Woodmaster Tools
BACK RELIEF The Back Relief found on certain moldings is discretionary, and is added simply to create a better fit over irregular surfaces. With less wood contact to overcome, the molding is free to ’flex’ to match irregular surfaces more easily. If you desire back relief, always plan to surface remains on your stock for the second pass to produce the molding profile as illustrated in Fig. E.
If you are running knives in the planer head, special gibs are not required to hold Back Relief knives in position. Being the same thickness as standard planer blades, simply use the larger aluminum gibs supplied with your equipment. If you are using the special knife holder for the quick-change head, a properly sized gib will be supplied with the Back Relief knife.
FIGURE E PASS ONE ADD BACK RELIEF, IF DESIRED
PASS TWO PATTERN KNIFE MOLDS DESIRED PATTERN
BACK KNIVES Used to machine the relief moldings and flooring these knives are available in a variety of sizes and styles and are designated in the series shown. CK370 x 1-1/8"
CK370B x 2-1/4"
THE PROFILE BOOK - FIFTH EDITION PUBLISHER - Woodmaster Tools, Inc. WOODMASTER TOOLS, INC. 1431 N. Topping Ave. Kansas City, MO 64120 www.woodmastertools.com copyright: 2003
No part of this publication may be reproduced or transmitted in any form or by any means without the written permission of Woodmaster Tools. 5ED-KP100
5
WOODMASTER PICTURE FRAMES One of the best things about owning a Woodmaster is the ability to create your own unique (and profitable) custom picture frames. IT’S EASY with the wide selection of patterns now offered by Woodmaster... Forty-six popular styles and sizes to fit most any requirement. In addition, we can custom manufacture knives to match those antique picture frames. You can even design Your Very Own pattern and we will manufacture a knife just for you. Picture yourself in the profitable business of molding picture frames... for the frame shops in your area, for your neighbors, for artists, for your family and friends, and even for yourself. You can do it... and most important... YOU CAN DO IT FOR PROFIT! It’s fun to make money while you enjoy yourself, it’s satisfying to take pride in your craftsmanship and at the same time... show a profit. Owning a "Woodmaster Planer/Molder will give you this opportunity. We have many Woodmaster owners who are doing it right now... Why shouldn’t you be one of them?
PROFILES SHOWN ARE ACTUAL SIZE The rabbet cut on the back side of the frames provides space for glass and backing. The rabbet cuts illustrated in these profiles are only suggestions. You may wish to vary the depths and widths of these cuts in order to satisfy your own or your customer’s specific needs. We suggest our stepped rabbet knife #CK387 S2. This single knife will give you the ability to machine a rabbet up to 1" wide from 1/8" 5/8" deep in your picture frames. Rabbet knives can also be custom made to suit your requirements - phone for pricing.
CK387 S2
6
Woodmaster Picture Frame Molding Profiles All profiles shown in full perspective. You see exactly what each pattern looks like in finished form. Plus, plenty of helpful tips on the best ways to produce molding. All pattern knives are made from industry-standard, 5/16" High-Speed, M-2 Steel. THIS BOOK Use this book to choose from the widest selection of picture frame molding knives available anywhere. In addition to these profiles, Woodmaster also specializes in custom knives for antique reproductions, restoration projects and specialty products. ORDERING IS EASY You can place your order by phone or fax. We accept Visa, MasterCard, American Express and Discover. Our knowledgeable staff can help you find the most efficient and economical way to produce the moldings you want. Custom knives can be made on short notice and are priced by the inch . Simply send us a scale drawing or sample of the pattern you want. (see the enclosed price sheet or call us for a quote) Phone 1-800-821-6651 Fax 1-816-920-6041 5/16" STEEL - INDUSTRY STANDARD Woodmaster profile knives are manufactured from 5/16" thick, M-2, High Speed Tool Steel. This thickness and hardness is the industry standard established to minimize danger from breakage. Use of profile knives less than 5/16" thick can not only result in serious injury, it also voids the Woodmaster warranty. CARBIDE KNIVES These are a must for MDF moldings. Woodmaster can furnish carbide knives in nearly all profiles for Woodmaster, RBI, Belsaw and Williams & Hussey planer/molders. Call for quote at 1-800-821-6651. CHOOSING THE CORRECT KNIFE With Woodmaster’s variable feed rate, you can produce most moldings with a single knife place in the 700C Holder or the Planer Head, depending on the width of the knife. Knives up to 3-1/4" can be used either in the 700C Knife Holder or the Planer Head. Knives wider than 3-1/4" must be used only in the Planer Head. Larger patterns involving a substantial amount of wood removal (log cabin siding, for example) will require a matched set of three knives placed in the planer head. So that we can send you the proper balance weights for each type of knife you order, please specify the kind of planer you have and whether you will be using the knife in the 700C Knife Holder or the Planer Head. KNIVES FOR OTHER MACHINES Woodmaster can also make knives to fit molders from Belsaw, RBI, Grizzly and Jet. Knife heights and balance weights will differ, so please specify which machine you will be using. CURVED MOLDING It’s easy to make high-profit curved molding on your Woodmaster. Our video on this subject gives detailed, step-bystep instructions. (Call to order @ $29.95). If you are making curved molding, please let us know. This is because profile knives for curved casing and baseboard are made without the parting legs used for straight molding.
