Building Automation
Industrial Automation
Hardware and Engineering
WINbloc eco PROFIBUS-DP 05/01 AWB2700-1384GB
Systems
All brand and product names are trademarks or registered trademarks of the owner concerned.
3rd edition 05/2001 © Moeller GmbH, Bonn Author: Editor: Translator:
Christina Scheuer Christina Scheuer Scriptor GmbH
All rights reserved, including those of the translation. No part of this manual may be reproduced in any form (printed, photocopy, microfilm or any other process) or processed, duplicated or distributed by means of electronic systems without written permission of Moeller GmbH, Bonn Subject to alterations without notice. Printed on bleached cellulose. 100 % free from chlorine and acid.
Warning! Dangerous electrical voltage!
Before commencing the installation • Suitable safety hardware and software measures should be implemented for the I/O interface so that a line or wire breakage on the signal side does not result in undefined states in the automation devices. • Ensure a reliable electrical isolation of the low voltage for the 24 volt supply. Only use power supply units complying with IEC 60364-4-41 (VDE 0100 Part 410) or HD 384.4.41 S2. • Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications, otherwise this may cause malfunction and dangerous operation. • Emergency stop devices complying with IEC/EN 60204-1 must be effective in all operating modes of the automation devices. Unlatching the emergency-stop devices must not cause uncontrolled operation or restart. • Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed with the housing closed. Desktop or portable units must only be operated and controlled in enclosed housings.
Moeller GmbH Safety instructions
• Disconnect the power supply of the device. • Ensure that devices cannot be accidentally restarted. • Verify isolation from the supply. • Earth and short circuit. • Cover or enclose neighbouring units that are live. • Follow the engineering instructions (AWA) of the device concerned. • Only suitably qualified personnel in accordance with EN 50110-1/-2 (VDE 0105 Part 100) may work on this device/system. • Before installation and before touching the device ensure that you are free of electrostatic charge. • The functional earth (FE) must be connected to the protective earth (PE) or to the potential equalisation. The system installer is responsible for implementing this connection. • Connecting cables and signal lines should be installed so that inductive or capacitive interference do not impair the automation functions. • Install automation devices and related operating elements in such a way that they are well protected against unintentional operation.
I
• Installations fitted with frequency inverters • Measures should be taken to ensure the must be provided with additional proper restart of programs interrupted monitoring and protective devices in after a voltage dip or failure. This should accordance with the relevant safety not cause dangerous operating states even regulations etc. Modifications to the for a short time. If necessary, emergencyfrequency inverters using the operating stop devices should be implemented. software are permitted. • Wherever faults in the automation system may cause damage to persons or property, • All shrouds and doors must be kept closed during operation. external measures must be implemented to ensure a safe operating state in the event • In order to reduce hazards to persons or of a fault or malfunction (for example, by equipment, the user must include in the means of separate limit switches, machine design measures that restrict the mechanical interlocks etc.). consequences of a malfunction or failure of the drive (increased motor speed or sudden • According to their degree of protection standstill of motor). These measures frequency inverters may feature during include: operation live, bright metal, or possibly moving, rotating parts or hot surfaces. – Other independent devices for monitoring safety-related variables • The impermissible removal of the (speed, travel, end positions etc.). necessary covers, improper installation or incorrect operation of motor or frequency – Electrical or non-electrical system inverter may cause the failure of the device related measures (interlocks or and may lead to serious injury or damage. mechanical interlocks). – Live parts or cable connections of the • The relevant national regulations apply to frequency inverter must not be touched all work carried on live frequency inverters. after it has been disconnected from the • The electrical installation must be carried power supply due to the charge in out in accordance with the relevant capacitors. Appropriate warning signs regulations (e. g. with regard to cable cross must be provided. sections, fuses, PE). • All work relating to transport, installation, commissioning and maintenance must only be carried out by qualified personnel. (IEC 60364 and HD 384 and national work safety regulations).
II
05/01 AWB2700-1384GB
Contents
General Safety Instructions Intended Usage Notes Concerning Planning /Installation of this Product Technical Safety Description of Used Symbols
5 5 6 6 7
1
WINbloc eco-Philosophy Overview – WINbloc eco puts I/O Right on Track
9 9 9
2
Project Planning Introduction Module Overview WINbloc eco Dimensions Maximum System Extension – Maximum System Extension without Repeater – Maximum Distances/Length of Bus Cables without Repeater – Maximum System Extension with Repeater – Maximum Distance/Bus Cable Lengths with Repeaters Mixed Usage with Other Modules Ordering Information
13 13 13 14 15 15
Mounting/Dismounting Safety Instructions General Information Mounting – Mounting of Modules – Mounting the Terminating Resistor Wiring Guide – Input Modules – Output Modules – Combi Modules Dismounting – Dismounting a Single Base Element
21 21 22 25 25 36 39 39 47 51 53 53
3
16 17 18 18 19
3
05/01 AWB2700-1384GB
Contents
4
4
Mounting Variants Switching Cabinet Installation – Mounting Rail – Location Requirements – Installation Guidelines – Switching Cabinet Configuration Console Installation Terminal Housing Installation
55 55 55 55 56 56 57 57
5
Installation Potential Relationships – System Description Scope of Configuration EMC Suitable Wiring – Coupling Mechanisms – Guarantee of EMC – Grounding of Inactive Metal Components – Shielding of Conductors and Devices – Potential Compensation Special EMC Measures for Particular Applications – Switching of Inductive Loads General Wiring Notes – Overview Bus Connection – Wiring
59 59 60 61 62 62 63 63 66 67 70 70 70 70 73 74
6
Labelling Electronics Modules Base Elements
75 75 76
7
Adressing Address Switches – Address Setting – Address Range
77 77 77 78
8
Diagnosis Digital Input Status Indicators – 16-Channel Digital Input, Positive Switching – 32-Channel Digital Input, Positive Switching
79 79 79 80
05/01 AWB2700-1384GB
Contents
Digital Output Status Indicators – 16-Channel Digital Output, Positive Switching, Short-circuit Proof – 32-Channel Digital Output, Positive Switching, Short-circuit Proof Combi Module Status Indicators – 16-Channel DI, 16-Channel DO, Digital Input/Output, Positive Switching, Short-circuit Proof
9
81 81 82 83 83
Master Operation Mode 85 Introduction 85 Connectable Module Groups 85 Device Data Sets and Type Files 86 – Type Files 88 Siemens-Control System (DOS) 89 – Example for Coupling with a Siemens Control System (IM 308 B and COM ET 200 DOS-Software) 89 Siemens-Control System (Windows) 95 – Example for Coupling with a Siemens Control System (IM 308 C and COM ET 200 Windows-Software) 95 – Example Configuration 96 Error Diagnosis IM 308-B/C 97 – Error Diagnosis (Station Diagnosis) for Operation with IM 308-B/C 97 Error Diagnosis IM 308-B 98 – Error Diagnosis (Station Diagnosis) for Operation with IM 308-B 98 Coupling with a Siemens S7 Controller 100 Diagnostic Possibilities with S7 and PB DP 101 – On-line Diagnosis Using Step 7 Version 3.1 101 – Diagnosis in the Step 7 Program Using the DP Diagnosis Module SFC 13 104 – The Step7 On-line Help Software 108
10 Technical Data The Modules – Input Modules – Output Modules
117 117 117 117 5
05/01 AWB2700-1384GB
– Combi Module – Labeling Input Modules – 16-Channel Digital Input, Positive Switching – 32-Channel Digital Input, Positive Switching Output Modules – 16-Channel Digital Output, Positive Switching, Short-circuit Proof, Byte-by-Byte Field Voltage Supply – 32-Channel Digital Output, Positive Switching, Short-circuit Proof, Byte-by-Byte Field Voltage Supply Combi Modules – Combi Modul 16-Channel DI, 16-Channel DO, Digital Input/Output, Positive Switching, Short-circuit Proof, Byte-by-Byte Field Voltage Supply
6
117 118 118 118 122 126 126 129 132
132
11 WINbloc Accessories
135
12 Appendix Glossary
137 137
05/01 AWB2700-1384GB
About this Manual
• As project staff they are acquainted with the safety principles of automated technology. • As service staff they are trained to operate automated installations and are familiar with the operation of the equipment described in this manual. • They are responsible for operation or service and have absolved special training which qualifies them to repair these automated installations. Furthermore, they are entitled to put electronic circuits and systems into operation, to earth and label them according to safety guidelines.
English
Qualified personnel who use this manual should meet at least one of the following requirements:
Français
This section includes all information necessary for the appropriate use of WINbloc eco products. It was specially conceived for qualified personnel.
Italiano
Attention! You should read the safety instructions explained in this section carefully before using electronic instruments. Safety comes first!
Deutsch
General Safety Instructions
Warning! The equipment described in this manual and technical description are only to be operated as laid down in this manual and connection to third party devices must be certified by Moeller.
Español
Intended Usage
Appropriate transport, storage, deployment and mounting as well as careful operating and thorough maintenance guarantee the trouble-free and safe operation of these devices.
5
05/01 AWB2700-1384GB
About this Manual
Notes Concerning Planning / Installation of this Product Warning! All specific safety measures and accident protection guidelines have to be considered carefully without exception. If the equipment is to be permanently installed and it has no power isolation switch/circuit breaker, then a power isolation switch/circuit breaker must be installed into the building. The installation has to be connected to a protective conductor. If the equipment is to be connected to a power supply, the local supply voltage must be checked to ensure the correct supply voltage range is selected.
Technical Safety
For a 24 V-supply, the low-voltage range must be electrically isolated. Connection and signal lines must be installed in such a way that inductive and capacitive stray pick-ups can cause no disturbance to the automated function. Automated installations and their operating elements have to be installed in such a way that they are protected from unintentional operation. In order to avoid that an open-circuit on the signal side does not cause an unexplained fault in the automated installation, all safety instructions concerning hardware and software of I/O-couplings must be complied with. Warning! In areas where errors inside the automated facility can cause severe personal injury or property damage, external precautions must be met to ensure protection to the operation of the facility, even in the event of an error or malfunction, by using independent limit switches, mechanical locking devices, etc.
6
05/01 AWB2700-1384GB
Description of Used Symbols
English Français
This sign can be found next to all general notes that supply important information about one or more operating steps. These specific notes are intended to make operation easier and avoid unnecessary work due to incorrect operation.
Italiano
h
Español
Warning! This sign can be found next to all notes which indicate potential hazards. This can refer to hazards to personnel and damages to the system (hardware and software). This means that the operator must work with extreme caution.
Deutsch
Description of Used Symbols
7
05/01 AWB2700-1384GB
8
05/01 AWB2700-1384GB
1
1 WINbloc eco-Philosophy
WINbloc eco modules offer, as I/O-components, the highest standard in assembly and usage. A variety of base elements provides the best conditions for a broad range of usages. This goes together with a modular and compact construction which enables universal installation possibilities for terminal cabinets, consoles or switching cabinets assemblies. WINbloc eco modules have been technically developed for signal transmission of sensors and actuators. For many branches of industry they are a real alternative to other bus systems. WINbloc eco modules support the PROFIBUS DP protocol according to EN 50170.
Italiano
Français
English
Deutsch
WINbloc eco puts I/O Right on Track
Español
Overview
9
WINbloc eco-Philosophy
05/01 AWB2700-1384GB
The continuous trend in the automated industry towards decentralised functionality requires serial data transmission. Process and system engineers demand the possibility to build in components from various manufacturers in a single plant. The solution is to network all the different components via a common bus.
Typical applications for WINbloc eco are mechanical engineering, motor, food and environmental technology. Inexpensive and Reliable WINbloc eco represents an inexpensive alternative for the installation in PROFIBUS DP. A proven tension clamp technology provides a reliable connection for sensors and actuators. Intelligent The PROFIBUS DP bus connection is built into the base element and is connected via direct wiring. Additional eco modules are also coupled via direct wiring. A T-piece function in the base element allows electronic modules to be replaced without interrupting the bus. Space-Saving and Compact WINbloc eco modules have impressive dimensions. The tension clamp system enables compact construction. Thanks to the multiple-wire connection on the modules, you no longer need an additional coupling level in the switching cabinet, as necessary in other systems. Easy to Mount and Flexible WINbloc eco modules can be quickly and easily mounted onto standardized TS 35 rails. The built-in PE-connection automatically contacts the mounting rail.
10
Overview
1
English Français Italiano
All questions concerning your WINbloc eco system will be answered at any time by our competent support service, which will quickly provide solutions to your problems.
Deutsch
Cost-Saving and Service Friendly The fast and low-key wiring, during assembly and installation of WINbloc eco modules, reduces material and labour costs to a minimum. Diagnostic LEDs on the modules make error detection very easy.
Español
05/01 AWB2700-1384GB
11
05/01 AWB2700-1384GB
12
05/01 AWB2700-1384GB
2 Project Planning
The chapter „Project Planning" contains information that is necessary prior to planning control systems with WINbloc eco modules. This information includes details about available electronics modules, as well as information that helps you to order modules for a planned system.
