Woodmaster Tools BACK KNIVES

Woodmaster Tools BACK RELIEF The Back Relief found on certain moldings is discretionary, and is added simply to create a better fit over irregular su...
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Woodmaster Tools

BACK RELIEF The Back Relief found on certain moldings is discretionary, and is added simply to create a better fit over irregular surfaces. With less wood contact to overcome, the molding is free to ’flex’ to match irregular surfaces more easily. If you desire back relief, always plan to surface remains on your stock for the second pass to produce the molding profile as illustrated in Fig. E.

If you are running knives in the planer head, special gibs are not required to hold Back Relief knives in position. Being the same thickness as standard planer blades, simply use the larger aluminum gibs supplied with your equipment. If you are using the special knife holder for the quick-change head, a properly sized gib will be supplied with the Back Relief knife.

FIGURE E PASS ONE ADD BACK RELIEF, IF DESIRED

PASS TWO PATTERN KNIFE MOLDS DESIRED PATTERN

BACK KNIVES Used to machine the relief moldings and flooring these knives are available in a variety of sizes and styles and are designated in the series shown. CK370 x 1-1/8"

CK370B x 2-1/4"

THE PROFILE BOOK - FIFTH EDITION PUBLISHER - Woodmaster Tools, Inc. WOODMASTER TOOLS, INC. 1431 N. Topping Ave. Kansas City, MO 64120 www.woodmastertools.com copyright: 2003

No part of this publication may be reproduced or transmitted in any form or by any means without the written permission of Woodmaster Tools. 5ED-KP100

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WOODMASTER PICTURE FRAMES One of the best things about owning a Woodmaster is the ability to create your own unique (and profitable) custom picture frames. IT’S EASY with the wide selection of patterns now offered by Woodmaster... Forty-six popular styles and sizes to fit most any requirement. In addition, we can custom manufacture knives to match those antique picture frames. You can even design Your Very Own pattern and we will manufacture a knife just for you. Picture yourself in the profitable business of molding picture frames... for the frame shops in your area, for your neighbors, for artists, for your family and friends, and even for yourself. You can do it... and most important... YOU CAN DO IT FOR PROFIT! It’s fun to make money while you enjoy yourself, it’s satisfying to take pride in your craftsmanship and at the same time... show a profit. Owning a "Woodmaster Planer/Molder will give you this opportunity. We have many Woodmaster owners who are doing it right now... Why shouldn’t you be one of them?

PROFILES SHOWN ARE ACTUAL SIZE The rabbet cut on the back side of the frames provides space for glass and backing. The rabbet cuts illustrated in these profiles are only suggestions. You may wish to vary the depths and widths of these cuts in order to satisfy your own or your customer’s specific needs. We suggest our stepped rabbet knife #CK387 S2. This single knife will give you the ability to machine a rabbet up to 1" wide from 1/8" 5/8" deep in your picture frames. Rabbet knives can also be custom made to suit your requirements - phone for pricing.

CK387 S2

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Woodmaster Picture Frame Molding Profiles All profiles shown in full perspective. You see exactly what each pattern looks like in finished form. Plus, plenty of helpful tips on the best ways to produce molding. All pattern knives are made from industry-standard, 5/16" High-Speed, M-2 Steel. THIS BOOK Use this book to choose from the widest selection of picture frame molding knives available anywhere. In addition to these profiles, Woodmaster also specializes in custom knives for antique reproductions, restoration projects and specialty products. ORDERING IS EASY You can place your order by phone or fax. We accept Visa, MasterCard, American Express and Discover. Our knowledgeable staff can help you find the most efficient and economical way to produce the moldings you want. Custom knives can be made on short notice and are priced by the inch . Simply send us a scale drawing or sample of the pattern you want. (see the enclosed price sheet or call us for a quote) Phone 1-800-821-6651 Fax 1-816-920-6041 5/16" STEEL - INDUSTRY STANDARD Woodmaster profile knives are manufactured from 5/16" thick, M-2, High Speed Tool Steel. This thickness and hardness is the industry standard established to minimize danger from breakage. Use of profile knives less than 5/16" thick can not only result in serious injury, it also voids the Woodmaster warranty. CARBIDE KNIVES These are a must for MDF moldings. Woodmaster can furnish carbide knives in nearly all profiles for Woodmaster, RBI, Belsaw and Williams & Hussey planer/molders. Call for quote at 1-800-821-6651. CHOOSING THE CORRECT KNIFE With Woodmaster’s variable feed rate, you can produce most moldings with a single knife place in the 700C Holder or the Planer Head, depending on the width of the knife. Knives up to 3-1/4" can be used either in the 700C Knife Holder or the Planer Head. Knives wider than 3-1/4" must be used only in the Planer Head. Larger patterns involving a substantial amount of wood removal (log cabin siding, for example) will require a matched set of three knives placed in the planer head. So that we can send you the proper balance weights for each type of knife you order, please specify the kind of planer you have and whether you will be using the knife in the 700C Knife Holder or the Planer Head. KNIVES FOR OTHER MACHINES Woodmaster can also make knives to fit molders from Belsaw, RBI, Grizzly and Jet. Knife heights and balance weights will differ, so please specify which machine you will be using. CURVED MOLDING It’s easy to make high-profit curved molding on your Woodmaster. Our video on this subject gives detailed, step-bystep instructions. (Call to order @ $29.95). If you are making curved molding, please let us know. This is because profile knives for curved casing and baseboard are made without the parting legs used for straight molding.

