Ronald Epskamp
Welcome to Bachmann electronic
Company Profile
40 Years of Success
1970
1980
1990
1998
Founded by engineer G. Bachmann Analog control and regulation devices
µP controllers
Transputer controllers IPC / terminals
Intel based controller M1 Pentium performance Industry standards
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Special controller construction System solutions for plastic injection molding machines
Company Profile
Always a Step Ahead of the Times
2004/2005
2007/2008
2009/2010
2011/2012
Offices in the Netherlands, Denmark, Czech Republic
System provider incl. motion SolutionCenter – all in one engineering tool Integrated safety solution Additional production capacity New branches renewable energies, Marine & Offshore
Doubling the total production area in Feldkirch useable area of 5,500 m2
Integration of µSen GmbH; CompetenceCenter for Condition Monitoring
Expansion of the wind and industry segments Market leader for automation in wind Expansion of production capacity Web-based system solutions bae_company_portrait_V2.7_en.ppt
Offices in China, India, U.S.A.
-40oC .. +70oC with
coldclimate modules Opening of the office in Beijing (China) Opening new trainingcenter „Creative Top“
Portfolio expansion with Redundancy, Grid-Measurement and Protection Certec/Atvise web enabled SCADA
Bachmann short profile
Headquarters Feldkirch, Austria, – development and production site
440 employees – 19 nationalities
20 locations– Europa, USA, China, India
60,2 m. euro turnover in 2014 (+20%)
Product Portfolio
The Complete Innovation Package
Operating and Monitoring
Controllers
Software
Safety integrated
Condition Monitoring
Networking Redundancy
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Our Branches Maritime & Offshore Industry & Machine Tools Wind
Renewable Energies
Industry & Machine Tools
Applications Soldering systems Laboratory measurement technology Sorting systems Welding technology Presses for ceramics and sintered metal Rim production Roller mill technology Wire bending machines Filling systems Tablet presses Die-casting machines Elastomer technology Semiconductor technology …
Processor modules MX200 series
Processor modules MC200 series MX207 MX213 MX220
MC205 MC210
Processor modules MH200 series
Hardware
Universal I/O modules GIO212, AIO208/216, AIO208/SI
GIO 212
Hardware
• 12 channels • Analog and digital inputs and outputs • Modes that can be selected per channel: • Analog voltage input ±10 V • Analog current input 0(4) .. 20mA • Temperature sensor Pt elements as 2-,3-,4-wire • Thermoelements type J, K, T, N, E, R, S, B • Analog voltage output ±10 V • Analog current output 0(4) .. 20mA • Digital input 24 V • Digital 32-bit counter, A and A/B operation • Digital output 100 mA • Low-Side, High-Side, Push-Pull • Digital output as 16-bit PWM • Input 16-bit with fi lter, output 14-bit • Steep fi lter for control applications • Filter adjustable from 2 kHz to 0.5 Hz per channel • Digital status display for analog channels • Digital inputs in accordance with IEC 61131 Type 1,2,3 • Digital outputs • Digital outputs up to 10 kHz • All outputs overload, short circuit and external voltage-proof • Measuring range monitoring freely adjustable (±105%) • Error message on overload and overtemperature, over and undervoltage of the supply • Galvanic isolation from the system 500 V • condensation-proof coldclimate design ( )
Proportional Valve Amplifiers PVA 200 series
PVA 208
Hardware
The following features are provided depending on type: • Proportional valves with unidirectional, bidirectional or dual coils PVA204: 4 coils (2,5A), PVA208: 8 coils (2A) • Current-regulated control Characteristic curve correction, overlap and underlap Correction Fixed PWM frequency 50 kHz Adjustable dither (0-500Hz) Adjustable ramp (0,1 – 10s up to 4 quadrants) 2 to 20 supported points per quadrant • Configuration via application program SolutionCenter and web configurator
No. 1 in automation and wind
More than 70,000 installed plants More than 50% market share worldwide From 500kW to 7.0 MW On – and offshore Networking energy parks More than 3,500 Condition Monitoring Systems installed. Grid monitoring and protection Integrated safety technology
Condition monitoring module AIC212
Hardware
Condition Monitoring Systems
Measuring acceleration & oil quality
Characteristic
Ratio damaged / not damaged
Peak
1 : 21,8
RMS
1 : 35,5
Renewable Energies
Applications Combined heat and power units (CHP) Cogeneration Biomass power plants Biofuel production Biogas plant Hydro-electric power plants Decentralized energy plant …
Grid Synchronisation & Protection GSP 274 Grid Measurements 4x Currents (1 or 5A Transducer) 7x Voltages (up to 480 V) Frequency Power Factor Real-, Reactive-, Appeared Power
Harmonics Factors – THD, TDD Harmonics (up to 50th) Data log
Grid Protection As in GMP232 Circuit Breaker Control 2x Relays – Protection 4x DO – Open/Close CB1/CB2 2x DI - Manual Open/Close 2x DI - CB Feedback
Hardware
Hardware concept
Grid synchronism and monitoring
Main controller
Sub controller
Maritime & Offshore
Applications Ship and Power management Ballast Water handling Propulsion control Rudder control Machine systems Heeling compensation Diving robot Dredging Pipelaying vessels Hardware in the Loop testing and training Rockdumping/Fallpipe vessels Efficiency control Crane control Drillvessels …
Different technology – the same objective Network
Protects against failure of the communication infrastructure
warm standby
hot-standby
For read-only and noncritical processes
For critical monitoring and control processes
High effort for users and maintenance
Minimal effort
Certificates compliant with global standards
Integrated system solutions for the Automation technology
Model based Development Matlab/Simulink Controllab/20-sim
MOE Maritime & Offshore essentials
atvise SCADA Systems
Customer benefits as target
IAS Integrated Automation Solutions
Highest quality and availability through 100% series tests and 48 hour run-in
