& Electrode Storing Cabinets

& Electrode Storing Cabinets

SPECIAL APPLICATIONS ON STEEL NAME CURRENT

DESCRIPTION

DIAM mm

AMPERE A

TENSILE328N DC+AC

Electrodes for most high-alloy steels like spring-steels, carbon steels, tool steels etc. High resistance against cracking, heat and corrosion. Extremely hard wearing , polishes to high gloss with low friction.

2,5 3,2

50 - 85 80 -125

IMPACT329S DC+AC

Special cobolt alloy electrodes for building up exhaust valve spindles in combustion engines, producing homogenous, non-porous, machineable welds highly resistant to impact, heat and corrosion.

3,2 4,0

WEARMAX-327 DC+AC

Special electrode for joining and overlaying whenever there is wear from wires, chains or organic substances, e.g. Worn winch wheels and anchor windlass wheels on anchoring systems. Cargo handling and dredger equipment.

2,5 3,2 4,0

WEIGHT kgs 1,6

70 -120 90 -150

1,4

75 -140 90 -170 120240

1,6 3,4

2,0

1,4

3,5

DESCRIPTION

UNITOR CODE

PRICE GBP

CYCLINDER REGULATOR R-510 FOR ACETYLENE

171 500001

269.00

CYCLINDER REGULATOR R-510 FOR OXYGEN

171 500000

269.00

FLASHBACK ARRESTOR W-66S FOR ACETYLENE

171 183970

414.00

FLASHBACK ARRESTOR W-66S FOR OXYGEN

171 302976

414.00

TWIN GAS HOSES, BLUE/RED 6 MM (1/4")AC + OX/m

176 526434

9.79

TWIN GAS HOSES, BLUE/RED 9 MM (3/8")AC + OX/m

176 624312

12.20

GAS HOSE, RED 6 MM (1/4") ACETYLENE/m

176 175554

5.01

GAS HOSE, BLUE 6 MM (1/4") OXYGEN/m

176 175562

5.01

GAS HOSE RED 9MM (3/8") ACETYLENE/m

176 175539

7.03

GAS HOSE BLUE 9MM (3/8") OXYGEN/m

176 175547

7.03

GAS HOSE, BLACK 6MM (1/4") ARGON/m

176 576157

5.16

HOSE JOINT 6MM (1/4") ACETYLENE HOSE

176 175588

34.60

HOSE JOINT 6MM (1/4") OXYGEN HOSE

176 175596

33.60

HOSE JOINT 9MM (3/8") ACETYLENE HOSE

176 175604

33.60

ABS

HOSE JOINT 9MM (3/8") OXYGEN HOSE

176 175612

33.60

PRODUCT No 096 699 470 096 699 488

096 606 460 096 606 461

095 606 454 095 606 455 095 606 456

COATED STICK ELECTRODES CLASSIFICATIONS AND APPROVALS Unalloyed, Low Alloyed and Stainless Steel