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Woodmaster

Picture Frame Patterns

PF-1

PF-2

3/4" x 1-3/4"

7/8" x 2-7/16"

PF-4 PF-3

PF-5 1-3/16" x 1-1/2"

3/4" x 1-5/8"

1" x 1-1/16"

PF-7

PF-6

PF8 15/16" x 2-9/16"

1" x 2"

7/8" x 5/8"

PF-9

PF-10 PF-11

15/16" x 1-11/16"

15/16" x 1-1/4"

13/16" x 1-1/4"

PF-12 PF-13 PF-14 7/8" x 13/16"

7/8" x 1-15/16"

1-1/8" x 2-15/16"

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Woodmaster

Picture Frame Patterns

PF-15

PF-17

PF-16

1 x 2-1/16"

15/16" x 1-1/16"

3/4" x 1-5/16"

PF-19 PF-18

5/8" x 13/16"

PF-21

PF-20 15/16" x 1-9/16"

7/8" x 2"

PF-24

PF-22 PF-23

15/16" x 13/16"

7/8" x 13/16"

PF-25

7/8" x 1-13/16"

7/8" x 1-1/8"

PF-26 PF-27

7/8" x 1-1/2"

1" x 1-7/16"

1" x 2-7/16"

PF-30 PF-28 PF-29 1" x 1-1/4"

PF-31 1-1/16" x 1-1/16"

1" x 13/16"

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3/4" x 1-3/8"

Woodmaster PF-32

Picture Frame Patterns

PF-33

7/8" x 1-3/8"

PF-35 7/8" x 1-1/2"

1-1/16" x 1-3/4"

PF-36 1" x 1-5/16"

PF-34 1" x 1-7/8"

PF-37 1-1/8" x 2-1/8"

PF-40

PF-38

PF-39

1" x 1-1/8"

PF-41 7/8" x 1-3/8"

PF-44 7/8" x 1-1/8"

1-1/8" x 1-3/4"

PF-42 13/16" x 1-1/8"

PF-45 7/8" x 1-1/2"

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1-1/8" x 1-1/2"

PF-43 7/8" x 7/8"

PF-46 1" x 1-7/8"

Woodmaster

Picture Frame Patterns

PF49

PF47

PF48

1/2" x 1-1/8" 3/4" x 1-3/8"

1" x 2-1/8"

PF51

PF50 3/4" x 1-1/2"

3/4" x 2"

PF52 P5

PF53

3/4" x 2-1/2"

7/8" x 1-3/4"

PF54

PF55

PF56

1" x 1"

1" x 1-1/4"

1" x 1-1/2"

PF57

7/8" x 1-1/4"

PF59

PF58

7/8" x 1-1/2"

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7/8" x 1-3/4"

Woodmaster

Picture Frame Patterns

PF60

PF61

7/8" x 2"

7/8" x 2-1/4"

PF62

PF63

PF64

7/8" x 2-1/2"

1" x 1-1/4"

1" x 1-1/2"

PF65

PF66

PF67

1" x 1-3/4"

1" x 2"

1" x 2-1/4"

PF69

PF68

1" x 2-3/4"

1" x 2-1/2"

PF70

1-1/4" x 3"

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Woodmaster

Picture Frame Patterns

PF71

1-15/16" x 3-1/4"

PF72

1-5/16" x 3-1/2"

PF73

1-5/16" x 3-3/4"

PF74 PF75

1" x 2"

1-5/16" x 4"

PF76

PF77

1" x 2-1/2"

1" x 3"

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Woodmaster

Picture Frame Patterns

PF78

PF79

PF80

7/8" x 1-1/2"

7/8" x 1"

7/8" x 2"

PF81

PF82

7/8" x 2-1/2"

7/8" x 3"

PF84

PF83

1-1/16" x 1-1/2"

1-1/16" x 2"

PF86

PF85

1-1/16" x 3"

1-1/16" x 2-1/2"

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Woodmaster PF87

Picture Frame Patterns

PF89

PF88

1-3/16" x 2"

1-1/8" x 1-3/8"

1-3/16" X 2-1/2"

PF90 PF90

PF91 PF9

3/4" x 1-1/2"

3/4" x 2"

PF92 PF92

PF93 PF93

3/4" x 2-1/2"

3/4" x 3"

PF94

PF95

7/8" x 1-3/4"

7/8" x 2"

PF96

PF97

7/8" x 2-1/4"

7/8" x 2-1/2"

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Woodmaster

Picture Frame Patterns

PF98

PF99

7/8" x 2-3/4"

7/8" x 3"

PF100

1" x 3-1/4"

PF101 1" x 3-3/4"

PF102

1" x 4-1/4"

PF104 PF103 15/16" x 2-1/2"

15/16" x 2-1/8"

PF105

15/16" x 3"

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Woodmaster PF106

3/4" x 1-1/2"

Picture Frame Patterns

PF107

PF108

3/4" x 2"

3/4" x 2-1/2"

PF109

PF110

3/4" x 3"

3/4" x 3-1/2"

PF111

PF112 PF113 3/4" x 2"

7/8" x 2"

PF114

1" x 1-1/2"

PF115

PF116

1/2" x 3/4" 3/4" x 1-1/2"

3/4" x 2"

PF118

PF117 3/4" x 1-1/4"

1" x 2-1/4"

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Woodmaster

Picture Frame Patterns

PF121

PF119 1" x 2-1/4"

1-1/16" x 2-1/2"

PF120 3/4" x 1-1/2"

PF122

PF123

1" x 1-3/4" 1-3/4" x 2-7/8"

PF124

PF125

1-1/4" x 3"

7/8" x 2-7/16"

PF126

1-1/8" x 1-3/8"

PF127

1" x 1-1/2"

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PF128 7/8" x 13/16"

Woodmaster

Picture Frame Patterns

PF130 PF129 3/4" x 1-1/2 (2 Knives)

3/4" x 1-15/16"

PF131

1-3/8" x 3-1/8"

F132 PF132

1" x 2-1/2" PF133

1-5/16" x 3"

PF134

1-5/16" x 3-1/4"

PF135 1-3/4" x 3-3/4"

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Woodmaster

Picture Frame Patterns

PF136

1-11/16" x 2-3/4"

PF137

2-1/4" x 3-3/4"

PF138

PF139 PF139

1-1/2" x 3-3/4"