7
Woodmaster
Picture Frame Patterns
PF-1
PF-2
3/4" x 1-3/4"
7/8" x 2-7/16"
PF-4 PF-3
PF-5 1-3/16" x 1-1/2"
3/4" x 1-5/8"
1" x 1-1/16"
PF-7
PF-6
PF8 15/16" x 2-9/16"
1" x 2"
7/8" x 5/8"
PF-9
PF-10 PF-11
15/16" x 1-11/16"
15/16" x 1-1/4"
13/16" x 1-1/4"
PF-12 PF-13 PF-14 7/8" x 13/16"
7/8" x 1-15/16"
1-1/8" x 2-15/16"
8
Woodmaster
Picture Frame Patterns
PF-15
PF-17
PF-16
1 x 2-1/16"
15/16" x 1-1/16"
3/4" x 1-5/16"
PF-19 PF-18
5/8" x 13/16"
PF-21
PF-20 15/16" x 1-9/16"
7/8" x 2"
PF-24
PF-22 PF-23
15/16" x 13/16"
7/8" x 13/16"
PF-25
7/8" x 1-13/16"
7/8" x 1-1/8"
PF-26 PF-27
7/8" x 1-1/2"
1" x 1-7/16"
1" x 2-7/16"
PF-30 PF-28 PF-29 1" x 1-1/4"
PF-31 1-1/16" x 1-1/16"
1" x 13/16"
9
3/4" x 1-3/8"
Woodmaster PF-32
Picture Frame Patterns
PF-33
7/8" x 1-3/8"
PF-35 7/8" x 1-1/2"
1-1/16" x 1-3/4"
PF-36 1" x 1-5/16"
PF-34 1" x 1-7/8"
PF-37 1-1/8" x 2-1/8"
PF-40
PF-38
PF-39
1" x 1-1/8"
PF-41 7/8" x 1-3/8"
PF-44 7/8" x 1-1/8"
1-1/8" x 1-3/4"
PF-42 13/16" x 1-1/8"
PF-45 7/8" x 1-1/2"
10
1-1/8" x 1-1/2"
PF-43 7/8" x 7/8"
PF-46 1" x 1-7/8"
Woodmaster
Picture Frame Patterns
PF49
PF47
PF48
1/2" x 1-1/8" 3/4" x 1-3/8"
1" x 2-1/8"
PF51
PF50 3/4" x 1-1/2"
3/4" x 2"
PF52 P5
PF53
3/4" x 2-1/2"
7/8" x 1-3/4"
PF54
PF55
PF56
1" x 1"
1" x 1-1/4"
1" x 1-1/2"
PF57
7/8" x 1-1/4"
PF59
PF58
7/8" x 1-1/2"
11
7/8" x 1-3/4"
Woodmaster
Picture Frame Patterns
PF60
PF61
7/8" x 2"
7/8" x 2-1/4"
PF62
PF63
PF64
7/8" x 2-1/2"
1" x 1-1/4"
1" x 1-1/2"
PF65
PF66
PF67
1" x 1-3/4"
1" x 2"
1" x 2-1/4"
PF69
PF68
1" x 2-3/4"
1" x 2-1/2"
PF70
1-1/4" x 3"
12
Woodmaster
Picture Frame Patterns
PF71
1-15/16" x 3-1/4"
PF72
1-5/16" x 3-1/2"
PF73
1-5/16" x 3-3/4"
PF74 PF75
1" x 2"
1-5/16" x 4"
PF76
PF77
1" x 2-1/2"
1" x 3"
13
Woodmaster
Picture Frame Patterns
PF78
PF79
PF80
7/8" x 1-1/2"
7/8" x 1"
7/8" x 2"
PF81
PF82
7/8" x 2-1/2"
7/8" x 3"
PF84
PF83
1-1/16" x 1-1/2"
1-1/16" x 2"
PF86
PF85
1-1/16" x 3"
1-1/16" x 2-1/2"
14
Woodmaster PF87
Picture Frame Patterns
PF89
PF88
1-3/16" x 2"
1-1/8" x 1-3/8"
1-3/16" X 2-1/2"
PF90 PF90
PF91 PF9
3/4" x 1-1/2"
3/4" x 2"
PF92 PF92
PF93 PF93
3/4" x 2-1/2"
3/4" x 3"
PF94
PF95
7/8" x 1-3/4"
7/8" x 2"
PF96
PF97
7/8" x 2-1/4"
7/8" x 2-1/2"
15
Woodmaster
Picture Frame Patterns
PF98
PF99
7/8" x 2-3/4"
7/8" x 3"
PF100
1" x 3-1/4"
PF101 1" x 3-3/4"
PF102
1" x 4-1/4"
PF104 PF103 15/16" x 2-1/2"
15/16" x 2-1/8"
PF105
15/16" x 3"
16
Woodmaster PF106
3/4" x 1-1/2"
Picture Frame Patterns
PF107
PF108
3/4" x 2"
3/4" x 2-1/2"
PF109
PF110
3/4" x 3"
3/4" x 3-1/2"
PF111
PF112 PF113 3/4" x 2"
7/8" x 2"
PF114
1" x 1-1/2"
PF115
PF116
1/2" x 3/4" 3/4" x 1-1/2"
3/4" x 2"
PF118
PF117 3/4" x 1-1/4"
1" x 2-1/4"
17
Woodmaster
Picture Frame Patterns
PF121
PF119 1" x 2-1/4"
1-1/16" x 2-1/2"
PF120 3/4" x 1-1/2"
PF122
PF123
1" x 1-3/4" 1-3/4" x 2-7/8"
PF124
PF125
1-1/4" x 3"
7/8" x 2-7/16"
PF126
1-1/8" x 1-3/8"
PF127
1" x 1-1/2"
18
PF128 7/8" x 13/16"
Woodmaster
Picture Frame Patterns
PF130 PF129 3/4" x 1-1/2 (2 Knives)
3/4" x 1-15/16"
PF131
1-3/8" x 3-1/8"
F132 PF132
1" x 2-1/2" PF133
1-5/16" x 3"
PF134
1-5/16" x 3-1/4"
PF135 1-3/4" x 3-3/4"
19
Woodmaster
Picture Frame Patterns
PF136
1-11/16" x 2-3/4"
PF137
2-1/4" x 3-3/4"
PF138
PF139 PF139
1-1/2" x 3-3/4"
7/8" x 2-1/2"
PF140
PF140PF141 PF141 7/8" x 1-3/4"
1-11/16" x 2-3/4"
20
Woodmaster
Picture Frame Patterns
PF143 1" x 2-1/2"
PF142 1-3/4" x 4"
PF144 1" x 2-1/8"
PF145
PF146
3/4" x 1-1/4"
3/4" x 1-1/2"
PF147
PF148
1" x 3"
3/4" x 2-3/4"
PF149
PF150
3/4" x 2-1/2"
3/4" x 2-1/4"
PF151
PF152
PF153
3/4" x 2"
3/4" x 1-3/4"
3/4" x 1-1/2"
21
Woodmaster
Picture Frame Patterns
PF155
PF156
PF154 1" x 2-1/2"
3/4" x 1-3/4"
PF157
PF158
3/4" x 7/8"
13/16" x 1"
7/8" x 1-1/4"
PF159 PF160 1" x 1-1/2"
PF161
PF162
PF163
5/8" x 3/4"
3/4" x 1-1/4"
