U2 WERTHENBACH, KEY FACTS

Auto Parts Industrial Engineering Hydraulics Aerospace

Technical Products Industrial Engineering ∙ Hydraulics

Werthenbach, key facts

Carl Werthenbach Konstruktionsteile GmbH & Co. KG Grafenheider Straße 101 33729 Bielefeld www.werthenbach.de

01 | 2017

Tel.: +49 521 9768-0 Fax: +49 521 9768-252 E-Mail: [email protected]

Auto Parts · Industrial Engineering · Hydraulics · Aerospace



Werthenbach has always been



an owner-managed family business.

Founding Year:

1932

Employees:

approx. 720, of which 40 are trainees

Stocklist:

approx. 1.1 million products, of which approx. 200,000 are in-stock items

Standorte:

13

Head Office:

Bielefeld

Vehicle Fleet:

over 100 delivery vehicles on the road daily

Certification:

DIN EN ISO 9001 (Industrial Parts/Hydraulics), EN 9100-2009 (Aerospace) Energieaudit DIN 16247-1, Best Place to Learn

U3 LOCATIONS | CONTACT

U4 LOCATIONS | CONTACT

Auto Parts Industrial Engineering Hydraulics Aerospace LOCATIONS | CONTACT

Werthenbach Hydraulik-Antriebstechnik GmbH

Carl Werthenbach Konstruktionsteile GmbH & Co. KG

Bielefeld, Grafenheider Straße Business Division Industrial Engineering Business Division Hydraulics Business Division Aerospace

Hannover-Langenhagen Business Division Industrial Engineering Business Division Hydraulics Business Division Auto Parts

33729 Bielefeld Grafenheider Straße 101 Tel.: +49 521 9768-0 Fax: +49 521 9768-252 [email protected]

30855 Langenhagen Europaallee 9 Tel.: +49 511 978 87-0 Fax: +49 511 978 87-290 [email protected]

33729 Bielefeld Grafenheider Straße 101 Tel.: +49 521 97 68-0 Fax: +49 521 97 68-339 [email protected]

33609 Bielefeld Stadtheider Straße 55-63 Tel.: +49 521 9768-0 Fax: +49 521 9768-191 [email protected]

59557 Lippstadt Am Siek 12 Tel.: +49 2941 9761-0 Fax: +49 2941 9761-50 [email protected]

20097 Hamburg Spaldingstraße 74 Tel.: +49 40 21 11 65-0 Fax: +49 40 21 11 65-20 [email protected]

38112 Braunschweig Schmalbachstraße 6 a Tel.: +49 531 23829-0 Fax: +49 531 23829-50 [email protected]

39110 Magdeburg Beimsstraße 90 Tel.: +49 391 732 48-0 Fax: +49 391 732 48-24 [email protected]

40721 Hilden Heinrich-Hertz-Straße 2 Tel.: +49 2103 78904 -32 Fax: +49 2103 78904 -50 [email protected]

29223 Celle Tiefenkamp 1 Tel.: +49 5141 88699-0 Fax: +49 5141 881810 [email protected]

48163 Münster An der Hansalinie 18 Tel.: +49 251 971 26-0 Fax: +49 251 971 26-50 [email protected]

34123 Kassel Werner-Heisenberg-Straße 14 a Tel.: +49 561 5 85 12 75 Fax: +49 561 5 85 12 77 [email protected]

20097 Hamburg Spaldingstraße 74 Tel.: +49 40 211165-0 Fax: +49 40 211165-20 [email protected]

37154 Northeim Hillerser Straße 4 Tel.: +49 5551 9867-0 Fax: +49 5551 65814 [email protected]

30855 Langenhagen Europaallee 9 Tel.: +49 511 9 78 87-0 Fax: +49 511 9 78 87-391 [email protected]

40721 Hilden Heinrich-Hertz-Straße 2 Tel.: +49 2103 78904 -32 Fax: +49 2103 78904 -50 [email protected]

48431 Rheine Hafenbahn 1 Tel.: +49 5971 89928-0 Fax: +49 5971 89928-50 [email protected]

Werthenbach Aerospace GmbH

34123 Kassel Werner-Heisenberg-Straße 14 a Tel.: +49 561 5851275 Fax: +49 561 5851277 [email protected]

Bielefeld, Stadtheider Straße Business Division Auto Parts

33729 Bielefeld Grafenheider Straße 91 Tel.: +49 521 97 68-0 Fax: +49 521 97 68-639 [email protected]

Expertise that sets things in motion.