Module Overview
This overview of modules shows all currently available WINbloc eco electronics modules that can be integrated into a PROFIBUSSystem:
English
Introduction
Deutsch
2
Type new
Digital input
16 DI positive switching
DP-16DI/P- ECO
32 DI positive switching
DP-32DI/P-ECO
16 DO positive switching, short-circuit proof
DP-16DO/0.5A-PK-ECO
32 DO positive switching, short-circuit proof
DP-32DO/0.5A-PK-ECO
16 DI 16 DO positive switching, short-circuit proof
DP-16DI-P/16DO/0.5A-PK-ECO
Digital output
Combi module
A complete list, including all base elements, can be found in chapter 10. Technical Data.
Italiano
Version
Español
Connection type
Français
Table 1: Overview of WINbloc-eco modules for PROFIBUS DP
13
05/01 AWB2700-1384GB
Project Planning
WINbloc eco Dimensions 142 mm
90 mm
complete 340 g - 550 gG 15%
14
05/01 AWB2700-1384GB
Maximum System Extension
Maximum System Extension
Each bus line consists of at least one PLC or a PC, and one I/Omodule. Incoming and outgoing lines are connected via tension clamp connections. In PROFIBUS DP each I/O-module is a passive station (slave) and occupies one address on the bus.
2
Maximum System Extension without Repeater Without a repeater, a line of a PROFIBUS DP system can consist of max. 31 WINbloc eco modules. Each module is coupled into the bus own via its bus connection.
Figure 1: PROFIBUS DP, maximum system extension without repeater
15
05/01 AWB2700-1384GB
Project Planning
Maximum Distances/Length of Bus Cables without Repeater The following tables show the maximum distances between 2 stations of a PROFIBUS DP, dependent on cable types and repeater connection, in relation to the Baud rate (in kBit/s). Table 2: Maximum distance between two stations/length of bus cable, cable type A (DIN 19245 Part 3), without repeater
Baud rate (kBit/s)
9,6 19,2 93,75 187,5 500 1500
16
Max. length of a bus line cable type A (m) 1200 1200 1200 1000 400 200
05/01 AWB2700-1384GB
Maximum System Extension
Maximum System Extension with Repeater With the help of repeaters a PROFIBUS-system can consist of a maximum of 30 modules, 1 repeater, 30 modules, etc. The maximum number of bus stations (when 3 repeaters are used) is 122. A maximum of 99 WINbloc eco modules (address range 1 to 99) can operate on the bus. The remainder can be filled up with EG6-modules, as well as with certified third party devices.
2
Figure 2: PROFIBUS DP, maximum system extension with repeate
17
05/01 AWB2700-1384GB
Project Planning
Maximum Distance/Bus Cable Lengths with Repeaters Table 3: Maximum distance between 2 stations/length of bus cables, cable type A (DIN 19245 Part 3), with 3 repeaters
Baud rate (kBit/s)
9,6 19,2 93,75 187,5 500 1500
Mixed Usage with Other Modules
Max. distance between 2 stations/cable type A (m) 1200 1200 1200 1000 400 200
Max. cable length with 3 repeaters (m) 4800 4800 4800 4000 1600 800
In addition to WINbloc eco modules, other module types can be integrated into the system (e.g. WINbloc DP or certified third party devices according to DIN 19245 Part 3), thus allowing a mixed usage. This means that the PROFIBUS DP system is extremely flexible and can be employed in the most difficult industrial environments. Other module types often require an address that does not necessary belong to the address area of WINbloc eco modules and can be coupled with WINbloc eco modules in a PROFIBUS system without problem (refer to the WINbloc DP manual „WINbloc PROFIBUS DP" AWB2700-1383GB). Third party devices can operate within the address range that is not used by WINbloc (100 - 126). Therefore, the entire address range can be used.
18
05/01 AWB2700-1384GB
Ordering Information
Ordering Information
Winbloc eco PROFIBUS DP
2-wire ZSBE-1.5/25-S/PE-+
DP-16DI-P/16DO/0.5A-PK-ECO
Combi module
DP-32DO/0.5A-PK-ECO
DP-16DO/0.5A-PK-ECO
Digital output modules
K K
ZSBE-1.5/25-S/S+-+/PE+ ZSBE-1.5-S/PEZSBE-1.5/25-S/S+-/PEZSBE-1.5/25-S/S/-/PE-/+ 3-wire ZSBE-1.5/25-S/-/PE+ ZSBE-1.5/25-2S/-/PE-/2+
DP-32DI/P-ECO
DP-16DI/P-ECO
Digital input modules
Base modules
Electronics modules
2
K K K
K K
19
05/01 AWB2700-1384GB
20
05/01 AWB2700-1384GB
3 Mounting/Dismounting
Safety Instructions
Operators should be trained to operate the installations of automated technology and should be familiar with the operation of the equipment described in this documentation. They should be responsible for operation or service and should have absolved special training which qualifies them to repair these installations of automated technology. Furthermore, they should be entitled to put electronic circuits and systems into operation, to ground and label them according to safety guidelines.
Deutsch English
This section includes all information necessary for the appropriate use of WINbloc eco products. It was specially conceived for qualified personnel.
3
Français
You should read the safety instructions explained in this section carefully before using electronic instruments. Safety comes first!
Correct and safe operation of this equipment can be only assured if transportation, storage, assembly and operation are carried out correctly. This also applies to the maintenance of this equipment.
h
Español
The equipment described in this manual and technical description are only to be operated as laid down in this manual and connection to third party devices must be certified by Moeller.
Italiano
Correct Usage
Additional safety instructions can be found in chapter 0. „About this manual“.
21
Mounting/Dismounting
General Information
05/01 AWB2700-1384GB
TS 35 Mounting Rail The mounting rail on which the WINbloc eco modules are mounted should be installed on a mounting plate (thickness at least 2 mm) to create a reference potential for the ground connection and shield. Mounting rails that are not pre-drilled should have holes drilled up to a max. of 150 mm apart. Terminal Blocks WINbloc eco base elements are fitted with tension clamp distribution rails, therefore enabling quick and easy installation. Each base element consists of a terminal carrier, a quick fit distribution rail and the locking clips. The terminal carrier itself is equipped with connections for the bus and the signal connections; the supplies for the initiators and actuators are made via the distribution rails. The locking clips are used to secure the electronics module to the base element.
Figure 3: Base element, consisting of a terminal carrier, distribution rail and locking clips
22
05/01 AWB2700-1384GB
General Information
Tension Clamp Distribution Rails Each distribution rail element consists of the insulation body and the connecting element for the supply connection. The cross connection is already built into the connecting element. On one side there is a socket contact, on the other a pin. This ensures that the cross connection for supply distribution is connected automatically when the connection elements are joined together. The individual elements are locked together securely by the additional locking clips.
3
Figure 4: Joining of distribution rail elements
Distribution rail elements can be separated as easy as they can be put together. Just pull the elements apart manually or separate with the help of a screwdriver.
Figure 5: Separation of distribution rail elements
23
05/01 AWB2700-1384GB
Mounting/Dismounting
Installation/Removal of Distribution Rails Distribution rail elements are easily mounted by hand on the terminal carriers. Removal can be carried out with the help of a screwdriver. Colour Coding All distribution rails are colour-coded. Their red-brown, blue and green-yellow colouring clearly indicates the correct supply connections. Labels The base element has standardized labelling on receipt as follows: • dentification of supply (US, +24 V DC) and signal lines (I=Input, Q=Output) • Potential indication • Supply voltage indication Labelling can be extended, depending on the customer’s requests. Bus Connection The incoming/outgoing bus conections are connected to the base element using direct wiring. Power Supply Power supplies are connected to the base element using direct wiring: US=Module supply (always +24 V DC) UL1 - UL4=Byte-by-byte supply for initiators/actuators PE Connection (Ground) The PE connection can be established via direct wiring or via a PE terminal. The PE base element is automatically connected to the mounting rail on mounting. There is only one PE base element per terminal block.
24
05/01 AWB2700-1384GB
Mounting
Mounting
Mounting of Modules Mounting of WINbloc eco modules is very easy, just mount the modules on top of the pre-installed TS 35 mounting rails (see DIN / EN 50 022). Step 1 Mount the first base element by tilting it slightly towards you and placing it on the mounting rail. Then tilt the base element away from you until it clips into place.
a
3
b
Figure 6: Installation of the first module a Mount b Clip on
Step 2 Clip-on all other modules, as described in step 1. Step 3 When a module has been mounted, an end bracket can be used to secure the module. Clip-on an end bracket at the beginning and end of the module row and screw them tight.
25
05/01 AWB2700-1384GB
Mounting/Dismounting
Step 4 Code the modules according to the electronics module to be installed. The coding prevents mistakes being made when assigning inputs and outputs. It can be safe to assume that only input to input and output to output are connected. The coding is performed decimally. The comb needed for coding is supplied together with the module.
Figure 7: Coding comb
The comb consists of an upper row of pins (short pins) and a lower row of pins (long pins). For coding, these pins are either broken off (= 0) or left intact (=1). The coding of the lower row must be the opposite to that of the upper row, e.g. if pin 1 in the lower row is broken off, all pins in the upper row have to be broken off except for pin 1 (positive/negative-principle, as viewed from right to left). Breaking off of pins can be done manually. Bend up the plugged-in comb through 90°. The broken off pins remain inside the base element, thus completing coding.
26
05/01 AWB2700-1384GB
Mounting
3
Figure 8: Inserting of coding comb into the base element
Plug the row with short pins into the central opening row of the electronics module.
Figure 9: Coding on the electronics module
Bend up the plugged-in comb through 90° in order to break off the pins. The pins remain inside the electronics module, thus completing coding.
27
05/01 AWB2700-1384GB
Mounting/Dismounting
Suggestion 1 Coding of digital input/output modules and the combi module according to module type.
h
Use only for a string of varying modules. Table 4: Suggestion for coding
28
Base element
1
2
3
4
5
6
7
8
9
Digital input 16
1
0
0
0
0
0
0
0
0
Digital input 32
0
0
1
0
0
0
0
0
0
Digital Output 16
0
0
0
1
0
0
0
0
0
Digital Output 32
0
0
0
0
0
1
0
0
0
Digital Combi 16/16
0
0
0
0
0
0
1
0
0
Electronics module
1
2
3
4
5
6
7
8
9
Label
Digital input 16
0
1
1
1
1
1
1
1
1
white
Digital input 32
1
1
0
1
1
1
1
1
1
white
Digital Output 16
1
1
1
0
1
1
1
1
1
red
Digital Output 32
1
1
1
1
1
0
1
1
1
red
Digital Combi16/16
1
1
1
1
1
1
0
1
1
grey
05/01 AWB2700-1384GB
Mounting
Suggestion 2 Coding of digital input/output modules and the combi module according to the position of the module in a string.
h
Use only in a string of simular modules.
3
Table 5: Suggestion for coding
Base element
1
2
3
4
5
6
7
8
9
1
1
0
0
0
0
0
0
0
0
2
0
1
0
0
0
0
0
0
0
3
0
0
1
0
0
0
0
0
0
4
0
0
0
1
0
0
0
0
0
5
0
0
0
0
1
0
0
0
0
6
0
0
0
0
0
1
0
0
0
7
0
0
0
0
0
0
1
0
0
8
0
0
0
0
0
0
0
1
0
9
0
0
0
0
0
0
0
0
1
10
0
0
0
0
0
0
0
0
0
1
2
3
4
5
6
7
8
9
Label
1
0
1
1
1
1
1
1
1
1
white
2
1
0
1
1
1
1
1
1
1
3
1
1
0
1
1
1
1
1
1
4
1
1
1
0
1
1
1
1
1
5
1
1
1
1
0
1
1
1
1
6
1
1
1
1
1
0
1
1
1
7
1
1
1
1
1
1
0
1
1
8
1
1
1
1
1
1
1
0
1
9
1
1
1
1
1
1
1
1
0
10
1
1
1
1
1
1
1
1
1
Electronics module
29
05/01 AWB2700-1384GB
Mounting/Dismounting
h
Additional misfitment security can be achieved by labelling the base elements and electronics modules with the corresponding station address, e.g. using hinged labels on the base elements. Step 5 Plug the electronics module onto the base element by pushing the rails on the housing into the guide channels on the base element. Push home until the electronics module clicks onto the base element. The electronics module and base element are locked together by the locking clips (see Step 6).
Figure 10: Fitting of the electronics module
Once coded, the electronics module cannot be inserted incorrectly, due to inputs and outputs being clearly identified.
30
05/01 AWB2700-1384GB
Mounting
Step 6 The electronics module must be secured onto the base element using the locking clips. To perform this, place a screwdriver in the middle of the right-hand locking clip, and push the slide to the left. Push the slide of the left-hand locking clip to the right.
3
The electronics module is now locked onto the base element and can only be removed when both locking clips are unlocked (see Dismounting a single Base-Element, Step 2). Step 7 The wiring of I/O-points is established via the proven tension clamp principle. Insert a screwdriver into the rectangular opening and press it in until it comes up against a stop. By doing so, the tension clamp is opened, thus allowing the wiring to be inserted. Then, pull out the screwdriver. The tension clamp is closed again, the wiring is complete.
The - potential as well as the + potential of distribution rails are connected to each other automatically via an integrated shorting link. Distribution rails of the base element can be removed. If a distribution rail becomes loose, refit it by simply plugging it back onto the carrier.