15/16" x 7/8"
7/8" x 1-1/2"
PF164 1" x 1"
PF167
PF165
PF166 3/4" x 1-1/4" 1-1/8" x 2-1/4"
7/8" x 1-7/8"
PF171 PF168
PF169
PF170
3/4" x 1-1/8"
3/4" x 1"
3/4" x 1"
7/8" x 1-1/2"
PF172 5/8" x 1"
PF174
PF173 13/16" x 1-1/4"
22
7/8" x 1-1/2"
Woodmaster
Picture Frame Patterns
PF177 PF175
PF176
7/8" x 1-3/4"
7/8" x 2
1" x 1-3/4"
PF180
PF179
PF178 3/4" x 1-1/2"
3/4" x 1-1/4"
1" x 2-1/4"
PF181
PF182
PF183
1" x 2-1/4"
1-3/4" x 1-5/8"
5/8" x 1"
PF185
PF184 5/8" x 1-1/8"
5/8" x 1-3/8"
PF187
PF186
3/4" x 1-1/2"
PF188 1-1/8" x 2-3/4"
1-1/8" x 3"
23
Woodmaster
Picture Frame Patterns
PF189
PF190
1-1/8" x 2-1/4"
1-1/8" x 2"
PF191 1" x 3-1/4"
PF192
PF193
1" x 3"
1" x 2-3/4"
PF195
PF194
1" x 2-1/4"
1" x 2-1/2"
PF196
PF197
3/4" x 3"
3/4" x 2-1/2"
24
Woodmaster
PF198 3/4" x 2"
Picture Frame Patterns
PF199 3/4" x 1-1/2"
PF200 1-1/2" x 2-1/2"
PF201 7/8" x 1-3/4"
PF202
PF203
15/16" x 1-1/8"
15/16" x 1-3/8"
25
Woodmaster Tools
CROWN MOLDING Crown Moldings require two separate passes to produce the finished pattern since the molding is cut on both top and bottom. Both the Top and Bottom profile knives use the same set of Steel Gibs and Counterbalances. As illustrated in Fig. G, pass One is for the Bottom, and creates the bevelled sides which mount against the wall and ceiling. After all stock has been passed through the bottom knife, pass Two will create the Top; the decorative profile that remains exposed to the eye once the molding has been mounted.
FIGURE G PASS TWO TOP
BOTTOM PASS ONE
TO ORDER CALL 1-800-821-6651
26
Woodmaster Tools
CROWN MOULDINGS
WM49
11/16" X 3-5/8"
WM47
11/16" X 4-5/8"
WM51
11/16" X 3-1/4"
WM48
11/16" X 4-1/4"
27
Woodmaster Tools
CROWN MOULDINGS
WM52
9/16" X 2-3/4"
WM57
9/16" X 3-1/4"
WM53
9/16" X 2-5/8"
WM58
9/16" X 2-3/4"
WM54
9/16" X 2-1/4"
28
Woodmaster Tools
CROWN MOULDINGS
WM59
WM67
9/16" X 2-1/4"
9/16" X 2-1/4"
WM60
WM68
9/16" X 1-3/4"
9/16" X 1-5/8"
29
Woodmaster Tools
CROWN MOULDINGS
WM4100
3/4" X 3-5/8"
WM4101
3/4" X 3-5/8"
30
Woodmaster Tools
CROWNS
WM4020 (11/16" x 5")
WM4021 (11/16" x 5-1/4")
WM4022 (11/16" x 5-1/2")
WM4023 (11/16" x 5-3/4")
WM4024 (11/16" x 6")
31
Woodmaster Tools
CROWNS
WM4025 (3/4" x 5") WM4026 (3/4" x 4-1/2")
WM4028 (3/4" x 3-1/2")
WM4027 (3/4" x 4")
WM4030 (3/4" x 2-1/2") WM4029 (3/4" x 3")
32
Woodmaster Tools
CROWNS
WM4032 (3/4" x 4-1/2")
WM4031 (3/4" x 5")
WM4034 (3/4" x 3-1/2")
WM4033 (3/4" x 4")
WM4036 (3/4" x 2-1/2") WM4035 (3/4" x 3")
33
Woodmaster Tools
CROWNS
WM4037 (3/4" x 4-1/2")
WM4038 (3/4" x 4")
WM4039 (3/4" x 3-1/2")
WM4040 (3/4" x 3")
WM4041 (3/4" x 2-1/2")
34
Woodmaster Tools
CROWNS
WM4042 (3/4" x 5")
WM4043 (3/4" x 4-1/2")
WM4044 (3/4" x 4") WM4045 (3/4" x 3-1/2")
WM4046 (3/4" x 3") WM4047 (3/4" x 2-1/2")
35
Woodmaster Tools
CROWNS
WM4048 (3/4" x 5") WM4049 (3/4" x 4-1/2")
WM4050 (3/4" x 4") WM4051 (3/4" x 3-1/2")
WM4052 (3/4" x 3") WM405 3 (3/4" x 2-1/2")
36
Woodmaster Tools
CROWNS
WM4054 (3/4" x 5") WM4055 (3/4" x 4-1/2")
WM4056 (3/4" x 4")
WM4057 (3/4" x 3-1/2")
WM4058 (3/4" x 3") WM4059 (3/4" x 2-1/2")
37
Woodmaster Tools
CROWNS WM4064 (7/8" x 5-1/4")
WM4063 (3/4" x 5-1/4")
WM4062 (3/4" x 4-1/2")
WM4060 (3/4" x 2-1/2") WM4061 (3/4" x 3-1/2")
38
Woodmaster Tools
BEDS
WM70
9/16" X 2-3/4"
WM75
9/16" X 1-5/8"
WM72
9/16" X 2-1/4"
WM76
9/16" X 1-1/2"
WM74
9/16" X 1-3/4"
39
Woodmaster Tools
COVES
WM85
9/16" X 1-3/4"
WM81
9/16" X 3-1/4"
WM86
9/16" X 1-5/8"
WM82
9/16" X 2-3/4"
WM89
9/16" X 2"
WM84
9/16" X 2-1/4"
40
Woodmaster Tools
COVES
WM90
WM94
1-1/8" X 3/4"
1-1/8" X 11/16"
WM100
11/16" X 11/16"
WM92
WM95
7/8" X 3/4"
7/8" X 11/16"
WM101
1/2" X 1/2"
WM93
WM96
3/4" X 3/4"
3/4" X 5/8"
41
Woodmaster Tools
QUARTER ROUNDS
WM103
1-1/16" X 1-1/16"
WM104
11/16" X 1-3/8"
WM105
WM107
5/8" X 5/8"