7/8" x 2-1/2"

PF140

PF140PF141 PF141 7/8" x 1-3/4"

1-11/16" x 2-3/4"

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Woodmaster

Picture Frame Patterns

PF143 1" x 2-1/2"

PF142 1-3/4" x 4"

PF144 1" x 2-1/8"

PF145

PF146

3/4" x 1-1/4"

3/4" x 1-1/2"

PF147

PF148

1" x 3"

3/4" x 2-3/4"

PF149

PF150

3/4" x 2-1/2"

3/4" x 2-1/4"

PF151

PF152

PF153

3/4" x 2"

3/4" x 1-3/4"

3/4" x 1-1/2"

21

Woodmaster

Picture Frame Patterns

PF155

PF156

PF154 1" x 2-1/2"

3/4" x 1-3/4"

PF157

PF158

3/4" x 7/8"

13/16" x 1"

7/8" x 1-1/4"

PF159 PF160 1" x 1-1/2"

PF161

PF162

PF163

5/8" x 3/4"

3/4" x 1-1/4"

15/16" x 7/8"

7/8" x 1-1/2"

PF164 1" x 1"

PF167

PF165

PF166 3/4" x 1-1/4" 1-1/8" x 2-1/4"

7/8" x 1-7/8"

PF171 PF168

PF169

PF170

3/4" x 1-1/8"

3/4" x 1"

3/4" x 1"

7/8" x 1-1/2"

PF172 5/8" x 1"

PF174

PF173 13/16" x 1-1/4"

22

7/8" x 1-1/2"

Woodmaster

Picture Frame Patterns

PF177 PF175

PF176

7/8" x 1-3/4"

7/8" x 2

1" x 1-3/4"

PF180

PF179

PF178 3/4" x 1-1/2"

3/4" x 1-1/4"

1" x 2-1/4"

PF181

PF182

PF183

1" x 2-1/4"

1-3/4" x 1-5/8"

5/8" x 1"

PF185

PF184 5/8" x 1-1/8"

5/8" x 1-3/8"

PF187

PF186

3/4" x 1-1/2"

PF188 1-1/8" x 2-3/4"

1-1/8" x 3"

23

Woodmaster

Picture Frame Patterns

PF189

PF190

1-1/8" x 2-1/4"

1-1/8" x 2"

PF191 1" x 3-1/4"

PF192

PF193

1" x 3"

1" x 2-3/4"

PF195

PF194

1" x 2-1/4"

1" x 2-1/2"

PF196

PF197

3/4" x 3"

3/4" x 2-1/2"

24

Woodmaster

PF198 3/4" x 2"

Picture Frame Patterns

PF199 3/4" x 1-1/2"

PF200 1-1/2" x 2-1/2"

PF201 7/8" x 1-3/4"

PF202

PF203

15/16" x 1-1/8"

15/16" x 1-3/8"

25

Woodmaster Tools

CROWN MOLDING Crown Moldings require two separate passes to produce the finished pattern since the molding is cut on both top and bottom. Both the Top and Bottom profile knives use the same set of Steel Gibs and Counterbalances. As illustrated in Fig. G, pass One is for the Bottom, and creates the bevelled sides which mount against the wall and ceiling. After all stock has been passed through the bottom knife, pass Two will create the Top; the decorative profile that remains exposed to the eye once the molding has been mounted.

FIGURE G PASS TWO TOP

BOTTOM PASS ONE

TO ORDER CALL 1-800-821-6651

26

Woodmaster Tools

CROWN MOULDINGS

WM49

11/16" X 3-5/8"

WM47

11/16" X 4-5/8"

WM51

11/16" X 3-1/4"

WM48

11/16" X 4-1/4"

27

Woodmaster Tools

CROWN MOULDINGS

WM52

9/16" X 2-3/4"

WM57

9/16" X 3-1/4"

WM53

9/16" X 2-5/8"

WM58

9/16" X 2-3/4"

WM54

9/16" X 2-1/4"

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Woodmaster Tools

CROWN MOULDINGS

WM59

WM67

9/16" X 2-1/4"

9/16" X 2-1/4"

WM60

WM68

9/16" X 1-3/4"

9/16" X 1-5/8"

29

Woodmaster Tools

CROWN MOULDINGS

WM4100

3/4" X 3-5/8"

WM4101

3/4" X 3-5/8"

30

Woodmaster Tools

CROWNS

WM4020 (11/16" x 5")

WM4021 (11/16" x 5-1/4")

WM4022 (11/16" x 5-1/2")

WM4023 (11/16" x 5-3/4")

WM4024 (11/16" x 6")

31

Woodmaster Tools

CROWNS

WM4025 (3/4" x 5") WM4026 (3/4" x 4-1/2")

WM4028 (3/4" x 3-1/2")

WM4027 (3/4" x 4")

WM4030 (3/4" x 2-1/2") WM4029 (3/4" x 3")

32

Woodmaster Tools

CROWNS

WM4032 (3/4" x 4-1/2")

WM4031 (3/4" x 5")

WM4034 (3/4" x 3-1/2")

WM4033 (3/4" x 4")

WM4036 (3/4" x 2-1/2") WM4035 (3/4" x 3")

33

Woodmaster Tools

CROWNS

WM4037 (3/4" x 4-1/2")

WM4038 (3/4" x 4")

WM4039 (3/4" x 3-1/2")

WM4040 (3/4" x 3")

WM4041 (3/4" x 2-1/2")

34

Woodmaster Tools

CROWNS

WM4042 (3/4" x 5")

WM4043 (3/4" x 4-1/2")

WM4044 (3/4" x 4") WM4045 (3/4" x 3-1/2")

WM4046 (3/4" x 3") WM4047 (3/4" x 2-1/2")

35

Woodmaster Tools

CROWNS

WM4048 (3/4" x 5") WM4049 (3/4" x 4-1/2")

WM4050 (3/4" x 4") WM4051 (3/4" x 3-1/2")