31
05/01 AWB2700-1384GB
Mounting/Dismounting
Step 8 The bus connection is also carried out using direct wiring. There are two bus connection points available: A/B and A’/B’. The bus shield can be connected using either direct wiring to the PE base element or using a shield set. Bus
Figure 11: Shield connection via direct wiring
h
The cross connections (ZQVs) at A/A' and B/B’ form the T-piece function. These cross connections allow an electronics module to be replaced without interrupting the bus connection.
ZQVs
Figure 12: Connecting the module supply
h
32
The ZQVs are pre-mounted and must not be removed.
05/01 AWB2700-1384GB
Mounting
Step 9 The module supply is connected to the base element. Note that the positive pole (+24 V DC) of the supply must be connected to US and the negative pole to the blue distribution block. The supply must on no account be connected to the +5 V and GND terminals. The +5 V and GND terminals are only to be used for connecting the bus terminating resistor.
3
Figure 13: Connecting the module supply
If the module supply is connected to the +5 V terminal, the module will be damaged.
33
Mounting/Dismounting
05/01 AWB2700-1384GB
Potential Distribution With WINbloc eco modules, it is sometimes necessary to duplicate supplies. This can be performed using either direct wiring or cross connections (ZQVs). The connection assignment for each module can be found in the corresponding wiring diagram in this chapter.
Figure 14: Cross-connection for potential duplication
This photo shows how a cross connection is used for potential duplication. In this example (16-channel digital output module), the ZQV is inserted between the UL1 and UL2 terminals. This means that only one power supply for the outputs needs to be connected to UL1; the supply for UL2 is looped via the inserted ZQV.
34
05/01 AWB2700-1384GB
Mounting
3
Figure 15: Direct wiring for potential duplication
In this case (16-channel digital output module), only one power supply is connected to the + red-brown distribution rail on the base element. The other supplies (UL1, UL2, UL3 and UL4) are looped from the + red-brown distribution rail to the corresponding terminal using direct wiring.
h
The exact connection assignment for each module can be found in the corresponding wiring diagram in this chapter.
35
05/01 AWB2700-1384GB
Mounting/Dismounting
Mounting the Terminating Resistor Step 1 The end module in a bus must be fitted with a terminating resistor (DP ASW). For this purpose, use the mounting tool (ZBW 6) as follows. Insert the outer pin of the mounting tool in the square opening, marked GND, and push the mounting tool into the opening until it comes up against a stop. This action opens 6 tension clamp connections.
Figure 16: Inserting the mounting tool
36
05/01 AWB2700-1384GB
Mounting
Step 2 Tilt the mounting tool gently to the rear and insert the terminating resistor in the now open openings. The bus terminating resistor is correctly mounted when the openings A’ and B’ are free.
3
Figure 17: Inserting the bus terminating resistor
37
05/01 AWB2700-1384GB
Mounting/Dismounting
Step 3 Remove the mounting tool. The tension clamps are now closed and the terminating resistor is mounted.
Figure 18: Bus terminating resistor inserted
h
Ensure that the terminating resistor is seated correctly; the connections A' and B' for the connection of the bus cable must be free. Step 4 If not already performed, connect the incoming bus cable as described in chapter 3.3.1 Mounting of Modules, Step 8.
Figure 19: Bus connection
38
05/01 AWB2700-1384GB
Wiring Guide
Wiring Guide
This chapter is designed to help when wiring the base element. The connection diagrams show how the individual sensors and actuators are connected, how the power supply is fed in, and how the bus is wired to the base element.
Input Modules
3
16-Channel Digital Input
ZSBE-1.5/25-S/PE-+ With one supply for each group of 8 inputs
39
Mounting/Dismounting
05/01 AWB2700-1384GB
ZSBE-1.5/25-S/PE-+ The supplies of both groups, each with 8 inputs, can be crossconnected
40
05/01 AWB2700-1384GB
Wiring Guide
3
ZSBE-1.5/25-S/-/PE+ With one supply for each group of 8 inputs
41
Mounting/Dismounting
05/01 AWB2700-1384GB
ZSBE-1.5/25-S/-/+ The supplies of both groups, each with 8 inputs, can be crossconnected
42
05/01 AWB2700-1384GB
Wiring Guide
32-Channel Digital Input
3
ZSBE-1.5/25-S/S/+-+/PE+ With one supply for each group of 8 inputs
43
05/01 AWB2700-1384GB
Mounting/Dismounting
ZSBE-1.5/25-S/S/+-+/PE+ The supplies of the four groups, each with 8 inputs, can be crossconnected
44
05/01 AWB2700-1384GB
Wiring Guide
3
ZSBE-1.5/25-2S/-/PE-/2+ With one supply for each group of 8 inputs
45
Mounting/Dismounting
05/01 AWB2700-1384GB
ZSBE-1.5/25-2S/-/PE-/2+ The supplies of the four groups, each with 8 inputs, can be crossconnected
46
05/01 AWB2700-1384GB
Wiring Guide
Output Modules 16-Channel Digital Output
3
ZSBE-1.5/25-S/PEWith one supply for each group of 8 outputs
47
Mounting/Dismounting
05/01 AWB2700-1384GB
ZSBE-1.5/25-S/PEThe supplies can be cross-connected using a ZQV
48
05/01 AWB2700-1384GB
Wiring Guide
32-Channel Digital Output
3
ZSBE-1.5/25-S/S/+-/PEWith one supply for each group of 8 outputs
49
05/01 AWB2700-1384GB
ZSBE-1.5/25-S/S/+-/PEThe supplies of the four groups, each with 8 outputs, can be crossconnected
50
05/01 AWB2700-1384GB
Wiring Guide
Combi Modules 16 Channel DI / 16 Channel DO
3
ZSBE-1.5/25-S/S/-/PE/+ With one 24 Vdc supply per input/output group (each with 8 channels) 51
Mounting/Dismounting
05/01 AWB2700-1384GB
ZSBE-1.5/25-S/S/-/PE/+ The supplies of the output groups can be cross-connected (via ZQV). The supply connection of the input groups is performed via direct wiring
52
05/01 AWB2700-1384GB
Dismounting
Dismounting
Dismounting a Single Base Element Step 1: Ensure that modules and bridge are disconnected from the power supply. Step 2: Before the electronics module can be removed, the locking clip must be unlocked. To perform this, place a screwdriver to the left of the locking clip, and push the slide to the right. The right-hand locking slide must also be pushed to the left in a similar manner.
3
53
05/01 AWB2700-1384GB
Mounting/Dismounting
Step 3: The electronics module can now be removed from the base element. Push a screwdriver between the electronics module and the spring clip on the base element. Unlock the spring clip by lightly bending it upwards with the screwdriver. Pull the module off the base element.
Figure 20: Removing the electronics module
Step 4: Lift the base element from the rail with a screwdriver. Insert a screwdriver into the two mounting feet - one after the other - and lift up the element with small levering movements.
Figure 21: Unlocking and removing the base element
54
05/01 AWB2700-1384GB
4 Mounting Variants
WINbloc eco modules must be mounted on 35 mm mounting rails DIN/EN 50 022 35 x 15. Mounting rails should be installed on a mounting plate (thickness at least 2 mm) to create a reference potential for the ground connection and screen.
Deutsch
Mounting Rail
4 English
Rails that are not pre-drilled should have holes drilled up to a max. of 150 mm apart.
For the installation of modules the VDE guidelines for wire-saving transmission systems have to be considered, e.g. VDE 013 Part 1 or EN 60204 Part 1. X WINbloc eco modules fulfil the requirements of protection type
Français
Location Requirements
IP 20, according to DIN 40050/IEC 144. X WINbloc eco modules have sufficient self-ventilation, i.e. no
ambient temperature range between 0 to +60 °C. X In the case of vertical installation the heat dissipation is reduced
which means that vertically installed modules can be used at an ambient temperature of up to +40 °C. X The ambient temperature should not be subjected to large fluctuations to avoid water condensation. X Relative air humidity should be 15 to 90 %, without dewing. X Each module must be positioned at least 200 mm from potential malfunction sources (e.g. inverted rectifiers) and high tension lines. X The distance between a module-set and the cable channel should be at least 10 mm.
Italiano
additional ventilation is needed. X In the case of horizontal installation a module can be used at an
Español
Switching Cabinet Installation
Due to serious hazards, free installation is only limitedly permitted! 55
05/01 AWB2700-1384GB
Mounting Variants
Installation Guidelines For cabinet installation sufficient protection and other precautionary measures have to be chosen (according to VDE with degree of contamination 2) to counteract: • Access from unauthorized persons • Splashing and dripping water • Environment with aggressive gases and vapours or high dust fall
Switching Cabinet Configuration This example shows a multiple-line switching cabinet installation:
Figure 22: Switching cabinet configuration of WINbloc eco modules
56
05/01 AWB2700-1384GB
Console Installation
Console Installation
The same guidelines for the positioning and installation of switching cabinets also apply to the console installation of WINbloc eco modules. In principle, a console installation means a reduced switching cabinet configuration. In addition to the guidelines concerning the switching cabinet installation, the specified guidelines for the chosen type of console have to be considered.
Terminal Housing Installation Variants of the terminal housing installation depend on the module dimensions and the type of terminal housing.
4
Please read the corresponding information in the main catalogue, page 4/II.
57
05/01 AWB2700-1384GB
58
05/01 AWB2700-1384GB
5 Installation
X The bus connection is isolated from the power supply. X All I/O-modules can have their own supply. X The I/O module supply (US) can be fed in individually or looped
Deutsch
Potential relationships of a PROFIBUS DP-system with WINbloc eco modules are characterised by the following features:
from another module. X All I/O-modules have capacitative connections to the mounting
Français
5
Italiano
the output modules. X Potential bound construction, i.e. load supply and module supply are galvanically connected to one another. X All input/output signals are isolated from the bus supply via an opto-coupler.
English
rails. X Output power supply takes place via the power distribution at
Español
Potential Relationships
59
05/01 AWB2700-1384GB
Installation
System Description The following block diagram shows the typical composition of a combi module.
Figure 23: block diagram of a WINbloc eco system
A B und A' B +5V US UL1 - UL4 Q1 - Q16 I17 - I32
60
= Bus connection = Supply voltage (+) for external bus termination = Module supply voltage = Byte-by-byte supply for output = Output signal connections = Input signal connections
05/01 AWB2700-1384GB
Scope of Configuration
Scope of Configuration
WINbloc eco modules can be installed and operated in the most confined places. The minimum distance to other modules is 10 mm in all directions in the case of passive components. If the adjacent components are active (e.g. load circuit supplies, transformers), then the minimum distance should be at least 75 mm, due to a temperature increase. However, all ambient temperature data specified in chapter 10 „Technical Data“ are valid.
5
Figure 24: Possible minimum distance for passive components
61
05/01 AWB2700-1384GB
Installation
EMC Suitable Wiring
EMC (electromagnetic compatability) is defined as the ability of an electric device to work error-free in a specific electromagnetic surrounding, without being influenced by its surroundings and also without influencing its surroundings in an inappropriate manner. All Moeller products completely fulfil these high EMC requirements. However, before the actual installation is carried out, an EMC plan should be carried out, including all potential error sources. Potential Error Sources There are several ways how electromagnetic disturbances in automated devices can occur. Depending on the type of source (line-bound or line-unbound) and the distance between the error source and the automated device, disturbances can appear in the system in various ways.
Coupling Mechanisms Galvanic Coupling: Generally, a galvanic coupling occurs if two supply circuits use a common line. Typical sources are, e.g., starting motors, static discharges, clocking devices and a potential difference between component housings and the common power supply. Inductive Coupling: An inductive (magnetic) coupling occurs between two powersupplying conductors. The current’s magnetic effect induces an interference voltage. Typical sources are, e.g., transformers, motors, parallel network cables and HF-signal cables. Capacitive Coupling: A capacitive (electric) coupling occurs between conductors which have different potentials. Typical sources are, e.g., parallel signal cables, contactors and static discharges.
62
05/01 AWB2700-1384GB
EMC Suitable Wiring
Radiation Coupling: A radiation coupling occurs if an electromagnetic wave hits a conductive structure. Each wave-hit induces currents and voltages. Typical sources are, e.g., spark gaps (ignition plugs, electro-motor commutators) and transmitters (e.g. walkie-talkies), that are used near the concerned conductive structure.
Guarantee of EMC EMC is guaranteed if the following basic guidelines are considered. • Correct and large-surface grounding of inactive metal components • Correct Shielding of lines and devices • Proper cable routing - correct wiring • Creation of a standard reference potential and grounding of all electric operating devices • Special EMC measures for particular applications
5
Grounding of Inactive Metal Components Overview All inactive metal components have to be connected to each other extensively and with a low impedance (grounding). These measures ensure a standard reference potential for all control elements and therefore help to cut out coupling disturbances. Inactive metal components are those parts which are conductive, but are separated electrically from other components by ground insulation; therefore only in the case of an error or malfunction can they conduct a voltage. The ground should never - not even in case of an error - be able to adopt a dangerous contact voltage. In order to avoid this, the ground must be connected to a protective conductor. Remote grounded components (e.g. cabinets) must be connected to the protective conductor system in a star-shaped configuration to avoid ground circuits. Before installation starts, screw connections on varnished, painted or anodised metal components have to be fitted with either special contact disks or the points of contact have to be cleaned down to the metal. Once the connection is established, all points of contact must be protected against corrosion (e.g. by using grease). 63
Installation
05/01 AWB2700-1384GB
Connect all free moving groundable components (e.g. cabinet doors) with short bonding straps with large surface areas. If possible, aluminium components should not be used, because aluminium oxidises easily and is therefore unsuitable for grounding. PE Connection (Ground) Between ground and PE connection (ground) a central connection has to be established. Mounting Rails All mounting rails used must be grounded properly.