WM108
1/2" X 1/2"
WM109
3/4" X 3/4"
3/8" X 3/8"
WM106
11/16" X 11/16"
42
WM110
1/4" X 1/4"
Woodmaster Tools
DOWELING KNIVES Standard sizes in doweling are usually readily available in Birch or Maple from building supply stores. BUT what happens when you need a dowel for the Walnut furniture you have just finished? Where do you find doweling to finish that set of Butternut kitchen cabinets for that very special customer? Perhaps you need doweling that is a special size, where do you find it? Now YOU CAN MAKE PERFECT DOWELING on your WOODMASTER, RIGHT IN YOUR OWN SHOP and chances are you can machine the doweling from the offcuts, those pieces you were going to burn! Manufacturing doweling with your WOODMASTER is a very simple operation. We recommend that you use a single 2-up knife in the custom knife holder for doweling from 5/16" up to 1" (Doweling smaller than 5/16" is difficult to machine because the wood is so flimsy) and a matched set of three knives in the planer head for doweling sizes from 1" to 2-1/4". When manufacturing doweling, two passes are required to accomplish the finished dowel. The same knife is used for both passes and the bed is adjusted on the second pass to machine the dowel accurately. The advantages of using a 2-up knife will be obvious the first time you use it. The 2-up knife will mold two identical pieces of doweling (top or bottom) with each pass. The molding blank is much more stable and you will double your production. TO MAKE DOWELING:
For our sample we will use a WM121 2-UP knife to make 2 pieces of 3/4" dowel.
1. Prepare the molding blanks from CLEAN KILN-DRIED wood. The blank should measure 1-15/16" wide and 13/16" thick. It is very important that all the blanks be exactly the same width to ensure that they are snugly held by the guides as the doweling is being machined. Make a few extra blanks to use as test pieces. 2. Center the knife in the custom knife holder and tighten the gib screws to 5 foot pounds. (This can easily be done with a torque wrench). 3. Position the bedboard guides so the blank fits snugly when fed through them. Make sure the guides are at exact right angles with the accessory shaft. 4. Position the custom knife holder so the knife is centered on the molding blank. Tighten the knife holder to the accessory shaft. 5. Set the depth of cut to cut the full profile plus 1/32". When adjustment is correct, machine all blanks on one side. Keep your blanks butted end to end to avoid tear-out. 6. Turn blanks end for end and adjust depth of cut to make a perfectly round dowel. Remember to keep blanks butted.
43
Woodmaster Tools
HINTS Feed stock slowly, especially when starting and finishing the cut. You can increase feed speed to match the dowel size and the wood species when the blank is in contact with the outfeed rollers. Stop your machine, disconnect the power and retighten the gib after machining the first blank. A WELCOME ADDITION The most critical part of machining dowelling is to ensure that the blank is centered in relationship to the knife on the second pass. The simplest way of doing this is to make up a guide insert as described in drawing C. Our CNC machining center allows WOODMASTER to make knives which are exact mirror images of the dowelling knife which you order. With this knife you can make an insert which precisely aligns the blank and makes the machining operation and life in general a whole lot easier.
B
A
First Cut
Second Cut
C FINISHED DOWEL
GUIDE
GUIDE BED BOARD
INSERT 44
Woodmaster Tools
HALF ROUNDS Half Round Knives will also accomplish doweling and are recommended in 2-up knives. These knives are available in a great variety of sizes. Check with us!
