2 8 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 1 1 1 1 2 1 1 1 1 1 1 2 2 2 1 1 2 1 3 3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

0558012490 36635 0558012483 0558012484 0558012485 0558011907 0558011908 0558012506 0558010788 0558010731 0558010787 0558012416 0558012496 0558012502 0558012503 0558010728 0558010738 0558010739 0558010729 0558007264B 0558012410 0558012411 0558012409 0558012412 0558012487 0558012419 36043 0558007870 0558011968 0558010784 99512069 0558006596 0558012422 0558012423 0558012413 0558012424 0558012425 0558012417 0558012505 0558010755 0558010782 13732232 0558012406 0558010746 0558011717 0558012004 0558011930 0558011931 0558007275 34916 0558011909 0558008823 0558006183 0558007886 0558003658 0558003657

L1 L2 L4 T1 T1 T1 T2

Q1,2 Q5 D2,4,6 D1,3,5

0558012390 230/460v

0558012390 230/460v

2 8 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 1 1 1 1 2 1 1 1 1 1 1 2 2 2 1 1 2 1 3 3

DESCRIPTION

0558012391 380v CCC

0558012391 380v CCC

2 8 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 2 1 1 2 1 3 3

SYMBOL

0558012392 400v CE

0558012392 400v CE

2 8 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 1 1 1 1 2 1 1 1 1 1 1 2 2 2 1 1 2 1 3 3

PART NO

0558012393 575v

0558012393 575v

ITEM NO

ITEM NO

1 1 1 1 1 1 1 2 8 1 2 3 4 1 1 1 1 1 2 1 1 2 1 1 1 1 3 3 2 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 2 1 1 1

1 1 1 1 1 1 1 2 8 1 2 3 4 1 1 1 1 1 2 1 1 2 2 1 1 1 1 1 1 3 3 2 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 2 1 1 1

1 1 1 1 1 1 1 2 8 1 2 3 4 1 1 1 1 1 2 1 1 2 1 1 1 1 3 3 2 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 2 1 1 1

1 1 1 1 1 1 1 2 8 1 2 3 4 1 1 1 1 1 1 2 6 1 1 2 1 1 1 1 3 3 2 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 2 1 1 1

57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112

SKID 4 x 4 CLIP SKID BASE LEG A-FRAME SHELF SUPPORT SHELF LEFT SUPPORT SHELF RIGHT BAFFLE LOWER (Base) BAFFLE UPPER (Shelf) COVER ACCESS MAIN XFMR TAPS (Shelf) COMPARTMENT INPUT POWER CONNECTION BOX CONTROL COVER CONTROL BOX SILK SCREENED CAP CORNER LEFT FRONT CAP CORNER RIGHT FRONT PANEL OUTPUT CONNECTION PANEL CONTROL CONNECTION SILK SCREENED PANEL ACCESS FRONT PANEL REAR SILK SCREENED PANEL ACCESS INPUT POWER CONNECTION PANEL SIDE LEFT PANEL SIDE RIGHT PANEL TOP PLATE MOUNTING COOLANT PUMP MOTOR PANEL COOLING DUCT LEFT BRACKET HEAT EXCHANGER RIGHT BRACKET FAN GALVANIZED BRACKET HARMONIC INDUCTOR BRACKET IGBT / CAP / COLD PLATE MODULE BRACKET MOUNTING 4x RESISTOR HORIZONTAL (Base) BRACKET RESISTOR #12 BRACKET MOUNTING 4x RESISTOR VERTICAL (Shelf) PANEL CONTROL BOX LEFT PANEL CONTROL BOX RIGHT BRACKET T-STRAINER / FLOW SENSOR ASSY PANEL MOUNTING INTERFACE CONTROL BRACKET RAS-2 BRACKET COOLANT TANK SPACER COOLANT TANK GROMMET INDUCTOR OUTPUT REACTOR LINE CE 3 PHASE INDUCTOR HARMONIC CE TRANSFORMER MAIN 380/400V TRANSFORMER MAIN 200-460V TRANSFORMER MAIN 575V KIT TRANSFORMER CONTROL 200-575V w/ FERRULES BUSBAR POSITIVE BUSBAR NEGATIVE / COLLECTOR PLATE DIODE MOUNTING Pos / Neg BUSSBAR TAB COLD PLATE POWER IGBT HEATSINK PA IGBT KIT IGBT CHOPPER 400A 1200V w/ PLUG IGBT 50A 1200V DIODE FORWARD 300A 1200V DIODE REVERSE 300A 1200V

Page 1

PART NO

SYMBOL

0558038416 0558038382 0558038419 0558012288 0558007255 0558010711 0558010751 0558010713 0558007736 0560947008 0558010765 0558006886 17300002 0004487048 0558000747 17280230 0558000749 0558007484 0558010761 0558101020 678025 672065 951814 0558007434 0558008806 0558011726 0558011727 0558011728 0558007895 0558000423 0558000433 0558011503 0558007710 0558000516 0558004084 0004487055 0558000412 0558001010 0558000600 950826 952026 952073 0558000755 952155 0558954324 0558008087 952937 0558010758 0558011612 0558011932 0558012053 0558011703 0558007808 0558010255 0558011993 0560986171

PCB1 PCB2 PCB4 PCB5 C1 K2 K1 K1 K4,5 RB1-(1-8) RB1 HS1,2 R1,2,3 R4,5,6,7 R8 R9 M1 M2 TB5 PA WORK / ETRODE PL1 FL1 FN1,2 FN4,5 FN3 L3 D7,8 CB1 CB2 ENC1 F1,2,3 F4,5 TS1 TS2 TB1 TB4 TB6 TB3 TB2,3 TB7

J1 J2 / PCB1-P15 PCB1-P6 / RB1 PCB1-P20 / DB25 PCB4-X1 / DB37 PCB1-P12 / PCB2-P2 PCB2-P8,11 PCB1-P8 PCB1-P1 PCB2-P3

DESCRIPTION

PC BOARD - CONTROL PC BOARD - DRIVER PCB INTERFACE CONTROL w/ Display PWR SUPPLY 24VDC 5A PCB CAPACITOR ALUM 6000uF 450VDC CONTACTOR 3P 40A 24VAC CONTACTOR 3P 75A 115VAC CONTACTOR 3P 150A 115VAC RELAY 3PDT 24VAC 10A RELAY ASSY SPDT 24VDC 6A w/ BASE ADAPTOR 8 x RELAY ASSY SPDT / RIBBON 14 PIN TRANSDUCER CURRENT 300A RESISTOR 2 OHM 300W RESISTOR 8 OHM 300W RESISTOR 1.5K OHM 100W RESISTOR 3K OHM 100W MOTOR FAN 1/3 HP 230V MOTOR COOLANT PUMP 1/2 HP 115/230V TERMINAL BOARD INPUT (200)230V / (400)460V TERMINAL BOARD ASSY - Pilot Arc TERMINAL OUTPUT ASSY (Bussbar) TERMINAL STRAP LAMP WHITE 14V PANEL LAMP AMBER 12V PANEL FILTER MODULE (Ring) FILTER MODULE CE (Ring) FILTER MODULE CE (Faston) FILTER INDUCTOR CE 1 PHASE KIT MOV 275VAC 140J CIRCUIT BREAKER 3A 32VDC 250VAC CIRCUIT BREAKER 2A 32VDC 250VAC THUMB WHEEL POT w/ KNOB ICH FUSE MIDGET SLO-BLO 15A 600V HOLDER FUSE MIDGET FUSE LINK 150A 250V SWITCH THERMAL N/C 80°C 176°F SWITCH THERMAL N/C 90°C 194°F BLOCK TERMINAL 3P (14-2/0)awg BLOCK TERMINAL 2-POS x 4 FASTON BLOCK TERMINAL 5-POS x 4 FASTON BLOCK TERMINAL 7-POS (12-18)awg BLOCK TERMINAL 12-POS (12-18)awg BUSHING TERMINAL FAST 1/4" MALE .687MH MARKER PLATE (1-12) OVERLAY MARKER PLATE (13-24) RECEPTACLE PNL MT HOUSING FEMALE 14 POS X-Rotation KIT RCPT PNL MT (M12) 8 SOCKET w/ 3 & 6 POS PLUGS RIBBON CABLE ASSY 14 SKT 18" RIBBON CABLE ASSY (DB25 SKT - 26 SKT) 20" RIBBON CABLE ASSY (DB37 SKT - 40 SKT) 20" RIBBON CABLE TWISTED PAIR ASSY 26 SKT 20" LEAD ASSY DRIVER PC BOARD CONNECTOR MINI-COMBICON 4 POS CONNECTOR MINI-COMBICON 6 POS CONNECTOR COMBICON 2 PIN