64
05/01 AWB2700-1384GB
EMC Suitable Wiring
EMC Suitable Cabinet Installation The following figure shows an EMC suitable cabinet installation with all necessary measures.
5
Figure 25: EMC suitable cabinet installation
65
05/01 AWB2700-1384GB
Installation
a Bonding straps To connect inactive metal components, bonding straps must be used if a large surface contact (metal to metal) is not possible. Use only short bonding straps with large surface areas.Schirmung von Leitungen und Geräten b Supporting bars All supporting bars that hold control components must have a largesurface area contact with the cabinet housing. c Protective conductor rail The protective conductor rail must also be connected over a large surface area to the support bars and has to be connected via an external cable (cross section of at least 10 mm2) to the protective conductor system to avoid interference currents. d Cable clips The shielding braid must be held over a large surface area by the cable clips. e Protective conductor system cable (grounding point) The cable has to be connected over a large surface area with the protective conductor system.
Shielding of Conductors and Devices Shielding of Cables Shielding is used to reduce interfering couplings. Interference currents affecting the cable shield are fed to ground via a connection between housings and shield rails. To avoid that the diverted currents appear again as sources, the shields have to be connected to the shield conductor with a low impedance. Conductor types: Only conductors with a shield braid with a covering density of at least 80 % should be used. Conductors with film shielding should not be used because the film can be damaged easily at installation.
66
05/01 AWB2700-1384GB
EMC Suitable Wiring
Wiring: Conductors should always be laid on both sides to assure good attenuation of disturbances in the high frequency range. The conductors should be laid on one side if only attenuation of the low frequency range is necessary. One-sided installation is advantageous if • a bonding conductor cannot be installed • Film shieldings are used
In the case of stationary bus operation, the shielded cable should be insulated and laid on the shielding rail.
5
Fixing of the cable to the shielding rail should be carried out using metal cable clips. These clips must cover the rail over a large surface area. The cable must be routed directly after it enters the switching cabinet to the shielding rail. Then, it has to be routed to the connection point - without being laid again!
Potential Compensation Potential differences can occur in installation components that are in separate areas and which X are fed by different supplies, X are fed by different networks, X have double-sided conductor shields which are grounded on
different installation components. The potential difference between data reference potentials DGND of all connections (minimal wiring with shielding of two bus subscribers) must not exceed ± 7 V. If this cannot be guaranteed then a potential compensation must be created.
67
05/01 AWB2700-1384GB
Installation
Table 6: Potential compensation between two connections
Connection RxD/TxD-P
1
Connection 1
B'
B RxD/TxD-P
DGND RxD/TxD-N
DGND A'
A
RxD/TxD-N
Shield Protective Ground
Protective Ground
A potential compensation line must have the following features: X Low impedance. The lower the impedance, the more effective is
the potential compensation. In the case of compensation lines that are laid on both sides, the compensation line impedance must be considerably smaller than that of the shielding connection (max. 10% of shielding connection impedance). X Sufficient dimensioning of the compensation line for the maximum compensation current, i.e. cross sections of 16 mm2 for compensation lines up to a length of 200 m and 25 mm2 for compensation lines of more than 200 m in length. X The compensation line must be made of copper or zinc coated steel. X The compensation line must be connected to the protective conductor over a large surface area and must be protected against corrosion. X The routing of compensation lines should be carried out in such a way that the distance between compensation line and signal line remains as small as possible.
68
05/01 AWB2700-1384GB
EMC Suitable Wiring
5
Figure 26: Routing of potential compensation line and signal line
69
05/01 AWB2700-1384GB
Installation
Special EMC Measures for Particular Applications
Switching of Inductive Loads Recommendation: In the case of inductive loads, a protective circuit should be fitted on the load. Protection against Electrostatic Discharge (ESD) In a disassembled condition electronics modules and base elements are prone to damage caused by ESD. To avoid ESD damage, never touch the bus connections with bare fingers.
General Wiring Notes
Overview Lines should be divided into groups (e.g. signal lines, data lines, high-voltage lines, supply lines). High-voltage lines and signal / data lines should always be placed in separated channels or bundles. Signal and data lines must always be situated as near as possible to grounded surfaces (e.g. support bars, metal cabinet walls). Cable Routing Correct cable routing prevents or suppresses mutual interferences from parallel lines.
70
05/01 AWB2700-1384GB
General Wiring Notes
Cable Routing Inside and Outside of Cabinets: The cables should be divided into the following groups to guarantee a routing suitable for EMC: Group 1:
shielded bus and data lines, shielded analogue lines, unshielded DC-voltage lines F 60 V, unshielded AC-voltage lines F 25 V, coax cables for monitors.
Group2:
unshielded DC-voltage lines > 60 V and F 400 V, unshielded AC-voltage lines > 25 V and F 400 V.
Group3:
unshielded lines for DC- and AC-voltage > 400 V.
5 Cable routing in common bundles or cable ducts is possible for the following group combinations: Group 1/Group 1; Group 2/Group 2; Group 3/Group 3 Cable routing in separate bundles or ducts (without a minimum distance) is necessary for the following group combinations: Group 1/Group 2 For the group combinations: Group 1/Group 3; Group 2/Group 3 Cables must be routed along separate cable runs with a minimum separating distance of 10 cm. This is valid for inside buildings and for inside and outside cabinets in separate bundles and cable ducts.
71
05/01 AWB2700-1384GB
Installation
Cable Routing Outside Buildings: Routing outside buildings should be carried out using metal cable ducts. Where the cable ducts meet, they are to be galvanically joined and the cable ducts have to be grounded
h
When routing cables outside of buildings, all the valid guidelines of internal and external lightning protection and grounding have to be considered. Lightning Protection Cables must be routed in double-grounded metal pipes or reinforced concrete cable ducts. Signal lines must be protected against overvoltage by voltage dependant resistors or inert-gas filled overvoltage arresters. Voltage dependant resistors and overvoltage arresters must be installed where the cable enters the building. Transmission Cable Characteristics of transmission cable: The connection of subscribers with one and another in the bus system is made by field bus lines (according to specification RS 485 and DIN 19258 Part 1). Cables must have the following electrical characteristic: Parameter
Cable A DIN 19245 Part 3
Wave impedance: Distributed capacitance: Loop resistance: Conductor diameter: Conductor cross-section:
135 to 165 Ω (3 bis 20 MHz) < 30 nF/km < 110 Ω/km < 0,64 mm > 0,34 mm2
The importance of obeying these parameters is more significant the higher the baud rate, the number of subscribers and the longer the cable length is. The shield is used to improve EMC
72
05/01 AWB2700-1384GB
Bus Connection
Figure 27: Transmission cable for the connection of bus subscribers
Cable Types For the transmission line the following cables can be used (e.g.): Cable Type „A": FA. Moeller ZB4-900-KB1 (for inhouse installation) 1x2x0,64 SIEMENS,
Type „SINEC® L2 Bus Cable", 6XV 1830-0A H10
Fa. Lapp
UNITRONICS-BUS FD P LZ/F.I.P. 1x2x0,25 (24 AWG) (for highly flexible applications)
5
UNITRONICS-BUS Yv LZ/F.I.P. 1x2x0,64 O (for external/below ground routing) UNITRONICS-BUS LZ/F.I.P. 1x2x0,64 O (for fixed routing)
Bus Connection
The bus connection for WINbloc eco I/O modules is made via a tension clamp connection on the base element. The connection assignment is explained in detail in chapter 10. Technical Data.
73
05/01 AWB2700-1384GB
Installation
Wiring The figure below shows the minimum wiring with shielding between two bus subscribers using D-type connectors. The column containing 3, 5, 6 and 8 shows the pin assignment when the next bus station is to be connected via D-Type connector, e.g. WINbloc DP modules, repeater, etc. Module 1
Module 2
RxD/TxD-P
B'
3
B
3
RxD/TxD-P
DGND
GND
5
GND
5
DGND
VP*
+5 V
6
+5 V
6
VP
RxD/TxD-N
A'
8
A
8
RxD/TxD-N
Protective Ground
Shield
Protective Ground
Figure 28: Minimum wiring between two connections
* VP = Supply voltage (+) for external bus termination
h
Both signal wires must never be cross connected! Figure 29: Bus connection
74
05/01 AWB2700-1384GB
6
Electronics Modules
Labelling
WINbloc eco modules are delivered partially labelled. A user- and application-specific labelling can be carried out easily, quickly and permanently with Moeller’s labelling materials. For a detailed description of these materials refer to chapter 11. Accessories. The lids of electronics modules are delivered fully labelled.
6
Figure 30: Lid labelling of an electronics module
In addition to that, the polyester labels can be put into the lids. These polyester labels are part of a colour coded system. white red grey
= indicates a digital input module = indicates a digital output module = indicates a digital combi module
Depending on the type of module, these polyester labels have LED-openings and varying sizes.
75
05/01 AWB2700-1384GB
Labelling
Base Elements
The channel numbering of the base element is supplied by Moeller.
Figure 31: Labelling of a base element
The base elements are supplied with the potential indicator and the power supply indicator, all pre-labelled. The following materials can be used for labelling and marking: • Polyester labels for electronics modules (colour-coded system, four different layouts) • Swivel label with tag • Labels on DIN A4 sheets for the swivel label • LMZF (conductor labels/tension clamp terminal) labels (KSW) • Group supply labels (DEKAFIX)
76
05/01 AWB2700-1384GB
7 Adressing
Deutsch
Addressing of WINbloc eco modules is performed on the electronics module using two decimal address switches. These switches are positioned on the front side of a fitted electronics module.
Français
English
a
7
Figure 32: Switch position on electronics module
Address Setting The switches are marked with H for HIGH (tens) and L for LOW (single digits), i.e. switch H is used to set the tens range from 0 to 9, accordingly switch L is used to set the single digit range from 0 to 9.
Italiano
a adress switches
Español
Address Switches
Figure 33: Rotary switches for addressing
77
05/01 AWB2700-1384GB
Adressing
Address Range The addresses for WINbloc eco modules must lie within the range 01-99, i.e. a maximum of 99 addresses can be assigned to the bus subscribers (from address 01 to address 99).
h
Each address can only be allocated once. Example The following example shows the switch position for address 90.
Figure 34: Example: Switch positions for address 90
78
05/01 AWB2700-1384GB
8 Diagnosis
16-Channel Digital Input, Positive Switching
Stade
Description
RUN (green)
lit
Module supply voltage present (US)
not lit
Module supply voltage missing (US)
lit
Bus-error. In the parametric monitoring time no communication cycle took place on the bus.
not lit
Communication OK
lit
Signal active (voltage present)
not lit
Signal inactive
BF (red)
LED (green) 1 to 16
8 Italiano
LED
Español
This module has a lower LED row with the LEDs RUN, BF and 1 to 16.
Français
English
Deutsch
Digital Input Status Indicators
79
05/01 AWB2700-1384GB
Diagnosis
32-Channel Digital Input, Positive Switching
This module has a lower LED row with the LEDs RUN, BF and 1 to 16 and a middle LED row 17 to 32.
LED
State
Description
RUN (green)
lit
Module supply voltage present (US)
not lit
Module supply voltage missing (US)
lit
Bus-error. In the parametric monitoring time no communication cycle took place on the bus.
not lit
Communication OK
lit
Signal active (voltage present)
not lit
Signal inactive
BF (red)
LED (green) 1 to 32 (in two rows)
80
05/01 AWB2700-1384GB
Digital Output Status Indicators
Digital Output Status Indicators
16-Channel Digital Output, Positive Switching, Short-circuit Proof
This module with short-circuit proof outputs has a lower LED row with the LEDs RUN, BF, DIA, UL1, UL2 und 1 to16.
LED
State
Description
RUN (green)
lit
Module supply voltage present (US)
not lit
Module supply voltage missing (US)
lit
Bus-error. In the parametric monitoring time no communication cycle took place on the bus.
not lit
Communication OK
LED (green) 1 to 16
lit
Signal active (voltage present)
not lit
The channel is not switched or is short-circuit
LED (green) UL1 u. UL2
lit
Field voltage present
not lit
No field voltage
LED DIA (red)
lit
Diagnosis: Short circuit in output or diagnosis: field voltage (UL1 or UL2) missing
not lit
No error
BF (red)
8
81
05/01 AWB2700-1384GB
Diagnosis
32-Channel Digital Output, Positive Switching, Short-circuit Proof
This module with short-circuit proof outputs has a lower LED row with the LEDs RUN, BF, DIA, UL1, UL2 and 1 to 16. The above row has the LEDs UL3 and UL4 as well as the LEDs 17 to 32 which indicate the appropriate channel status.