76

PRODUCT

CLASSIFICATIONS

NAME

AWS

APPROVALS EN

DNV

GL

LR

BV

GPO-302 N

E6013

E 38 0 RC 11

2

2

2

2

2

CLIP, 8-14MM FOR GAS HOSE

176 175505

POA

GPR-300 H

E7024

E 42 0 RR 73

2

2

2.2V

2

2

176 320218

69.90

SPECIAL-303 N

E7016

E 38 2B 32 H10

3YH10

3YH10

3.3Y

3.3YHH

3H5.3Y

QUICK COUPLING SG-1666 FOR (1/4") ACETYLENE HOSE

LH-314 N

E7018

E 42 4 B 42 H5

3YH10

3YH5

3.3Y

3.3YH5

3H5.3Y

QUICK COUPLING SG-1676 FOR (1/4") OXYGEN HOSE

176 320 192

69.90

QUICK COUPLING SG-1668 FOR (3/8") ACETYLENE HOSE

176 320200

84.30

QUICK COUPLING SG-1678 FOR (3/8") OXYGEN HOSE

176 320184

84.30

LHH-314 H

E7028

E 42 4 B 73 H5

3YH10

3YH10

3.3Y

3YHH

3H5.3Y

LHV-316 N

E8018-G

E 46 5 B 41 H5

3YH10

4YH10

4Y10

3YHH

3Y

LHT-318N

E8018-82

E CrMo 1B 42 H5

H10

UP

SR

LHL-319 N

E 8018-C1

E 46 6 Ni B 32 H5

5YH10

6Y55H10

5Y40

UP

3H5,3Y400

LHR-320 N

E 8018-G

E 46 5 Z B 32

3YH10

3YH15

3.3Y

3YHH

3H5,3Y400

18/8-321 N

E 316L-17

E 19 12 3 L R 1 2

316L

4571

316L

UP

SS/CMn

UP

23/14-322 N

E 309MoL-17

E 23 12 2 L R 3 2

309Mo

4459

DUPLEX-325 N

E 2209-17

E 22 9 3 N L R 3 2

yes

4462

SHANK DESCRIPTION

UNITOR CODE

PRICE GBP

SHANK COMPLETE WITH SOCKETS/NON RETURN VALVES

170 174656

228.00

WELDING ATTACHMENTS DESCRIPTION SIZE 0-A-40, THK 14

170 174631

69.00

DESCRIPTION

UNITOR CODE

PRICE GBP

SIZE 0-A-1000

170 603415

175.00

SIZE 0-A 2500

170 603407

208.00

SIZE 0-A 5000

170 603399

269.00

CUTTING ATTACHMENTS DESCRIPTION

UNITOR CODE

PRICE GBP

75DEG HEAD ANGLE

170 174664

261.00

90DEG HEAD ANGLE

170 234807

243.00

0 DEG HEAD ANGLE

170 234815

285.00

Shank must be ordered separately.

IF YOU CAN’T FIND WHAT YOU ARE LOOKING FOR, PLEASE CALL US.

Coated Stick Electrodes

CUTTING NOZZLES- GENERAL USE

WELDING MACHINES

& Electrode Storing Cabinets

& Electrode Storing Cabinets

NOZZLE No

MATERIAL THK

GAS OX nt/h

CONSUMPTION AC nl/h

UNITOR CODE

PRICE GBP

DESCRIPTION

UNITOR CODE

PRICE GBP

No 2

3-10

1300

460

170 174698

39.80

191 709659

1350.00

No 3

10-25

2150

520

170 174706

39.80

UWI-150 Autoline Stick/TIG is a small, light and handy, designed and built according to the principles for professional industrial welding machines, complete with basic accessories. (mains phases 1)

No 4

25-50

5650

690

170 1744714

39.80

Remote control for UWI-150 Autoline TIG-welding

191 719575

490.00

No 5

50-100

7800

810

170 174722

39.80

UWI-201 Autoline Stick/TIG is a small, light and handy, designed and built according to the principles for professional industrial welding machines, complete with basic accessories. (mains phases 3)

191 709816

2400.00

191 670430

POA

191 676908

639.00

CUTTING NOZZLES FOR DIFFICULT ACCESS NOZZLE LEN mm

MATERIAL THK

GAS OX ni/h

CONSUMPTION AC ni/h

UNITOR CODE

PRICE GBP

153MM

25-40

3800

490

170 183855

190.00

UWR-303 Stick/TIG is a conventional welding rectifier designed for maximum durability under the rough conditions that itmay be exposed to whenused on board for heavy steel repairs on deck, in tanks aand in cargo holds.

140MM

40-75

4600

530

170 183863

217.00

BASIC ACCESSORIES KIT: consisting of:

GOUGING NOZZLE

1. Ground clamp ass 400 A Dix 70.3 m cable 50mm2

FURROW WIDTH mm

DIA DEPTH mm

GAS OX ni/h

CONSUMPTION AC ni/h

UNITOR CODE

PRICE GBP

8-11

6-11

11500

1750

170 174730

120.00

2. Electrode holder ass, 400 A Dix 70.3 m cable 50mm2 3. Remote control unit. 4. Remote control cable 10 m

SPARES

5. Welding Gloves.

DESCRIPTION

UNITOR CODE

PRICE GBP

Non-return valve 6mm OX hose

170 597344

52.30

Non-return valve 6mm AC hose

170 597336

52.30

Non-return valve 9mm OX hose

170 651257

26.30

Non-return valve 9mm AC hose

170 651265

26.30

Flashback arrestor set FR-20 AC + OX for shank

170 619270

122.00

Spanner

170 174649

21.50

Cleaning needles nozzles

170 175356

35.80

SPARE PART KIT COMPLETE

170 174748

POA

6. Flip-vision shield with flip-up frame, head band and filter shade 11 glass. 7. Chipping Hammer steel. 8. Wire brush steel, two rows. 9. Handbook for maritime welders. Unitor Code

Description

Price GBP

193 590026

UWW-170 Wire Welder complete

POA

This kit includes UWW-170 with 3.2m primary cable c/w plug and wire drive roll for 0.8 - 1.2mm wires Ground clamp with 3mtr cable

containing 1 of each:

2.5 mtr gas hose with 2 hose clamps

OX valve assy (blue)

78

AC valve assy (red)

Complete torch and cable assembly 3mtr with liner and contact tips for 0.8 - 1.2mm diameter welding wire.

O ring set for welding/cutting attachments

Multi purpose pliers specially designed for wire welding

Coupling nut welding/cutting attachments

Key wrench for change of wire drive roll

Coupling screw for cutting nozzles

Instruction manual

Clamp sleeve for roller guide

A full range of spares are available on request.

