WIPER, WASHER SYSTEMS

SECTION 9D WIPER, WASHER SYSTEMS CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or e...
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SECTION 9D

WIPER, WASHER SYSTEMS CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.

TABLE OF CONTENTS Description and Operation .................................. 9D-2

Windshield Washer Pump ................................... 9D-6

Windshield Wiper System ................................... 9D-2

Windshield Washer Nozzles ................................ 9D-6

Windshield Washer System ................................ 9D-2

Windshield Washer Hoses .................................. 9D-6

Components Locator ........................................... 9D-3

Rear Wiper Arm .................................................. 9D-6

Lighting System ................................................. 9D-3

Rear Wiper Motor ................................................ 9D-7

Repair Instructions ............................................... 9D-4

Rear Washer Reservoir ....................................... 9D-7

On-Vehice Service Unit Repair ............................... 9D-4

Specifications ...................................................... 9D-8

Windshield Wiper Arm ........................................ 9D-4

Fastener Tightening Specifications ...................... 9D-8

Windshield Wiper Motor ...................................... 9D-4

Schematic and Routing Diagrams ...................... 9D-9

Windshield Wiper Blade ..................................... 9D-5

Windshield Wipers System ................................. 9D-9

Windshield Washer Reservoir ............................. 9D-5

9D-2 WIPER, WASHER SYSTEMS

DESCRIPTION AND OPERATION WINDSHIELD WIPER SYSTEM

WINDSHIELD WASHER SYSTEM

The windshield wiper system consists of a wiper motor, a linkage, wiper arms and blade, and a wiper/washer switch. The windshield wiper circuit incorporates a self parking device which consists of a worm gear and a camplate in order to keep the circuit engaged temporarily when the switch is turned off. The wiper system is driven by a permanent magnet-type motor. The windshield wiper motor is mounted on the dash panel and is directly con-nected to the windshield wiper linkage. The windshield wiper motor has two speeds, LO and HI, and also has intermittent wiper. The wiper switch is an integral part of the wiper/washer switch. Windshield wiper operation is actuated through the lever on the right side of the steering column.

The windshield washer system is equipped with a washer fluid reservoir, a washer fluid pump, hoses, nozzles, and a wiper/washer switch. The windshield washer reservoir is mounted above the front right apron panel. Attached to the reservoir is a washer pump, which pumps fluid through the hoses to the two nozzles mounted on the hood. The washer switch is an integral part of the wiper/washer switch. Windshield washer operation is actuated through the lever on the right side of the steering column.

SSANGYONG MY2002

WIPER, WASHER SYSTEMS 9D-3

COMPONENTS LOCATOR LIGHTING SYSTEM

KAA9D010

1 2 3 4 5 6

Windshield Wiper Arm Windshield Wiper Motor Windshield Wiper Blade Windshield Washer Reservoir Windshield Wiper Linkage Windshield Washer Pump

SSANGYONG MY2002

7 8 9 10 11

Windshield Washer Nozzles Windshield Washer Hoses Rear Wiper Arm Rear Wiper Motor Rear Washer Reservoir

9D-4 WIPER, WASHER SYSTEMS

REPAIR INSTRUCTIONS ON-VEHICLE SERVICE UNIT REPAIR WINDSHIELD WIPER ARM Removal and Installation Procedure 1. Remove the left cowl top cover cap. 2. Remove the screws with the left cowl top cover.

KAA9D020

3. Remove the nut and the wiper arm. • Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion. 4. Installation should follow the removal procedure in the reverse order.

KAA9D030

WINDSHIELD WIPER MOTOR Removal and Installation Procedure 1. Remove the left cowl top cover. Refer to “WINDSHIELD WIPER ARM” in this section. 2. Remove the center cowl top cover with the screws. 3. Remove the nut and the washer that secure the wiper arm linkage to the motor driveshaft. 4. Pry the wiper arm linkage off the motor driveshaft.