3 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 5 2 2 2 2 2 2 1 2 2 2 1 2 2 1 1 1 1 4 1 4 2 1 1 3 8 5 1 1 1 AR AR 1

113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168

951005 951007 0560986173 56995342 0558008954 950640 0558012290 0558011836 0558012289 0558007485 0558007501 0558007502 0558003078 0558012489 0558011981 13735508 0558101173 0558012488 0558012421 0004470818 0558000523 0558000421 0558000534 0558004057 0004494054 0558101735 44261400 0558006693 0558000559 67100463 2226715 0558101063 68100175 0558006271 68121050 0558101279 0558012427 0558011992 0558007276 680398 0558007288 0558012054 0558001018 672225 2235785 0558012504 0558004079 950823 639533 647345 0558012420 647270 0558004053 90861100 90862010 0558010374

PCB1-P2,16 , PCB2-P5 PCB1-P3 PCB1-P9 PCB4-X3 J3,5 P5 PCB5-P1 J6 PCB5-P2

(LS1)

FS1 / P3

0558012390 230/460v

0558012390 230/460v

3 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 5 2 2 2 2 2 2 1 2 2 2 1 2 2 1 1 1 1 4 1 4 2 1 1 3 8 5 1 1 1 AR AR 1

DESCRIPTION

0558012391 380v CCC

0558012391 380v CCC

3 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 5 2 2 2 2 2 2 1 2 2 2 1 2 2 1 1 1 1 1 4 1 4 2 1 1 3 8 5 1 1 1 AR AR 1

SYMBOL

0558012392 400v CE

0558012392 400v CE

3 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 5 2 2 2 2 2 2 1 2 2 2 1 2 2 1 1 1 1 4 1 4 2 1 1 3 8 5 1 1 1 AR AR 1

PART NO

0558012393 575v

0558012393 575v

ITEM NO

ITEM NO

3 2 1 3 6 7 14 14 6 16 2 6 4 2 11 18 4 2 8 3 6 7 93 24 4 33 4 4 10 4 12 2 8 22 6 2 8 19 6 21 6 51 25 10 1 4 12 12 1 28 7

3 2 1 3 6 7 14 14 6 16 2 6 4 2 11 18 4 2 8 3 6 7 97 24 6 33 4 4 10 4 12 2 8 22 6 2 8 19 6 21 6 51 25 10 1 4 12 12 1 28 7

3 2 1 3 6 7 14 14 6 16 2 6 4 2 11 18 4 2 8 3 6 7 93 24 4 33 4 4 10 4 12 2 8 22 6 2 8 19 6 21 6 51 25 10 1 4 12 12 1 28 7

3 2 1 3 6 7 14 14 6 16 2 6 4 2 11 18 4 2 8 3 6 4 95 24 4 33 4 4 4 10 4 12 2 8 2 22 6 2 8 23 6 18 6 51 25 4 1 4 12 18 12 1 32 7

169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224

CONNECTOR COMBICON 3 PIN CONNECTOR COMBICON 5 PIN CONNECTOR COMBICON 8 PIN CONNECTOR BL 5 POS HOUSING UNIV CAP 3 POS - Wht HOUSING UNIV PLUG 3 POS - Wht HOUSING CONTACT 3 POS - Molex HOUSING UNIV CAP 6 POS - Wht HOUSING CONTACT 6 POS - Molex PUMP COOLANT 225PSI 125GPH COUPLING 3-PC - COOLANT PUMP ADAPTOR COOLANT PUMP / MOTOR HEAT EXCHANGER KIT TANK COOLANT w/ LEVEL SWITCH T-STRAINER 100-MESH SCREEN 3/4NPTF SHROUD FAN POLY 14" BLADE FAN 14" KIT SENSOR TURBINE FLOW w/ PLUG 25 L/MIN REGULATOR BACK-PRESSURE R-22-175 CHECK VALVE 1/4NPTF ADAPTOR BULKHEAD LH B/A-W*F 1/4NPTM ADAPTOR BULKHEAD RH B/A-W*M 1/4NPTM ADAPTOR RH B/A-W*M 1/4NPTM ADAPTOR RH B/IG*F 1/4NPTM BUSHING 1/4NPTF 3/8NPTM BUSHING HEX 3/4NPTM 1/4NPTF ELBOW PIPE 45° 1/4NPT ELBOW STREET 45° 1/4NPT ELBOW STREET 90° 1/4NPT NIPPLE 1/4NPT 3"LG NIPPLE HEX 1/4NPT 1-7/16"LG TEE STREET 1/4NPT BUSHING HEX 1/2NPTM 1/4NPTF BUSHING 1/4NPTM 1/8NPTF COUPLING 1/2NPT 7/8"LG CLAMP END DIN 35 RAIL RAIL MOUNTING 3.5" DIN (35/7.5) PERFORATED BAFFLE IGBT Kydex INSULATOR DIODE BRIDGE Kydex INSULATOR LINE REACTOR Nomex INSULATOR TERMINAL BLOCK Kydex STANDOFF STEEL FEMALE #6-32 HEX 3/4" LG STANDOFF GLASTIC FEMALE 1/4-20 HEX 1" LG STANDOFF GLASTIC FEMALE 1/4-20 HEX 1.25" LG CLAMP CABLE STEEL .312 DIA CLAMP TUBE .625 DIA STRAIN RELIEF 2" STEEL BUSHING SNAP .56ID .69MH BUSHING SNAP .88ID 1.09MH BUSHING SNAP 1.31ID 1.50MH GROMMET RUBBER 4.19ID COOLANT TANK BUSHING SNAP .31ID .44MH GROMMET RUBBER 2.12ID 2.50GD .06W TUBING PVC, 600V 105C, 1" BLACK TUBING PVC, 600V 105C, 1.25" BLACK JUMPER 2 POS Red

Page 2

PART NO

0558007179 647361 98W68 0558009292 0558011877 0558011878 0558011879 46n08 91w19 647182 0558101654 0558006557 0558002087 0558006737 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *

SYMBOL

GND2 GND1

DESCRIPTION

TERM LUG, MECHANICAL 17/32" 6-1/0 AWG LUG, MECHANICAL (2-8)AWG LUG, MECHANICAL (4-3/0)AWG FERRULE NON-INSULATED 1/0 FERRULE NON-INSULATED 2 AWG FERRULE NON-INSULATED 6 AWG FERRULE NON-INSULATED 8 AWG ROD THREADED #8-32 x 9.75" LG WASHER CENTERING WASHER INSULATING MICA CLAMP WORM GEAR .250-.625 SCREW PHL HEX #10-32 x .50 w/ FLW Blk SCREW PHL HEX w/ FLW M5 x 12 SCREW PHL HEX w/ FLW M6 x 12 JACK SCREW #4-40 HEX 5/16" LG SCREW HEX CAP 1/2-13 x 1.50 SCREW HEX CAP 1/4-20 x .50 SCREW HEX CAP 1/4-20 x .63 SCREW HEX CAP 1/4-20 x .75 SCREW HEX CAP 1/4-28 x .50 SCREW HEX CAP 3/8-16 x 4.00 SCREW HEX CAP 3/8-16 x .75 SCREW HEX CAP 3/8-16 x 1.00 SCREW HEX CAP 5/16-18 x 1.00 SCREW HEX WSH TRI 1/4-20 x .50 SCREW HEX WSH TRI 1/4-20 x .50 Serrated SCREW SQ PAN TRI #10-24 x .38 SCREW SQ PAN TRI #10-24 x .50 SCREW SQ PAN TRI #10-24 x .63 SCREW SQ PAN TRI #10-24 x .75 SCREW SQ PAN TRI #10-24 x 1.00 SCREW SQ PAN TRI #4-40 x .25 SCREW SQ PAN TRI #6-32 x .25 SCREW SQ PAN TRI #6-32 x .38 SCREW SQ PAN TRI #6-32 x .63 SCREW SQ PAN TRI #6-32 x .75 SCREW SQ PAN TRI #6-32 x 1.00 SCREW SQ PAN TRI #8-32 x .38 SCREW SQ PAN TRI #8-32 x .50 SCREW SQ PAN TRI #8-32 x .63 SCREW LAG 1/4 x 2.00 WASHER FLAT #10 WASHER FLAT #6 WASHER FLAT #8 WASHER FLAT 1/2 WASHER FLAT 1/4 WASHER FLAT 3/8 WASHER FLAT 5/16 WASHER FLAT NYLON 19/32 (Pg9) Blk SCREW SKT HEX M6-1.0 x 12 Blk SCREW SKT HEX M6-1.0 x 20 Blk WASHER FLAT BRASS 1/4 WASHER FLAT M6 WASHER FLAT M16 WASHER LOCK #10 WASHER LOCK #6