79

Sleeve for circular moion in roller guide. Output

GAS AND BRAZING WELDING RODS NAME TIN-240

DESCRIPTION

DIA

WEIGHT 0.5 kg

UNITOR CODE 093 305342

PRICE GBP

Soft solder on spool. The Tin incorporates five ducts filled with high quality flux. This Tin is silver alloyed for high quality results.

1.6mm

MS-200

Gas welding rod for unalloyed steels. Tensile strength 390-440 N/mm2

2.0mm 3.0mm

3.5 kg 3.5kg

092 539551 092 539569

57.1 /53.90

ALUMAG-235

Seawater resistant aluminium-magnesium rod for gas welding of pure aluminium.

3.0mm

0.5kg

092 514265

39.40

AG-0-252

Flux coated 56% silver rod for all purpose capillary brazing.

2.0mm

0.5kg

093 233601

639.00

AG-45-253

Silver solder (45% silver) for capillary brazing of all types of steel, copper alloy, nickel alloys, cast steel etc

2.0mm

0.4kg

093 519744

551.00

FC-BRONZE-261

welding

welding

Coated Stick Electrodes

79.10

Flux coated bronze rod with low bonding temperature and high tensile strenght for joining and overlaying copper, brass, bronze etc

2.0mm 3.0mm

1.0kg 1.0kg

093 233551 093 233569

143.00/139.00

BRONZE-264

A bronze welding rod for braze welding of cast iron, steel, copper, brass, bronze etc.

3.0mm 5.0mm

1.7kg 3.0kg

093 174326 093 514240

79.60/120.00

FC-WEARBRO-264

Wear-resistant bronze alloy for protective overlays on bronze, brass, copper, steel, cast iron etc.

3.0mm 5.0mm

1.0kg 1.1kg

093 233577 093 233585

177.00/201.00

FC-CAST-IRON286S

A flux-coated braze welding rod especially developed for joining, rebuilding or filling cracks in cast iron.

4.0mm

0.7kg

093 682310

108.00

Input

Welding current range

30 - 170A

Supply voltage

230V

Wire Speed Range

1.3 - 10.2 m/min

Phase

1

Open Circuit voltage

32V

Frequency

50/60Hz

Current at rated output

22A

Rec line fuse (slow)

16A

Wire & Spool Sizes Solid wire

0.6 - 0.8mm

Fluxcored wire size

0.9 - 1.2mm

Miscellaneous

Normal spool

OD 203mm

Insulation class

H

ID 51mm

Protection class

IP23

Width 56mm

Weight

25.5kgs

OD 102mm

Dimensions ex handle

L 305 x W 248 x L 419mm

Small spool

ID 16mm Width 43mm

UWW-170 is CE marked and conforms to 89/336/EEC, 73/23/EEC, EN50199, EN60974-1

IF YOU CAN’T FIND WHAT YOU ARE LOOKING FOR, PLEASE CALL US.

& Electrode Storing Cabinets

& Electrode Storing Cabinets Unitor Code

Description

Price GBP

192 670273

UPC-838 Plasma Cutter

POA

35

50

70

95

375

480

600

730

Torch complete with 3.5mtr cable and connector

Max Amerage 35% duty cycle (25 deg C ambient

Insulated ground clamp with cable and connector

Weight per 100mtr kg

41.5

57

78.5

106

Built in air regulator with filter & water separator

Conductor diam max mm

9.2

11

13

18.8

Overall diam max mm

14.5

Description

Unitor Code

Accessories - 2pcs std electrode, 2pcs std tips, special gouging tip, special gouging shield, universal torch & casing A full range of spares is available upon request.

80

CABLES, CONNECTORS AND CURRENT DISTRIBUTION Cable Diameter mm2

This kit includes -

Output

welding

welding

Coated Stick Electrodes

Coated Stick Electrodes

17 PRICE GBP

Unitor Code

19.5 PRICE GBP

21.4

Unitor Code

PRICE GBP

10m w/conn

195 175794

190.00

195 175828

240.00

195 320002

287.00

20m w/conn

195 175786

310.00

195 175810

450.00

195 320010

521.00

50m w/conn

195 175778

670.00

195 175802

847.00

195 183665

1,120.00

Per metre

195 175836

11.40

195 175844

16.60

195 175851

22.30

Unitor Code

PRICE GBP

195 655266

26.30

Input

Current adjustment range

40 - 80A

Supply voltage

380-440V

Maximum current

80A

Phase

3

Voltage @ max current

140V

Frequency

50/60Hz

Duty cycle @ max current

60%

Rec line fuse (slow)

25A

7-10 bar (90-150psi)

Setting on machine at free flow

5.5bar (80psi)

Air / Nitrogen supply Supply pressure range to machine

81

Miscellaneous Automatic resettable protection against input voltage fluctuation High volatage achieved at approx

