Ronald Epskamp

Welcome to Bachmann electronic

Company Profile

40 Years of Success

1970

1980

1990

1998

 Founded by engineer G. Bachmann  Analog control and regulation devices

 µP controllers

 Transputer controllers  IPC / terminals

 Intel based controller M1  Pentium performance  Industry standards

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 Special controller construction  System solutions for plastic injection molding machines

Company Profile

Always a Step Ahead of the Times

2004/2005

2007/2008

2009/2010

2011/2012

 Offices in the Netherlands, Denmark, Czech Republic

 System provider incl. motion  SolutionCenter – all in one engineering tool Integrated safety solution  Additional production capacity  New branches renewable energies, Marine & Offshore

 Doubling the total production area in Feldkirch useable area of 5,500 m2

 Integration of µSen GmbH; CompetenceCenter for Condition Monitoring

 Expansion of the wind and industry segments  Market leader for automation in wind  Expansion of production capacity  Web-based system solutions bae_company_portrait_V2.7_en.ppt

 Offices in China, India, U.S.A.

 -40oC .. +70oC with

coldclimate modules  Opening of the office in Beijing (China)  Opening new trainingcenter „Creative Top“

 Portfolio expansion with Redundancy, Grid-Measurement and Protection  Certec/Atvise web enabled SCADA

Bachmann short profile



Headquarters Feldkirch, Austria, – development and production site



440 employees – 19 nationalities



20 locations– Europa, USA, China, India



60,2 m. euro turnover in 2014 (+20%)

Product Portfolio

The Complete Innovation Package

Operating and Monitoring

Controllers

Software

Safety integrated

Condition Monitoring

Networking Redundancy

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Our Branches Maritime & Offshore Industry & Machine Tools Wind

Renewable Energies

Industry & Machine Tools



Applications  Soldering systems  Laboratory measurement technology  Sorting systems  Welding technology  Presses for ceramics and sintered metal  Rim production  Roller mill technology  Wire bending machines  Filling systems  Tablet presses  Die-casting machines  Elastomer technology  Semiconductor technology  …

Processor modules MX200 series

Processor modules MC200 series MX207 MX213 MX220

MC205 MC210

Processor modules MH200 series

Hardware

Universal I/O modules GIO212, AIO208/216, AIO208/SI

GIO 212

Hardware

• 12 channels • Analog and digital inputs and outputs • Modes that can be selected per channel: • Analog voltage input ±10 V • Analog current input 0(4) .. 20mA • Temperature sensor Pt elements as 2-,3-,4-wire • Thermoelements type J, K, T, N, E, R, S, B • Analog voltage output ±10 V • Analog current output 0(4) .. 20mA • Digital input 24 V • Digital 32-bit counter, A and A/B operation • Digital output 100 mA • Low-Side, High-Side, Push-Pull • Digital output as 16-bit PWM • Input 16-bit with fi lter, output 14-bit • Steep fi lter for control applications • Filter adjustable from 2 kHz to 0.5 Hz per channel • Digital status display for analog channels • Digital inputs in accordance with IEC 61131 Type 1,2,3 • Digital outputs • Digital outputs up to 10 kHz • All outputs overload, short circuit and external voltage-proof • Measuring range monitoring freely adjustable (±105%) • Error message on overload and overtemperature, over and undervoltage of the supply • Galvanic isolation from the system 500 V • condensation-proof coldclimate design ( )

Proportional Valve Amplifiers PVA 200 series

PVA 208

Hardware

The following features are provided depending on type: • Proportional valves with unidirectional, bidirectional or dual coils PVA204: 4 coils (2,5A), PVA208: 8 coils (2A) • Current-regulated control Characteristic curve correction, overlap and underlap Correction Fixed PWM frequency 50 kHz Adjustable dither (0-500Hz) Adjustable ramp (0,1 – 10s up to 4 quadrants) 2 to 20 supported points per quadrant • Configuration via application program SolutionCenter and web configurator