WM121 2-UP 3/4"
WM120
WM123
WM122
WM124
1"
5/8"
11/16"
1/2"
45
Woodmaster Tools
BASE SHOES
WM126
WM129
3/4" X 1/2"
11/16" X 7/16"
WM127
WM131
3/4" X 7/16"
3/4" X 1/2"
46
Woodmaster Tools
ASTRAGAL
WM133
11/16" X 1-3/4"
WM134
11/16" X 1-3/8"
WM135
7/16" X 3/4"
47
Woodmaster Tools
SHELF EDGE / SCREEN MOULD
WM137
WM141
3/8" X 3/4"
1/4" X 5/8"
WM138
WM142
5/16" X 5/8"
1/4" X 3/4"
WM140
WM144
1/4" X 3/4"
1/4" X 3/4"
48
Woodmaster Tools
GLASS BEAD
WM147
WM148
9/16" X 1/2"
3/8" X 3/8"
49
Woodmaster Tools
BASE CAPS
WM163
WM167
11/16" X 1-3/8"
11/16" X 1-1/8"
WM164
WM172
11/16" X 1-1/8"
5/8" X 3/4"
WM166
11/16" X 1-1/4"
50
Woodmaster Tools
PANEL MOULDINGS
WM182
11/16" X 1-5/8"
WM183
9/16" X 1-1/8"
WM185
9/32" X 1-3/8"
WM186 3/8" X 1"
51
Woodmaster Tools
SHINGLE / PANEL MOLDINGS
WM207
WM213
11/16" X 2-1/2"
9/16" X 2"
WM209
WM217
11/16" X 2"
11/16" X 1-3/4"
WM210
WM218
11/16" X 1-5/8"
11/16" X 1-1/2"
WM212
11/16" X 2-1/2"
52
Woodmaster Tools
BATTENS
WM224
9/16" X 2-1/4"
WM229
11/16" X 1-5/8"
53
Woodmaster Tools
HAND RAILS 2 cuts using the same knife are required to accomplish these moldings.
WM1000
2-3/8" X 1-13/16"
WM1003
2-1/4" X 2-3/8"
WM1001
1-15/16" X 2"
WM1002
2-1/4" X 1-7/8"
54
WM1004
1-15/16" X 2"
Woodmaster Tools
PICTURE MOULDINGS Front and back knife required for these moldings.
WM276
WM273
11/16" X 1-3/4"
11/16" X 1-3/4"
55
Woodmaster Tools
WAINSCOT / PLYCAP MOLDINGS
WM290
11/16" X 1-3/8"
WM295
1/2" X 1-1/4"
WM292
9/16" X 1-1/8"
WM296
3/4" X 3/4"
WM294
11/16" X 1-1/8" 56
Woodmaster Tools
CHAIR RAILS
WM297
11/16" X 3"
WM298
11/16" X 2-1/2"
WM300
1-1/16" X 3"
WM303
9/16" X 2-1/2" 57
WM304
1/2" X 2-1/4"
WM390
11/16" X 2-5/8"
Woodmaster Tools
CASINGS These mouldings require a back relief knife.
WM306
WM321
11/16" X 2-1/4"
11/16" X 2-1/4"
WM307
WM324
5/8" X 2-1/4"
11/16" X 2-1/4"
WM315
WM327
11/16" X 2-1/2"
11/16" X 2-1/4"
WM316
WM328
11/16" X 2-1/4"
11/16" X 2-1/4"
58
Woodmaster Tools
CASINGS These mouldings require a back relief knife.
WM351
WM329
11/16" X 2-1/2"
11/16" X 2-1/4"
WM356
WM330
11/16" X 2-1/4"
11/16" X 2-1/4"
WM361
WM332
11/16" X 2-1/2"
11/16" X 2-1/4"
WM366
WM346
11/16" X 2-1/4"
5/8" X 2-1/4"
59
Woodmaster Tools
CASINGS These mouldings require a back relief knife.
WM371
11/16" X 2-1/2"
WM412
11/16" X 3-1/2"
WM376
11/16" X 2-1/4"
WM413
11/16" X 3-1/4"
WM387
11/16" X 2-1/4"
WM410
11/16" X 4-1/4"
60
Woodmaster Tools
CASINGS These moldings require a back relief knife.
WM430
9/16" X 4-1/4"
WM442
11/16" X 2-1/4"
WM432
9/16" X 3-1/2"
WM444
11/16" X 3-1/2"
WM433
9/16" X 3-1/4"
WM445
11/16" X 3-1/4"
WM440
11/16" X 2-1/2" 61
Woodmaster Tools
CASINGS These moldings require a back relief knife.
WM448
11/16" X 3-1/2"
WM452
11/16" X 2-1/2"
WM453
11/16" X 2-1/4"
62
Woodmaster Tools
CASINGS These moldings require a back relief knife.
A41
3/4" X 3-1/4"
A42
3/4" X 4-1/4"
63
A43
3/4" X 4-1/4"
Woodmaster Tools
CASINGS These moldings require a back relief knife.
A44
3/4" X 5-1/4"
A45
3/4" X 5-1/4"
64
A46
9/16" X 6"
Woodmaster Tools
CASINGS These moldings require a back relief knife.
WM2000 3/4" X 5"
WM2001 3/4" X 5"
65
WM2002 3/4" X 5"
Woodmaster Tools
CASINGS These moldings require a back relief knife.
WM2003 3/4" X 5"
WM2004
3/4" X 3-1/2"
66
WM2005
1/2" X 2-3/4"
Woodmaster Tools
CASINGS These moldings require a back relief knife.
WM2006
3/4" X 3-1/2"
WM2007
WM2008
11/16" X 2-13/16"
3/4" X 4-1/4"
67
WM2009
11/16" X 3-1/2"
Woodmaster Tools
CASINGS These moldings require a back relief knife.