485V

Low voltage achieved at approx

355V

Protection class

IP23

Dimensions

W 320mm x 420mm x 490mm

UPC-838 is CE marked

CABLE CONNECTORS DESCRIPTION

UNITOR CODE

PRICE GBP

Cable connector Dix 25 Male/Female complete

195 632885

37.50

Cable connector Dix 70 Male/Female complete

195 632893

45.50

Cable connector safety Male/Female complete

195 513044

72.60

triple connection Dix 70 Male/Female, 2 pcs, (for parallel connecting 2 welding machines)

195 632901

160.00

Adaptor plug Dix 70/25, Female 70, Male 25, 2 pcs

195 633073

35.20

Cable shoe for 35 mm2 cable 10 pcs

195 632919

70.80

Cable shoe for 50 mm2 cable 10 pcs

195 632927

80.00

Cable shoe for 70 mm2 cable 10 pcs

195 632935

82.60

IF YOU CAN’T FIND WHAT YOU ARE LOOKING FOR, PLEASE CALL US.

Tig Welding Rods & Fluxes

COPPER ALLOYS

TIG WELDING - STEEL

NAME CURRENT

DESCRIPTION

DIAM mm

AMPERE A

WEIGHT kgs

PRODUCT No

NAME CURRENT

DESCRIPTION

DIAM mm

WEIGHT kgs

PRODUCT No

IALBRO-W-237 DC(+) Argon

Copper based solid wire with 8% AL, 0.5% Ni ans 0.15% CR. The wire is specially suited for welding aluminium/copper alloys (e.g. Yorcalbro) and will cover most applications on bronzes and brasses on board, including wear and corossion resistant overlays on steel. Pure Argon should be used as shielding gas, no flux is required.

0.8

70-160

2,0

090 590 091

IMS-210 DC(-)

TIG welding rod for welding of unalloyed and low alloyed creep resistant 0,5% Mo steels and fine grained steels. Suitable for working temperatures up to 500oC. Also recommended for welding of high tensile steels. Excellent mechanical properties even at low temperatures. Use pure Argon as shielding gas.

2,0

1.8

097 604 850

ICUNI-W-239 DC(+) Argon

Copper based solid wire with 30%NI and 0,2-0,8% additions of Mn, Fe, Ti and Si. For welding copper-nickel alloys, e.g, CuNi10 and CuNi30, for welding these alloys to other alloys, and also for a number of other dissimilar metal joints. Use pure Argon as shielding gas.

0.8

60-180

2,0

090 590 109

ICROMO-216 DC(-)

Chrome-molybdenum alloyed welding rod for TIG welding of heat resistant steels working with temperatures up to 550oC. Tensile strength 600 N/mm2. TIG welding should be preferred, but gas welding with Acetylene/Oxygen flame is possible. Typical heat resistant steel types: 13 Cr Mo 44 - 22 Cr Mo 44. Use pure Argon as shielding gas for TIG welding.

2.5

1,0

097 305 532

welding

welding

Arc Welding Wires

ALUMINIUM NAME CURRENT

DESCRIPTION

DIAM mm

AMPERE A

WEIGHT kgs

PRODUCT No

ALUMAGW-235 DC(+) Argon

This solid aluminium wire alloyes with 5% Mg and traces of Cr, Ti, Zn and Mn is well suited for welding practically all aluminium on board including cast parts and seawater resistant aluminium. All position welding with short arc is done in the range 80-120A. Use pure Argon as shielding gas.

1,0

80-170

2,0

090 590 083

TIG WELDING - STAINLESS STEEL NAME CURRENT

DESCRIPTION

DIAM mm

WEIGHT kgs

PRODUCT No

18/8-MO221 DC(-)

316 L Si type stainless steel rod for stainless and acid resistant steels. The Silisium content ensures improved wetability, smooth metal transfer and good weld bead profile. TIG welding should be preferred for stainless sheet metal and for bottom beads in thicker materials. the groove can then be filled using coated electrode 18/8. use pure Argon as shielding gas prepared V-grooves.

2,0

0.5

097 602 979

STEEL

82

NAME CURRENT

DESCRIPTION

DIAM mm

AMPERE A

WEIGHT kgs

PRODUCT No

GPS-W-200 DC(+) Argon/ CO2 Mix

General purpose steel,-solid Wire. GPS-W is suited for welding all normally occuring steel qualities on board, construction steels up to and including St 52-3, ship plates up to grade EH, pipe materials up to X60, boiler and pressure vessel steels up to St E360.7 are fine grained steels up to St E420. Shielding gas 80% Ar 20% CO2 is preferred, pure co2 may be used but will give more spatter and less flexible volt/amp setting.