No. 1 in automation and wind        

More than 70,000 installed plants More than 50% market share worldwide From 500kW to 7.0 MW On – and offshore Networking energy parks More than 3,500 Condition Monitoring Systems installed. Grid monitoring and protection Integrated safety technology

Condition monitoring module AIC212

Hardware

Condition Monitoring Systems

Measuring acceleration & oil quality

Characteristic

Ratio damaged / not damaged

Peak

1 : 21,8

RMS

1 : 35,5

Renewable Energies



Applications  Combined heat and power units (CHP)  Cogeneration  Biomass power plants  Biofuel production  Biogas plant  Hydro-electric power plants  Decentralized energy plant  …

Grid Synchronisation & Protection GSP 274 Grid Measurements  4x Currents (1 or 5A Transducer)  7x Voltages (up to 480 V)  Frequency  Power Factor  Real-, Reactive-, Appeared Power   

Harmonics Factors – THD, TDD Harmonics (up to 50th) Data log

Grid Protection  As in GMP232 Circuit Breaker Control  2x Relays – Protection  4x DO – Open/Close CB1/CB2  2x DI - Manual Open/Close  2x DI - CB Feedback

Hardware

Hardware concept

Grid synchronism and monitoring

Main controller

Sub controller

Maritime & Offshore



Applications  Ship and Power management  Ballast Water handling  Propulsion control  Rudder control  Machine systems  Heeling compensation  Diving robot  Dredging  Pipelaying vessels  Hardware in the Loop testing and training  Rockdumping/Fallpipe vessels  Efficiency control  Crane control  Drillvessels  …

Different technology – the same objective Network

 Protects against failure of the communication infrastructure

warm standby

hot-standby

 For read-only and noncritical processes

 For critical monitoring and control processes

 High effort for users and maintenance

 Minimal effort

Certificates compliant with global standards

Integrated system solutions for the Automation technology

Model based Development Matlab/Simulink Controllab/20-sim

MOE Maritime & Offshore essentials

atvise SCADA Systems

Customer benefits as target 

IAS Integrated Automation Solutions



Highest quality and availability through 100% series tests and 48 hour run-in



Highest availability through HOT-Standby redundancy



Usable under extreme conditions through “coldclimate” components

-40°C - + 70°C including condensation 

Open programming standards through C/C++, IEC 61131, Java, Webbased, MATLAB/Simulink, Controllab 20-sim, Uw SW+ m1Com/C-compiler



Open connectivity with, Ethernet, Modbus, Profinet, Profibus, Ethercat, OPC, OPC

UA, CAN, Devicenet,… 

WEB based scada direct on the Controller



Long-term availability through compatibility standard Intel Chipsets, Proven VxWorks realtime OS



Partnership through service and support on-site

Programming in the automation technician's familiar environment

Programming in the automation technician's familiar environment

Programming in C / C++, Java or IEC 61131 (CoDeSys)

Implementation directly on the system and online controlled

Software modules on the controller can be combined as desired

Integrated programming tool C/C++ Developer

Automatic code generation with 20SIM4C

Used technologies during the development of the controller code

Used technologies during the development of the controller code

Used technologies during the development of the controller code

Motivation for Bachmann to support MBE 

Constantly increasing requirements for production capacity, dynamics or process quality lead to more and more complex machine and plant designs



Requirements for closed loop control systems increase disproportionately



Standard PID designs often not appropriate



Trial & Error on the real machine / process is hardly possible and if – by far too time consuming. Pure analytical approach fails often due to complexity



Digital simulation is unavoidable today

Common practice up to now



Analysis of the controlled system: theoretical modelling (& measurement)



Design of the model using in MBE tools like 20SIM/Matlab



Parameter estimation via separate

Analysis & theoretical modeling Simulation model

Parameter / measurements

verification measurements 

Controller design in the simulation tool (e.g. Simulink)