WM4052 (3/4" x 3") WM405 3 (3/4" x 2-1/2")

36

Woodmaster Tools

CROWNS

WM4054 (3/4" x 5") WM4055 (3/4" x 4-1/2")

WM4056 (3/4" x 4")

WM4057 (3/4" x 3-1/2")

WM4058 (3/4" x 3") WM4059 (3/4" x 2-1/2")

37

Woodmaster Tools

CROWNS WM4064 (7/8" x 5-1/4")

WM4063 (3/4" x 5-1/4")

WM4062 (3/4" x 4-1/2")

WM4060 (3/4" x 2-1/2") WM4061 (3/4" x 3-1/2")

38

Woodmaster Tools

BEDS

WM70

9/16" X 2-3/4"

WM75

9/16" X 1-5/8"

WM72

9/16" X 2-1/4"

WM76

9/16" X 1-1/2"

WM74

9/16" X 1-3/4"

39

Woodmaster Tools

COVES

WM85

9/16" X 1-3/4"

WM81

9/16" X 3-1/4"

WM86

9/16" X 1-5/8"

WM82

9/16" X 2-3/4"

WM89

9/16" X 2"

WM84

9/16" X 2-1/4"

40

Woodmaster Tools

COVES

WM90

WM94

1-1/8" X 3/4"

1-1/8" X 11/16"

WM100

11/16" X 11/16"

WM92

WM95

7/8" X 3/4"

7/8" X 11/16"

WM101

1/2" X 1/2"

WM93

WM96

3/4" X 3/4"

3/4" X 5/8"

41

Woodmaster Tools

QUARTER ROUNDS

WM103

1-1/16" X 1-1/16"

WM104

11/16" X 1-3/8"

WM105

WM107

5/8" X 5/8"

WM108

1/2" X 1/2"

WM109

3/4" X 3/4"

3/8" X 3/8"

WM106

11/16" X 11/16"

42

WM110

1/4" X 1/4"

Woodmaster Tools

DOWELING KNIVES Standard sizes in doweling are usually readily available in Birch or Maple from building supply stores. BUT what happens when you need a dowel for the Walnut furniture you have just finished? Where do you find doweling to finish that set of Butternut kitchen cabinets for that very special customer? Perhaps you need doweling that is a special size, where do you find it? Now YOU CAN MAKE PERFECT DOWELING on your WOODMASTER, RIGHT IN YOUR OWN SHOP and chances are you can machine the doweling from the offcuts, those pieces you were going to burn! Manufacturing doweling with your WOODMASTER is a very simple operation. We recommend that you use a single 2-up knife in the custom knife holder for doweling from 5/16" up to 1" (Doweling smaller than 5/16" is difficult to machine because the wood is so flimsy) and a matched set of three knives in the planer head for doweling sizes from 1" to 2-1/4". When manufacturing doweling, two passes are required to accomplish the finished dowel. The same knife is used for both passes and the bed is adjusted on the second pass to machine the dowel accurately. The advantages of using a 2-up knife will be obvious the first time you use it. The 2-up knife will mold two identical pieces of doweling (top or bottom) with each pass. The molding blank is much more stable and you will double your production. TO MAKE DOWELING:

For our sample we will use a WM121 2-UP knife to make 2 pieces of 3/4" dowel.

1. Prepare the molding blanks from CLEAN KILN-DRIED wood. The blank should measure 1-15/16" wide and 13/16" thick. It is very important that all the blanks be exactly the same width to ensure that they are snugly held by the guides as the doweling is being machined. Make a few extra blanks to use as test pieces. 2. Center the knife in the custom knife holder and tighten the gib screws to 5 foot pounds. (This can easily be done with a torque wrench). 3. Position the bedboard guides so the blank fits snugly when fed through them. Make sure the guides are at exact right angles with the accessory shaft. 4. Position the custom knife holder so the knife is centered on the molding blank. Tighten the knife holder to the accessory shaft. 5. Set the depth of cut to cut the full profile plus 1/32". When adjustment is correct, machine all blanks on one side. Keep your blanks butted end to end to avoid tear-out. 6. Turn blanks end for end and adjust depth of cut to make a perfectly round dowel. Remember to keep blanks butted.

43

Woodmaster Tools

HINTS Feed stock slowly, especially when starting and finishing the cut. You can increase feed speed to match the dowel size and the wood species when the blank is in contact with the outfeed rollers. Stop your machine, disconnect the power and retighten the gib after machining the first blank. A WELCOME ADDITION The most critical part of machining dowelling is to ensure that the blank is centered in relationship to the knife on the second pass. The simplest way of doing this is to make up a guide insert as described in drawing C. Our CNC machining center allows WOODMASTER to make knives which are exact mirror images of the dowelling knife which you order. With this knife you can make an insert which precisely aligns the blank and makes the machining operation and life in general a whole lot easier.

B

A

First Cut

Second Cut

C FINISHED DOWEL

GUIDE

GUIDE BED BOARD

INSERT 44

Woodmaster Tools

HALF ROUNDS Half Round Knives will also accomplish doweling and are recommended in 2-up knives. These knives are available in a great variety of sizes. Check with us!