0.8

60-140 160-220

5,0

090 590 117

HST-SF-203 DC(-) No shielding gas

Unitor HST-SF 203 Selfshield is a self-shielded electrde wire designed for the welding of mild steel and ships steel where superior weld metal mechanical properties are required. It has all-position welding capabilities, including the 3G vertical-up and vertical down positions. Unitor HST-SF-203 Selfshield has good arc action and low spatter for excellent operator appeal. Slag removal is very good with minimal slag sticking. It will make root beads in groove welds without backing bars.

1,0

HST-SF-232 DC(-) No shielding gas

Designed for the Shelf-Shielded Automatic Wire welding of 5mm and thicker steel. Excellent low temperature impact toughness. Recommended for single and multi-pass welds. Ideal for fillet welding. Deposit rate up to 3 kg/h, out of position. Size diam 1.7, is recommended for welds where it is necessary to produce wider passes (weave technique) and for welding plate with contaminations such as oil, rust, paint or primer.

1.7

TIG WELDING - COPPER ALLOYS 90-165

170-400

4.5

6.12

090 597 526

090 603 423

NAME CURRENT

DESCRIPTION

DIAM mm

WEIGHT kgs

PRODUCT No

ICUNI-30-239 DC(-)

Copper-Nickel type welding rod for welding seawater resistant copper nickel alloys , e.g, types Cu Ni 30, known as Cunifer alloys, which are frequently used in seawater cooling systems. No flux is needed, but joint surfaces and adjacent areas must be thoroughly cleaned. Use pure Argon as shielding gas for TIG welding.

2.5

2,0

097 335 547

IALBRO-237MF DC(-)

Flux coated TIG welding rod for brasses and bronzes, especially developed for aluminium-brass alloys known as Yorcalbro. This alloy is frequently used in seawater cooling systems. Use of additional flux, type iflux, is strongly recommended both in the joint area and adjacent surfaces on both sides of the work piece. Use pure Argon as shielding gas for TIG welding.

2.4

1.4

097 519 736

I-FLUX-238PF

Flux in paste form, specially developed for the flux coated TIG welding rod lalbro. The flux is complimentary to the flux on the rod. Flux residues should be washed/brushed off with water after welding. The flux is supplied in sealed plastic boxes.

0.25

097 603 092

83

IF YOU CAN’T FIND WHAT YOU ARE LOOKING FOR, PLEASE CALL US.

Ancillary items to be used in conjunction with fluid control products. Emery, Masking & PTFE Tapes Steel Wool Jointing Compounds Thistlebond Loctite

. . . . .

industrial consumables

introduction

85

IF YOU CAN’T FIND WHAT YOU ARE LOOKING FOR, PLEASE CALL US.

Hutton’s has been supplying the marine industry with its Thistlebond repair and maintenance products for nearly 50 years and now the extended product range covers all areas of repair and maintenance including Super Metals, Engineers’ Kits, Laminates and Marine Protective Coatings. Whether on land or at sea, these quality products are used for planned maintenance and emergency repairs. Extensively supplied by Hutton’s, the diverse range of products allow a marine engineer, aval Architect or ship owner to repair and protect any piece of equipment on their vessel.