WM2010
3-5/8" x 3/4"
WM2011 3" x 1/2"
WM2012
3-1/2" x 3/4"
WM2013
3-9/16" x 3/4"
WM2014
3-5/16" x 5/8" 68
Woodmaster Tools
CASINGS
WM2015 (3/4" x 2-1/2")
WM2016 (3/4" x 3")
WM2017 (3/4" x 3-1/2")
WM2018 (3/4" x 4")
WM2019 (3/4" x 4-1/2")
WM2020 (3/4" x 5")
69
Woodmaster Tools
CASINGS
WM2027 (3/4" x 2-1/2")
WM 2028 (3/4" x 3")
WM2029 (3/4" x 3-1/2")
WM2030 (3/4" x 4")
WM2031 (3/4" x 4-1/2")
WM2032 (3/4" x 5")
70
Woodmaster Tools
CASINGS
WM2033 (3/4" x 2-1/2")
WM2034 (3/4" x 3")
WM2035 (3/4" x 3-1/2")
WM2036 (3/4" x 4")
WM2037 (3/4" x 4-1/2")
WM2038 (3/4" x 5")
71
Woodmaster Tools
CASINGS
WM2039 (3/4" x 2-1/2")
WM2040 (3/4" x 3")
WM2041 (3/4" x 3-1/2")
WM2042 (3/4" x 4")
WM2043 (3/4" x 4-1/2")
WM2044 (3/4" x 5")
72
Woodmaster Tools
CASINGS
WM2045 (3/4" x 2-1/2")
WM2046 (3/4" x 3")
WM2047 (3/4" x 3-1/2")
WM2048 (3/4" x 4")
WM2049 (3/4" x 4-1/2")
WM2050 (3/4" x 5")
73
Woodmaster Tools
CASINGS
WM2051 (3/4" x 2-1/2")
WM2052 (3/4" x 3")
WM2053 (3/4" x 3-1/2")
WM2054 (3/4" x 4")
WM2055 (3/4" x 4-1/2")
WM2056 (3/4" x 5")
74
Woodmaster Tools
CASINGS
WM2057 (3/4" x 2-1/2")
WM2058 (3/4" x 3")
WM2059 (3/4" x 3-1/2")
WM2060 (3/4" x 4")
WM2061 (3/4" x 4-1/2")
WM2062 (3/4" x 5")
75
Woodmaster Tools
CASINGS
WM2063 (3/4" x 2_1/2")
WM2064 (3/4" x 3")
WM2065 (3/4" x 2-1/2")
WM2066 (3/4" x 4")
WM2067 (3/4" x 4-1/2")
WM2068 (3/4" x 5")
76
Woodmaster Tools
CASINGS
WM2069 (3/4" x 2-1/2")
WM2070 (3/4" x 3")
WM2071 (3/4" x 3-1/2")
WM2072 (3/4" x 4")
WM2073 (3/4" x 4-1/2")
WM2074 (3/4" x 5")
77
Woodmaster Tools
CASINGS
WM2075 (3/4" x 2-1/2")
WM2076 (3/4" x 3")
WM2077 (3/4" x 3-1/2")
WM2078 (3/4" x 4")
WM2079 (3/4" x 4-1/2")
WM2080 (3/4" x 5")
78
Woodmaster Tools
CASINGS
WM2081 (3/4" x 2-1/2")
WM2082 (3/4" x 3")
WM2083 (3/4" x 3-1/2")
WM2084 (3/4" x 4")
WM2085 (3/4" x 4-1/2")
WM2086 (3/4" x 5")
79
Woodmaster Tools
CASINGS
WM2087 (3/4" x 2-1/2")
WM2088 (3/4" x 3")
WM2089 (3/4" x 3-1/2")
WM2090 (3/4" x 4")
WM2091 (3/4" x 4-1/2")
WM2092 (3/4" x 5")
80
Woodmaster Tools
CASINGS
WM2093 (3/4" x 2-1/2")
WM2094 (3/4" x 3")
WM2095 (3/4" x 3-1/2")
WM2096 (3/4" x 4")
WM2097 (3/4" x 4-1/2")
WM2098 (3/4" x 5")
81
Woodmaster Tools
CASINGS
WM2099 (3/4" x 2-1/2")
WM2100 (3/4" x 3")
WM2101 (3/4" x 3-1/2")
WM2102 (3/4" x 4")
WM2103 (3/4" x 4-1/2")
WM2104 (3/4" x 5")
82
Woodmaster Tools
COLONIAL CASINGS By Popular Demand We offer these colonial profiles also available in open-ended for base moldings.
WM501
2-1/2" x 3/4"
WM504
2-1/2" x 3/4"
WM502
2-1/2" x 3/4"
WM506
2-1/2" x 3/4"
WM503
2-1/2" x 3/4"
83
Woodmaster Tools
COLONIAL CASINGS
WM507
2-1/2" x 3/4"
WM510
2-1/2" x 3/4"
WM508
2-1/2" x 3/4"
WM511
2-1/2" x 3/4"
WM509
2-1/2" x 3/8"
WM512 4" x 1/2"
84
Woodmaster Tools
BASE MOULDINGS These moldings require a back relief knife.
WM618 WM620 WM622 WM623 WM624
9/16" X 5-1/4" 9/16" X 4-1/4" 9/16" X 3-1/2" 9/16" X 3-1/4" (Illus.) 9/16" X 3"
WM709 WM710 WM712 WM713 WM714
9/16" X 4-1/2" 9/16" X 4-1/4" 9/16" X 3-1/2" 9/16" X 3-1/4" (Illus.) 9/16" X 3"
WM658 WM660 WM662 WM663 WM664
9/16" X 5-1/4" 9/16" X 4-1/4" 9/16" X 3-1/2" 9/16" X 3-1/4" (Illus.) 9/16" X 3"
WM750 WM752 WM753
9/16" X 4-1/4" 9/16" X 3-1/2" 9/16" X 3-1/4" (Illus.)
85
Woodmaster Tools
BASE MOULDINGS These moldings require a back relief knife.
A11
3/4" X 5-3/4"
A12
3/4" X 5-1/4"
86
A13
3/4" X 4-3/4"
Woodmaster Tools
BASE MOULDINGS These moldings require a back relief knife.