22 3 39 16 4 18 1 3 1 1 1 16 32 7 4 18 3 23 18 12 3 6 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 AR AR AR AR AR AR

225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280

* * * * * * * * * * * * * * * * * * * * * * * * * NA NA NA NA NA 2091514 0558954289 995110 954291 0558954172 2091558 954509 955269 13732733 954507 0558954244 NA NA 0558954292 0558954334 NA 0558008436 0558000525 0004492035 0558954328 * * * * * *

0558012390 230/460v

0558012390 230/460v

25 3 39 16 7 1 3 1 1 1 16 32 7 4 21 3 23 12 3 3 6 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 AR AR AR AR AR AR

DESCRIPTION

0558012391 380v CCC

0558012391 380v CCC

25 3 39 16 7 1 3 1 1 1 16 32 7 4 21 3 23 12 3 3 6 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 AR AR AR AR AR AR

SYMBOL

0558012392 400v CE

0558012392 400v CE

25 3 39 16 7 1 3 1 1 1 16 32 7 4 21 3 23 12 3 3 6 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 AR AR AR AR AR AR

PART NO

0558012393 575v

0558012393 575v

ITEM NO

ITEM NO

2 1 1 1 1 1 1 1 1 1 1 1 1 6 6

5 1 1 1 1 1 1 1 1 1 1 1 1 6 6

2 1 1 1 1 1 1 1 1 1 1 1 1 6 6

2 1 1 1 1 1 1 1 1 1 1 1 1 6 6

281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298

WASHER LOCK #8 WASHER LOCK 1/2 WASHER LOCK 1/4 WASHER LOCK 3/8 WASHER LOCK 5/16 WASHER LOCK BRONZE 1/4 WASHER LOCK EXT #6 WASHER LOCK EXT #8 WASHER LOCK INT 1/2 WASHER LOCK EXT 3/8 WASHER LOCK EXT 5/8 WASHER LOCK M6 NUT #10-24 NUT #6-32 NUT LOCK #8-32 NUT #8-32 NUT 1/2-13 NUT 1/4-20 NUT BRASS 1/4-20 NUT 3/8-16 NUT 5/16-18 NUT LOCK NYLON #8-32 NUT 3/4-16 JAM BOLT CARRIAGE 1/2-13 x 1.75 RIVET 1/8 (.126-.187) LABEL RATING EPP-202 200/230/460V LABEL RATING EPP-202 380-400V CCC LABEL RATING EPP-202 400V CE LABEL RATING EPP-202 575V LABEL NAMEPLATE Stock / Serial No LABEL WARNING GENERAL ARC WELD & CUT LABEL WARNING GENERAL ARC WELD & CUT Chinese LABEL WARNING EXPOSED VOLTAGE INSIDE LABEL WARNING COOLANT GENERAL LABEL CAUTION GROUNDED PNL / REMOVE CAREFULLY LABEL PE GROUND LABEL SYMBOL CAUTION HIGH VOLTAGE LABEL SYMBOL CAUTION READ MANUAL LABEL COPPER WIRE ONLY Wht/Clr LABEL WORK/ PILOT ARC/ ELECTRODE Wht/Clr LABEL COOLANT FILL Blk/Wht LABEL CE - Plain LABEL CCC LABEL SET EPP-202/362 LABEL ESAB DIE CUT 16.0 x 9.0 Blk LABEL ISO 9001 LABEL CHASSIS GROUND PAD THERMAL POWER IGBT MODULE PAD THERMAL PA IGBT MODULE LABEL PC BOARD LAYOUT m2/m3-202 ADHESIVE THREADLOCKER LOCTITE 242 - Blue SEALANT THREAD LOCTITE PST 592 - White ADHESIVE SILICON RUBBER DOW 732 - Clear COMPOUND ELECTRICAL JOINT ALCOA #2 TYWRAP LG 7.25" TYWRAP MED 5.5"

Page 3

PART NO

* * * NA NA NA NA NA NA NA NA 0558038423 995204 0558012565 0004492050 0558954341 * *

SYMBOL

PCB3 R10 / C3

DESCRIPTION

TYWRAP X-LG 14.5" TYWRAP SCREW MOUNT LG 7.25" BAG CLOTH 4" x 6" WIRE KIT EPP-202/362 WIRE KIT INTFC CTRL m2-200 CABLE KIT m2/m3-202 COMMON CABLE KIT m2/m3-202 200/230/460V CABLE KIT m2/m3-202 380V CCC CABLE KIT m2/m3-202 400V CE CABLE KIT m2/m3-202 575V HOSE KIT m2/m3-202 PC BOARD - FILTER LABEL TEXT WARNING HAZARD COVER KIT RC-SNUBBER PA IGBT FERRITE CORE / CUBE (Supplied for System CAN Cable) LABEL FERRITE CORE / CAN CABLE WASHER LOCK #4 WASHER FLAT #4

0558010798

Kit IGBT / Cap / Heatsink Module m2-200

(Includes)

1 2 1 2 1 1 1 2 1 1 6 1 2 12 2 3 3 12 2

1 2 1 2 1 1 1 2 1 1 6 1 2 12 2 3 3 12 2

1 2 1 2 1 1 1 2 1 1 6 1 2 12 2 3 3 12 2

1 2 1 2 1 1 1 2 1 1 6 1 2 12 2 3 3 12 2

47 48 51 53 58 61 92 109 155 29 182 185 188 219 202 214 227 236 272

0558011930 0558011931 0558011909 0558006183 0558038382 0558007255 0004487055 0558007808 0558001018 0558011968 0558006737 * * * * * * * 0558000525

Includes the Following Items:

Q1,2 PCB2 C1 TS1 PCB2-P8,11

0558012477 1 2 2 1 1 1

1 2 2 1 1 1

1 2 2 1 1 1

122 135 137 144 141 136

0558007485 0558000534 0004494054 0558101063 0558000559 0558004057

126

0558012489

BUSBAR POSITIVE BUSBAR NEGATIVE / COLLECTOR COLD PLATE POWER IGBT KIT IGBT CHOPPER 400A 1200V w/ PLUG PC BOARD - DRIVER CAPACITOR ALUM 6000uF 450VDC SWITCH THERMAL N/C 80°C 176°F LEAD ASSY DRIVER PC BOARD STANDOFF GLASTIC FEMALE 1/4-20 HEX 1" LG BRACKET IGBT / CAP / COLD PLATE MODULE SCREW PHL HEX w/ FLW M6 x 12 SCREW HEX CAP 1/4-20 x .50 SCREW HEX CAP 1/4-28 x .50 SCREW SKT HEX M6-1.0 x 20 Blk SCREW SQ PAN TRI #6-32 x .38 WASHER FLAT 1/4 WASHER LOCK 1/4 WASHER LOCK M6 PAD THERMAL POWER IGBT MODULE KIT COOLANT PUMP m2-200

(Includes)

1 2 2 1 1 1

Includes the Following Items:

PUMP COOLANT 225PSI 125GPH ADAPTOR RH B/A-W*M 1/4NPTM BUSHING 1/4NPTF 3/8NPTM TEE STREET 1/4NPT ELBOW STREET 90° 1/4NPT ADAPTOR RH B/IG*F 1/4NPTM KIT TANK COOLANT m2-200

(Includes)

Includes the Following Items:

1 1 1 2 2 2 2

1 1 1 2 2 2 2

1 1 1 2 2 2 2

1 1 1 2 2 2 2

301 302 303 304 305 306 307

NA 0558010759 0558011991 0558011884 0558011883 * *

1 1 1

1 1 1

1 1 1

1 1 1

308 309 310

0558006580 0558011982 0558011983

ADDITIONAL SPARES STRAINER - COOLANT PUMP O-RING 1" 100-MESH T-STRAINER SCREEN 100-MESH T-STRAINER

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

-

0558011605 0558011603 0558011601 0558011606 0558011599 0558011602

COOLANT HOSE SPARES HOSE 28.00" TANK OUTLET to PUMP INLET HOSE 13.00" PUMP OUTLET to REGULATOR INLET HOSE 16.50" PUMP OUTLET to TORCH SUPPLY HOSE 20.00" RADIATOR OUTLET to FILTER INLET HOSE 34.00" FLOW SENSOR OUTLET to COLD PLATE INLET HOSE 31.00" TORCH RETURN to RADIATOR INLET

LS1

TANK COOLANT CAP COOLANT TANK SWITCH COOLANT LEVEL w/ LEADS NIPPLE COOLANT TANK 3/8 HOSE WASHER RUBBER 0.516 ID x 0.781 OD x .063 NBR WASHER FLAT 1/2 NUT 1/2-20 JAM

Page 4

0558012390 230/460v

DESCRIPTION

0558012391 380v CCC

SYMBOL

0558012392 400v CE

PART NO

0558012393 575v

0558012390 230/460v

0558012391 380v CCC

0558012392 400v CE

0558012393 575v

ITEM NO

ITEM NO

PART NO

SYMBOL

DESCRIPTION

T1 43 4X

4X X

T1 OR

45

CCC & CE Units only 575V only OR

4

162

T1 44

4X

70

200/230/460V Only

160 2X 30

193 4X

12X

4X 4X

194

195 31

71 1.5k ohms

H

72

3.00kohm

8X 209

8

8X

2

196 6X

1

3

2X

2X

A

4X 215 4X 228

2X

2X

240 176 225

212

4X 244

G

177 2X 2X 223

233

178 2X 2X 206

2X 237

2X 225 70 (TYP 4 PLCS)

DETAIL X SCALE 2 : 1

228

248

215

2X 196

2X 210

222

244

2X 240

213

4X 215

226

4X 189

241

215 NOTE: 4 Quantity of Foot should be supplied with ITEM NO: 3

189

DETAIL G SCALE 2 : 3 TYP 4 PLCS

DETAIL H SCALE 2 : 1 (TYP 2 PLCS) DETAIL A SCALE 1 : 1

EPP-202-M2 TOP ASSEMBLY FAMILY

0558012389-C SHEET 5

ORIENT BUSBAR VERTICALLY, 3 PLCS, FOLD 6 INCHES OF TUBING IN HALF TO CREATE COVER FOR BUSBAR, SECURE WITH TYWRAP

TYPICAL CONNECTION, 3 PLCS, COVER CONNECTION WITH 4 INCHES OF TUBINGAND SECURE WITH TYWRAP

91 F5

151

4X

2X

193

49

167 279 166

V

161

280

NOTE: APPLY EJC ESAB P/N 73585980 TO ALL CONNECTIONS

T

186

U

2X 214 227

DETAIL V SCALE 1 : 1

186

242

166

DETAIL U SCALE 1 : 1

280

2X 214

TS2 2X

227

93 202

242

TYPICAL CONNECTION, 6 PLCS, COVER WITH 4 INCHES OF TUBING, SECURE WITH TYWRAP

161 4X 194 40 L1

D2 55 247

161

W

NOTE: APPLY EJC ESAB P/N 73585980 TO ALL CONNECTIONS

2X

D1 56 247

187 214 242 227

FN1 81 281

161

186

2X 186 DETAIL T SCALE 1 : 1

4X 214 2X 242

247

247 81 FN2

192

91

2X 227

167

56 D3

AA

F4,F5

2X

D4 55

REMOVE SECTION OF BUSBAR AND INSTALL F4 AND F5 AS SHOWN

(TYPICAL 2 PLCS)

242 214 2X

167

227

279 DETAIL W SCALE 1 : 2

(TYP 2 PLCS)

2X 216

185

229 245 (TYP 3 PLCS)

TYPICAL CONNECTION, 2 PLCS, COVER WITH 4 INCHES OF TUBING AND SECURE WITH TYWRAP

281

4X 156

DETAIL AA SCALE 1 : 1

214 (Input connection of Transformer of CE, CCC, AND 575V UNITS ONLY) TYPICAL CONNECTION, 3 PLCS, COVER CONNECTION WITH 4 INCHES OF TUBINGAND SECURE WITH TYWRAP

227 (TYP 4 PLCS)

55 247 D6

56 247 D5

EPP-202-M2 TOP ASSEMBLY FAMILY

0558012389-C SHEET 6

244 228 190 (TYP 2 PLCS)

Q5

2X 2X 4X 2X

52 54 273 237 223 210 199

(TYP 3 PLCS)

2X 196 2X 210 2X

2X 223

85 181

2X 237

DETAIL AB SCALE 1 : 1

294

(TYP 3 PLCS)

202 2X 160

5

193

2X

3X

32

69

(TYP 3 PLCS)

177 2X

240 2X

178 2X

225 2X

176 3X

212 2X 100

160

4X

170

193 10

AB

165

271

2X

(CE UNIT ONLY)

161

193

FN4 82 281

98 204 3X 9 161 97

84

(CE UNIT ONLY)

82 FN5

28

227

L4 42

214

4X 193

(TYP 4 PLCS)

(CE UNIT ONLY)

281 83

102

L3 (CE UNIT ONLY)

FN3 (CE UNIT ONLY)

46

193

98

3X

204 3X

204 2X

100 TB3

T2

281

M1 129 73

27

4X 212

2X 194

4X 239

185

193 2X

TB3

EPP-202-M2 TOP ASSEMBLY FAMILY

0558012389-C SHEET 7

CONNECT TO PCB1 J12

PCB2-P2

108

200

PCB2-P5

200

113 112

PCB2-P3

Q1, Q2

2X

53

179

2X

272 2X

155 185

4X 4X 4X

227 58 PCB2

51 221 236 219

214

NOTE: FOLLOW TORQUE SPECS LISTED ON IGBT DRAWING

4X 4X 4X 61 214 227 188

221 236 219

TS1

C1 2X 2X 2X

TYP 2 PLCS

2X

92 202 29

48 48

TO TANK INLET

47

HS1

2X

USE EJC (ITEM

68 206

) ON ALL BUS BAR BOLTED CONNECTIONS 278

48 214

109 2X FROM FLOW SENSOR TEE

HS2 68 206 2X

Ref.

PCB2-P8,11

182 6X

NOTE: FOLLOW TORQUE SPECS LISTED ON IGBT DRAWING

TYP CONNECTION, 3 PLCS, COVER EACH W/4 INCHES OF VINYL TUBE

166 3X

227 242 186 (TYP 3 PLCS) EPP-202-M2 TOP ASSEMBLY FAMILY

0558012389-C SHEET 8

2X

NOTE: ORIENTATION OF CHECK VALVES

PCB3

16

50 191 215 228 244

2X

(TYPICAL 2 PLCS)

292 200

TO RADIATOR INLET TEE

REF

FROM PUMP OUTLET

133 135

77

136

2X

134 REF

2X 139 2X 143

237 197

2X 132

4X 4X

2X 140

169 184

2X 2X

2X 2X

264

2X 213

225 207 133 225 207 134

170

76 PA

208

226

2X

241 (TYPICAL 2 PLCS)

EPP-202-M2 TOP ASSEMBLY FAMILY

0558012389-C SHEET 9

214 227 185 2X 2X 2X 193 4X 24 5 131

146

144

135

145

147

130

147

145

142

138

127

138

141

Ref. Ref.

135

196

35

5X

11 TO RADIATOR OUTLET TEE

196 GROUND TETHER POINT FOR SIDE AND TOP PANEL

TO COLD PLATE INLET TO PUMP OUTLET

144 135 137

NOTE ORIENTATION OF FILTER

TO Back Pressure REGULATOR INLET

NOTE ORIENTATION OF PUMP

TO TANK OUTLET

3X 193

123 135

2X 206 6

TO TORCH OUTLET

193 8X 193 4X

2X 194 3X 193 136 141 137

124

122

192

4X

308

229

4X

216

4X

24

74

191

4X

187

3X

M2

228

4X

227

3X

215

4X

214

3X

(TYP 4 PLCS)

7

EPP-202-M2 TOP ASSEMBLY FAMILY

0558012389-C SHEET 10

302

(TO PUMP INLET)

(FROM IGBT OUTLET)

301 Ref.

NOTE: ORIENT FLAT SURFACE OF STEM FACING UPWARD. SUPPLIED WASHER LOCATED INSIDE TANK.