SUPER METAL REPAIR SYSTEMS

Thistlebond Products are known by marine engineers the world over

*

*

*

*

TR110 Extended Life Super Metal

*

*

*

*

*

*

25 mins

60 mins

2 hours

N/A

Spatula

Fluid Super Metal System

2 x 1kg

3:1

40 mins

4 hours

8 hours

2 sqm

Brush

TR115

Extended Life Super Metal

3 kg

3:1

60 mins

4 hrs

12 hours

N/A

Spatula

TRK19060 PlasSteel Twist Stick

125gm

1:1

6 mins

15 mins

30 mins

N/A

Hand

TRK19062 PlasBronze Twist Stick

125gm

1:1

6 mins

15 mins

30 mins

N/A

Hand

TRK19601 ThistleWrap Pipe Repair Tape

50mm x 1.5mtr N/A

2-3 mins

15 mins

30 mins

N/A

Hand

TRK19603 ThistleWrap Pipe Repair Tape

50mm x 3.6mtr N/A

2-3 mins

15 mins

30 mins

N/A

Hand

TRK19604 ThistleWrap Pipe Repair Tape

75mm x 3.6mtr N/A

2-3 mins

15 mins

30 mins

N/A

Hand

TRK19605 ThistleWrap Pipe Repair Tape

100mm x 3.6m N/A

2-3 mins

15 mins

30 mins

N/A

Hand

TRK19063 Plastic Steel

500gm

30 mins

60 mins

2 hours

N/A

Spatula

Manual

Blasted

N/A

250

120

120

70

*

*

*

TR105

N/A

250

120

120

70

*

*

Product Name

Super Metal Rebuild System

Continuous

TRK19065 Rapid Setting Super Metal

Product Code

Continuous

Surface Prep Degreased

Max Temp Wet

3:1

Max Temp Dry

TR110

Fluid Super Metal System

N/A

250

120

120

70

*

*

TR115

Extended Life Super Metal

N/A

250

120

120

70

*

*

N/A

250

120

120

70

*

*

TRK19062 PlasBronze Twist Stick

N/A

250

120

120

70

*

*

TRK19601 ThistleWrap Pipe Repair Tape

60 mm

260

260

260

260

*

*

TRK19603 ThistleWrap Pipe Repair Tape

100mm 260

260

260

260

*

*

TRK19604 ThistleWrap Pipe Repair Tape

180mm 260

260

260

260

*

*

TRK19605 ThistleWrap Pipe Repair Tape

250mm 260

260

260

260

*

*

TRK19063 Plastic Steel

N/A

120

120

70

*

*

250

ThistleWrap Pipe Repair Tape

*

TRK19063 Plastic Steel * Ideal for use for this particular application.

*

*

*

*

*

TRK19065 Rapid Setting Super Metal

*

*

*

*

*

TR105 Super Metal Rebuilding System

*

*

*

*

*

*

*

*

*

TR110 Extended Life Super Metal

*

*

*

*

*

*

*

*

Product Name

*

TRK19060 PlasSteel Twist Stick

* *

TRK19601/3/4/5/ *

*

TRK19063 Plastic Steel * Ideal for use for this particular application.

*

*

TRK 19062 PlasBronze Twist Stick ThistleWrap Pipe Repair Tape

*

*

TR115 Fluid Super Metal+

TR110

TRK19060 PlasSteel Twist Stick

TRK19601/3/4/5/

Repair Copper/Bronze Fittings

3:1

Non Slip Coating – Steel +

1 kg

Tanks Seams – Leaking

TR105

Sump - Cracked

Spatula

Pumps – Worn Shaft

N/A

*

*

Pumps – Worn Backplate

30 mins

*

Pumps – Damaged Shroud

10 mins

*

*

TRK 19062 PlasBronze Twist Stick

Pumps – Cracked Casing (Outside)

3 mins

TRK19060 PlasSteel Twist Stick

Pipes – Sealing Leaking Threads

1:1

* *

*

Pipes – Repair Stripped Threads

2 x 175gm

TR115 Fluid Super Metal+

Pipes – Leaking Couplings

Applied By

TRK19065 Rapid Setting Super Metal Super Metal Rebuild System

Corrosion Spots

Coverage Rate per unit

Machine Time

Initial Set

Product Name

Usable Life (20C)

Mixing Ratio

Pack Size

Product Code

*

Pipes - Leaking

Heat Exchanger – Damaged End Plates

*

Keyways - Sloppy

Flange Face - Damaged

*

Hydraulic Rams - Scored

Bearing Support - Worn

*

*

Product Name TRK19065 Rapid Setting Super Metal

Drive Rollers - Worn

Bearing Housing - Worn

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TR105 Super Metal Rebuilding System

SUPER METAL REPAIR SYSTEMS- CHARACTERISTIC CHART

Brake Test Rollers – Worn +

Base Plate - Cracked

Use the table below to choose the right product for the application, then look at the following page for general characteristics on the product chosen. NOTE the table below is only a guide, if in doubt please contact our technical department for confirmation of the choice made.

Batteries - Leaking

Thistlebond Products are known by marine engineers the world over

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industrial consumables

Thistlebond Repair & Maintenance

Max Pipe Width

industrial consumables

86

Thistlebond Repair & Maintenance

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87

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CODE

DISCRIPTION

SIZE

PRICE GBP

H812208A

THISTLEBOND RAPID SETTING SUPER-METAL REPAIR PASTE (A)

175GRM

14.95

H812211A

THISTLEBOND PLASTIC STEEL (A)

500GRM

24.95

H812212H

THISTLEBOND PLASBRONZE TWIST-STICK

125GRM

12.60

H812213A

THISTLEBOND SUPER METAL REBUILDING SYSTEM

1KG

74.95

H812216A

THISTLEBOND STD RESIN & HARDENER

330GRM

11.95

H812218A

THISTLEBOND LIFEBOAT RESIN & HARDENER

330GRM

4.95

H812221A

THISTLEBOND GLASS TAPE 25MM X 50 MTR

ROLL

POA

H812222A

THISTLEBOND GLASS TAPE 38MM X 50 MTR

ROLL

POA

H812223A

THISTLEBOND GLASS TAPE 50MM X 50MTR

ROLL

19.95

H812224A

THISTLEBOND GLASS TAPE 75MM X 50 MTR

ROLL

POA

H812225A

THISTLEBOND GLASS TAPE 100MM X 50 MTR

ROLL

34.95

H812226A

THISTLEBOND GLASS MAT 0.50 MTR SQ

SHEET

4.95

H812227A

THISTLEBOND GLASS MAT 1.0 X 1.0MTR

PCS

7.95

H812230A

THISTLEBOND A & B CEMENT

170GRM

7.95

H812234A

THISTLEBOND COLLISION REPAIR KIT

SET

59.95

H812235A

THISTLEBOND -A- REPAIR KIT COMPLETE

SET

350.00

H812236A

THISTLEBOND -B- LIFEBOAT REPAIR KIT COMPLETE

SET

64.95

H812237A

THISTLEBOND -C- REPAIR KIT COMPLETE

SET

175.00

IF YOU CAN’T FIND WHAT YOU ARE LOOKING FOR, PLEASE CALL US.