WM121 2-UP 3/4"

WM120

WM123

WM122

WM124

1"

5/8"

11/16"

1/2"

45

Woodmaster Tools

BASE SHOES

WM126

WM129

3/4" X 1/2"

11/16" X 7/16"

WM127

WM131

3/4" X 7/16"

3/4" X 1/2"

46

Woodmaster Tools

ASTRAGAL

WM133

11/16" X 1-3/4"

WM134

11/16" X 1-3/8"

WM135

7/16" X 3/4"

47

Woodmaster Tools

SHELF EDGE / SCREEN MOULD

WM137

WM141

3/8" X 3/4"

1/4" X 5/8"

WM138

WM142

5/16" X 5/8"

1/4" X 3/4"

WM140

WM144

1/4" X 3/4"

1/4" X 3/4"

48

Woodmaster Tools

GLASS BEAD

WM147

WM148

9/16" X 1/2"

3/8" X 3/8"

49

Woodmaster Tools

BASE CAPS

WM163

WM167

11/16" X 1-3/8"

11/16" X 1-1/8"

WM164

WM172

11/16" X 1-1/8"

5/8" X 3/4"

WM166

11/16" X 1-1/4"

50

Woodmaster Tools

PANEL MOULDINGS

WM182

11/16" X 1-5/8"

WM183

9/16" X 1-1/8"

WM185

9/32" X 1-3/8"

WM186 3/8" X 1"

51

Woodmaster Tools

SHINGLE / PANEL MOLDINGS

WM207

WM213

11/16" X 2-1/2"

9/16" X 2"

WM209

WM217

11/16" X 2"

11/16" X 1-3/4"

WM210

WM218

11/16" X 1-5/8"

11/16" X 1-1/2"

WM212

11/16" X 2-1/2"

52

Woodmaster Tools

BATTENS

WM224

9/16" X 2-1/4"

WM229

11/16" X 1-5/8"

53

Woodmaster Tools

HAND RAILS 2 cuts using the same knife are required to accomplish these moldings.

WM1000

2-3/8" X 1-13/16"

WM1003

2-1/4" X 2-3/8"

WM1001

1-15/16" X 2"

WM1002

2-1/4" X 1-7/8"

54

WM1004

1-15/16" X 2"

Woodmaster Tools

PICTURE MOULDINGS Front and back knife required for these moldings.

WM276

WM273

11/16" X 1-3/4"

11/16" X 1-3/4"

55

Woodmaster Tools

WAINSCOT / PLYCAP MOLDINGS

WM290

11/16" X 1-3/8"

WM295

1/2" X 1-1/4"

WM292

9/16" X 1-1/8"

WM296

3/4" X 3/4"

WM294

11/16" X 1-1/8" 56

Woodmaster Tools

CHAIR RAILS

WM297

11/16" X 3"

WM298

11/16" X 2-1/2"

WM300

1-1/16" X 3"

WM303

9/16" X 2-1/2" 57

WM304

1/2" X 2-1/4"

WM390

11/16" X 2-5/8"

Woodmaster Tools

CASINGS These mouldings require a back relief knife.

WM306

WM321

11/16" X 2-1/4"

11/16" X 2-1/4"

WM307

WM324

5/8" X 2-1/4"

11/16" X 2-1/4"

WM315

WM327

11/16" X 2-1/2"

11/16" X 2-1/4"

WM316

WM328

11/16" X 2-1/4"

11/16" X 2-1/4"

58

Woodmaster Tools

CASINGS These mouldings require a back relief knife.

WM351

WM329

11/16" X 2-1/2"

11/16" X 2-1/4"

WM356

WM330

11/16" X 2-1/4"

11/16" X 2-1/4"

WM361

WM332

11/16" X 2-1/2"

11/16" X 2-1/4"

WM366

WM346

11/16" X 2-1/4"

5/8" X 2-1/4"

59

Woodmaster Tools

CASINGS These mouldings require a back relief knife.

WM371

11/16" X 2-1/2"

WM412

11/16" X 3-1/2"

WM376

11/16" X 2-1/4"

WM413

11/16" X 3-1/4"

WM387

11/16" X 2-1/4"

WM410

11/16" X 4-1/4"

60

Woodmaster Tools

CASINGS These moldings require a back relief knife.

WM430

9/16" X 4-1/4"

WM442

11/16" X 2-1/4"

WM432

9/16" X 3-1/2"

WM444

11/16" X 3-1/2"

WM433

9/16" X 3-1/4"

WM445

11/16" X 3-1/4"

WM440

11/16" X 2-1/2" 61

Woodmaster Tools

CASINGS These moldings require a back relief knife.

WM448

11/16" X 3-1/2"

WM452

11/16" X 2-1/2"

WM453

11/16" X 2-1/4"

62

Woodmaster Tools

CASINGS These moldings require a back relief knife.

A41

3/4" X 3-1/4"

A42

3/4" X 4-1/4"

63

A43

3/4" X 4-1/4"

Woodmaster Tools

CASINGS These moldings require a back relief knife.

A44

3/4" X 5-1/4"

A45

3/4" X 5-1/4"

64

A46

9/16" X 6"

Woodmaster Tools

CASINGS These moldings require a back relief knife.

WM2000 3/4" X 5"

WM2001 3/4" X 5"

65

WM2002 3/4" X 5"

Woodmaster Tools

CASINGS These moldings require a back relief knife.

WM2003 3/4" X 5"

WM2004

3/4" X 3-1/2"

66

WM2005

1/2" X 2-3/4"

Woodmaster Tools

CASINGS These moldings require a back relief knife.

WM2006

3/4" X 3-1/2"

WM2007

WM2008

11/16" X 2-13/16"

3/4" X 4-1/4"

67

WM2009

11/16" X 3-1/2"

Woodmaster Tools

CASINGS These moldings require a back relief knife.