Expertise that sets things in motion.

www.werthenbach.de

www.werthenbach.de

Dear Customers and Business Partners, Since 1932, our company has managed to achieve and maintain a strong position in the market. This continuity is not something that can be taken for granted, as there have been many challenges on the way such as the reconstruction in Germany, globalisation and the change towards a service-orientated society. How were we able to manage this? What reasons do we have to be optimistic about the future? One of the keys to success is that Werthenbach has remained a family-run company that has its roots in East Westphalia. We believe in traditional values. We are forward thinking and innovative. At Werthenbach we believe in sincerity and keeping our word. Our partners can rely 100% on our agreements and promises. We keep a close eye on the market, as speed and flexibility are essential in today's fast-paced times. Our employees prove themselves every day. "Expertise that sets things in motion." This expresses what Werthenbach achieves for its partners. Our expertise includes the quality of our products and services, and the knowhow of our employees. Our company uses its expertise to set things in motion so that its partners can always stay one step ahead. I look forward to successful cooperation. Yours, Michael Werthenbach

4 LIST OF CONTENTS

LIST OF CONTENTS

Industrial฀Engineering฀•฀Hydraulics Werthenbach, key facts Locations | Contact

U2 U3 | U4

RETAIL

INDUSTRIAL ENGINEERING

7

Adhesive technology

8

Introduction

3

Centralised lubrication technology

9

List of contents

4

Damping technology

9

Our premium brands (extract)

6

Drive engineering

10

Filter technology

12

High-pressure hydraulics

13

Hydraulic clamping technology

13

Linear technology

14

Locking technology

15

Lubrication technology

16

Measuring and testing technology

17

Pipe connection technology

17

Pneumatics

17

Roller bearing technology

18

Safety workwear and equipment (PPE)

20

Sealing technology

22

Slide bearing technology

24

Standard parts

24

Transport system technology

25

Vibration technology

26

5 LIST OF CONTENTS

RETAIL

HYDRAULICS

27

Machining + technology

34

Accumulation technology

28

Production

38

Block technology

28

Service

44

Compact units

28

Training

48

Cooling technology

29

e-business

49

Cylinder technology

29

Electric motors

29

Electrical engineering

30

Filter technology

30

Fluids service

31

Hose technology

31

Hydraulic motors

32

Pump technology

32

Valve technology

33

6 PREMIUM BRANDS

Our premium brands (extract)

®

®

Weforma

Retail Industrial Engineering

Retail Industrial Engineering ADHESIVE TECHNOLOGY CENTRALISED LUBRICATION TECHNOLOGY DAMPING TECHNOLOGY DRIVE ENGINEERING FILTER TECHNOLOGY HIGH-PRESSURE HYDRAULICS HYDRAULIC CLAMPING TECHNOLOGY LINEAR TECHNOLOGY LOCKING TECHNOLOGY LUBRICATION TECHNOLOGY MEASURING AND TESTING TECHNOLOGY PIPE CONNECTION TECHNOLOGY PNEUMATICS ROLLER BEARING TECHNOLOGY SAFETY WORKWEAR AND EQUIPMENT (PPE) SEALING TECHNOLOGY SLIDE BEARING TECHNOLOGY STANDARD PARTS TRANSPORT SYSTEM TECHNOLOGY VIBRATION TECHNOLOGY

8 RETAIL  Industrial Engineering

ADHESIVE TECHNOLOGY

Acrylates Adhesive tapes Casting resins Cleaning agents Contact adhesives Dosing technology Epoxy adhesives Hot-melt adhesives Instant adhesives Liquid rubber Maintenance cleaners for industry and workshops

ADDITIONAL BRANDS: 3M ARALDITE CARAMBA DELO EPPLE HYSOL LOXEAL MACROMELT MACROPLAST MOLYKOTE OTTO-CHEMIE PLASTIDIP PURMELT SIKA TECHNICOLL TECHNOMELT WACKER WEICON

Polyurethanes Protective coatings Repairs with liquid metal Retaining compounds Silicones Spray adhesives Surface seals Surface treatment Thread sealing Threadlockers UV adhesives

CENTRALISED LUBRICATION TECHNOLOGY

Accessories Dual-line centralised lubrication systems Grease lubrication pumps Lubricating nipples Oil lubrication pumps Progressive centralised lubrication systems Recirculating lubrication systems Single-line centralised lubrication systems Special lubrication systems