A14
3/4" X 4-3/4"
A15
3/4" X 4-3/4"
87
A16
3/4" X 4-1/4"
Woodmaster Tools
STOPS
88
WM813 WM814 WM815 WM816 WM817 WM818 WM820
7/16" X 2-1/4" 7/16" X 1-3/4" 7/16" X 1-5/8" 7/16" X 1-3/8" (Illus.) 7/16" X 1-1/4" 7/16" X 1-1/8" 7/16" X 7/8"
WM823 WM824 WM825 WM826 WM827 WM828 WM830 WM831
3/8" X 2-1/4" 3/8" X 1-3/4" 3/8" X 1-5/8" 3/8" X 1-3/8" (Illus.) 3/8" X 1-1/4" 3/8" X 1-1/8" 3/8" X 7/8" 3/8" X 3/4"
WM843 WM844 WM845 WM846 WM847 WM848 WM850 WM851
7/16" X 2-1/4" 7/16" X 1-3/4" 7/16" X 1-5/8" 7/16" X 1-3/8" (Illus.) 7/16" X 1-1/4" 7/16" X 1-1/8" 7/16" X 7/8" 7/16" X 3/4"
WM853 WM854 WM855 WM856 WM857 WM858 WM860 WM861
3/8" X 2-1/4" 3/8" X 1-3/4" 3/8" X 1-5/8" 3/8" X 1-3/8" (Illus.) 3/8" X 1-1/4" 3/8" X 1-1/8" 3/8" X 7/8" 3/8" X 3/4"
WM873 WM874 WM875 WM876 WM877 WM878 WM880 WM881
7/16" X 2-1/4" 7/16" X 1-3/4" 7/16" X 1-5/8" 7/16" X 1-3/8" (Illus.) 7/16" X 1-1/4" 7/16" X 1-1/8" 7/16" X 7/8" 7/16" X 3/4"
Woodmaster Tools
STOPS
89
WM883 WM884 WM885 WM886 WM887 WM888 WM890 WM891
3/8" X 2-1/4" 3/8" X 1-3/4" 3/8" X 1-5/8" 3/8" X 1-3/8" (Illus.) 3/8" X 1-1/4" 3/8" X 1-1/8" 3/8" X 7/8" 3/8" X 3/4"
WM903 WM904 WM905 WM906 WM907 WM908 WM910 WM911
7/16" X 2-1/4" 7/16" X 1-3/4" 7/16" X 1-5/8" 7/16" X 1-3/8" (Illus.) 7/16" X 1-1/4" 7/16" X 1-1/8" 7/16" X 7/8" 7/16" X 3/4"
WM913 WM914 WM915 WM916 WM917 WM918 WM920 WM921
3/8" X 2-1/4" 3/8" X 1-3/4" 3/8" X 1-5/8" 3/8" X 1-3/8" (Illus.) 3/8" X 1-1/4" 3/8" X 1-1/8" 3/8" X 7/8" 3/8" X 3/4"
WM933 WM934 WM935 WM936 WM937 WM938 WM940 WM941
7/16" X 2-1/4" 7/16" X 1-3/4" 7/16" X 1-5/8" 7/16" X 1-3/8" (Illus.) 7/16" X 1-1/4" 7/16" X 1-1/8" 7/16" X 7/8" 7/16" X 3/4"
WM943 WM944 WM945 WM946 WM947 WM948 WM950 WM951
3/8" X 2-1/4" 3/8" X 1-3/4" 3/8" X 1-5/8" 3/8" X 1-3/8" (Illus.) 3/8" X 1-1/4" 3/8" X 1-1/8" 3/8" X 7/8" 3/8" X 3/4"
Woodmaster Tools
PANEL STRIPS / MULLION CASINGS
90
WM955 WM956 WM957
3/8" X 2-1/4" 3/8" X 2" (Illus.) 3/8" X 1-3/4"
WM960 WM962 WM963
3/8" X 2-1/4" 3/8" X 2" (Illus.) 3/8" X 1-3/4"
WM965 WM967 WM968
3/8" X 2-1/4" 3/8" X 2" (Illus.) 3/8" X 1-3/4"
WM970 WM972 WM973
3/8" X 2-1/4" 3/8" X 2" (Illus.) 3/8" X 1-3/4"
WM975 WM977 WM978
3/8" X 2-1/4" 3/8" X 2" (Illus.) 3/8" X 1-3/4"
WM980 WM982 WM983
3/8" X 2-1/4" 3/8" X 2" (Illus.) 3/8" X 1-3/4"
WM985 WM987 WM988
3/8" X 2-1/4" 3/8" X 2" (Illus.) 3/8" X 1-3/4"
Woodmaster Tools
BULLNOSE
WM5004 (3/4") WM5005 (1-1/8")
WM5006 (1-1/2")
BRICK MOLDING
WM180 (1-1/4" x 2")
WM175 (1-1/16" x 2")
91
Woodmaster Tools
PLINTH MOLDING
A48A
A49A
1" X 8"
3/4" X 8" 92
These moldings require a back relief knife.
A50A 1" X 8"
Woodmaster Tools
WOOD PLANK PANELING There is a very strong and growing demand for decorative solid plank panel used in both the restoration and new home market. Solid wood makes a profound statement -quality! In addition to the warmth and beauty that solid wood radiates it also provides structural strength and the great majority of woods are friendly to those of us who suffer from allergies. Many of the patterns shown will be familiar to experienced builders as they are industry standards. In addition we have created a number of variations to meet the growing demand for today’s market. The 5-1/2" pattern shown is by far the most popular width with our customers, however we will be pleased to design and manufacture knives to meet your requirements. For that special project we can match just about any pattern you may need for restoration work or custom design. The manufacturing of wood panel and siding has an added benefit; it is a great way for sawmillers to add value to the lower grades of sound lumber they produce. In addition to the existing market for clear wood paneling (rustic) knotty panel and siding is in demand knotty pine and cedar have long been traditional favorites and a growing number of builders are now using lower grade hardwoods for interior panel. Sound knots and color variations in the wood can be very pleasing in the right setting. You will require a matched set of 3 knives for the pattern face of the panel and an additional matched set of 3 rabbet knives to machine the rabbet in the back face of each panel. These knives are to be used in the planer head. In many cases one set of rabbet knives can be used to machine a variety of different panel designs. Panel and log cabin siding is very easily machined and can be a real money maker. Remember to use wood with a moisture content of between 6 and 8% for interior panel. Exterior panel and siding should be manufactured from wood that has been dried to at least 12% moisture content.