(TO TORCH INLET) (TO FILTER INLET)

304 305 306 307 2X 2X 2X 2X

303

(FROM IGBT OUTLET)

25

(TO PUMP INLET)

2X 179

26 4X 237 4X 223 1X 125

12 Ref.

2X 179

237 223 2X 2X 38 193 2X

EPP-202-M2 TOP ASSEMBLY FAMILY

0558012389-C SHEET 11

TB5

75

6X

78

200/230/460V Unit Only

2X TB6 205 96

2X 2X 2X (TYP 9 PLCS)

220 230 243 193

K1

(200/230/460V UNIT)

64

4X 198 4X 223 4X 210 6X 173

174

OR

(575V)

63 K2

K1 (CE, CCC, AND 575V UNITS ONLY)

L2 41 (CE ONLY)

195

62

175

152

(CE UNITS ONLY) 206 Ref.

212

3X

225

3X

240

3X

25 162 Ref. 11

(TYP 2 PLCS) 242 227 2X 2X 126

234 215 190 171

GND1

153

260

94 199 TB1 2X

26 Ref. EPP-202-M2 TOP ASSEMBLY FAMILY

0558012389-C SHEET 12

J3

Y

PCB1-P3

TB7

114

99

12

117

Z 2X

2X 67

65

148 RB1

4X 4X 4X

2X 2X 2X K5

238 224 211

8X 66

K4

113 PCB1-P2

149

2X 2X 2X

168

Connect to RB1

95 203 GROUND

115 PCB1-P9

INSTALL JUMPER PER WIRING SCHEMATIC/DIAGRAM

SECTION Y-Y SCALE 1 : 2

TB4 2X

110 PCB1-P8

297 298 200

238 224 231

105

SECTION Z-Z SCALE 1 : 2

PCB1-P6

113

Y

PCB1-P16

Ref.

4X 4X

Ref.

34

223 237

33

238 211 224

57

111

120

117

PCB1

PCB1-P1

J6

J5 P5 Note: Connect to P6(Ref. drawing of J2)

Ref. PCB5-P1 119 36

PCB5

118

Z

PCB4

4X

59

201

Ref. PCB4-X1

101

60 ENC1

4X 200

88 36

PCB5-P2

121

282

154

116

237

4X

PCB4-X3

210 223

EPP-202-M2 TOP ASSEMBLY FAMILY

0558012389-C SHEET 13

19

163

F3

39

2X

90 202 89 F1

2X

90 202 89

33

20

F2

2X

90 202 89 2X 180

87

CB2

34

159

Connect to PCB1-P20 PCB1-P20 / DB25

CB1

86

263 164

297 298 183 106 2X 2X 2X 1X

249

257

Connect to PCB4-X1

254 249

PCB4-X1 / DB37

297 298 183 107

2X

128

2X 2X 2X 1X J2

2X

4X 196

104 235 217 223 237 157 17 REF

193 17 4X 296 293

J1

103 206

12 206

2X

Ref. 6X

250 251 253 252

266

230/ CCC 575V CE 460V UNIT UNIT UNIT UNIT

CE UNIT

OR

267 CCC UNIT

150 207 2X

EPP-202-M2 TOP ASSEMBLY FAMILY

0558012389-C SHEET 14

GROUND TETHER ATTACH POINT

(REF) THERE MUST BE A MINIMUM OF .630 INCHES (16MM) 19

CLEARANCE BETWEEN THE FAN BLADE AND THE INSIDE SURFACE OF THE REAR PANEL AFTER INSTALLATION. ADJUST THE POSITION OF THE FAN BLADE ON THE MOTOR SHAFT AS NECESSARY TO MAINTAIN THIS CLEARANCE.

232 246 206 9X 193 21

GROUND TETHER ATTACH POINT

206 246 232

Ref. 2X 4X 194

33 180 9X 22 193

5X 193

6X 180 13 Ref. 2X 34 180

ATTACH FRONT PANEL GROUND WIRE AT UPPER LEFT MOUNTING SCREW .

196 157 196 158

EPP-202-M2 TOP ASSEMBLY FAMILY

0558012389-C SHEET 15

GROUND TETHER ATTACH POINT LABEL CONFIGURATION FOR: 0558012390, 0558012392 (CE), AND 0558012393 (575V) UNITS

246 232 6X 23 193 DETAIL AD SCALE 1 : 1

AD

259

270 274 PLACE LABLE BEHIND PANEL

265 79 PL1 80 FL1

258

255 261

262

18 LABEL CONFIGURATION FOR: 0558012391 (CCC) UNITS

4X 14 193

259

(2 Each CAP)

270 265

258 6X 15 193 (3 Each CAP)

( Place in center of side

269 panel 1 on Each Side) 2X

180 4X

255

256

262

ATTACH GROUND WIRE TO REAR OF ACCESS PANEL (#6 STUD)

EPP-202-M2 TOP ASSEMBLY FAMILY

0558012389-C SHEET 16

REV A

0558010799

KIT IGBT/CAP/HEATSINK MODULE EPP-362

A

BOM Table

PART NUMBER

DESCRIPTION

0558011314/QTY.

DESCRIPTION

KIT IGBT/CAP/HEATSINK MODULE EPP-202

0558011310/QTY.

PART # 0558010798

0558011968

BRACKET IGBT MODULE

1

1

2

0558011909

COLD PLATE 4MODULE

1

1

3

0558011930

BUS BAR POS

1

1

0558011931

BUSBAR NEG/COL

2

2

0558038382

PCB DRIVER

1

1

SWITCH THERMAL 176F

1

1

ITEM NO.

2X

Symbol

18 1

4 5

PCB2

6

TS1

7

D9

8

2X

15

2X

19

2X

18

1 4X

2X

0558010798 ASSY

13 2

D9

1

1

1

C1, C2

0558007255

CAP ELECT ALUM 6000UF 450V

1

2

PCB2- P8-P11

0558007808

DRIVER BOARD LEAD ASSEMBLY

2

4

951833

PAD THERMAL IGBT

2

4

Q1, Q2 , Q3, Q4

0558006183

IGBT MODULE 400A 1200V

2

4

13

#6-32 X .38 PAN SCREW QUADREX

2

2

14

1/4-20 X .5 HEX CAP SCREW

1

1

15

1/4-28 X .5 SCR STLZPC

2

4

16

SCREW SKT HEX M6-1.0 x 20

12

20

17

LOCKWASHER M6

12

20

18

1/4 FLAT WASHER

3

5

19

1/4 LOCK WASHER

3

17

4X

5

16

4X

20

SCREW M6X12 CAPTIVE WSHRS

6

12

7 3

4X 4X 3X 12 16 17 20 11

1

STANDOFF GLASTIC 1/4-20 1.0"

PCB2

TS1 6

Front View Scale 1:2

Q1

5

18

KIT DIODE REVERSING 85A 1200A

0558001018

9

12

C1

0558012002

10 11

9

951085

(TYP. 2 PLCS)

Q2 A

(TYP. 2 PLCS)

8

9

14 18

C1

C2

19

15

2X

19

2X

18

2X

Front View Scale 1:2

0558010799 ASSY Bottom View Scale 1:2

4X 4X 3X

Q1

Q3

Q4

Q2

12 16 17 20 11

(TYP. 4 PLCS)

3 4 4

Replacement Kit IGBT

0558011771 revA SHEET 1 OF 1

A

30°

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

1

0558007485

PUMP COOLANT 250PSI 125GPH

1

2

68100126

BUSHING PIPE HEX 3/8 X 1/4 BRS

2

3

10Z30

ADAPT B/A-W*M 1/4NPT OLD

2

A

4

461107

TEE PIPE STREET 1/4 BRS

1

A

5

182W82

ELBOW PIPE ST 90 1/4 BRS

1

6

74S76

ADAPT B/I-G*F 1/4NPTM

1

NOTE: 1. APPLY PIPE SEALANT TO MALE PIPE THREAD USING LOCTITE #242

(ESAB P/N 74585435) ON HARD PLUMBING CONNECTIONS UNLESS OTHERWISE SPECIFIED.