LED
State
Descreiption
RUN (green)
lit
Module supply voltage present (US)
not lit
Module supply voltage missing (US)
lit
Bus-error. In the parametric monitoring time no communication cycle took place on the bus.
not lit
Communication OK
LED (green) 1 to 32 (in 2 rows)
lit
Signal active (voltage present)
not lit
Channel is not switched or short-circuit in channel. Shortcircuits are registered via the bus
LED (green) UL1 u. UL2 UL3 u. UL4
lit
Field voltage present
not lit
No field voltage
LED DIA (red)
lit
Diagnosis: Short circuit in output or diagnosis: field voltage (UL1 - UL4) missing
not lit
No error
BF (red)
82
05/01 AWB2700-1384GB
Combi Module Status Indicators
Combi Module Status Indicators
16-Channel DI, 16-Channel DO, Digital Input/Output, Positive Switching, Short-circuit Proof
The combi module with short-circuit proof outputs has a lower LED row with the LEDs RUN, BF, DIA, UL1, UL2 and 1 to 16, that indicate the appropriate output channel status. The above row has the LEDs 17 to 32 which indicate the appropriate input channel status.
LED
State
Description
RUN (green)
lit
Module supply voltage present (US)
not lit
Module supply voltage missing (US)
lit
Bus-error. In the parametric monitoring time no communication cycle took place on the bus.
not lit
Communication OK
Output LED (green) 1 to 16
lit
Signal active (voltage present)
not lit
Channel is not switched or short-circuit in channel. Shortcircuits are registered via the bus
Input LED (green) 17 to 32
lit
Signal active (voltage present)
not lit
Signal inactive
LED UL1 u. UL2 (green)
lit
Field voltage present
not lit
No field voltage
8
BF (red)
83
05/01 AWB2700-1384GB
Diagnosis
84
LED
State
Description
LED DIA (red)
lit
Diagnosis: Short circuit in output or diagnosis: field voltage (UL1 or UL2) missing
not lit
No error
05/01 AWB2700-1384GB
9 Master Operation Mode
Introduction
The chapter „Master Operation Mode" includes all necessary information to connect WINbloc eco modules to higher ranking automated devices, e.g. memory-programmable controllers. More information about the individual control systems can be found in the corresponding manufacturer manuals, e.g.: X Siemens, Bosch and Allen Bradley
Connectable Module Groups
Control system manufacturers have master-module groups available for your PLC. WINbloc eco modules can be connected to these without any problem, e.g. Siemens control systems using the type files or control systems from other manufacturers using the device data set. It is also possible to use a PC as the master, the device data set would also be used here. It is important though, that the master-module group complies with the PROFIBUS DP DIN 19245 Part 3.
9
85
05/01 AWB2700-1384GB
Master Operation Mode
Device Data Sets and Type Files
The device data set includes all specific data of a particular I/O module. With help of this device data set it is possible to connect WINbloc eco modules to higher ranking automated devices.
h
The I/O modules are exactly described by the data in the device data sets, however, the interpretation by the master is not always the same. This can cause problems when configuring the inputs/outputs in the master. The inputs/outputs are defined for WINbloc eco modules by two hexadecimal numbers in the module identifier „Module= to". Because the order of both the hexadecimal numbers for some masters can be reversed, a faulty configuration of the I/O modules can occur. Assistance can be achieved by simply swapping the two identifiers and subsequently saving the GSD file. This is shown in the following example.
86
05/01 AWB2700-1384GB
Device Data Sets and Type Files
9
87
05/01 AWB2700-1384GB
Master Operation Mode
The only exception is Siemens control systems, whereby the connection cannot be performed with the basic device data (an example of this special case is explained in chapter 9.5). The following is a list of the device files of the individual WINbloc eco module types.
Type Files The coupling of WINbloc eco modules with a Siemens control system (e.g. IM 308 B with COM ET 200 software) can be established using the type files. Table 7: Device Data Sets and Type Files
88
Designation
Station Type
Ident-No.
GSD-DP
DP-16DI-ECO
WINBLOC 16DI eco
545
WIWB0221.GSD
DP-32DI/P-ECO
WINBLOC 32DI eco
547
WIWB0223.GSD
DP-16DO/0.5A-PK-ECO
WINBLOC 16DO eco
552
WIWB0228.GSD
DP-32DO/0.5A-PK-ECO
WINBLOC 32DO eco
554
WIWB022F.GSD
DP-16DI-P/16DO/0.5A-PK-ECO
WINBLOC 16DI/O eco
559
WIWB022A.GSD
Designation
Typ-DP5X
Typ-DP
DP-16DI-ECO
WI0221AX.200
WI0221TD.200
DP-32DI/P-ECO
WI0223AX.200
WI0223TD.200
DP-16DO/0.5A-PK-ECO
WI0228AX.200
WI0228TD.200
DP-32DO/0.5A-PK-ECO
WI0222FAX.200
WI022FTD.200
DP-16DI-P/16DO/0.5A-PK-ECO
WI0222AAX.200
WI022ATD.200
05/01 AWB2700-1384GB
Siemens-Control System (DOS)
Siemens-Control System (DOS)
Example for Coupling with a Siemens Control System (IM 308 B and COM ET 200 DOS-Software) In order to use the type-specific COM files, they must be placed in the main directory of the PU (e.g. C:\COMET200). See also the Siemens Product Information for COM ET 200 from V 4.0 MS-DOS. If the files are installed correctly, a list of the station types appears, that can be opened under COM ET 200 „CONFIGURE" using F7, extended with the follwing stations:
WINbloc 16DI eco WINbloc 32DI eco WINbloc 16DO eco WINbloc 32DO eco WINbloc 16DI/16DO eco
h
Parameterization data are not transferred, i.e. the default setting of the DP station parameterization message: 00 00 00 00 00 must not be changed. The diagnostic functions are described in the manual for the software package COM ET 200 from Siemens (chapter 11). Before these files are copied on the computer, all files in the target directory that begin with should be deleted.
9
89
05/01 AWB2700-1384GB
Master Operation Mode
Parameter Settings The settings of all necessary parameters are shown in the following screen figures. 16 DI eco
Program file selected C:ECOBSPET.200 SIMATIC S5 / COM ET 200 Configuring ------------------------------------------------------------------------------Station number: 3 Station name: Next available address
Area: P Station type: WINbloc 16DI eco ECO 16 DI DE: 8 DA: 8 AE: 8 AA: 8
Configuration: Area address (Shift F6: DP-Slave - Parameterization frame) 0. 1. 2. 3. 4. 000 017
A:
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
F 1 ¦ F 2 ¦ F 3 ¦ F 4 ¦ F 5 ¦ STATION ¦ STATION ¦ DELETE ¦ NEW ¦ ADDRESS ¦ + ¦ ¦ STATION ¦ STATION ¦ ASSIGNM.¦
90
E:
F 6 ENTER
¦ ¦ ¦
F 7 HELP
¦ ¦ ¦
F 8 EXIT
05/01 AWB2700-1384GB
Siemens-Control System (DOS)
32 DI eco
Program file selected C:ECOBSPET.200 SIMATIC S5 / COM ET 200 Configuring ------------------------------------------------------------------------------Station number: 4 Station name: Next available address
Area: P Station type: WINbloc 32DI eco ECO 32 DI DE: 8 DA: 8 AE: 8 AA: 8
Configuration: Area address (Shift F6: DP-Slave - Parameterization frame) 0. 1. 2. 3. 4. 000 019
E:
A:
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
F 1 ¦ F 2 ¦ F 3 ¦ F 4 ¦ F 5 ¦ STATION ¦ STATION ¦ DELETE ¦ NEW ¦ ADDRESS ¦ + ¦ ¦ STATION ¦ STATION ¦ ASSIGNM.¦
F 6 ENTER
¦ ¦ ¦
F 7 HELP
¦ ¦ ¦
F 8 EXIT
9
91
05/01 AWB2700-1384GB
Master Operation Mode
16 DO eco
Program file selected C:ECOBSPET.200 SIMATIC S5 / COM ET 200 Configuring ------------------------------------------------------------------------------Station number: 5 Station name: Next available address
Area: P Station type: WINbloc 16DO eco ECO 16 DO DE: 8 DA: 8 AE: 8 AA: 8
Configuration: Area address (Shift F6: DP-Slave - Parameterization frame) 0. 1. 2. 3. 4. 033 000
A:
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
F 1 ¦ F 2 ¦ F 3 ¦ F 4 ¦ F 5 ¦ STATION ¦ STATION ¦ DELETE ¦ NEW ¦ ADDRESS ¦ + ¦ ¦ STATION ¦ STATION ¦ ASSIGNM.¦
92
E:
F 6 ENTER
¦ ¦ ¦
F 7 HELP
¦ ¦ ¦
F 8 EXIT
05/01 AWB2700-1384GB
Siemens-Control System (DOS)
32 DO eco
Program file selected C:ECOBSPET.200 SIMATIC S5 / COM ET 200 Configuring ------------------------------------------------------------------------------Station number: 6 Station name: Next available address
Area: P Station type: WINbloc 32DO eco ECO 32 DO DE: 8 DA: 8 AE: 8 AA: 8
Configuration: Area address (Shift F6: DP-Slave - Parameterization frame) 0. 1. 2. 3. 4. 035 000
E:
A:
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
F 1 ¦ F 2 ¦ F 3 ¦ F 4 ¦ F 5 ¦ STATION ¦ STATION ¦ DELETE ¦ NEW ¦ ADDRESS ¦ + ¦ ¦ STATION ¦ STATION ¦ ASSIGNM.¦
F 6 ENTER
¦ ¦ ¦
F 7 HELP
¦ ¦ ¦
F 8 EXIT
9
93
05/01 AWB2700-1384GB
Master Operation Mode
16 DI/16 DO eco
Program file selected C:ECOBSPET.200 SIMATIC S5 / COM ET 200 Configuring ------------------------------------------------------------------------------Station number: 7 Station name: Next available address
Area: P Station type: WINbloc 16 I/O eco ECO 16 DI 16 DO DE: 8 DA: 8 AE: 8 AA: 8
Configuration: Area address (Shift F6: DP-Slave - Parameterization frame) 0. 1. 2. 3. 4. 033 017
A:
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
F 1 ¦ F 2 ¦ F 3 ¦ F 4 ¦ F 5 ¦ STATION ¦ STATION ¦ DELETE ¦ NEW ¦ ADDRESS ¦ + ¦ ¦ STATION ¦ STATION ¦ ASSIGNM.¦
94
E:
F 6 ENTER
¦ ¦ ¦
F 7 HELP
¦ ¦ ¦
F 8 EXIT
05/01 AWB2700-1384GB
Siemens-Control System (Windows)
Siemens-Control System (Windows)
Example for Coupling with a Siemens Control System (IM 308 C and COM ET 200 Windows-Software) To use the type-specific COM files for the S5 IM308C Comet V2.x, they must be located in the TYPDAT5X directory of the PU (e.g. C:\COMWIN21\TYPDAT5X). From Com Profibus 3.0 onwards, the device data set files can also be copied into the GSD directory (e.g. C:\COMPB30\GSD). These files will be used by Com Profibus 3.0 instead of the type files. The files with the file extension .bmp must be copied into the BITMAPS directory (e.g. C:\COMWIN20\BITMAPS). When the files are correctly installed, the list of the station types/ type files that can opened in COM ET 200 documentation appears. When the type files in the TYPDAT5X directory are used, the list is extended by the following entries.
Family
Station Type
Type File
WINbloc
WINbloc 16 DI eco
WI0221AX.200
WINbloc
WINbloc 32 DI eco
WI0223AX.200
WINbloc
WINbloc 16 DO eco
WI0228AX.200
WINbloc
WINbloc 32 DI eco
WI022FAX.200
WINbloc
WINbloc 16 DI/16 DO eco
WI022AAX.200
9
The files for the PROFIBUS-DP modules of the WINbloc family are also copied into the list.
95
05/01 AWB2700-1384GB
Master Operation Mode
Example Configuration
The diagnostic functions are also described in the Siemens manual for the software package COM ET 200 Windows. For more precise information about the slave-specific diagnostics of the individual modules, see WINbloc eco manual, chapter 8. Diagnosis.
h
96
Parameterization data are not transferred, i.e. the default setting of the DP station parameterization message: 00 00 00 00 00 must not be changed.
05/01 AWB2700-1384GB
Error Diagnosis IM 308-B/C
Error Diagnosis IM 308-B/C
Error Diagnosis (Station Diagnosis) for Operation with IM 308-B/C Composition: Station Diagnosis station diagnosis, 16 bytes are reserved for each slave station. The 16 bytes are organised in 8 words. To avoid misunderstandings, the 2 diagnosis bytes of the diagnosis word are labelled below with „Diagnosis address" and „Diagnosis address + 1“.