CODE

DISCRIPTION

SIZE

PRICE GBP

H812754K

LOCTITE THREADLOCK 270

50ML

37.45

H812751A

LOCTITE THREADLOCK 222

50ML

37.45

H812752A

LOCTITE THREADLOCK 242

50ML

37.45

H812752E

LOCTITE THREADLOCK 243

50ML

37.45

H812753A

LOCTITE THREADLOCK 262

50ML

37.45

H812765L

LOCTITE INSTANT ADHESIVE 406

20ML

25.95

Industrial Consumables CODE

DISCRIPTION

SIZE

PRICE GBP

H812501A

TEFLON SEAL TAPE PTFE 13MM X 12MTR

ROLL

0.45

H812502A

TEFLON SEAL TAPE PTFE 25MM X 15MTR

ROLL

2.95

CODE

DISCRIPTION

SIZE

PRICE GBP

H471271A

TAPE MASKING PAPER 25MM X 50MTR

ROLL

0.98

H471272A

TAPE MASKING PAPER 38MM X 50MTR

ROLL

1.65

H471273A

TAPE MASKING PAPER 50MM X 50MTR

ROLL

2.25

CODE

DISCRIPTION

SIZE

PRICE GBP

H812470A

TAPE PETRO ANTI-CORROSIVE 30MM X 10 MTR

ROLL

POA

CODE

DISCRIPTION

SIZE

PRICE GBP

H812471A

TAPE PETRO ANTI-CORROSIVE 50MM X 10MTR

ROLL

4.45

H614705E

EMERY TAPE ABRASIVE 25MM - 80 GRIT

ROLL

12.95

H812471G

TAPE PETRO ANTI-CORROSIVE 75MM X 10 MTR

ROLL

6.65

H614706E

EMERY TAPE ABRASIVE 25MM - 100 GRIT

ROLL

12.95

H812472A

TAPE PETRO ANTI-CORROSIVE 100MM X 10MTR

ROLL

8.75

H614707E

EMERY TAPE ABRASIVE 25MM - 120 GRIT

ROLL

12.95

H812473A

TAPE PETRO ANTI-CORROSIVE

ROLL

13.25

H614708E

EMERY TAPE ABRASIVE 25MM - 150 GRIT

ROLL

12.95

CODE

DISCRIPTION

SIZE

PRICE GBP

H614709E

EMERY TAPE ABRASIVE 25MM - 180 GRIT

ROLL

12.95

H614710E

EMERY TAPE ABRASIVE 25MM - 240 GRIT

ROLL

12.95

H795431A

TAPE INSULATION PVC BLACK 19MM X 20MTR

ROLL

0.80

H614711E

EMERY TAPE ABRASIVE 25MM - 320 GRIT

ROLL

12.95

H795431B

TAPE INSULATION PVC BLUE 19MM X 20MTR

ROLL

0.80

H795431C

TAPE INSULATION PVC GREEN 19MM X 20MTR

ROLL

0.80

CODE

DISCRIPTION

SIZE

PRICE GBP

H614716D

EMERY TAPE ABRASIVE 40MM - 60 GRIT

ROLL

14.95

H795431D

TAPE INSULATION PVC RED 19MM X 20MTR

ROLL

0.80

H795431E

TAPE INSULATION PVC WHITE 19MM X 20MTR

ROLL

0.80

H795431F

TAPE INSULATION PVC YELLOW 19MM X 20MTR

ROLL

0.80

H795431G

TAPE INSULATION PVC BROWN 19MM X 20MTR

ROLL

0.80

H795431H

TAPE INSULATION PVC GRN/YELL 19MM X 20MTR ROLL

0.80

H795431J

TAPE INSULATION PVC BLACK 25MM X 20MTR

1.30

ROLL

H795431K

TAPE INSULATION PVC BLUE 25MM X 20MTR

ROLL

1.30

H795431M

TAPE INSULATION PVC RED 25MM X 20MTR

ROLL

1.30

H795432A

TAPE INSULATION PVC BLACK

ROLL

3.50

CODE

DISCRIPTION

SIZE

PRICE GBP

H174061A

STEEL WOOL NO3

450GRM

6.50

H174062A

STEEL WOOL NO2

450GRM

6.50

H174063A

STEEL WOOL N01

450GRM

6.50

H232907A

RAGS STERILE WHITE 95% COTTON

12.5KG

1.95

H23908A

RAGE STERILE COLOUR 90% COTTON

12.5KG

0.99

H232908D

RAGS STERILE COLOUR 100% TOWEL

12.5KG

1.55

H812611A

PERMATEX FORM-A-GASKET NO-1

311GRM

8.50

H812612A

PERMATEX FORM-A-GASKET NO-2

311GRM

8.50

H812614A

PERMATEX SILICONE GASKET NO-6

85GRM

13.95

H812620A

JOINTING COMPOUND STAG A

450GRM

22.45

H812620B

JOINTING COMPOUND STAG B

450GRM

22.45

H812420F

JOINTING COMPOUND - FOLIAC MANGANESE 400GRM

11.20

H614717D

EMERY TAPE ABRASIVE 40MM - 80 GRIT

ROLL

14.95

H614718D

EMERY TAPE ABRASIVE 40MM - 100 GRIT

ROLL

14.95

H614719D

EMERY TAPE ABRASIVE 40MM - 120 GRIT

ROLL

14.95

H614720D

EMERY TAPE ABRASIVE 40MM - 150 GRIT

ROLL

14.95

H614721D

EMERY TAPE ABRASIVE 40MM - 180 GRIT

ROLL

14.95

H614722D

EMERY TAPE ABRASIVE 40MM - 220 GRIT

ROLL

14.95

H614722H

EMERY TAPE ABRASIVE 40MM - 280 GRIT

ROLL

14.95

H614723D

EMERY TAPE ABRASIVE 40MM - 320 GRIT

ROLL

14.95

industrial consumables