DAMPING TECHNOLOGY Weforma Bellows cylinders (air springs) Deceleration cylinders Gas springs Heavy-duty shock absorbers Industrial shock absorbers Oil brakes Rotary dampers

Retail Industrial Engineering

9 RETAIL  Industrial Engineering

10 RETAIL  Industrial Engineering

DRIVE ENGINEERING

LENZE ®

SWR Europe

Belts

Belt guides Belt tensioning rollers/pulleys Conveyor belts Flat belts Folder-gluer belts Kraftbands Machine belts Module belts Pulleys Round belts Segmented V-belts Spindle belts Timing belts Tools V-belts V-ribbed belts

Chains

Agricultural machine chains Chain guides Chain tensioners Chain tensioning wheels Conveyor chains Energy chains Flat top chains Flyer chains Modular belts Roller chains Sprockets Tools

DRIVE ENGINEERING Couplings

Curved teeth couplings Friction couplings Rigid couplings Torsionally flexible couplings

Shaft-hub connections

Clamping sets Sliding hubs Taper lock bushes

FURTHER BRANDS: BEHABELT DESCH

Retail Industrial Engineering

11 RETAIL  Industrial Engineering

12 RETAIL  Industrial Engineering

FILTER TECHNOLOGY

Air filters

EPA, HEPA and ULPA filters Filter cartridges Filter cells Filter mats Filtering hoses Gas phase filters High-temperature filters Paint mist arrestors Pocket filters Roll filters

Liquid filters

Filtering hoses Non-woven fabrics for liquid filtration

HIGH-PRESSURE HYDRAULICS

Accessories Bolting equipment Couplings Cylinders Directional valves Extractors Hoses Integrated system solutions Lifting devices Presses Pumps Tools

HYDRAULIC CLAMPING TECHNOLOGY

Accessories Couplings Hoses Linear cylinders Pump units Swing cylinders and work supports Valves

Retail Industrial Engineering

13 RETAIL  Industrial Engineering

14 RETAIL  Industrial Engineering

LINEAR TECHNOLOGY

Axles Ball cages Ball casters Ball profile rail guides Ball screw, threaded roller and trapezoidal screw drives Flat cages Flat rail guides Lifting and adjustment systems Linear roller bearings Miniature profile rail guides Modules Positioning systems Precision rail guides Roller guides Roller profile rail guides Shaft guidance systems Slides and tables Telescopic rails

ADDITIONAL BRANDS: DR. TRETTER HYDREL IKO MAHR NADELLA NB NSK ROLLON SCHNEEBERGER SFERAX STEINEL THK THOMSON-NEFF

LOCKING TECHNOLOGY

Circlips Installation tools Locking washers Sets Shim rings Snap rings Support washers

Retail Industrial Engineering

15 RETAIL  Industrial Engineering

16 RETAIL  Industrial Engineering

LUBRICATION TECHNOLOGY

Anticorrosives Cleaning agents Cooling lubricants Dosing technology Dry-film lubricants Greases Hydraulic and gear oils Maintenance products Oils Pastes

ADDITIONAL BRANDS: ARAL AVIA BP CARAMBA CASTROL DIAMANT ESSO FUCHS MOBIL SHELL TOTAL

MEASURING AND TESTING TECHNOLOGY ®

Diagnosis and measurement technology Pressure gauges

®

Pressure switches Thermometers Test screw fittings

PIPE CONNECTION TECHNOLOGY

Assembly machines and tools Ball valves Hydraulic valves and accessories Pipe clamps Quick connect coupling systems Screw fittings, stainless steel Screw fittings, steel CR(VI)-free, brass) Seamless tubes (steel phosphated and oiled, steel CR(VI)-free, stainless steel 1.4571)

PNEUMATICS

®

Accessories Compressed air preparation Cylinders Hoses Pressure switches Quick connect coupling systems Screw fittings Valves

®

Retail Industrial Engineering

17 RETAIL  Industrial Engineering

18 RETAIL  Industrial engineering

ROLLER BEARING TECHNOLOGY

Needle bearings Customised bearings Drawn cup needle roller bearings with open ends Drawn cup roller clutches Machined needle roller bearings Needle cages Slewing rings Stud type and yoke type track rollers Roller bearings