WM2010

3-5/8" x 3/4"

WM2011 3" x 1/2"

WM2012

3-1/2" x 3/4"

WM2013

3-9/16" x 3/4"

WM2014

3-5/16" x 5/8" 68

Woodmaster Tools

CASINGS

WM2015 (3/4" x 2-1/2")

WM2016 (3/4" x 3")

WM2017 (3/4" x 3-1/2")

WM2018 (3/4" x 4")

WM2019 (3/4" x 4-1/2")

WM2020 (3/4" x 5")

69

Woodmaster Tools

CASINGS

WM2027 (3/4" x 2-1/2")

WM 2028 (3/4" x 3")

WM2029 (3/4" x 3-1/2")

WM2030 (3/4" x 4")

WM2031 (3/4" x 4-1/2")

WM2032 (3/4" x 5")

70

Woodmaster Tools

CASINGS

WM2033 (3/4" x 2-1/2")

WM2034 (3/4" x 3")

WM2035 (3/4" x 3-1/2")

WM2036 (3/4" x 4")

WM2037 (3/4" x 4-1/2")

WM2038 (3/4" x 5")

71

Woodmaster Tools

CASINGS

WM2039 (3/4" x 2-1/2")

WM2040 (3/4" x 3")

WM2041 (3/4" x 3-1/2")

WM2042 (3/4" x 4")

WM2043 (3/4" x 4-1/2")

WM2044 (3/4" x 5")

72

Woodmaster Tools

CASINGS

WM2045 (3/4" x 2-1/2")

WM2046 (3/4" x 3")

WM2047 (3/4" x 3-1/2")

WM2048 (3/4" x 4")

WM2049 (3/4" x 4-1/2")

WM2050 (3/4" x 5")

73

Woodmaster Tools

CASINGS

WM2051 (3/4" x 2-1/2")

WM2052 (3/4" x 3")

WM2053 (3/4" x 3-1/2")

WM2054 (3/4" x 4")

WM2055 (3/4" x 4-1/2")

WM2056 (3/4" x 5")

74

Woodmaster Tools

CASINGS

WM2057 (3/4" x 2-1/2")

WM2058 (3/4" x 3")

WM2059 (3/4" x 3-1/2")

WM2060 (3/4" x 4")

WM2061 (3/4" x 4-1/2")

WM2062 (3/4" x 5")

75

Woodmaster Tools

CASINGS

WM2063 (3/4" x 2_1/2")

WM2064 (3/4" x 3")

WM2065 (3/4" x 2-1/2")

WM2066 (3/4" x 4")

WM2067 (3/4" x 4-1/2")

WM2068 (3/4" x 5")

76

Woodmaster Tools

CASINGS

WM2069 (3/4" x 2-1/2")

WM2070 (3/4" x 3")

WM2071 (3/4" x 3-1/2")

WM2072 (3/4" x 4")

WM2073 (3/4" x 4-1/2")

WM2074 (3/4" x 5")

77

Woodmaster Tools

CASINGS

WM2075 (3/4" x 2-1/2")

WM2076 (3/4" x 3")

WM2077 (3/4" x 3-1/2")

WM2078 (3/4" x 4")

WM2079 (3/4" x 4-1/2")

WM2080 (3/4" x 5")

78

Woodmaster Tools

CASINGS

WM2081 (3/4" x 2-1/2")

WM2082 (3/4" x 3")

WM2083 (3/4" x 3-1/2")

WM2084 (3/4" x 4")

WM2085 (3/4" x 4-1/2")

WM2086 (3/4" x 5")

79

Woodmaster Tools

CASINGS

WM2087 (3/4" x 2-1/2")

WM2088 (3/4" x 3")

WM2089 (3/4" x 3-1/2")

WM2090 (3/4" x 4")

WM2091 (3/4" x 4-1/2")

WM2092 (3/4" x 5")

80

Woodmaster Tools

CASINGS

WM2093 (3/4" x 2-1/2")

WM2094 (3/4" x 3")

WM2095 (3/4" x 3-1/2")

WM2096 (3/4" x 4")

WM2097 (3/4" x 4-1/2")

WM2098 (3/4" x 5")

81

Woodmaster Tools

CASINGS

WM2099 (3/4" x 2-1/2")

WM2100 (3/4" x 3")

WM2101 (3/4" x 3-1/2")

WM2102 (3/4" x 4")

WM2103 (3/4" x 4-1/2")

WM2104 (3/4" x 5")

82

Woodmaster Tools

COLONIAL CASINGS By Popular Demand We offer these colonial profiles also available in open-ended for base moldings.

WM501

2-1/2" x 3/4"

WM504

2-1/2" x 3/4"

WM502

2-1/2" x 3/4"

WM506

2-1/2" x 3/4"

WM503

2-1/2" x 3/4"

83

Woodmaster Tools

COLONIAL CASINGS

WM507

2-1/2" x 3/4"

WM510

2-1/2" x 3/4"

WM508

2-1/2" x 3/4"

WM511

2-1/2" x 3/4"

WM509

2-1/2" x 3/8"

WM512 4" x 1/2"

84

Woodmaster Tools

BASE MOULDINGS These moldings require a back relief knife.

WM618 WM620 WM622 WM623 WM624

9/16" X 5-1/4" 9/16" X 4-1/4" 9/16" X 3-1/2" 9/16" X 3-1/4" (Illus.) 9/16" X 3"

WM709 WM710 WM712 WM713 WM714

9/16" X 4-1/2" 9/16" X 4-1/4" 9/16" X 3-1/2" 9/16" X 3-1/4" (Illus.) 9/16" X 3"

WM658 WM660 WM662 WM663 WM664

9/16" X 5-1/4" 9/16" X 4-1/4" 9/16" X 3-1/2" 9/16" X 3-1/4" (Illus.) 9/16" X 3"

WM750 WM752 WM753

9/16" X 4-1/4" 9/16" X 3-1/2" 9/16" X 3-1/4" (Illus.)

85

Woodmaster Tools

BASE MOULDINGS These moldings require a back relief knife.

A11

3/4" X 5-3/4"

A12

3/4" X 5-1/4"

86

A13

3/4" X 4-3/4"

Woodmaster Tools

BASE MOULDINGS These moldings require a back relief knife.