Composition of the station diagnosis Code
Diagnosis address
Diagnosis address + 1
0
Station status 1
Station status 2
1
Station status 3
Master-adress
2
Manufacturers number (Ident-Number)
3
Digital: Header
Digital: Device diagnosis (collective diagnosis)
4
Digital: free
Digital: free
5
Digital: free
Digital: free
6
Digital: free
Digital: free
7
Digital: free
Digital: free
9
97
Master Operation Mode
Error Diagnosis IM 308-B
05/01 AWB2700-1384GB
Error Diagnosis (Station Diagnosis) for Operation with IM 308-B Composition: Diagnosis-word header and device diagnosis The diagnosis word has the following composition after the device diagnosis (code = 3) has been requested by digital modules:
Figure 35: Composition of the diagnosis-word „header and device diagnosis" for digital module
98
05/01 AWB2700-1384GB
Error Diagnosis IM 308-B
h
In an installation a PLC start-up problem occured when the installation was switched off via the main switch. The PLC did not restart because an acknowledge delay occured that is programmed by the master interface module IM 308B. This acknowledge delay is important in order to avoid a certain state in the installation when a slave fails when no cyclic monitoring of the IM 308B has been programmed. The start-up problems above did not occur when the installation was manually started and when the PLC power supply was switched on and off. The acknowledge delay during start-up was caused by the following reason: When the installation is switched off, the general power supply is initially interrupted which also supplies the DP slaves. One second later, the power supply of the PLC is interrupted. That means, before the PLC is switched off, there is enough time for a station failure to be noted and an acknowledge delay to be sent to the CPU. Because this message is not acknowledged, the error is still present at start-up. Therefore the PLC does not start and must be manually started. Solution X Operate PLC without battery. Acknowledge delay is not stored. X Operate IM 308B without acknowledge delay and monitor in
9
cycles X Program measures for the acknowledge delay in the OBs
99
Master Operation Mode
Coupling with a Siemens S7 Controller
05/01 AWB2700-1384GB
To use the type-specific com files for the S7 from Version 2.0 onwards, they must be copied into the following directory: STEP7_V2\S7DATA\TYPDATEI. S7 Version 1.x and the NCM for the communication processor CP 342-5 DP use GSD files. After successful updating of the type files using menu option Extras, they appear in the hardware catalogue of the hardware configuration program:
They can be configured from here in the Simatic stations:
100
05/01 AWB2700-1384GB
Diagnostic Possibilities with S7 and PB DP
Diagnostic Possibilities with S7 and PB DP
On-line Diagnosis Using Step 7 Version 3.1 From Step 7 Version 3.1 onwards, it is possible to perform on-line diagnosis on the decentralised periphery via the PB master (see the following example of a S7 300 with the CPU 315-2 DP. It is important that the Cat. No. is 6ES7 315-2AF01-0AB0 - and not .......-2AF00-...... If the older -2AF00- is used, it is not possible to perform an on-line diagnosis of the slaves.
9 Firstly, select the connected master (e.g. MPI = 2; see example above) in the on-line mode. The hardware can be diagnosed using the PLC menu.
101
05/01 AWB2700-1384GB
Master Operation Mode
With the selected project planning, two of the five available WINbloc slaves report a diagnosis error. By double-clicking on the red error icon, the module information of the relevant slave is displayed with the error message in plain text: X WINbloc 8 DO: X WINbloc PT100:
102
Field Voltage missing Error Channel 3 Open Circuit Channel 3
05/01 AWB2700-1384GB
Diagnostic Possibilities with S7 and PB DP
The slave address and the catalogue number are displayed in the GENERAL folder so that the slave can be clearly identified.
A pre-condition for the plain-text diagnosis of the Moeller DP slaves is that the GSD files are located in the STEP7\S7DATA\GSD\ directory. Hex format: the entire diagnosis telegram is output as a hexadecimal value. Using the type files Version 6.0 or earlier, plain-text diagnosis is not possible.
9
103
Master Operation Mode
05/01 AWB2700-1384GB
If the type files 6.0 are used, the following diagnosis is displayed:
Diagnosis in the Step 7 Program Using the DP Diagnosis Module SFC 13 Sample Program The following represents a sample program that is used to call the SFC 13 (DPNRM_DG) and to store the diagnostic data of a DP slave in data block 100 from data word 2 onwards. It must be noted that the SFC 13 only stores valid data in the DB. This means that during normal operation existing slave-specific diagnostic data is not reset by SFC 13.
104
05/01 AWB2700-1384GB
Diagnostic Possibilities with S7 and PB DP
9
105
Master Operation Mode
05/01 AWB2700-1384GB
The address for the diagnosis of the slave that is to be entered in data block 100 in data word 0 as in the example, can be taken from the hardware configuration:
In the example, this is the diagnostic address 1018. Variable table for reading out the diagnostic data and entering the diagnostic address A variable table can be used to display the contents of DB 100 and to enter comments:
In the group of the S7 program modules, the variable tables are identified by VAT (see VAT12121 above).
106
05/01 AWB2700-1384GB
Diagnostic Possibilities with S7 and PB DP
Example of a variable table for the DP diagnosis with output via the DB 100
9
107
05/01 AWB2700-1384GB
Master Operation Mode
The Step7 On-line Help Software The Step7 online help software describes the SFC (DP NRM_DG). Description With SFC 13 „DPNRM_DG" (read diagnosis data of a DP slave), you can read the current diagnostic data of a DP slave in the form that is defined in EN 50 170 Volume 2, Profibus. After correct data transmission, the read-in data is entered into the target area that is defined by RECORD. You can start the reading process by setting the REQ input parameter to 1 when the SFC 13 is run. Method The reading process is performed in asynchronous mode, i.e. it can be extended over several SFC calls. The state of the task is displayed via the RET_VAL and BUSY output parameters.
108
05/01 AWB2700-1384GB
Diagnostic Possibilities with S7 and PB DP
Parameter
Declaration
Data Type
Memory Location
Description
REQ
INPUT
INPUT
E, A, M, D, L, Konst
REQ = 1: reading request
LADDR
INPUT
WORD
E, A, M, D, L, Konst
Configured diagnostic address of the DP slave
RET_VAL
OUTPUT
INT
E, A, M, D, L
If an error occurs while processing the function, the returned value contains an error code. If no error occurred, the length of the actually transmitted data is held in RET_VAL.
RECORD
OUTPUT
ANY
E, A, M, D, L
Target area for the read diagnostic data. Only the BYTE data type is allowed. The minimum length of the data set to be read and/or the target area is 6. The maximum length of the record to be sent is 240; if standard slaves are used whose standard diagnosis data is between 240 bytes and 244 bytes (max.), the first 240 bytes are transmitted into the target area. The corresponding overflow bit is set in the data.
BUSY
OUTPUT
BOOL
E, A, M, D, L
9
BUSY = 1: the reading process is not yet complete.
109
05/01 AWB2700-1384GB
Master Operation Mode
RECORD Input Parameter The CPU evaluates the actual length of the read diagnostic data: If the length of RECORD is X ess than the number of returned data sets, the data is rejected
and the associated error code is entered in RET_VAL. X greater than or equal to the number of the returned data sets,
the data is loaded into the target area and the actual length is entered as a positive value in RET_VAL.
h
You must ensure that the actual parameters of RECORD match each other during all call-ups that belong to the same task. Standard Slaves With More Than 20 bytes of Diagnostic Data For standard slaves where the number of standard diagnosis data is between 241 and 244 bytes, the following must be considered: If the length of RECORD is X less than 240 bytes, the data is rejected and the associated error
information is entered in RET_VAL. X greater than or equal to 240 bytes, the first 240 bytes are transmitted into the target area and the corresponding overflow bit is set in the data. RET_VAL Output Parameter X If an error occurred while processing the function, the returned value receives an error code X If no error occurred during transmission, RET_VAL contains the length of the read data in bytes as a positive number. Error information The error information specific to SFC 13 is a small part of the error information for SFC 59 (RD REC).
110
05/01 AWB2700-1384GB
Diagnostic Possibilities with S7 and PB DP
System Resources for S7-400 When SFC 13 „DPNRM_DG" is called for a task that has not yet been processed, S7 reserves the resources (memory space) of the CPU. The SFC 13 can be called for several DP slaves one after the other, as long as the maximum number of simultaneously active SFC 13 tasks for your CPU is not exceeded. This maximum number can be found in the technical data for your CPU. In the case of several simultaneously active tasks, it is guaranteed that all tasks are performed and no mutual interference occurs. If the limitation of the system resources is reached, this is indicated in RET_VAL. If this occurs, repeat the task. RET_VAL Error Messages The possible RET_VAL error messages are also described in the on-line help for Step7. Error information of the communication SFCs for nonconfigured connections Error Information The „real" error information for SFC 65 to 74 is classified as follows:
Error code
Explanations (general)
(W#16#...)
9
809x
CPU error where the SPS is running
80Ax
Permanent communication error
80Bx
Error with the communication partner
80Cx
Temporary error
111
05/01 AWB2700-1384GB
Master Operation Mode
The following table contains all specific error information for SFCs 65 to 74
Error code
Explanations (general)
Explanations (SFC-specific)
Processing was completed correctetly.
SFC 69 „X_ABORT" and SFC 74 „I_ABORT":REQ = 1, and the specified connection is not established. SFC 66 „X_RCV":EN_DT = 1 and RD = NIL
(W#16#) 0000
112
00xy
SFC 66 „X_RCV" for NDA = 1 and RDNILRET_VAL contains the length of the received data block (for EN_DT=) and/or the copied data block in RD (for EN_DT=1). SFC 67 „X_GET":RET_VAL contains the length of the received data block. SFC 72 „I_GET“RET_VAL contains the length of the received data block.
7000
SFC 65 „X_SEND", SFC 67 „X_GET", SFC 68 „X_PUT", SFC 69 „X_ABORT", SFC 72 „I_GET", SFC 73 „I_PUT" und SFC 74 „I_ABORT": Aufruf mit REQ = 0 (Aufruf ohne Bearbeitung). BUSY hat den wert 0, es ist keine Datenübertragung aktiv. SFC 66 „X_RCV": EN_DT = 0/1 und NDA = 0
7001
Initial call with REQ = 1: data transmission was initiated; BUSY has the value 1.
7002
Intermediate call; (REQ is irrelevant):data transmission is already active; BUSY has the value 1.
8090
Specified target adress of the communication is invalid, e.g. * false IOID * available for false base adress * false MPI-Adresse (>126)
05/01 AWB2700-1384GB
Diagnostic Possibilities with S7 and PB DP
Error code
Explanations (general)
Explanations (SFC-specific)
8092
Error at SD or RD, z.g. the adressing of the local data area is not valid
SFC 65 „X_SEND", z.g. * invalid length of SD * SD = NIL is invalid SFC 66 „X_RCV", z.g. * more data was received than which fits into the area specified by RD * RD is of the data type BOOL, however the length of the received data is larger than one byte. SFC 67 „X_GET" and SFC 72 „I_GET", z.g. * invalid length of RD * the length or the data type of RD does not match the received data. * RD = NIL is invalid. SFC 68 „X_PUT" and SFC 73 „I_PUT", z.g. * invalid length of SD * SD = NIL is invalid
8095
The module is already being processed in a priority class with a lower prority.
80AO
Error in received acknowledgement
80A1
Communication problems: SFC call after termination of an existing connection
80BO
Object is not accessible, e.g. DB not loaded
80B1
Error in the ANY pointer. The length of the data area to be transmitted is not correct.
SFC 68 „X_PUT" and SFC 73 „I_PUT": the data CPU is not supported by the communication partner
9 This is possible with SFC 67 „X_GET" and SFC 68 „X_PUT" and SFC 72 „I_GET" and SFC 73 „I_PUT"
113
Master Operation Mode
Error code
Explanations (general)
Explanations (SFC-specific)
80B2
HW-error: module not available * the configured slot is not allocated. * actual module type is not the same as target module type. * decentrallised periphery is not available. * there is no entry for the module in the relevant SDB.
This is possible with SFC 67 „X_GET“ and SFC 68 „X_PUT“ and SFC 72 „I_GET“ and SFC 73 „I_PUT“
80B3
Data may only be read or written, e.g. write-protected DB
This is possible with SFC 67 „X_GET" and SFC 68 „X_PUT" and SFC 72 „I_GET" and SFC 73 „I_PUT"
80B4
Data type error for ANY pointer or ARRAY of the specified data type is not allowed.
SFC 67 „X_GET“ and SFC 68 „X_PUT“ and SFC 72 „I_GET“ and SFC 73 „I_PUT“: the data type specified in VAR_ADDR is not supported by the communication partner.
80B5
Processing rejected due to invalid operating status.
This is possible with SFC 65 „X_SEND“
80B6
The received acknowledgement contains an unknown error code.
80B7
Data type and/or length of the transmitted data does not match the area in the partner CPU into which it is to be written.
This is possible with SFC 68 „X_PUT“ and SFC 73 „I_PUT“
80B8
SFC 65 „X_SEND“: the „X_RCV“ of the communication partner SFC 66 rejected data transfer (RD=NIL).
80B9
SFC 65 „X_SEND“: the data block was identified by the communication partner (call of V“), however, due to STOP operating status, it has not yet been loaded into the user program.
80BA
114
05/01 AWB2700-1384GB
The response of the communication partner does not fit into the communication telegram.
05/01 AWB2700-1384GB
Error code
Explanations (general)
80C0
The specified connection is already allocated by another task.
80C1
Resource bottleneck at the CPU on which the SFC is running, e.g. * the maximum number of different send requests is already being processed. * the connection resource is, for example, allocated for receipt.
80C2
Temporary low resource level of the communcation partner, e.g.: * the communication partner is currently processing the maximum of tasks. * the required equipment (memory etc.) is allocated. * insufficient working memory (initiate a compression action).