Angle joints Angular contact ball bearings Ball bearings Barrel roller bearings Bearings for particular industrial applications (e.g. paper making machines, woodworking Cardan joints Cardan shafts Combined bearings Customised bearings Cylindrical roller bearings Four-point contact bearings High and low temperature bearings High precision bearings INA idler pulley units INA roller chain idler sprocket units machines, wind power etc.) Miniature bearings Radial ball bearings Roller clutches Self-aligning ball bearings Self-aligning roller bearings Special purpose bearings Special tapered roller bearings Spindle bearings Split cylindrical roller bearings Split self-aligning roller bearings Tapered roller bearings Textile machine bearings Thin section bearings Track rollers

ROLLER BEARING TECHNOLOGY Spherical plain bearings Axial spherical plain bearings Rod ends INA sealing rings Radial spherical plain bearings Special spherical plain bearings Housings & accessories

Balls Clamping sleeves Cylindrical rollers Needles Nuts for clamping sleeves Plates for clamping sleeves Plummer block and flanged housings Pop-release bearing units Radial insert ball bearing units Sealing washers Seals for roller bearing housings Tools for the fitting and maintenance of roller bearings

FURTHER BRANDS: STIEBER-BORG-WARNER

Retail Industrial Engineering

19 RETAIL  Industrial engineering

20 RETAIL  Industrial Engineering

SAFETY WORKWEAR AND EQUIPMENT (PPE)

Eye protection

Laser and welding eye protection Safety glasses and safety goggles Safety glasses with prescription lenses

Foot protection

Boots and winter boots ESD footwear Office shoes Safety footwear for men and women Sandals and shoes Shoe care and protection products Socks and insoles White workwear

Gas measuring technology

Alcohol and drug screening instruments Short-term measuring systems for instantaneous concentration Single-gas and multi-gas measuring instruments

Hand protection

Cut-resistant and chemical-resistant gloves Electrical insulating gloves Food industry Heat and cold protection gloves Household and disposable gloves Leather gloves Mechanical hazard gloves Sleeve guards

Head protection

Bump caps and helmets

Hearing protection

Dispensers Ear defender and ear plug hearing protection Ear plugs

SAFETY WORKWEAR AND EQUIPMENT (PPE) Respiratory protective Combination filters devices Fan filter systems Gas filters Half and full masks Respirators and fine dust masks Visors, helmets and hoods Skin protection

Dispensers Skin cleaning and skin care products Skin hygiene

Workwear

Corporate Identity (CI) Flame and heat protection Fleece and soft shell jackets Food industry workwear Functional and industrial workwear High visibility workwear Jackets and sweatshirts Shirts, waistcoats, underwear T-shirts and polo shirts Trousers, bib and brace overalls Waterproof and winter workwear Welding protection

ADDITIONAL BRANDS: 3M

PIONIER

EAR

PLANAM

HOWARD LEIGHT

PUMA

MOLDEX

Retail Industrial Engineering

21 RETAIL  Industrial Engineering

22 RETAIL  Industrial Engineering

SEALING TECHNOLOGY

Hydraulics

Cushioning seals Guides Piston seals Rod seals Seals for rotary and swivel movements V-type collar packing sets Wipers

Nilos rings

LSTO, LST-L rings Nilos rings Nilos spacer rings

Rotary seals

Axial face seals Cassette seals Combination seals Mechanical face seals Modular radial shaft seals Rotary shaft seals, commercial products Rotary shaft seals, original Simmerrings Sealing covers, sealing caps Shaft protection sleeves V-ring water excluder seals

O-rings & static seals

Clamp seals Cover seals Flat packing, punched gaskets according to drawings O-rings Seals for dairy couplings Square washers Support rings Usit rings X-rings

Retail Industrial Engineering

23 RETAIL  Industrial Engineering

SEALING TECHNOLOGY Pneumatics

Cushioning seals Guides Piston seals Rod seals Seals for rotary and swivel movements V-type collar packing sets Wipers

Special seals & moulded parts

Bellows Gland packings Grippers & suction cups Micro and miniature parts Plates, sheeting material Plug & seal connectors Profiles, round cords and hoses Roll diaphragms, diaphragms

Assembly & accessories

Assembly & disassembly cases for Assembly sleeves Assembly tapes Circlip pliers for rod seals Cutting gauges Measuring instruments (Shore, density…) O-ring assembly instruments O-ring measuring towers Packing extractors Simmerrings (rotary shaft seals)