5

3

A

3

6

4

A

1

2

2

KIT COOLANT PUMP EPP-202-M2

0558012477

A

SHEET 1 OF 1

0558012575-OR

0558012575-OR

0558012495-A

0558012495-A

0558012498-A

0558012498-A

RIBBON CABLE TO PCB1 P6

PCB1

1 2 3 4 5 6 7 8

P8 1 2 3 4

PCB1 P8-4

BLK

PCB1 P8-2 PCB1 P16-2

BLK BLK

P12 RIBBON CABLE TO PCB2 J2 (DRIVER PCB) P15 1 J2 -1

P2 1 2 3

TB3-9

P9 HS1/HS2 SHIELD HS1-1/HS2-1 BLK HS1-3/HS2-3 RED PCB1 P9-5 RED HS1-2 WHT PCB1 P9-3 RED

WHT

TB3-10 GRY

1 2 3 4 5 6 7 8

HS2-2

2 J2-2 3 J2-3 P16 1 J3-1 2 J3-2 PCB1 P8-4 3 J3-3

ORN

TB2-3 BRN K5-A WHT J1-E BLU

2 5

1 4

8

7 A

K4-8 BLK

PL1-2 VIO TB2-7 BLU K4-4 ORN

WHT

3 6

BRN GRN

M1-2 BLU FL1-2 RED

PCB1 P1-1 BLU LS1-1 WHT* 1

J2

TB3-17 VIO RB1-4 (11) VIO

GND-3 G/Y

PCB5 P1-3 WHT

PCB5 GND G/Y

ORN

J

K

A

B

TB3-16 ORN

RIBBON CABLE TO PCB1 J12

RB1-4 (14)

1

RED

2

1

WHT BRN GRN YEL GRY PNK BLU RED

A B C D E F G H I J K L M N

J2

RB1-6 (14) RB1-5 (14) K4-A TB3-8 RB1-5 (11) TB4-1

BLK YEL BLU BRN GRY WHT

PCB1 P1-2 TB4-1 TB4-2

RED G/Y ORN

TB3-1 BLK TB3-2 RED

J3 2 1

J5

PCB4 X3-5 RED

PCB1 P15-1 PCB1 P15-2 PCB1 P15-3 P6-1 P6-2 P6-3 P6-4 P6-5

2

PCB5 P1-1 RED

TB4-1 WHT

I

PCB4 X3-4 BLK

PL1

J5

H

J6

1 2 3 4 5 6 7 8

C

PCB4 X3-1 ORN

K4-B YEL

7

N

PCB4 X3-2 WHT

2

D

PCB4 X3-3 GRN

8

3

L

B

6

M

9

TB4-1 G/Y P5-3 G/Y

GND-3

TB7

P5

P5

G

8

A

J5

K4-5 RED E

7

J1

J2 F

PCB1 P1-6 VIO K4-A WHT

J6

2

TB4-2 ORN LS1-2 WHT*

1

5

3 6

Connect J6 with P6

J1

4

2 5

(12)

J1-D YEL J1-C BLK

PCB2 (DRIVER)

K5 1 4

K2-B WHT K1-B ORN

GND-3

RED BLK BLK BRN

K2-A VIO K5-B YEL TB3-6 YEL

B

TB4

JUMPER (11-5 TO 11-6)

(14)

TB3-10 GRY

9

(11)

TB3-9 WHT

PCB1 (CONTROL)

RB1-6 (11) BLK

TB4-2 ORN

J1-G GRY

RB1

CB1-2 RED P5-1 RED

K4 RB1-2 (11) ORN

RB1

2

ORN WHT VIO

BLU YEL BRN ORN VIO

1

1 2 3 4 5

TB4

P6 RIBBON CABLE TO RB1 (RELAY TERM BLK)

TB7-2 ORN J1-L ORN PCB1 P1-4 ORN K5-4 ORN TS1-1 (SP) ORN

TB4-2 TS2-1 K5-7

P3 TB3-13 TB3-14 TB3-15 TB3-4 TB3-5

P5-2 WHT J1-H WHT TB3-12 WHT J1-K G/Y GND-3 G/Y

1 2 3 4 5 6

P1 TB7-1 BLU J1-J RED

K4 (FRONT) K5 (REAR)

TB7

J3 (FS1 CONNECTION)

PCB2 (DRIVER PCB)

1 2 3

J6 J8 1

Q1-6 (SPLICE) RED

J4

J9 2

1

J10 2

1

J7

J11 2

Q1-7 (SPLICE) WHT

1

Q5-7 RED Q5-6 BLK

FL1

PCB3 J4 BLU A WORK WHT NEG(-) BUS BRN

2

Q2-7 (SPLICE) WHT

Note: * Indicates Self-lead

Q2-6 (SPLICE) RED

WIRING DIA EPP-202-M2 230-460V

0558012499-A SHEET 1 OF 6

ENC1

J5-3 G/Y J5-1 RED

J6-3 GRN J6-2 WHT J6-1 ORN

J5-2 WHT

PL1 Ribbon cable to DB37

321 P1

FL1 CB2

GND

12345

PCB5

TB1

1

X3

J3

PCB4 X3-4 BLK PCB5 P2-6 BLK

X1

2

PCB4

F1

1 2 3 4 5 6

CB1

P2

F3

PCB4 X3-5 RED

Ribbon cable connect to ENC1

PCB5 P2-1 RED J6-5 RED CB2-1 BLK J6-4 BLK

CB2-2 BLK

Used on M2 Versions Only

TB1

Used on M2 Versions Only

TS1

F2

Q2

Q1

L1-X1 (+)

TB4-2 ORN

1

COLLECTOR BUS

TS1

2

TS2-2 VIO

1

BLK K1-L1

2

BLK K1-L2

3

BLK K1-L3

NEG (-) BUS A

DIODE PLATE (-)

GND-1

PCB2 J7 BRN

POS (+) BUS PCB2 J8-1 (SPLICE) RED PCB2 J8-2 (SPLICE) WHT

PCB2 J11-1 (SPLICE) RED

DIODE PLATE (+) PCB2 J11-2 (SPLICE) WHT

TOP VIEW

CB1 TB3-11 K4-5

BLK RED

1 2

F1 K2-L1 BLK F3-2 BLK

1 2

BLU

K1-L1

F2 K2-L2 RED TB6-3 (SPLICE) RED

A

1 2 GRY

K1-L2

M2-1

BRN

F3 1 2

F1-1 BLK T2-H1(SPLICE)BLK

REAR WIRING VIEW Q5-1 RED

HS1

WORK (4GA)

HS2

PCB1 P9-3 PCB1 P9-4 PCB1 P9-2

PCB1 P9-3 PCB1 P9-8 PCB1 P9-2

RED WHT BLK

RED ORN BLK

3 2 1

HS1

3 2 1

HS2 WIRING DIA EPP-202-M2 230-460V

0558012499-A SHEET 2 OF 6

VIO *

R14

TB6-4 ORN

T2

TB3

18

T2

H7

TB6-5 WHT TB6-2 GRY

H6

F3-2 (SPLICE)

TOP

H3 TOP VIEW

H2

VIO

17

T2

H4

TB6-1 BLU M2-4 BLU

H5

BLK

H1

PL1-2

RED *

VIO * T2

T2 BRN PCB1 P3-3

16

ORN

15

PL1-1

RED *

RED/YEL * T2 14

YEL

BLK * TB4-1

13

PCB1 P3-2

BRN

WHT WHT GRY GRY J1-F PCB1 P2-1 RB1-1 (11) K4-6 PCB1 P2-3 CB1-1

K4-B

T2

T2 12

BLU

11

WHT

10

PCB1 P3-1

YEL *

BLK * T2

9

BLK

T2

ORN (TOP) *

T2

ORN (BOT) *

YEL *

T2 8

7

YEL

T2

BLU * T2

BLU * T2

6

VIO

5

ORN

4

PCB1 P3-4

3

PCB1 P3-5

BRN * T2

PCB2 J5-3

PCB2 J5-1

RED

2

BLK

1

BOT

K1

TB3-11 TB3-12 TB3-1 TB3-2 TB3-8 TB3-15 TB3-14 TB3-13

BLK * BLK * BRN * BRN * ORN * RED * RED/YEL * RED *

TB3-6 TB3-9 TB3-10 TB3-5 TB3-4 TB3-17 TB3-16

ORN * YEL * YEL * BLU * BLU * VIO * VIO *

K2

FLOW

TB3

T2

BRN *

FS1

J3-1 J3-2 J3-3

RED* BLK* BRN*

RB1-1 (14)