KAA9D040

SSANGYONG MY2002

WIPER, WASHER SYSTEMS 9D-5 5. Remove nuts and the wiper motor. Installation Notice Tightening Torque

8 - 12 N•m (71 - 106 lb-ft)



Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion. 6. Installation should follow the removal procedure in the reverse order. KAA9D050

WINDSHIELD WIPER BLADE Removal and Installation Procedure 1. Rotate the wiper blade on the arm. 2. While pressing the retainer clip, slide the wiper blade down the wiper arm and remove the blade. 3. Installation should follow the removal procedure in the reverse order.

KAA9D060

WINDSHIELD WASHER RESERVOIR Removal and Installation Procedure 1. Open the hood. 2. Disconnect the negative battery cable. 3. Remove the coolant reservoir. Refer to Section 1D, ENGING COOLING. 4. Disconnect the washer hose from the washer pump.

5. Disconnect the reservoir pump electrical connector. 6. Remove the bolt and the reservoir Installation Notice Tightening Torque



KAA9D070

SSANGYONG MY2002

5 - 9 N•m (44 - 80 lb-in)

Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion. 7. Installation should follow the removal procedure in the reverse order.

9D-6 WIPER, WASHER SYSTEMS

WINDSHIELD WASHER PUMP Removal and Installation Procedure 1. Remove the windshield washer reservoir. Refer to in this section “windshield washer reservoir”. 2. Remove the windshield washer pump. 3. Installation should follow the removal procedure in the reverse order.

KAA9D080

WINDSHIELD WASHER NOZZLES Removal and Installation Procedure 1. 2. 3. 4.

Open the hood. Disconnect the washer hose from the nozzle. Remove the nozzle from the hood. Installation should follow the removal procedure in the reverse order.

KAA9D090

WINDSHIELD WASHER HOSES Removal and Installation Procedure 1. Open the hood. 2. Disconnect the windshield washer hose from the washer nozzles on the hood. 3. Disconnect the washer hose from the washer reservoir. 4. Remove the washer hose. 5. Installation should follow the removal procedure in the reverse order. KAA9D100

REAR WIPER ARM Removal and Installation Procedure 1. Remove the spare tire with wheel nuts. 2. Pry off the rear wiper arm cap. 3. Remove the rear wiper arm with the nut. Installation Notice Tightening Torque

8 - 12 N•m (71 - 106 lb-in)



KAA9D110

Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion. 4. Installation should follow the removal procedure in the reverse order. SSANGYONG MY2002

WIPER, WASHER SYSTEMS 9D-7

REAR WIPER MOTOR Removal and Installation Procedure 1. Remove the tailgate trim panel. Refer to Section 9G “INTERIOR TRIM”. 2. Remove the tailgate seal trim.

KAA9D120

3. Remove the wiper motor. Installation Notice Tightening Torque

8 - 12 N•m (71 - 106 lb-in)



Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion. 4. Installation should follow the removal procedure in the reverse order. KAA9D130

REAR WASHER RESERVOIR Removal and Installation Procedure 1. Remove the tailgate trim panel. Refer to Section 9G “INTERIOR TRIM”. 2. Remove the tailgate seal trim. 3. Disconnect the washer hose and electrical connector. 4. Remove the rear washer reservoir. Installation Notice Tightening Torque

KAA9D140



8 - 12 N•m (71 - 106 lb-in)

Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion. 5. Installation should follow the removal procedure in the reverse order.

SSANGYONG MY2002

9D-8 WIPER, WASHER SYSTEMS

SPECIFICATIONS FASTENER TIGHTENING SPECIFICATIONS Lb-In

14 - 18

Lb-Ft 10 - 13

Windshield Washer Reservoir Mounting Bolts

8 -12

10.5 - 15.8

126 - 190

Windshield Washer Reservoir Mounting Bolts (Front)

8 -12

10.5 - 15.8

126 - 190

Wiper Motor Mounting Nuts (Front)

8 -12

10.5 - 15.8

126 - 190

Wiper Motor Mounting Nut (Rear)

8 -12

10.5 - 15.8

126 - 190

Application Rear Wiper Arm Nut

N•m

-

SSANGYONG MY2002

WIPER, WASHER SYSTEMS 9D-9

WINDSHIELD WIRING SYSTEM

SCHEMATIC AND ROUTING DIAGRAMS

KAA9D150

SSANGYONG MY2002