ADDITIONAL BRANDS: EAGLEBURGMANN FORSHEDA

Industrial Engineering > Retail

24 RETAIL  Industrial Engineering

SLIDE BEARING TECHNOLOGY

Bronze sliding bearings Dry sliding bearings Fibre composite slide bearings Maintenance-free sliding elements Metal sliding bearings Plastic sliding bearings Sintered sliding bearings, filter discs and sound absorbers Solid sliding bearings (turned)

STANDARD PARTS

Ball bearing shims Clamping rings Disc springs DIN 2093 Drill bushes DIN 172/DIN 179 Feather keys DIN 6885 Hose clamps Key steel DIN 6880 Parallel pins DIN 7/DIN 6325 Retaining collars DIN 705/DIN 703 Schnorr safety washers Screw locking devices Spring dowel sleeves DIN 1481 Steel shims Wave springs

ADDITIONAL BRANDS: NORD-LOCK

TRANSPORT SYSTEM TECHNOLOGY Weforma Anti-bounce stoppers Escapements Grippers Pallet stoppers Positioning cylinders

Retail Industrial Engineering

25 RETAIL  Industrial Engineering

26 RETAIL  Industrial Engineering

VIBRATION TECHNOLOGY Weforma

Air springs (bellows cylinders) Circular mounts and circular buffers Conical mounts Double U-shear mount Elastomer springs Flat bearings Hydro bushings Hydro mounts Layer springs M mounts Machine mounts Metal cushions MO mounts O-shaped mounts Rails Spherical mounts Spherical roller bearings Support mounts Tapered mounts Ultra bushings V-mounts

Retail Hydraulics

Retail Hydraulics ACCUMULATION TECHNOLOGY BLOCK TECHNOLOGY COMPACT UNITS COOLING TECHNOLOGY CYLINDER TECHNOLOGY ELECTRIC MOTORS ELECTRICAL ENGINEERING FILTER TECHNOLOGY FLUID SERVICE HOSE TECHNOLOGY HYDRAULIC MOTORS PUMP TECHNOLOGY VALVE TECHNOLOGY

28 RETAIL  Hydraulics

ACCUMULATION TECHNOLOGY

Accumulator shut-off blocks Accumulator stations Bladder accumulators Diaphragm accumulators Hydraulic accumulators Hydro-pneumatic accumulators Piston accumulators

BLOCK TECHNOLOGY

Connection plates Control blocks Valve chambers

COMPACT UNITS

Motor pump hybrid systems Servo pump units

29 RETAIL  Hydraulics

Heat exchangers Oil cooling systems Oil reservoirs/tanks Oil/air coolers

Oil/water coolers Temperature switches Thermal management Water cooling systems

CYLINDER TECHNOLOGY

Clamping cylinders Hydraulic cylinders Lifting cylinders Round cylinders Tie rod cylinders

ELECTRIC MOTORS

Damping elements DC motors Low-voltage motors Motor pump units

Retail Hydraulics

COOLING TECHNOLOGY

30 RETAIL  Hydraulics

ELECTRICAL ENGINEERING

Amplifier cards Axle control systems Digital control system Electronics

FILTER TECHNOLOGY

Air filters/air breathers Automatic filters Breather filters Bypass filter Clogging indicators Desiccant air breathers Double filters Dust filters Filling filters Filling filters (plastic, metal) Filter cartridges and housings Filter elements Filter systems Immersed filters

In-tank filters Inline filters Level indicators Manifold mounting filters Modular backflush filters Offline filters Partial flow filters Pressure filters Replacement cartridge filters Return line filters Screen basket filters Spin-on filters Suction filters, strainers

MAHLE Premium Partner Elite

31 RETAIL  Hydraulics

Airborne particle counters Bypass flow units Coils Contamination sensors Dewatering systems Distance sensors Filtration units Flow rate sensors Humidity sensors

HOSE TECHNOLOGY

Adapters Braided hoses Rubber hoses Measuring hoses Press-on fittings PTFE corrugated and smooth hoses Push-Lok hoses Hose lines Screw fittings Screw couplings Spiral hoses Plug-in couplings Thermoplastic hoses

Level sensors Measuring technology Mobile filter systems Oil condition sensors Oil servicing and care Oil servicing units Pressure sensors Sensor technology Temperature sensors