A14

3/4" X 4-3/4"

A15

3/4" X 4-3/4"

87

A16

3/4" X 4-1/4"

Woodmaster Tools

STOPS

88

WM813 WM814 WM815 WM816 WM817 WM818 WM820

7/16" X 2-1/4" 7/16" X 1-3/4" 7/16" X 1-5/8" 7/16" X 1-3/8" (Illus.) 7/16" X 1-1/4" 7/16" X 1-1/8" 7/16" X 7/8"

WM823 WM824 WM825 WM826 WM827 WM828 WM830 WM831

3/8" X 2-1/4" 3/8" X 1-3/4" 3/8" X 1-5/8" 3/8" X 1-3/8" (Illus.) 3/8" X 1-1/4" 3/8" X 1-1/8" 3/8" X 7/8" 3/8" X 3/4"

WM843 WM844 WM845 WM846 WM847 WM848 WM850 WM851

7/16" X 2-1/4" 7/16" X 1-3/4" 7/16" X 1-5/8" 7/16" X 1-3/8" (Illus.) 7/16" X 1-1/4" 7/16" X 1-1/8" 7/16" X 7/8" 7/16" X 3/4"

WM853 WM854 WM855 WM856 WM857 WM858 WM860 WM861

3/8" X 2-1/4" 3/8" X 1-3/4" 3/8" X 1-5/8" 3/8" X 1-3/8" (Illus.) 3/8" X 1-1/4" 3/8" X 1-1/8" 3/8" X 7/8" 3/8" X 3/4"

WM873 WM874 WM875 WM876 WM877 WM878 WM880 WM881

7/16" X 2-1/4" 7/16" X 1-3/4" 7/16" X 1-5/8" 7/16" X 1-3/8" (Illus.) 7/16" X 1-1/4" 7/16" X 1-1/8" 7/16" X 7/8" 7/16" X 3/4"

Woodmaster Tools

STOPS

89

WM883 WM884 WM885 WM886 WM887 WM888 WM890 WM891

3/8" X 2-1/4" 3/8" X 1-3/4" 3/8" X 1-5/8" 3/8" X 1-3/8" (Illus.) 3/8" X 1-1/4" 3/8" X 1-1/8" 3/8" X 7/8" 3/8" X 3/4"

WM903 WM904 WM905 WM906 WM907 WM908 WM910 WM911

7/16" X 2-1/4" 7/16" X 1-3/4" 7/16" X 1-5/8" 7/16" X 1-3/8" (Illus.) 7/16" X 1-1/4" 7/16" X 1-1/8" 7/16" X 7/8" 7/16" X 3/4"

WM913 WM914 WM915 WM916 WM917 WM918 WM920 WM921

3/8" X 2-1/4" 3/8" X 1-3/4" 3/8" X 1-5/8" 3/8" X 1-3/8" (Illus.) 3/8" X 1-1/4" 3/8" X 1-1/8" 3/8" X 7/8" 3/8" X 3/4"

WM933 WM934 WM935 WM936 WM937 WM938 WM940 WM941

7/16" X 2-1/4" 7/16" X 1-3/4" 7/16" X 1-5/8" 7/16" X 1-3/8" (Illus.) 7/16" X 1-1/4" 7/16" X 1-1/8" 7/16" X 7/8" 7/16" X 3/4"

WM943 WM944 WM945 WM946 WM947 WM948 WM950 WM951

3/8" X 2-1/4" 3/8" X 1-3/4" 3/8" X 1-5/8" 3/8" X 1-3/8" (Illus.) 3/8" X 1-1/4" 3/8" X 1-1/8" 3/8" X 7/8" 3/8" X 3/4"

Woodmaster Tools

PANEL STRIPS / MULLION CASINGS

90

WM955 WM956 WM957

3/8" X 2-1/4" 3/8" X 2" (Illus.) 3/8" X 1-3/4"

WM960 WM962 WM963

3/8" X 2-1/4" 3/8" X 2" (Illus.) 3/8" X 1-3/4"

WM965 WM967 WM968

3/8" X 2-1/4" 3/8" X 2" (Illus.) 3/8" X 1-3/4"

WM970 WM972 WM973

3/8" X 2-1/4" 3/8" X 2" (Illus.) 3/8" X 1-3/4"

WM975 WM977 WM978

3/8" X 2-1/4" 3/8" X 2" (Illus.) 3/8" X 1-3/4"

WM980 WM982 WM983

3/8" X 2-1/4" 3/8" X 2" (Illus.) 3/8" X 1-3/4"

WM985 WM987 WM988

3/8" X 2-1/4" 3/8" X 2" (Illus.) 3/8" X 1-3/4"

Woodmaster Tools

BULLNOSE

WM5004 (3/4") WM5005 (1-1/8")

WM5006 (1-1/2")

BRICK MOLDING

WM180 (1-1/4" x 2")

WM175 (1-1/16" x 2")

91

Woodmaster Tools

PLINTH MOLDING

A48A

A49A

1" X 8"

3/4" X 8" 92

These moldings require a back relief knife.

A50A 1" X 8"

Woodmaster Tools

WOOD PLANK PANELING There is a very strong and growing demand for decorative solid plank panel used in both the restoration and new home market. Solid wood makes a profound statement -quality! In addition to the warmth and beauty that solid wood radiates it also provides structural strength and the great majority of woods are friendly to those of us who suffer from allergies. Many of the patterns shown will be familiar to experienced builders as they are industry standards. In addition we have created a number of variations to meet the growing demand for today’s market. The 5-1/2" pattern shown is by far the most popular width with our customers, however we will be pleased to design and manufacture knives to meet your requirements. For that special project we can match just about any pattern you may need for restoration work or custom design. The manufacturing of wood panel and siding has an added benefit; it is a great way for sawmillers to add value to the lower grades of sound lumber they produce. In addition to the existing market for clear wood paneling (rustic) knotty panel and siding is in demand knotty pine and cedar have long been traditional favorites and a growing number of builders are now using lower grade hardwoods for interior panel. Sound knots and color variations in the wood can be very pleasing in the right setting. You will require a matched set of 3 knives for the pattern face of the panel and an additional matched set of 3 rabbet knives to machine the rabbet in the back face of each panel. These knives are to be used in the planer head. In many cases one set of rabbet knives can be used to machine a variety of different panel designs. Panel and log cabin siding is very easily machined and can be a real money maker. Remember to use wood with a moisture content of between 6 and 8% for interior panel. Exterior panel and siding should be manufactured from wood that has been dried to at least 12% moisture content.