80C3
Error during making of connection, e.g.: * the S7 station is not connected to the MPI subnet. The station has been addressed to the MPI subnet. * the communication partner is not longer accessible. * temporary low resource level of the communication partner
Diagnostic Possibilities with S7 and PB DP
Explanations (SFC-specific)
9
115
05/01 AWB2700-1384GB
116
05/01 AWB2700-1384GB
10 Technical Data
The base element is available in various connection levels. 2- and 3-wire can be chosen, so that 3-wire initiators can be connected potential-bound.
Output Modules
WINbloc eco output modules are available as 16- and 32-channel modules. Both module types are short-circuit proof.
English
WINbloc eco is available as a 16- channel or 32-channel input module with positive switching input.
Deutsch
Input Modules
Combi Module
Français
The base elements are available with 2-wire connection technology.
The base element is suited for 3-channel sensors and 2-channel actuators.
Italiano
A digital 16 DI 16 DO combi module is available.
10
Español
The Modules
117
05/01 AWB2700-1384GB
Technical Data
Labeling
WINbloc eco modules can be individually labelled. Labelling is achieved by pushing a label into the lid.
Input Modules
118
16-Channel Digital Input, Positive Switching
ZSBE-1.5/25-S/PE-+
ZSBE-1.5/25-S/PE-+
With one supply for each group of 8 inputs
The supplies of both groups, each with 8 inputs, can be cross-connected
05/01 AWB2700-1384GB
Input Modules
ZSBE-1.5/25-S/-/PE+
ZSBE-1.5/25-S/-/PE+
With one supply for each group of 8 inputs
The supplies of both groups, each with 8 inputs, can be cross-connected
10
119
05/01 AWB2700-1384GB
Technical Data
Technical Data Electronics module Operating voltage (US)
DP16DI/P-ECO 24 V DC
Permissible range
18 to 30 V DC
Indication
LED green „RUN“
Operating current (IS)
70 mA
Potential separation to field bus
500 Veff/min
Inputs (Number)
16
Status ’1’ UH min/max IH min/max
15 V DC/30 V DC 1,2 mA/4 mA
Status ’0’ UL min/max
-5 V DC/5 V DC
Input delay
approx. 0,5 ms
Synchronisation factor
100%
Indication
LED green „1 to 16“
Diagnosis
see chapter 8
Ambient temperature - Operating temperature - Storage temperature - Relative humidity
0 to +60 °C -20 to +85 °C 15 to 95 % without dewing
Field bus Protocol
120
PROFIBUS DP acc. to EN 50170
Transmission rates
9,6 kBit/s to 1,5 MBit/s
EMV
Interference immunity acc. to EN 50082-1 and 2
Static electricity
8 kV air discharge, 6 kV relay discharge acc. to EN 61000-4-2
Electromagnetic fields
10 V/m acc. to ENV 50140
Burst
2 kV acc. to EN 61000-4-4 communication interfaces 2 kV, acc. to IEC 801-4
HF unsymmetrical
10 V acc. to ENV 50141, interference output acc. to EN 50081-2, requirements acc. to EN 55011, group 1, class A. For use in living areas (living, business and commercial areas, small business) an individual authorization is required
International protection class
IP 20 (DIN 40050/IEC 144)
05/01 AWB2700-1384GB
Input Modules
Base element Measurement data VDE 0611 Part 1/8.92/IEC 947-7-1/ 1989 Rated voltage/current/cross section
250 V/17,5 A/1,5 mm2
Rated surge voltage/contamination class
4 kV/3
Connection technology in TOP construction
tension clamp
Connection technology
2-, 3-wire
Wire strip length
8 mm
Crimpable wire -max. range -“e“ single core H 07V-U -“f“ thin core H 07V-K -“f“ with ferrules acc. to DIN 46228/1 (ferrules crimped gas-tight)
0,13 to 2,5 mm2 0,5 to 2,5 mm2 0,5 to 1,5 mm2 0,5 to1,5 mm2
Plug gauge acc. to IEC 947 - 1/1988
A2
Continuous current on the ZVL distribution rail
17,5 A
General information Width/Length/Height (mm)
with TS 35 x 7,5
Base element/elec. module
2-wire 142/94/90
Base element/elec. module
3-wire 142/102/90
Weight
350 g, 370 g g15 %
10
121
05/01 AWB2700-1384GB
Technical Data
32-Channel Digital Input, Positive Switching
122
ZSBE-1.5/25-S/S/+-+/PE+
ZSBE-1.5/25-S/S/+-+/PE+
With one supply for each group of 8 inputs
The supplies of the four groups, each with 8 inputs,
05/01 AWB2700-1384GB
Input Modules
10
ZSBE-1.5/25-2S/-/PE-/2+
ZSBE-1.5/25-2S/-/PE-/2+
With one supply for each group of 8 inputs
The supplies of the four groups, each with 8 inputs,
123
05/01 AWB2700-1384GB
Technical Data
Technical Data Electronics module Operating voltage (US)
DP-32DI/P-ECO 24 V DC
Permissible range
18 to 30 V DC
Indication
LED green „RUN“
Operating current (IS)
70 mA
Potential separation to field bus
500 Veff/min
Inputs (Number)
32 (4x8)
Status ’1’ UH min/max IH min/max
15 V DC/30 V DC 1,2 mA/4 mA
Status ’0’ UL min/max
-5 V DC/5 V DC
Input delay
approx. 0,5 ms
Synchronisation factor
100%
Indication
LED green „1 to 32“
Diagnosis
see chapter 8
Ambient temperature - Operating temperature - Storage temperature - Relative humidity
0 to +60 °C -20 to +85 °C 15 to 95 % without dewing
Field bus Protocol
124
PROFIBUS DP acc. to EN 50170
Transmission rates
9,6 kBit/s to 1,5 MBit/s
EMV
Interference immunity acc. to EN 50082-1 and 2
Static electricity
8 kV air discharge, 6 kVrelay discharge acc. to EN 61000-4-2
Electromagnetic fields
10 V/m acc. to ENV 50140
Burst
2 kV acc. to EN 61000-4-4 communication interfaces 2 kV, acc to IEC 801-4
HF unsymmetrical
10 V acc. to ENV 50141, interference output acc. to EN 50081-2, requirements acc. to EN 55011, group 1, class A. For use in living areas (living, business and commercial areas, small business) an individual authorization is required
International protection class
IP 20 (DIN 40050/IEC 144)
05/01 AWB2700-1384GB
Input Modules
Base element Measurement data VDE 0611 Part 1/8.92/IEC 947-7-1/ 1989 Rated voltage/current/cross section
250 V/17,5 A/1,5 mm2
Rated surge voltage/contamination class
4 kV/3
Connection technology in TOP construction
tension clamp
Connection technology
2-, 3-wire
Wire strip length
8 mm
Crimpable wire -max. range -“e“ single core H 07V-U -“f“ thin core H 07V-K -“f“ with ferrules acc. to DIN 46228/1 (ferrules crimped gas-tight)
0,13 to 2,5 mm2 0,5 to 2,5 mm2 0,5 to 1,5 mm2 0,5 to 1,5 mm2
Plug gauge acc. to IEC 947 - 1/1988
A2
Continuous current on the ZVL distribution rail
17,5 A
General information Width/Length/Height (mm)
with TS 35 x 7,5
Base element/elec. module
2-wire 142/115/90
Base element/elec. module
3-wire 142/141/90
Weight
450 g, 550 g g15 %
10
125
05/01 AWB2700-1384GB
Technical Data
Output Modules
126
16-Channel Digital Output, Positive Switching, Short-circuit Proof, Byte-by-Byte Field Voltage Supply
ZSBE-1.5/25-S/PE-
ZSBE-1.5/25-S/PE-
With one supply for each group of 8 outputs
The supplies can be cross-connected using a ZQV
05/01 AWB2700-1384GB
Output Modules
Technical Data Electronics module Operating voltage (US)
DP-16DO/0.5A-PK-ECO 24 V DC
Permissible range
18 to 30 V DC
Indication
LED green „RUN"
Operating current (IS)
70 mA
Field voltage
24 V DC
Permissible range
18 to 30 V DC
Indication
LEDs green „UL1", „UL2"
Polarization protection
yes
Field current (no load)
20 mA per UL supply
Potential separation to field bus
500 Veff/min
Outputs (Number)
16 (2x8) with byte-by-byte field voltage supply
Iout Short-circuit proof
yes
Output delay
< 100 µs (at R F1 kΩ)
Synchronisation factor
100 %
Lamp load
max. 3 W
Indication
LED green „1-16"
Diagnosis
see chapter 8
Error diagnosis via the bus
yes
Short-circuit
yes
Field voltage
yes
Umgebungstemperatur - Betriebstemperatur - Lagertemperatur - relative Feuchte
0 to +60 °C -20 to +85 °C 15 to 95 % without dewing
Field bus Protocol
PROFIBUS DP acc. to EN 50170
Transmission rates
9,6 kBit/s to 1,5 MBit/s
EMV
Interference immunity acc. to EN 50082-1 und 2
Static electricity
8 kV air discharge, 6 kV relay discharge acc. to EN 61000-4-2
Electromagnetic fields
10 V/m acc. to ENV 50140
10
127
05/01 AWB2700-1384GB
Technical Data
Burst
2 kV acc. to EN 61000-4-4 communication interfaces 2 kV, acc. to IEC 801-4
HF unsymmetrical
10 V acc. to ENV 50141, interference output acc. to EN 50081-2, requirements acc. to EN 55011, group 1, class A. For use in living areas (living, business and commercial areas, small business) an individual authorization is required
International protection class
IP 20 (DIN 40050/IEC 144)
Base element Measurement data VDE 0611 Part 1/8.92/IEC 947-7-1/ 1989 Rated voltage/current/cross section
250 V/17,5 A/1,5 mm2
Rated surge voltage/contamination class
4 kV/3
Connection technology in TOP construction
tension clamp
Connection technology
2-wire
Wire strip length
8 mm
Crimpable wire -max. range -“e“ single core H 07V-U -“f“ thin core H 07V-K -“f“ with ferrules acc. to DIN 46228/1 (ferrulescrimped gas-tight)
0,13 to 2,5 mm2 0,5 to 2,5 mm2 0,5 to 1,5 mm2 0,5 to 1,5 mm2
Plug gauge acc. to IEC 947 - 1/1988
A2
Continuous current on the ZVL distribution rail
17,5 A
General information
128
Width/Length/Height (mm)
with TS 35 x 7,5
Base element/elec. module
2-wire 142/94/90
Weight
350 g, g15 %
05/01 AWB2700-1384GB
Output Modules
32-Channel Digital Output, Positive Switching, Short-circuit Proof, Byte-by-Byte Field Voltage Supply
10
ZSBE-1.5/25-S/S/+-/PE-
ZSBE-1.5/25-S/S/+-/PE-
With one supply for each group of 8 outputs
The supplies of the four groups, each with 8 outputs, can be cross-connected
129
05/01 AWB2700-1384GB
Technical Data
Technical Data Electronics module Operating voltage (US)
130
DP-32DO/0.5A-PK-ECO 24 V DC
Permissible range
18 to 30 V DC
Indication
LED green „RUN“
Operating current (IS)
70 mA
Field voltage
24 V DC
Permissible range
18 to 30 V DC
Indication
LEDs green „UL1", „UL2" „UL3" and „UL4"
Polarization protection
no
Field current (no load)
20 mA per UL-supply
Potential separation to field bus
500 Veff/min
Outputs (Number)
32 (4x8) with byte-bybyte field voltage supply
Iout Short-circuit proof
yes
Output delay
< 100 µs (at R F1 kΩ)
Synchronisation factor
100 %
Lamp load
max. 3 W
Indication
LED green „1-32"
Diagnosis
see chapter 8
Error diagnosis via the bus
yes
Overcurrent
yes
Field voltage
yes
Ambient temperature - Operating temperature - Storage temperature - Relative humidity
0 to +60 °C -20 to +85 °C 15 to 95 % without dewing
Feldbus Protokoll
PROFIBUS DP acc. to EN 50170
EMC
Interference immunity acc. to EN 50082-1 and 2
Static electricity
8 kV air discharge, 6 kV relay discharge acc. to EN 61000-4-2
Electromagnetic fields
10 V/m acc. to ENV 50140
Burst
2 kV acc. to EN 61000-4-4 communication interfaces 2 kV, acc. to IEC 801-4
05/01 AWB2700-1384GB
Output Modules
HF unsymmetrical
10 V acc. to ENV 50141, interference output acc. to EN 50081-2, requirements acc. to EN 55011, group 1, class A. For use in living areas (living, business and commercial areas, small business) an individual authorization is required
International protection class
IP 20 (DIN 40050/IEC 144)
Base element Measurement data VDE 0611 Part 1/8.92/IEC 947-7-1/ 1989 Rated voltage/current/cross section
250 V/17,5 A/1,5 mm2
Rated surge voltage/contamination class
4 kV/3
Connection technology in TOP construction
tension clamp
Connection technology
2-wire
Wire strip length
8 mm
Crimpable wire -max. range -“e“ single core H 07V-U -“f“ thin core H 07V-K -“f“ with ferrules acc. to DIN 46228/1 (ferrules crimped gas-tight)
0,13 to 2,5 mm2 0,5 to 2,5 mm2 0,5 to 1,5 mm2 0,5 to 1,5 mm2
Plug gauge acc. to IEC 947 - 1/1988
A2
Continuous current on the ZVL distribution rail
17,5 A
General information Width/Length/Height (mm)
with TS 35 x 7,5
Base element/elec. module
2-wire 142/115/90
Weight
450 g, g15 %
10
131
05/01 AWB2700-1384GB
Technical Data
Combi Modules
132
Combi Modul 16-Channel DI, 16-Channel DO, Digital Input/ Output, Positive Switching, Short-circuit Proof, Byte-byByte Field Voltage Supply
ZSBE-1.5/25-S/S/-/PE-/+
ZSBE-1.5/25-S/S/-/PE-/+
With one 24 Vdc supply per input/output group (each with 8 channels)
The supplies of the output groups can be crossconnected (via ZQV). The supply connection of the input groups is performed via direct wiring
05/01 AWB2700-1384GB
Combi Modules
Technical Data Electronics module Operating voltage (US)
DP-16DI-P/16DO/0.5A-PK-ECO 24 V DC
Permissible range
18 to 30 V DC
Indication
LED green „RUN“
Operating current (IS)
70 mA
Field voltage
24 V DC
Permissible range
18 to 30 V DC
Indication
LEDs green „UL1", „UL2"
Polarization protection
no
Field current (no load)
max. 20 mA per UL-supply
Potential separation to field bus
500 Veff/min
Inputs (Number)
16 (2x8)
Status '1' UH min/max IH min/max
15 V DC/30 Vd DC 1,2 mA/4 mA
Status '0' UL min/max
-5 Vdc/5 Vdc
Input delay
approx. 3 ms
Indication
LED green „17-32"
Outputs Number
16 (2x8) with byte-bybyte field voltage supply
Iout Short-circuit proof
yes
Output delay
< 100 µs (at RL F1 kΩ)
Lamp load
max. 3 W
Indication
LED green „1-16"
Diagnosis
see chapter 8
Error diagnosis via the bus
yes
Short-circuit
yes
Field voltage
yes
Ambient temperature - Operating temperature - Storage temperature - Relative humidity
0 to +60 °C -20 to +85 °C 15 to 95 % without dewing
EMC
Interference immunity acc. to EN 50082-1 and 2
10
133
05/01 AWB2700-1384GB
Technical Data
Static electricity
8 kV air discharge, 6 kV relay discharge acc. to EN 61000-4-2
Electromagnetic fields
10 V/m acc. to ENV 50140
Burst
2 kV acc. to EN 61000-4-4 communication interfaces 2 kV, acc. to IEC 801-4
HF unsymmetrical
10 V acc. to ENV 50141, interference output acc. to EN 50081-2, requirements acc. to EN 55011, group 1, class A. For use in living areas (living, business and commercial areas, small business) an individual authorization is required
International protection class
IP 20 (DIN 40050/IEC 144)
Base element Measurement data VDE 0611 Part 1/8.92/IEC 947-7-1/ 1989 Rated voltage/current/cross section
250 V/17,5 A/1,5 mm2
Rated surge voltage/contamination class
4 kV/3
Connection technology in TOP construction
tension clamp
Connection technology
2/3-wire
Wire strip length
8 mm
Crimpable wire -max. range -“e“ single core H 07V-U -“f“ thin core H 07V-K -“f“ with ferrules acc. to DIN 46228/1 (ferrules crimped gas-tight)