Retail Hydraulics

FLUID SERVICE

32 RETAIL  Hydraulics

HYDRAULIC MOTORS

Axial piston motors External gear flow dividers External gear motors Internal gear drive units Internal gear flow dividers Internal gear motors Orbital motors Radial piston motors Torqmotors

PUMP TECHNOLOGY

Axial piston pumps Damping elements Electro-hydraulic pumps External gear pumps Feed pumps Gerotor pumps Hand pumps Internal gear pumps Low-pressure pumps Motor pump units Multiple flow pumps Oil reservoirs/tanks Pump supports Radial piston pumps Screw pumps Vane pumps

33 RETAIL  Hydraulics

Axis controllers Cartridge insert valves Cartridge valves Check valves Counter balance valves Directional seat valves Directional spool valves Directional valves Flow control valves Load control valves Modular valves One-way restrictors Pressure control valves Pressure relief valves Pressure valves Proportional directional control valves Proportional flow control valves Proportional pressure valves Proportional servo valves Safety valves Screw-in cartridge valves Seat valves Sectional valves Sequence valves Servo directional control valves Shut-off valves Shut-off valves Solenoid valves Throttles Two-stage valves Two-way cartridge valves Valve amplifiers

Retail Hydraulics

VALVE TECHNOLOGY

Precision and flexibility – due to in-house machining and technical consultation Use our machining and consultation service to ensure success! Everything tailored to your application – our machining expertise guarantees maximum flexibility and individuality in the selection of products.

35 MACHINING + TECHNOLOGY

MACHINING CENTRE Drive engineering n Cutting timing belts, V-ribbed belts and woven flat belts to specified widths n Printing of PU timing belts by the metre to customer specifications n Drilling and grooving of V-belt pulleys, timing belt pulleys and chain sprockets n Drilling and grooving of couplings (Rotex, Bowex) n Pre-assembly of roller bearings in drive pulleys

n Individual machining of chain sprockets, V-belt and timing belt pulleys n Shortening roller chains n Fitting of bent and straight lug link plates to roller chains

Filter technology n Production of pre-cut blanks for air filtration

Linear technology n Cutting shafts, rail guides and shaft supports to individual lengths n Drilling threads, shaft end machining n Customisation of modular systems for linear guide units and linear units n Delivery of pre-assembled shafts with shaft supports n Separation of flat cages n Customisation and delivery of bellows for linear guideways

Machining + Technology

n Welding of polyurethane timing belts and polyurethane V- and round belts

36 MACHINING + TECHNOLOGY

MACHINING CENTRE Roller bearing technology n Machining roller bearings n Providing self-aligning roller bearings with lubrication grooves and lubricating holes n Cutting grooves in bearing external rings in accordance with DIN or customer drawings n Production of tapered roller bearings in pairs in X, O and tandem arrangement with individualised bearing clearance n Special lubrication of roller bearings n Machining of INA-ELGES rod ends n Equipping of casing units with special bearings n Shortening and machining of inner rings

Sealing technology n X-PRESS = Production of sealing elements within 24 hours. Wide selection of profile sections, materials and dimensions n Retreatment of O-rings (e.g. assembly greasing, removal of substances that interfere with the paint coat) n Preparation of axial face seals n Providing seals with special springs n Fabrication of individual sealing sets according to customer specifications n Cutting to size of guide elements n Production of stamped parts according to customer specifications within 24 hours

Slide bearing technology n Machining of Permaglide® dry sliding bearings, sintered bronze bushings and other sliding bearings

Vibration technology n Shortening threads of circular mounts

37 MACHINING + TECHNOLOGY

TECHNICAL CONSULTATION Our engineers configure drives and machine elements using the latest software. Our objective is always to realise the best possible solution for the customer.

Drive engineering n Drive configuration n Sample specification n Assessment of failed drives

n Sample specification n Assessment in the event of failures

Roller bearing technology n Assessment of bearing damage n Bearing calculations n Measurement of the concentricity of tapered roller bearings

Sealing technology n Sample specification n Transcoding of foreign designations

Machining + Technology

Linear technology

Perfect hydraulic solutions from A - Z In-house manufacture – individual, flexible, fast.