Simulation



Porting of the controller model in PLC

Controller design

Simulation

Implementation / porting

language / Controller 

Verification & tuning

Verification

Basic concept



Use familiar analysis and simulation environment for all development steps



Creation of the open or closed loop controller programs for the M1 directly from 20SIM (code generation)



Fully automatic code generation & compile



Automatic download to PLC and installation



Diagnostics/online connectivity to model in 20SIM



Controls or system expert is able to run the algorithm without intermediate steps on the target system



After completion: automation controller runs entirely autonomous (Industrial Control / PLC)

Practice with 20SIM



Only ONE tool



Full „math power“ from 20SIM for

Analysis & theoretical Modellbilding

implementation 

No porting



No porting errors & misunderstandings



No falsifying simplifications because of porting errors



Simulation model

Parameter / measurements

Controller design

Elimination of additional efforts during iterations

Simulation

Verification

Online development under 20SIM Establish connection Download executable(s) SVI data exchange

Start/Stop/Debug Autonomous execution Ethernet

IEC 61131 Programs

e.g.: 250µs

20SIM Programs

e.g.: 100µs

e.g.: 10ms

C/C++ Programs

Java Programs Java Embedded Real Time VM

IEC 61131 RUNTIME

MCore / MSys Real Time OS Input

Output

Communication

e.g.: 3ms

TCP/IP HTTP SOAP SSL SMTP SNTP PPP SMS

HIL Simulation

Highlights of model based design 

Development of automation algorithms (open-loop and closed-loop) directly in Controllab/20-sim



Automatic code generation and transfer to the M1 controller



Online communication between the development environment and the PLC program for convenient parameterization and diagnostics



Integrated simulation modes for the I/O modules used in the application



Integrated interfaces to visualization systems and other PLC systems



Integrated interfaces to automation programs created in conventional programming languages (IEC61131-3, C/C++)



Support for hardware-in-the loop systems (HIL)

Set your course to success …

… with Bachmann electronic

Our high standards help us to distinguish ourselves on the market.

”The functionality and sturdiness of the M1 is convincing.“ Jurriaan Hartog, Chief Application Engineer, Cofely Oil & Gas B.V.

“Launch and recovery system (LARS) for ROV’s.“ HIL simulator developed for RollsRoyce by Aalesund University.

”Working together with the Bachmann engineers is an intense process with a very satisfying result.“ Anthon Knoops and Sander Doolaege, Bakker Sliedrecht.

“With M-target for Simulink we achieve an unprecendented speed and safety in the simulation of our systems.“ Arjen Klop Manager Sales & Marketing at Seatools

“Thanks to the M1 we are best prepared to expand our portfolio with CMS, Deck lighting and Water Ingress detection.“ Klaus Milde CTO at Wilhelm Sander Fertigung GmbH

”We’ve been impressed by the openness and flexibility of the Bachmann M1 controller.“ Igor Jeuken PA Engineer at Van Oord

“To realize our solutions we require highest CPU performance. Bachmann offers extra an open system with highest quality“ Dr. Alexander Lutz Founder of 3G Navigation and professor at ISYS ‘Institut für Systemdynamik’ the University of Stuttgart

»Bachmann is our cooperative Partner.« Verena Franzen, Drives and Special Systems Technology and Design, SAM Electronics GmbH

»The scalable M1-System offers for every performance level the right solution.« Hermann Knirsch, Drives and Special Systems Manager of Technology and Design, SAM Electronics GmbH

Benefits • Preventing unplanned stops

• Avoiding high repair costs • Preventing unnecessary maintenance

Independent system, no connection to Thruster controls CMS • Measuring vibrations, temperatures, oil pollution, speed, pressure..

•‘external’ analysis

IA CMS • Measuring operation mode: continuous, peak load, emergency stops, object movements, …… • Model-based measurement • On-line analysis

Thank you