0,13 to 2,5 mm2 0,5 to 2,5 mm2 0,5 to 1,5 mm2 0,5 to 1,5 mm2
Plug gauge acc. to IEC 947 - 1/1988
A2
Continuous current on the ZVL distribution rail
17,5 A
General information
134
Width/Length/Height (mm)
with TS 35 x 7,5
Base element/elec. module
2/3-wire 142/115/90
Weight
550 g, g15 %
05/01 AWB2700-1384GB
11 WINbloc Accessories
ZQV-2,5/2 ZQV-2,5/10 SW-DIAMON/DP-WIN95-NT-KIT
Deutsch
CD-DIAMON-/DP-WIN95-NT DP-DIAMON-ADAPTER
Mechanical Accessory End bracket
WEW-35/2
Shield connection
KLBU 4-6Z
Coding comb separate (supplied with the electronics module)
KO-ZSB
Terminating resistor Mounting Tool
English
Software and Accessory DIAmon DP package incl. CD-ROM and adapter cable CD-ROM Adapter cable
KSW-2,5-(1-16) KSW-2,5-(17-32) KSW-2,5-(33-48)
Français
Cross connection
ET-WINBLOC-ECO-16- WS-LED-LR ET-WINBLOC-ECO-16-RT-LED-OR ET-WINBLOC-ECO-16 GR-LED-LR
Italiano
Potential distributor
Type
DP-ASW ZBW-6 Español
Designation Polyester label for ZSZE Electronics 16/32 DI/P 2x16 white 16/32 DO 0.5 A PK red 16 DI 16 DO 0.5 A PK grey
11
135
05/01 AWB2700-1384GB
Designation
Type
PROFIBUS DP Repeater for PROFIBUS DP and FMS to 1,5 MBit
PB-EG4-REPEATER
PROFIBUS LWL-Converter
DP-OZD-PROFI-3 DP-OZD-PROFI-P4
Installation material Screwdriver for tension-clamp connection Screwdriver for address setting Insulation stripping tool for data cable (additional accessories are available in the Main Catalogue)
CST
Sheath stripping tool for Data cable
AM12
Documentation WINbloc eco-manual PROFIBUS DP
Catalogue I/O Components
136
XN-ZBW2 SCRW-DRIVER/ADR.
german english
AWB2700-1384D AWB-2700-1384GB
deutsch english
FK-2700-1041D FK-2700-1041GB
05/01 AWB2700-1384GB
Conductor or conducting component that has a voltage during operation.
address
Number to identify, e.g. a memory position, a system, a module within a network.
addressing
Allocation or setting of an address, e.g. for a module in a network.
automated device
A device that is connected to a technical process and has inputs and outputs for control. Memory programmable controls (PLC) are a special group of automated devices.
Baud
Baud is measure for the transmission speed of data. 1 Baud corresponds to the transmission of one character per second (Bit/s).
bidirectional
Working in both directions.
bonding strap
Flexible conductor, normally braided, that joins inactive components, e.g. the door of a switching cabinet to the cabinet itself.
bus
Bus system for data exchange, e.g. between CPU, memory and I/O-levels. The bus can consist of several parallel cables for data-, address-, control- and power-supply.
bus cycle time
Time required for a master to serve all slaves, i.e. subscribers in a bus system, writing outputs and reading inputs.
bus line
Smallest bus connected unit consisting of a PLC, a bus connection unit for modules and a module.
English
active metal component
Français
Acknowledge of a received signal.
Italiano
acknowledge
Español
Glossary
Deutsch
12 Appendix
12
137
05/01 AWB2700-1384GB
Appendix
138
bus system
All units together that communicate with each other via the bus.
CPU
Central Processing Unit -Calculation and control unit.
D-type connector
9-pin connector for connecting the field bus to the I/O-stations.
digital
A value (e.g. a voltage) that is represented by a state normally „0“ or „1“.
DIN
German Industries Standard.
EIA
Electronic Industries Association association of electrical companies in the United States.
EMC
Electromagnetic compability - the ability of an electrical part to operate in a specific environment without fault and without disturbing its surroundings in a negative manner.
EN
European Standard.
field bus
Data network on sensor/actuator level. A field bus connects the equipment on the field level. Characteristics of a field bus are a high transmission security and real-time behaviour.
GND
Ground (potential „0“).
ground
Expression used in electronic technology to describe an area whose potential is zero. In neutral grounding devices the potential is not necessarily zero, and is called the ground reference.
ground connection
One or more components that have a good and direct contact to earth.
05/01 AWB2700-1384GB
Glossary
ground reference
Potential of ground in a neutral grounding device. Unlike earth whose potential is always zero, it may have any potential except zero.
I/O
Input/output.
inactive metal components
Conductive components that cannot be touched and are electrically separated from active metal components by insulation but can adopt voltage in the event of a fault.
lightning protection
All measures that are taken to protect a system from damage due to overvoltages from lightning.
low resistance connection
massExpression used to describe all interconnected inactive components that do not become live due to a fault.
master
Station or subscriber in a bus system that controls the communication between other bus subscribers.
master/slave mode
Mode of operation in which one station takes over the control of the system as a master.
module
With WINbloc, this is identical to a bus system subscriber.
multi-master mode
Operating mode in which all stations in the system have equal rights.
operational parts, electrical
All objects that produce, convert, transmit, distribute or utilize electrical power (e.g. conductors, cable, machines, control devices).
PLC
Programmable Logic Controller storage programmed control.
potential compensation
The matching of electrical levels of the bodies of electrical parts and
12
139
05/01 AWB2700-1384GB
Appendix
external conductive bodies via an electrical connection.
140
potential linked
Electrical connection of the reference potential of control and load circuits in I/O-modules.
protective conductor
A necessary conductor for the protection against dangerous currents, connection is made by the PE (protective earth).
reaction time
The time required between a reading operation being sent and the receipt of an answer. In the caseof an I-module the time required between the changing of the signal at the input and the output of the same to the bus system.
reference potential
Potential from which all voltages of connected circuits are considered and/or measured.
repeater
Amplifier for bus transmitted signals.
RS 485
Serial interface, according to EIA standard, for fast data transmission via multiple transmitters.
serial
Information is transmitted bit by bit one after the other along the cable.
shield
Expression for the conductive screen of cables, housings and cabinets.
shielding
Expression used to describe the measures and parts used to join installation components to the shield.
short-circuit proof
Characteristic of electrical parts. A short-circuit proof part withstands thermal and dynamic loads due to a short circuit in the installation.
05/01 AWB2700-1384GB
Glossary
station
A functional unit consisting of several components.
terminating resistance
Cable end resitor to eleminate interfering signal reflections and to provide bus cable matching. Terminating resistors must always be the last component at the end of a bus segment.
to ground
Connection of an electricityconducting component with the grounding connection via a grounding installation.
uni-directional
Working in one way.
WINbloc
Range of Moeller intelligent modular field bus terminals.
12
141
05/01 AWB2700-1384GB
142
05/01 AWB2700-1384GB
Index
Numerics 16 DI / 16 DO ......................................................51 16-channel digital input ......................................39 16-channel digital output ....................................47 32-channel digital input ......................................43 32-channel digital output ....................................49 A
address range ......................................................78 address switches .................................................77 addressing ...........................................................77
B
base modules ......................................................19 baud rate ............................................................18 block diagram .....................................................60 bus connection ........................................24, 32, 73
C
cable lengths .......................................................18 cable routing .......................................................70 cable types ..........................................................73 capacitive coupling...............................................62 coding .................................................................26 coding comb ........................................................26 colour coding ......................................................24 combi module .....................................................13 conductor types ...................................................66 connection assignment ........................................35 console installation ..............................................57 cross connections ................................................34
D
device data set ....................................................86 diagnosis .............................................................79 diagnosis in the Step 7 ......................................104 diagnostic possibilities with S7 ..........................101 digital input .........................................................13 143
05/01 AWB2700-1384GB
Index
digital output ......................................................13 dimensions ..........................................................14 direct wiring ........................................................35 direct wiring ........................................................32 dismounting ........................................................53
144
E
electronics modules .............................................75 electronics modules .............................................19 EMC ....................................................................63 EMC suitable cabinet installation ........................65 EMC suitable wiring ............................................62
G
galvanic coupling ................................................62 general safety instructions .....................................5 general wiring notes ...........................................70 grounding of inactive metal components .............63 GSD file ...............................................................86
I
inactive metal components ..................................63 inductive coupling ...............................................62 inductive load .....................................................70 installation guidelines .........................................56 intended usage .....................................................5
L
labelling ........................................................24, 75 labels ..................................................................75 length of bus cables repeater ..............................16 lightning protection .............................................72 location requirements ..........................................55
M
mixed usage ........................................................18 mounting rail ......................................................22 mounting rails .....................................................64 mounting/dismounting ........................................21
O
ordering information ...........................................19
05/01 AWB2700-1384GB
P
PE connection (ground) .................................24, 64 potential compensation .......................................67 potential distribution ...........................................34 potential error sources .........................................62 potential relationships .........................................59 power supply .......................................................24 project planning ..................................................13
R
radiation coupling ...............................................63
S
scope of configuration .........................................61 shielding of cables ...............................................66 status indicators ..................................................79 suggestion for coding ..........................................28 switching cabinet installation ..............................55 system description ...............................................60 system extension .................................................15
T
technical data ....................................................117 technical safety .....................................................6 tension clamp distribution rails ............................23 terminal blocks ....................................................22 terminal housing installation ...............................57 terminating resistor .......................................36, 38 the tension clamp ................................................31 T-piece function .............................................10, 32 transmission cable ...............................................72 type files ..............................................................88 type-specific files .................................................89
W
WINbloc eco ..........................................................9 wiring ..................................................................74
145
05/01 AWB2700-1384GB
146
Moeller GmbH Industrial Automation Hein-Moeller-Str. 7 –11 D-53115 Bonn E-Mail:
[email protected] Internet: www.moeller.net © 2001 by Moeller GmbH Subject to alteration. AWB2700-1384GB MEX/Ki 05/01 Printed in the Federal Republic of Germany (05/01) Article No.: 223164