39 MANUFACTURE

HYDRAULIC SYSTEMS AND GROUPS Hydraulic solutions from A - Z At Werthenbach: We work closely with our customers to provide a fast and individual one-stop service. We develop mechanical engineering solutions for all sizes – including volumes of over 10,000 litres. Werthenbach offers everything needed for manufacture, maintenance and repair in the area of hydraulics, such as automated individual solutions, complete machine control systems and series production. ■ ATEX solutions ■ Solutions for high energy efficiency ■ Solutions for hydrostatics ■ Solutions in accordance with the Water Resources

Management Act WHG

Industry knowhow

Manufacture

Due to the large number of specific requirements and individual operating conditions, we are constantly presented with new challenges. Thanks to our many years of experience in the development of solutions for different branches of industry, we are experts for particular hydraulics requirements, for example, in the following areas:

■ Composting plants ■ Construction of heavy machinery ■ Drive engineering ■ Food industry ■ Lubricating oil technology ■ Machine tool construction ■ Marine gears ■ Offshore/oil production ■ Recycling industry ■ Test stand construction

Contact details for our team of design engineers: Tel.: + 49 521 97 68 - 322 Fax: + 49 521 97 68 - 9322 hydraulik @ werthenbach.de www.werthenbach.de

40 MANUFACTURE

Step by step to achieve the best possible solution Our experienced team supervises each stage of the project until completion. We always focus on the question: What is the best solution, in economic and technical terms, for our customer?

Our units are installed, commissioned, maintained and repaired throughout the world. Werthenbach is well positioned and forward-thinking in this area.

41 MANUFACTURE

HYDRAULIC SYSTEMS AND UNITS Complete solutions from one source: 1. Calculation, project planning and design ■ Calculation, project planning and design

to meet the customer's specific requirements ■ Preparation of a circuit diagram to present

the solution ■ Selection of the technically required components ■ Preparation of quotations

2. Design and preparation of drawings ■ Preparation of the customer's configuration and

manufacturing drawings in 2D or 3D

3. Tank and steel construction ■ Manufacture of steel or stainless steel tanks

as well as all attachments and structures required for the system

■ Anti-corrosion coatings and finishing coats

of the units according to the customer's colour specifications

5. Installation ■ Installation of the components and their pipework

and hose interconnections

6. Electrical control system ■ Design and manufacture of individual PLC or

electrical control systems as well as wiring of the electrical components to terminal blocks.

7. Functional testing ■ Final testing of the unit and system function as well

as hydraulic pressure test and leak test

Manufacture

4. Paintwork and preservation

42 MANUFACTURE

The product and service, intelligently connected As a premium service partner for Parker, we provide extensive services in the area of hose and pipe connection technology.

Customers from many different industries rely on our excellent delivery capacity and reliable service.

Our service is rounded off by professional consultation and mobile production.

43 MANUFACTURE

HYDRAULIC HOSE LINES FOR THE INDUSTRY COMPETENCE CENTRE

Hydraulic hose technology ■ Taking and recording of measurements ■ Cataloguing and labelling ■ PTS Parker Tracking System ■ Manufacture of new pipes and hoses ■ Replacement of pipes and hoses

Manufacture

■ GPP – 3-year guarantee

Plug-in and screw couplings Press-on and screw fittings Rubber hoses and hose lines Thermoplastic hoses and hose lines Contact details of our Sales team: Tel.: + 49 521 97 68 - 304 Fax: + 49 521 97 68 - 9304 hydraulik @ werthenbach.de www.werthenbach.de

Service – wherever you need us The Werthenbach service will optimise your system availability, minimise accident risks and cut your costs!

45 SERVICE

COMPREHENSIVE SERVICE FOR INDUSTRIAL ENGINEERING AND HYDRAULICS We are all familiar with this problem: A machine unit fails prematurely and production is at a standstill! Are the necessary personnel and tools available to quickly repair the unit? The cost of production downtime is mounting and the machine needs to be repaired as soon as possible. And the necessary spare parts need to be procured... We have set ourselves the task to help you avoid this situation in the future. Our objective is to develop a maintenance and service package tailored to your requirements and expectations, and provide you with the necessary support. Thanks to the professional expertise of our employees and close cooperation with leading manufacturers we can offer you specialised products and the necessary services.

