • 9384 red lens for 6501 • 9384A yellow lens for 6501A

Red, one wire, turn signal Amber, one wire turn signal Red, one wire arrow lamp Amber, one wire arrow lamp Red, two wire S/T/T

2009 FULL LINE PRODUCT CATALOG

6.75" DIA

• Watertight lamp mates w/Packard connector • Direct replacement for GMC buses • Recess mounts using two screws at 3.0" centers & two screws at 4.2" centers • 12v lamps mate with P.E. Connector 62884715 3.000 6.460

5.220 4.740

4-3/4" x 6-1/2" Sealed Material: • Poylcarbonate lens & housing • Nylon bulb mount • 24 gauge bulb wire • 18 gauge plug wire Light Source: • 12v dual filament baseless bulb • 12v lamp designed at 12.8v/14.0v, 2.10/.48 amp & 32/2 cp

2.030 4.200 .218 screw hole diameter

• Bulb socket cams-in for ease of repair/ replacement (sold separately) • Recess mounts using two screws at 3.0" centers & two screws at 4.2" centers

3.000 6.460

5.220 4.740

122

07080 Yellow, 12v 07081 Red, 12v 07082C Clear 12v

Bus Products

07096C 07097 07098 95415 95407

Clear, lens/housing Yellow, lens/housing Red, lens/housing S/T socket S/T/T socket

2.030 4.200 .218 screw hole diameter

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◆ Display Packaging

Bus Products 4-3/4" x 6-1/2" Bulb Replaceable Material: • Poylcarbonate lens & housing • Vinyl & rubber bulb socket • 16 gauge wire Light Source: 95415 S/T socket • Bulb: #3157, wedge base • Designed at 12.8v, 2.10 amp & 32 cp 95407 S/T/T socket • Bulb: #3157, wedge base • Designed at 12.8v/14.0v, 2.10/.48 amp & 32/2 cp

◆ DiamondShell®

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©2009 All rights reserved. Truck-Lite Co., Inc.

Material: • Polycarbonate lens Light Source: • Light Emitting Diodes (LEDs) • Designed at 12.8v, 0.18-0.23 amp

1155 1155A

SPE

PC Rated LED Triangular

• 13 diode pattern • Hard-wired design • Suitable for PC requirements when mounted on a 45˚ angle

Signal-Stat

®

SEE PAGE 273

Red Yellow

1.50" 2.75" 1.675"

B U S LIGHTING PRODUCTS

Bus Lamps

3.51"

Marker/ID Products Bulb Replaceable Material: • Galvanized steel housing • Acrylic lens • Rubber base Light Source: • Bulb: #193 Replacement Parts: • 8861 red lens • 8861A yellow lens

• Popular school bus lamp • Galvanized steel housing • Adaptable for front, side, and rear mounting • Single lens screw for easy bulb replacement • Includes cell sponge mounting pad for curved surfaces 1150 1150A

Signal-Stat

®

Red Yellow

Marker/ID Products Bulb Replaceable Material: • Acrylic lens • Steel base • Rubber gasket Light Source: • Bulb: #904 • Designed at 13.5v, .69 amp & 4 cp Replacement Parts: • 99171R red lens • 99171Y yellow lens 2.37 1.50

• Surface mounts on two pass-through lens screws at 1.5" centers • Ground through base • Popular for use on school buses & commercial vehicles • Heavy duty steel & acrylic construction • Lens attaches to base with one screw • Optional zinc-plated steel guard provides additional protection

3.71

1.59

2.37 3.37

2009 FULL LINE PRODUCT CATALOG

3.56

26354R & 26724 shown

26354R Red 26354Y Yellow 26724 Steel lamp guard

1.95 1.50

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◆ DiamondShell®

Customer Service 1-800-562-5012

Technical Support 1-888-562-5012

123

SPE B U S LIGHTING PRODUCTS

26353Y & 26723 shown

• Surface mounts on two screws at 1.5" centers • Ground through base • Popular for use on school & commercial buses • Heavy duty steel & acrylic construction • Lens attaches to base with one center screw • Optional zinc-plated steel guard provides additional protection • Replaces Signal-Stat 1151/1151A/9251 26353R Red 26353Y Yellow 26723 Steel lamp guard

Marker Products 1-1/2" x 3-3/4" Bulb Replaceable Material: • Acrylic lens • Steel base • Rubber gasket Light Source: • Bulb: #168 • Designed at 14.0v, .35 amp & 3 cp Replacement Parts: • 99170R red lens • 99170Y yellow lens

1.56 1.50 2.34 1.81 1.59 3.81

SEE PAGE 273

2.88" 5.79" .96" 2.88"

2009 FULL LINE PRODUCT CATALOG

5.79"

4.75"

1.75"

.197" MIN

• Surpasses 2,000 hours of incandescent bulbs by nearly 50x • 60% lower power consumption than incandescent lamps, allowing additional power for other vehicle applications • Electronics fully sealed in epoxy, to resist against corrosion & moisture • LED technology combines faster start-up times & lower current draw than incandescent lamps • Solid-state design less susceptible to damage from shock & vibration

LED Dome Lamp 6 Diodes Material: • Clear Polycarbonate Lens • Steel Housing Light Source: • 6 Light Emitting Diodes (LEDs) • Designed at 13.5v, .400 amps Recommended Accessories: • 97301 clear lens

80162C LED Dome Lamp, w/ blunt cut wire 80164C LED Dome Lamp, w/ .180 bullet connectors

MOUNTING HOLE LOCATIONS

• Flush mounts on two screws at 6.0" centers • Requires a 2" x 5-1/4" hole • Grounds through mounting screws • Functions as an interior dome, a compartment, or a utility lamp • Heavy-duty steel & acrylic construction 81350 Clear

Interior/Dome Products 3" x 6-3/4" Bulb Replaceable Material: • Acrylic lens • Steel base Light Source: • Bulb: #93 • Designed at 12.8v, 1.04 amp & 15 cp Replacement Parts: • 99172 clear lens

3.000

6.810

6.000

.37

1.500

.180 SCREW HOLE DIAMETER

124

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©2009 All rights reserved. Truck-Lite Co., Inc.

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