Welding in Confined Spaces

Welding in Confined Spaces AMRE Presentation FW van Zyl www.harmony.co.za Agenda 1 Fatal at Evander 2 Effects of Current on Human Beings 3 We...
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Welding in Confined Spaces AMRE Presentation FW van Zyl

www.harmony.co.za

Agenda

1

Fatal at Evander

2

Effects of Current on Human Beings

3

Welding in Hazardous Locations

4

Electrical Procedures

5

Issue Base Risk Assessment

6

Confined Space Procedure

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2

Agenda

1

Fatal at Evander

2

Effects of Current on Human Beings

3

Welding in Hazardous Locations

4

Electrical Procedures

5

Issue Base Risk Assessment

6

Confined Space Procedure

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3

Fatal at Evander

Details • 8 November 2012 • Evander 7 Shaft - loading level • Boilermaker • Electrocuted whilst welding • Repairing the spillage skip

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Fatal at Evander

Dolly Wheel

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Fatal at Evander Position of now deceased Position of helper Position of rigger

10t Skip

Platform

10t Skip

Position of fitter

1t Spillage skip Steps to shaft bottom

Workshop

Gate

Catwalk

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Fatal at Evander

Skip guides

Helper with welding helmet

Spillage skip

Position of boilermaker

Dolly wheel

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Fatal at Evander

Findings • No voltage reducer on welding machine (sub standard) • Welding done in confined space • Boilermaker’s clothing was wet • Boilermaker was laying his back in the skip

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Agenda

1

Fatal at Evander

2

Effects of Current on Human Beings

3

Welding in Hazardous Locations

4

Electrical Procedures

5

Issue Base Risk Assessment

6

Confined Space Procedure

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Effects of Current on Human Beings

SANS 60479-1 • Ventricular Fibrillation • DC/AC equivalence factor 3,75 • Initial resistance 500Ω

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Effects of Current on Human Beings

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Effects of Current on Human Beings

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Effects of Current on Human Beings

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Effects of Current on Human Beings

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Agenda

1

Fatal at Evander

2

Effects of Current on Human Beings

3

Welding in Hazardous Locations

4

Electrical Procedures

5

Issue Base Risk Assessment

6

Confined Space Procedure

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Welding in Hazardous Locations

Amendment to operational procedures • Risk of shock - 50V d.c. • Risk of water - Diesel driven

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Welding in Hazardous Locations

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Agenda

1

Fatal at Evander

2

Effects of Current on Human Beings

3

Welding in Hazardous Locations

4

Electrical Procedures

5

Issue Base Risk Assessment

6

Confined Space Procedure

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Electrical Procedures

Amendments • DC Welding • Requirements of voltage reducers

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Agenda

1

Fatal at Evander

2

Effects of Current on Human Beings

3

Welding in Hazardous Locations

4

Electrical Procedures

5

Issue Base Risk Assessment

6

Confined Space Procedure

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20

Issue Base Risk Assessment

References • Harmony operational procedures • Occupational Health and Safety Act • American OSHA legislation • Other mining houses

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Issue Base Risk Assessment

Method • Reverse engineer hazards, risks, mitigation • Further identify hazards and risks • Assess and make recommendation for high risks • Workshop recommendations

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Agenda

1

Fatal at Evander

2

Effects of Current on Human Beings

3

Welding in Hazardous Locations

4

Electrical Procedures

5

Issue Base Risk Assessment

6

Confined Space Procedure

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Confined Spaces Procedure

Solution Enhance existing HIRA through guidelines in a procedure dedicated to confined spaces

Major Topics • Defining confined spaces • Hazard and risk identification • Mitigation

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Confined Spaces Procedure

Definition A space which due to its layout restricts movement of people or ventilation flow into, inside or out of that space and which is not intended for continuous occupancy.

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Confined Spaces Procedure

Including • Mills

• Sewage sumps

• Shaft bottoms

• Sewage manholes

• Conveyances

• Enclosed reservoirs

• Tanks

• Trenches deeper than two meters

• Vertical dams

• Boiler shells

• Silos

• Sealed underground cable trenches

• Ore passes

• Fume ducts

• Chutes www.harmony.co.za

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Confined Spaces Procedure

Risk identification Hazard Limited Space

Limited ventilation

Hazardous substances Bystanders Electricity Stored energy

Risk Cramps and fatigue Persons getting stuck Inability to escape quickly Inadvertent contact with other hazards Claustrophobia Heat stress Asphyxiation Inhalation of toxic fumes Explosions Exposure to hazardous substances Interference with work Unpreparedness for exposure to risks Electrocution Uncontrolled release of energy www.harmony.co.za

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Confined Spaces Procedure

Mitigation If at all possible work should be done outside of confined spaces

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Confined Spaces Procedure

Mitigation Risk / Hazard

Minimum Requirement

Asphyxiation

Force ventilation or buddy with life line Gas monitoring

Toxic or explosive gasses

Ventilation clearances

Incapacitation

Buddy with life line

Bystanders

Barricades (not in escape route) or buddy

Heat stress

Temperature monitoring

Electricity

All appliances earthed or less than 50V

Stored energy

Lock out

Fatigue

Regular breaks www.harmony.co.za

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Agenda

1

Fatal at Evander

2

Effects of Current on Human Beings

3

Welding in Hazardous Locations

4

Electrical Procedures

5

Issue Base Risk Assessment

6

Confined Space Procedure

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Implementation

Refresher Training E-learning Occupations linked to procedures Questions developed from amendments Procedures used as learning guides

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Agenda

1

Fatal at Evander

2

Effects of Current on Human Beings

3

Welding in Hazardous Locations

4

Electrical Procedures

5

Issue Base Risk Assessment

6

Confined Space Procedure

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Questions

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The End

An exciting investment proposition 34

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