B

TB7-1 WHT

FS1

WHT

LS1

TB7-2 WHT

K1-L3

WHT

L3

F2-1

RED

L2

F1-1

BLK

T3

K2

T2 T1

L1

R3-2

WHT

R2-2

RED

R1-2

BLK

A

WORK (OUT) WHT

K4-9

M2

VIO

PA Stud - BLK

F2-2 TB1-1

GRY

BLK TB1-2

F1-2

BLK

BLU

K2-L3

WHT

TB1-3 RB1-2(14) ORN

J4

ELECTRODE (OUT) YEL

PCB2 J4 BLU

A

TB2-1 BRN

B

A

L1

ELECTRODE OUT BLK

BLK

L2

COLLECTOR BUS BLK

L3

K1 X1

T1

T2

T3

X2 A

(ELECTRODE)

L1 FRONT VIEW

R1-1

BLK

TB5-7

BLK

R2-1

TB5-1

BLK

R3-1

WHT

RED

TB5-4

BLK

L1-X2 BLK R9-2 YEL PCB3 J1 YEL

L1

T1 WIRING DIA EPP-202-M2 230-460V

0558012499-A SHEET 3 OF 6

TB5 T1-BH4* T1-CH1* K1-T1 T1-BH2*

7

8

9

6

Q5

PCB2 J3-2 RED PCB2 J3-1 BLK

T1-CH3*

67

T1-CH2*

R4-1 YEL 3

T1-BH3* T1-AH4* T1-BH1* K1-T2

5

1

T1-AH1* T1-CH4* K1-T3

4

2

T1-AH3*

T1-AH2*

Q5

D8 POS BUS

3

A

REAR WIRING VIEW

T2-H3 BLU T2-H2 GRY F2-1 (SPLICE) RED T2-H4 ORN T2-H6 WHT

TB6

TB6

1

R1

2

1

R2

2

1

R3

2

A

A

1 RED

C3

BLK

R10

TB5

1 2

2

D7

BLK (230V)

3 4 5

BLK (460V)

RESISTOR ASSY Note : See literature for Tap changes for different voltage configurations.

POS (+) BUS BLK

BLK NEG BUS

1

R1

2

BLK K2-T1

K1-T2 RED

1

R2

2

RED K2-T2

K1-T3 WHT

1

R3

2

WHT K2-T3

K1-T1 D2

D1 T1-AX2 SPLICE

T1-CX2 SPLICE

T1-BX2 SPLICE

T1-BX2 SPLICE

T1-CX2 SPLICE

T1-AX2 SPLICE

BLK

FN2

D4

D3 FN1

FN2

D2 BLK SPLICE D4 BLU SPLICE D6 BRN SPLICE D2, D4, D6 COMMON GRN/YEL

* * * *

D6

D5

D1 BLK SPLICE D3 BLU SPLICE D5 BRN SPLICE D1, D3, D5 COMMON GRN/YEL

* * * *

FN1

R8-2 YEL

WIRING DIA EPP-202-M2 230-460V

0558012499-A SHEET 4 OF 6

T2-H3 BLU

TYP. M2 Versions Only

ENC1

F3-1 BRN

PL1 FL1

GRN/YEL GND-4

BLK 7

8

9

10

11

M2

TB2

12

4 1

T1-AX11

6

T1-AX10

T1-AX7

T1-AX6

5

T1-AX9

4

T1-AX8

3

BRN

2

K4-7

T1-AX5

1

TB2

RB1-3(11) BLU

BLK

K1-A BRN M1-1 BLK

CB2

BLK (200V)

BLK (200V)

M1-1 BLK

K1-A BRN

M1 (WORK)

OPTIONAL TB2 WIRING FOR 200V INPUT

BLK POS(+) BUS TS2

BLK R9-1 WHT PCB3 J2

7

8

9

RB1-3(11) BLU

T1-AX10

T1-AX11

6

T1-AX9

BRN

5

T1-AX8

T1-AX6

4

T1-AX7

3

K4-7

2

T1-AX5

WHT PCB2 J6 1

10

11

12

C

C

A

PA STUD

R7-2

BLK

(CONNECTION MADE ON REAR SIDE OF BOARD)

PCB3 J3

BLK

(CONNECTION MADE ON REAR SIDE OF BOARD)

M1 1

TB2-1 BLK

BLK

2

BLK

BLK

PA STUD BLK 2

2

2

2

R6

R7

1

1

FL1

RB1-3(14) BLU R4

A

PCB1 P1-5 WHT

1

TS2

2

TS1-2 VIO

Q5-2 YEL

R5

1

1 YEL

YEL NEG (-) DIODE PLATE

YEL

TYP. M3 Versions Only

YEL

2

R8

1

2

R9

1

YEL ELECTRODE (OUT)

PL1

BLK

WORK (+) BLK

A

SECTION C-C SCALE 1 : 4

WIRING DIA EPP-202-M2 230-460V

0558012499-A SHEET 5 OF 6

TB5-1 TB5-9

SPLICE *

TB5-6

TB5-7

SPLICE *

SPLICE *

TB5-3

SPLICE *

SPLICE *

TB5-4 CH4

CH2

BH2

BH4

AH2

AH4

AX5 CX1

BX1

F5

AX1

F4

AX6

D4,D3 SPLICE BLK*

AX7 AX8 BX2

CX2

D1,D6 SPLICE BLK*

CX3

AX9

AX2 BX3

BX3

TB2-1 * TB2-2 * TB2-4 * TB2-5 * TB2-6 *

AX10

TB2-8 *

AX11

TB2-9 *

AX4

BX4

CX4

SPLICE *

D2,D5 SPLICE BLK

CH1

TB5-7

CH3

BH1

BH3

AH1

AH3

TB5-2

SPLICE * TB5-8

SPLICE *

TB5-1 TB5-4

SPLICE *

TB5-5

SPLICE *

SPLICE *

SPLICE *

MAIN TRANSFORMER T1

WIRING DIA EPP-202-M2 230-460V

0558012499-A SHEET 6 OF 6

RIBBON CABLE TO PCB1 P6

PCB1

PCB1 P8-4

BLK

PCB1 P8-2 PCB1 P16-2

BLK BLK

P12 RIBBON CABLE TO PCB2 J2 (DRIVER PCB)

TB3-9

P9 HS1/HS2 SHIELD HS1-1/HS2-1 BLK HS1-3/HS2-3 RED PCB1 P9-5 RED HS1-2 WHT PCB1 P9-3 RED

WHT

TB3-10 GRY

1 2 3 4 5 6 7 8

HS2-2

RB1-2 (11) ORN TB2-3 BRN K5-A WHT J1-E BLU

2 5 8

7 A

P15 1 J2 -1

WHT

2 J2-2

BRN

3 J2-3

GRN

P16 1 J3-1 2 J3-2 PCB1 P8-4 3 J3-3

ORN

PCB1 (CONTROL)

3 6

RED BLK BLK BRN

1

J2

RED

2

GND-3 G/Y

PCB5 P1-3 WHT

PCB5 GND G/Y

J

K

FL1

A

B

WHT BRN GRN YEL GRY PNK BLU RED

A B C D E F G H I J K L M N

J2

RB1-6 (14) RB1-5 (14) K4-A TB3-8 RB1-5 (11) TB4-1

BLK YEL BLU BRN GRY WHT

PCB1 P1-2 TB4-1 TB4-2

RED G/Y ORN

TB3-1 BLK TB3-2 RED

2 1

J5

PCB4 X3-5 RED

RB1-4 (14)