SERVICE FROM A TO Z ■ Accumulator inspection

■ Lubrication service

■ Assembly service

■ Maintenance

■ Components

■ Pipes & hoses and

connections ■ Plant service ■ Filter technology ■ Repairs ■ Fluid service ■ Tool hire ■ Hose service ■ Units and ■ Inspection and

assessment ■ Laser adjustment

control systems

Contact details of our service team: Tel.: + 49 521 97 68 - 680 Fax: + 49 521 97 68 - 252 service @ werthenbach.de www.werthenbach.de

Service

■ Condition monitoring

46 SERVICE

COMPREHENSIVE SERVICE FOR INDUSTRIAL ENGINEERING AND HYDRAULICS Our service modules in detail Our experienced employees offer the following extensive range of services: Accumulator inspection ■ TÜV testing (German technical inspection association) ■ Replacement Assembly service ■ According to the manufacturer’s specifications using state-of-the-art tools and equipment ■ Assembly support ■ Supervising Components ■ Cataloguing ■ Classification according to availability ■ Function testing ■ Presentation of alternative solutions Condition monitoring ■ Condition monitoring including recommendations for action ■ Online and offline systems Filter technology ■ Filter change ■ Filter type selection ■ Filtration optimisation Fluid service ■ Oil analysis and evaluation ■ Particle counting and evaluation ■ Consultation and recommendation of necessary measures ■ Complete oil changes

47 SERVICE

COMPREHENSIVE SERVICE FOR INDUSTRIAL ENGINEERING AND HYDRAULICS Hose service ■ Taking and recording of measurements ■ Cataloguing and labelling ■ Manufacture of new pipes and hoses ■ Replacement of pipes and hoses ■ Mobile service – manufacture and installation on site

Inspection and assessment ■ Analysis of failure causes ■ Optimisation, design and configuration ■ Recommendations for action

Pipe & hose lines and connections ■ Leak tests ■ Elimination of leaks ■ New pipework and hoses

Laser adjustment ■ Shaft connections ■ Belt and chain drives

Repairs ■ Hydraulic pumps and valves ■ Hydraulic systems ■ In-house inspection and test stand ■ Manufacture of new shafts ■ Fitting of bearings, seals etc.

Maintenance ■ System/plant maintenance according to the manufacturer’s specifications ■ Preparation of individual maintenance schedules/solutions

Tool hire ■ Installation and removal of roller bearings ■ Inspection systems ■ Measuring tools and instruments Units and control systems ■ Trouble shooting in the event of malfunctions ■ Repairs ■ Pressure and function tests ■ Setting and optimisation ■ Commissioning ■ Cataloguing of performance data and setting parameters

Service

Lubrication service ■ Configuration, design and installation of centralised lubrication systems ■ Single and multi-point systems

48 TRAINING

The Werthenbach training scheme Our training scheme gives you the opportunity to develop additional specific knowhow.

We offer various seminars and training workshops geared to the needs of the workplace. New seminar rooms and on-site personal support offer ideal conditions for taking your individual requirements into consideration. This environment with small groups (max. 12 participants) and professional instructors ensures a high transfer of knowledge. Current trends, state-of-the-art technology and legal requirements are naturally taken into consideration. We increase the benefits for you by addressing your specific needs and providing solutions to the problems of your everyday operations. Our seminars and training workshops are tailored specifically to the needs of the respective target group, such as maintenance personnel, engineers, office staff or trainees. Our range of training courses includes product and installation seminars as well as technical training workshops for a wide range of industrial applications: DRIVE ENGINEERING HYDRAULICS LUBRICATION TECHNOLOGY PNEUMATICS ROLLER BEARING TECHNOLOGY SEALING TECHNOLOGY and many other applications

If you or your employees are interested in a training workshop on a particular subject, please do not hesitate to contact us. We would be pleased to individually plan a seminar or training workshop for you.

Contact details of our training team: Tel.: + 49 521 97 68 - 613 Fax: + 49 521 97 68 - 9 613 akademie @ werthenbach.de www.werthenbach.de

49 E-BUSINESS

WEP Werthenbach Electronic Processes ■ Online shop (WIBS) ■ Virtual market place ■ Electronic catalogues (BMEcat, etc.) ■ Electronic data interchange (EDI) ■ Data preparation ■ Online tendering

These days, business processes are increasingly carried out on the web. This saves time and costs, and offers transparency and comparability. As a modern, growing retail company we have to quickly adjust to changing market conditions and offer our customers the best possible electronic solutions.

WEP provides you with the services, that ensure lean and cost-efficient processes in your company.

We take care of your special requirements, including connection to our own online shop WIBS, the preparation of electronic catalogues and individual connection to our electronic data interchange.

[email protected]

Training + e-business

If you have any questions regarding the subject of e-business at Werthenbach, please do not hesitate to contact us at the following address:

50 NOTES

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