industrial consumables

88

Industrial Consumables

89

IF YOU CAN’T FIND WHAT YOU ARE LOOKING FOR, PLEASE CALL US.

High performance sealing technology providing top quality seals, gaskets and packings for all applications. High Pressure / High Temperature Jointing Sheets Natural Rubber Gaskets Valve & Gland Packing Rubber Seals & Washers

. . . .

packing & jointing

introduction

91

IF YOU CAN’T FIND WHAT YOU ARE LOOKING FOR, PLEASE CALL US.

GASKETS & JOINTINGS

NON-ASBESTOS SHEET JOINTING - INCA

Setting the seal on gasket technology Hutton’s working in partnership with James Walker, the specialist in fluid seal technology. Fluid seal technology is a blend of materials science, fluid mechanics and practical engineering. Our work at the frontiers of these disciplines gives us the clearest understanding of flange sealing techniques and the role that gaskets must play, for example: • If joint faces are absolutely flat and aligned true • If a flange does not distort under load • If loaded bolts do not stretch or relax . . . . . . There is no need for a gasket, because the joint will be perfect. In the real world, such perfection is very expensive to achieve and almost impossible to maintain. Therefore a gasket is the most practical and cost effective way to seal a bolted flange connection. We hope our guide will assist you in choosing the correct gasket to ensure the integrity and safe operation of your fluid handling equipment.

• Value engineered to provide excellent value for money. Specification • Readily meets all the requirements of BS 7531 Grade Y.

In the following pages we give details of the range of James Walker’s jointings and gaskets. If off-the-shelf gaskets won’t solve your flange sealing problem, we can organise custom-design products that will. Our high-tech distribution centres are set up to provide the fastest and most reliable service to customers worldwide with a wide range of products ready for immediate dispatch. You can be sure James Walker gaskets and jointings fit the bill.

92

• Ensure that gasket is compatible with the media at required operating temperature and pressure ranges, and is of the correct dimensions for the flange being sealed. • Use gasket material and bolt grades that suit the tensile loading requirements of the flange. • Specify the thinnest gasket that will suit the flange finish and parallelism. • Ensure the flange is clean, undamaged without radial scores, burrs on bolt holes and is free from oil and grease. • Lubricate bolts and ensure that nuts can run freely down the threads before use. • Tighten down the gasket evenly in several stages using an approved bolting sequence to ensure equal distribution. • Use feeler gauges to check required compression.

Prime features • A durable jointing for general purpose, medium performance, duties. • Suitable for steam, condensate, water, air, oils, solvents and a wide range of other media.

Tomorrow’s service today

General gasket do’s...

Description Inca is a high quality and reliable, yet economically priced jointing based on glass and aramid fibres combined with a nitrile (NBR) binder. It is supplied in a midgreen surface finish. An anti-stick finish to both surfaces is supplied as standard.

Physical properties (Typical values for 1.5mm thick material) Density, Mg/m3 1.85 Transverse tensile strength, MPa 7.0 (ASTM F152) Residual stress, MPa 23.0 (BS 7531) Compressibility, % 10.0 (BS 7531) Recovery, % 55.0 (ASTM F36J) Gas permeability, ml/min