LOG CABIN SIDING Woodmaster offers a new series of pattern knives to produce a log cabin look. These knives create a ship-lap pattern allowing pieces to be overlapped or fitted to shed moisture. Knives are available in three sizes. All require a 1/2" x 1/2" rabbet knife. Due to large amount of wood removal, 33-knife sets are required.

93

Woodmaster Tools

WOOD PLANK PANELING

PS81

5-1/2" X 3/4"

PS83

5-1/2" X 3/4"

94

Woodmaster Tools

WOOD PLANK PANELING

PS84

5-1/2" X 3/4"

PS85

5-1/2" X 3/4"

95

Woodmaster Tools

WOOD PLANK PANELING

PS86

5-1/2" X 3/4"

96

Woodmaster Tools

WOOD PLANK PANELING

PS87 (5" x 3/4")

PS88 (5-1/2" x 3/4")

PS89 (5-1/2" x 3/4")

PS90 (5-1/2" x 3/4")

PS91 (5-1/2" x ¾")

PS92 (5-1/2" x 3/4")

97

Woodmaster Tools

LOG CABIN SIDING The knifes below are only offered open-ended. A matched set of 3 knives must be used for the top profile.

WM3002 (1-1/2" x 5-1/2")

WM3001 (1-1/2" x 6-1/2")

WM3000 (1-1/2" x 7-1/2") 98

Woodmaster Tools

LOG CABIN SIDING Two styles of knives are offered for log cabin siding. Open-ended and Wrap-around. Open-ended knives are so labeled. A matched set of 3 knives must be used for the top profile.

WM3010 WRAP-AROUND 1-1/8" X 5-1/2"

WM3011

1-1/4" X 5-1/2"

99

Woodmaster Tools

LOG CABIN SIDING Two styles of knives are offered for log cabin siding. Open-ended and Wrap-around. Open-ended knives are so labeled. A matched set of 3 knives must be used for the top profile.

WM3012 OPEN-ENDED 1-1/4" X 5-1/2"

WM3013

1-1/8" X 5-1/2"

100

Woodmaster Tools

LOG CABIN SIDING

WM3014 (5-1/2" x 1-1/2")

WM3014 (5-1/2" x 1-1/2")

101

Woodmaster Tools

TONGUE AND GROOVE You can easily manufacture T&G for boarding in flooring or panelling on your planer molder. The accuracy of your T&G will be in direct proportion to the accuracy of your setup. It is imperative that the work piece is held upright and on center in relationship to the cutter when being machined. This can be easily accomplished by building guides that have a raised insert directly under the cutter head. The advantage of the insert guides will become apparent the first time you use them. Traditional guides that grip the stock tightly for the full length will quickly spread and jam when you feed through the first piece of lumber with a slight twist in it. The insert guide grips the lumber tightly directly under the cutting head for a distance of 4" only, allowing the stock to feed accurately and smoothly. The insert can be made from kiln dried maple or other fine grained hardwoods or white poly (plastic). In the drawings we have used an insert which is 5/16" thick. The guide has been routed out to a depth of 1/4" to accommodate the inserts width and height. IT IS EXTREMELY IMPORTANT TO CHAMFER THE LEADING EDGE OF THE INSERT as shown. The insert now protrudes 1/16" from the guide. It is fastened to the guide with countersunk screws. The guides should be approximately 42" long and support the stock to within 3/4" of the top edge. ( For a 4" wide board build the guide 3 1/4" high). The guides must be properly aligned in relationship to the head before fastening them to the bedboard. Before starting production accurately pre-size your stock. The custom knife holder can be used to accommodate both tongue and groove knives using the common gib provided. Position both knives in the holder, tighten the gib securely ( 5-7 ft. lbs.). The custom holder should now be positioned to centre the groove knife in relationship to the work piece. Run test pieces and when alignment is correct machine the groove in your entire run. Disconnect power and move the custom holder into the correct position to machine the tongue. NOTE: You will find it easier to move the custom holder than your guides. To double production and help prevent premature roller wear consider using a second custom knife holder and guide setup. This will enable you to run 2 pieces of groove or 2 pieces of tongue at the same time.

102

Woodmaster Tools

TONGUE AND GROOVE

TOP VIEW

END VIEW

ISO VIEW 103

Woodmaster Tools

TONGUE AND GROOVE

CK384A

(3/4")

(3/4")

CK384 V

CK384VV

CK385

(3/8") CK385VV

CK386

(3/4")

(3/8")

CK386V

(1/2")

(3/8")

(1/2")

CK386VV

CK385V

(1/2")

104

Woodmaster Tools

TONGUE AND GROOVE

CK388

CK388V

1"

1"

Please note that the 1" tongue and groove knives are actually 3/4" and the 2" tongue and groove knives are actually 1-1/2".

CK389

CK389V

2"

2"

105

Woodmaster Tools

BAR RAIL Front and back knife required to accomplish this molding.

WM 4000

106

Woodmaster Tools

DESIGNER KNIFE SERIES Shown below are some of the many profiles you can create using our new Designer Knife Series. You are only limited by your imagination.

107

Woodmaster Tools

DESIGNER KNIFE SERIES Shown below are some of the many profiles you can create using our new Designer Knife Series. You are only limited by your imagination.

Add versatility to your existing tongue and groove knives. In this example the “v-groove” was added using our DS-13 knife.

108

Woodmaster Tools

DESIGNER KNIFE SERIES Shown below are some of the many profiles you can create using our new Designer Knife Series. You are only limited by your imagination.

109

Woodmaster Tools

DESIGNER KNIFE SERIES Shown below are some of the many profiles you can create using our new Designer Knife Series. You are only limited by your imagination.

110

Woodmaster Tools

DESIGNER KNIFE SERIES All knives below are shown at actual size

111

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