Highest availability through HOT-Standby redundancy
Usable under extreme conditions through “coldclimate” components
-40°C - + 70°C including condensation
Open programming standards through C/C++, IEC 61131, Java, Webbased, MATLAB/Simulink, Controllab 20-sim, Uw SW+ m1Com/C-compiler
Open connectivity with, Ethernet, Modbus, Profinet, Profibus, Ethercat, OPC, OPC
UA, CAN, Devicenet,…
WEB based scada direct on the Controller
Long-term availability through compatibility standard Intel Chipsets, Proven VxWorks realtime OS
Partnership through service and support on-site
Programming in the automation technician's familiar environment
Programming in the automation technician's familiar environment
Programming in C / C++, Java or IEC 61131 (CoDeSys)
Implementation directly on the system and online controlled
Software modules on the controller can be combined as desired
Integrated programming tool C/C++ Developer
Automatic code generation with 20SIM4C
Used technologies during the development of the controller code
Used technologies during the development of the controller code
Used technologies during the development of the controller code
Motivation for Bachmann to support MBE
Constantly increasing requirements for production capacity, dynamics or process quality lead to more and more complex machine and plant designs
Requirements for closed loop control systems increase disproportionately
Standard PID designs often not appropriate
Trial & Error on the real machine / process is hardly possible and if – by far too time consuming. Pure analytical approach fails often due to complexity
Digital simulation is unavoidable today
Common practice up to now
Analysis of the controlled system: theoretical modelling (& measurement)
Design of the model using in MBE tools like 20SIM/Matlab
Parameter estimation via separate
Analysis & theoretical modeling Simulation model
Parameter / measurements
verification measurements
Controller design in the simulation tool (e.g. Simulink)
Simulation
Porting of the controller model in PLC
Controller design
Simulation
Implementation / porting
language / Controller
Verification & tuning
Verification
Basic concept
Use familiar analysis and simulation environment for all development steps
Creation of the open or closed loop controller programs for the M1 directly from 20SIM (code generation)
Fully automatic code generation & compile
Automatic download to PLC and installation
Diagnostics/online connectivity to model in 20SIM
Controls or system expert is able to run the algorithm without intermediate steps on the target system
After completion: automation controller runs entirely autonomous (Industrial Control / PLC)
Practice with 20SIM
Only ONE tool
Full „math power“ from 20SIM for
Analysis & theoretical Modellbilding
implementation
No porting
No porting errors & misunderstandings
No falsifying simplifications because of porting errors
Simulation model
Parameter / measurements
Controller design
Elimination of additional efforts during iterations
Simulation
Verification
Online development under 20SIM Establish connection Download executable(s) SVI data exchange
Start/Stop/Debug Autonomous execution Ethernet
IEC 61131 Programs
e.g.: 250µs
20SIM Programs
e.g.: 100µs
e.g.: 10ms
C/C++ Programs
Java Programs Java Embedded Real Time VM
IEC 61131 RUNTIME
MCore / MSys Real Time OS Input
Output
Communication
e.g.: 3ms
TCP/IP HTTP SOAP SSL SMTP SNTP PPP SMS
HIL Simulation
Highlights of model based design
Development of automation algorithms (open-loop and closed-loop) directly in Controllab/20-sim
Automatic code generation and transfer to the M1 controller
Online communication between the development environment and the PLC program for convenient parameterization and diagnostics
Integrated simulation modes for the I/O modules used in the application
Integrated interfaces to visualization systems and other PLC systems
Integrated interfaces to automation programs created in conventional programming languages (IEC61131-3, C/C++)
Support for hardware-in-the loop systems (HIL)
Set your course to success …
… with Bachmann electronic
Our high standards help us to distinguish ourselves on the market.
”The functionality and sturdiness of the M1 is convincing.“ Jurriaan Hartog, Chief Application Engineer, Cofely Oil & Gas B.V.
“Launch and recovery system (LARS) for ROV’s.“ HIL simulator developed for RollsRoyce by Aalesund University.
”Working together with the Bachmann engineers is an intense process with a very satisfying result.“ Anthon Knoops and Sander Doolaege, Bakker Sliedrecht.
“With M-target for Simulink we achieve an unprecendented speed and safety in the simulation of our systems.“ Arjen Klop Manager Sales & Marketing at Seatools
“Thanks to the M1 we are best prepared to expand our portfolio with CMS, Deck lighting and Water Ingress detection.“ Klaus Milde CTO at Wilhelm Sander Fertigung GmbH
”We’ve been impressed by the openness and flexibility of the Bachmann M1 controller.“ Igor Jeuken PA Engineer at Van Oord
“To realize our solutions we require highest CPU performance. Bachmann offers extra an open system with highest quality“ Dr. Alexander Lutz Founder of 3G Navigation and professor at ISYS ‘Institut für Systemdynamik’ the University of Stuttgart
»Bachmann is our cooperative Partner.« Verena Franzen, Drives and Special Systems Technology and Design, SAM Electronics GmbH
»The scalable M1-System offers for every performance level the right solution.« Hermann Knirsch, Drives and Special Systems Manager of Technology and Design, SAM Electronics GmbH
Benefits • Preventing unplanned stops
• Avoiding high repair costs • Preventing unnecessary maintenance
Independent system, no connection to Thruster controls CMS • Measuring vibrations, temperatures, oil pollution, speed, pressure..
•‘external’ analysis
IA CMS • Measuring operation mode: continuous, peak load, emergency stops, object movements, …… • Model-based measurement • On-line analysis
Thank you