LOG CABIN SIDING Woodmaster offers a new series of pattern knives to produce a log cabin look. These knives create a ship-lap pattern allowing pieces to be overlapped or fitted to shed moisture. Knives are available in three sizes. All require a 1/2" x 1/2" rabbet knife. Due to large amount of wood removal, 33-knife sets are required.
93
Woodmaster Tools
WOOD PLANK PANELING
PS81
5-1/2" X 3/4"
PS83
5-1/2" X 3/4"
94
Woodmaster Tools
WOOD PLANK PANELING
PS84
5-1/2" X 3/4"
PS85
5-1/2" X 3/4"
95
Woodmaster Tools
WOOD PLANK PANELING
PS86
5-1/2" X 3/4"
96
Woodmaster Tools
WOOD PLANK PANELING
PS87 (5" x 3/4")
PS88 (5-1/2" x 3/4")
PS89 (5-1/2" x 3/4")
PS90 (5-1/2" x 3/4")
PS91 (5-1/2" x ¾")
PS92 (5-1/2" x 3/4")
97
Woodmaster Tools
LOG CABIN SIDING The knifes below are only offered open-ended. A matched set of 3 knives must be used for the top profile.
WM3002 (1-1/2" x 5-1/2")
WM3001 (1-1/2" x 6-1/2")
WM3000 (1-1/2" x 7-1/2") 98
Woodmaster Tools
LOG CABIN SIDING Two styles of knives are offered for log cabin siding. Open-ended and Wrap-around. Open-ended knives are so labeled. A matched set of 3 knives must be used for the top profile.
WM3010 WRAP-AROUND 1-1/8" X 5-1/2"
WM3011
1-1/4" X 5-1/2"
99
Woodmaster Tools
LOG CABIN SIDING Two styles of knives are offered for log cabin siding. Open-ended and Wrap-around. Open-ended knives are so labeled. A matched set of 3 knives must be used for the top profile.
WM3012 OPEN-ENDED 1-1/4" X 5-1/2"
WM3013
1-1/8" X 5-1/2"
100
Woodmaster Tools
LOG CABIN SIDING
WM3014 (5-1/2" x 1-1/2")
WM3014 (5-1/2" x 1-1/2")
101
Woodmaster Tools
TONGUE AND GROOVE You can easily manufacture T&G for boarding in flooring or panelling on your planer molder. The accuracy of your T&G will be in direct proportion to the accuracy of your setup. It is imperative that the work piece is held upright and on center in relationship to the cutter when being machined. This can be easily accomplished by building guides that have a raised insert directly under the cutter head. The advantage of the insert guides will become apparent the first time you use them. Traditional guides that grip the stock tightly for the full length will quickly spread and jam when you feed through the first piece of lumber with a slight twist in it. The insert guide grips the lumber tightly directly under the cutting head for a distance of 4" only, allowing the stock to feed accurately and smoothly. The insert can be made from kiln dried maple or other fine grained hardwoods or white poly (plastic). In the drawings we have used an insert which is 5/16" thick. The guide has been routed out to a depth of 1/4" to accommodate the inserts width and height. IT IS EXTREMELY IMPORTANT TO CHAMFER THE LEADING EDGE OF THE INSERT as shown. The insert now protrudes 1/16" from the guide. It is fastened to the guide with countersunk screws. The guides should be approximately 42" long and support the stock to within 3/4" of the top edge. ( For a 4" wide board build the guide 3 1/4" high). The guides must be properly aligned in relationship to the head before fastening them to the bedboard. Before starting production accurately pre-size your stock. The custom knife holder can be used to accommodate both tongue and groove knives using the common gib provided. Position both knives in the holder, tighten the gib securely ( 5-7 ft. lbs.). The custom holder should now be positioned to centre the groove knife in relationship to the work piece. Run test pieces and when alignment is correct machine the groove in your entire run. Disconnect power and move the custom holder into the correct position to machine the tongue. NOTE: You will find it easier to move the custom holder than your guides. To double production and help prevent premature roller wear consider using a second custom knife holder and guide setup. This will enable you to run 2 pieces of groove or 2 pieces of tongue at the same time.
102
Woodmaster Tools
TONGUE AND GROOVE
TOP VIEW
END VIEW
ISO VIEW 103
Woodmaster Tools
TONGUE AND GROOVE
CK384A
(3/4")
(3/4")
CK384 V
CK384VV
CK385
(3/8") CK385VV
CK386
(3/4")
(3/8")
CK386V
(1/2")
(3/8")
(1/2")
CK386VV
CK385V
(1/2")
104
Woodmaster Tools
TONGUE AND GROOVE
CK388
CK388V
1"
1"
Please note that the 1" tongue and groove knives are actually 3/4" and the 2" tongue and groove knives are actually 1-1/2".
CK389
CK389V
2"
2"
105
Woodmaster Tools
BAR RAIL Front and back knife required to accomplish this molding.
WM 4000
106
Woodmaster Tools
DESIGNER KNIFE SERIES Shown below are some of the many profiles you can create using our new Designer Knife Series. You are only limited by your imagination.
107
Woodmaster Tools
DESIGNER KNIFE SERIES Shown below are some of the many profiles you can create using our new Designer Knife Series. You are only limited by your imagination.
Add versatility to your existing tongue and groove knives. In this example the v-groove was added using our DS-13 knife.
108
Woodmaster Tools
DESIGNER KNIFE SERIES Shown below are some of the many profiles you can create using our new Designer Knife Series. You are only limited by your imagination.
109
Woodmaster Tools
DESIGNER KNIFE SERIES Shown below are some of the many profiles you can create using our new Designer Knife Series. You are only limited by your imagination.
110
Woodmaster Tools
DESIGNER KNIFE SERIES All knives below are shown at actual size
111