1

RIBBON CABLE TO PCB1 J12

1

PCB1 P15-1 PCB1 P15-2 PCB1 P15-3 P6-1 P6-2 P6-3 P6-4 P6-5

TB3-17 VIO RB1-4 (11) VIO

ORN

PCB5 P1-1 RED

TB4-1 WHT

I

PCB4 X3-4 BLK

2

H

J6

C

PCB4 X3-1 ORN

1 2 3 4 5 6 7 8

L

PCB4 X3-2 WHT

K4-B YEL

7

N

PCB4 X3-3 GRN

8

2

1

J5

P5

G

B

6

3

PL1

TB7

P5

K4-5 RED

D

9

J5

2

TB4-2 ORN LS1-2 WHT*

TB3-16 ORN

M

8

J1

J2 E

7

J6

J1

F

3 6

Connect J6 with P6

TB4-1 G/Y P5-3 G/Y

GND-3 PCB1 P1-1 BLU LS1-1 WHT*

K5 2 5

(12)

PCB2 (DRIVER)

4

1 4

M1-2 BLU FL1-2 RED J1-D YEL J1-C BLK

K2-A VIO K5-B YEL TB3-6 YEL

B

A

(14)

GND-3

5

PCB1 P1-6 VIO K4-A WHT

JUMPER (11-5 TO 11-6) K2-B WHT K1-B ORN

TB3-10 GRY

9

TB4

(11)

TB3-9 WHT

RB1-6 (11) BLK

TB4-2 ORN

PL1-2 VIO TB2-7 BLU

RB1

CB1-2 RED P5-1 RED

K4 1 4

J1-G GRY

K4-4 ORN

P2 1 2 3

1 2 3 4 5 6 7 8 K4-8 BLK

P8 1 2 3 4

RB1

2

ORN WHT VIO

BLU YEL BRN ORN VIO

1

1 2 3 4 5

TB4

P6 RIBBON CABLE TO RB1 (RELAY TERM BLK)

TB7-2 ORN J1-L ORN PCB1 P1-4 ORN K5-4 ORN TS1-1 (SP) ORN

TB4-2 TS2-1 K5-7

P3 TB3-13 TB3-14 TB3-15 TB3-4 TB3-5

P5-2 WHT J1-H WHT TB3-12 WHT J1-K G/Y GND-3 G/Y

1 2 3 4 5 6

P1 TB7-1 BLU J1-J RED

K4 (FRONT) K5 (REAR)

TB7

J3 (FS1 CONNECTION)

PCB2 (DRIVER PCB)

1 2 3

J4 J6

J8 1

Q1-6 (SPLICE) RED

J3

J9 2

1

J10 2

1

J7

J11 2

Q1-7 (SPLICE) WHT

1

Q5-7 RED Q5-6 BLK PCB3 J4 BLU A WORK WHT NEG(-) BUS BRN

2

Q2-7 (SPLICE) WHT

Note: * Indicates Self-lead

Q2-6 (SPLICE) RED WIRING DIA EPP-202-M2 380V CCC

0558012500-A SHEET 1 OF 6

ENC1 J5-3 G/Y J5-1 RED

PL1

J6-3 GRN J6-2 WHT J6-1 ORN

J5-2 WHT

FL1 Ribbon cable to DB37

CB2 321 P1

GND

1

PCB4 X3-4 BLK PCB5 P2-6 BLK

X3 12345

PCB5

J3

TB1

2

X1

PCB4 1 2 3 4 5 6

F1

P2

CB1 F3

PCB4 X3-5 RED

PCB5 P2-1 RED J6-5 RED CB2-1 BLK J6-4 BLK

CB2-2 BLK

Ribbon cable connect to ENC1

Used on M2 Versions Only

TB1

Used on M2 Versions Only

TS1

F2

Q2

Q1

L1-X1 (+)

1

TB4-2 ORN

COLLECTOR BUS

TS1

TS2-2 VIO

2

1

BLK K1-L1

2

BLK K1-L2

3

BLK K1-L3

NEG (-) BUS

A

DIODE PLATE (-)

GND-1

PCB2 J7 BRN

POS (+) BUS PCB2 J8-1 (SPLICE) RED PCB2 J8-2 (SPLICE) WHT

PCB2 J11-1 (SPLICE) RED

DIODE PLATE (+) PCB2 J11-2 (SPLICE) WHT

TOP VIEW

CB1 TB3-11 K4-5

BLK RED

1 2

F1 K2-L1 BLK F3-2 BLK

1 2

BLU

K1-L1

F2

A

K2-L2 RED T2-H4 (SPLICE) RED

1 2 GRY

K1-L2

M2-1

BRN

F3 1 2

F1-1 BLK T2-H1(SPLICE)BLK

REAR WIRING VIEW

HS1 Q5-1 RED

HS2 WORK (4GA)

PCB1 P9-3 PCB1 P9-4 PCB1 P9-2

PCB1 P9-3 PCB1 P9-8 PCB1 P9-2

RED WHT BLK

RED ORN BLK

3 2 1

HS1

3 2 1

HS2

WIRING DIA EPP-202-M2 380V CCC

0558012500-A SHEET 2 OF 6

TB3

VIO *

R14

F2-1 (SPLICE) RED M2-4

17

18

H7

BLU

TOP VIEW

H2 H5

BLK

H1

PL1-2

F3-2 (SPLICE)

TOP

H3 H6

T2

VIO

ORN

16

PL1-1

15

BRN

YEL

14

PCB1 P3-3

TB4-1

WHT WHT GRY GRY J1-F PCB1 P2-1 RB1-1 (11) K4-6 PCB1 P2-3 CB1-1

13

PCB1 P3-2

12

BLU

11

PCB1 P3-1

10

BLK

9

WHT

8

BRN

7

YEL

6

K4-B

VIO

5

PCB1 P3-5

4

ORN

3

PCB1 P3-4

RED

2

PCB2 J5-3

PCB2 J5-1

BLK

1

T2

H4

T2

VIO * T2

RED *

RED/YEL * T2

RED *

T2

BLK *

YEL * T2

T2

ORN (TOP) * T2

T2

ORN (BOT) * T2

YEL *

BLU * T2

BLK *

BLU * T2

T2

BRN * T2

T2

BRN * T2

FS1

BOT

K1

TB3-11 TB3-12 TB3-1 TB3-2 TB3-8 TB3-15 TB3-14 TB3-13

BLK * BLK * BRN * BRN * ORN * RED * RED/YEL * RED *

TB3-6 TB3-9 TB3-10 TB3-5 TB3-4 TB3-17 TB3-16

ORN * YEL * YEL * BLU * BLU * VIO * VIO *

FLOW

K2 J3-1 J3-2 J3-3

RED* BLK* BRN*

RB1-1 (14)

B

TB7-1 WHT

FS1

WHT

LS1

TB7-2 WHT

K1-L3

WHT

L3

F2-1

RED

L2

F1-1

BLK

T3

K2

T2 T1

L1

WORK (OUT) WHT

R3-2

WHT

R2-2

RED

R1-2

BLK

A

K4-9

M2

VIO

PA Stud - BLK

F2-2 TB1-1 A

GRY

BLK TB1-2

F1-2

BLK

BLU

K2-L3

WHT

TB1-3

J4

RB1-2(14) ORN

ELECTRODE (OUT) - YEL

BLK

TB2-1 BRN

PCB2 J4 BLU B

A

L1

ELECTRODE OUT BLK

L2

COLLECTOR BUS BLK

L3

K1 X1

T1

T2

T3

X2 T1-AH1 BLK R1-1

A

T1-CH1

(ELECTRODE)

L1 FRONT VIEW

BLK BLK

R2-1

RED

T1-BH1 BLK

R3-1

WHT

L1-X2 BLK R9-2 YEL PCB3 J1 YEL

L1

T1

WIRING DIA EPP-202-M2 380V CCC

0558012500-A SHEET 3 OF 6

A

PCB2 J3-2 RED PCB2 J3-1 BLK

Q5 A

67 R4-1 YEL 3

Q5 2

D7 D8 POS BUS A

1

R1

1 BLK

RED

A

C3

2 R10 A

1

R2

2

1

R3

2

RESISTOR ASSY

A

TB5

1

R1

2

BLK K2-T1

K1-T2 RED

1

R2

2

RED K2-T2

K1-T3 WHT

1

R3

2

WHT K2-T3

K1-T1

POS (+) BUS BLK

BLK

BLK NEG BUS

D2

D1 T1-AX2 SPLICE

T1-CX2 SPLICE

T1-BX2 SPLICE

T1-BX2 SPLICE

FN2

D4

D3 T1-CX2 SPLICE

T1-AX2 SPLICE

FN1

FN2

D2 BLK SPLICE D4 BLU SPLICE D6 BRN SPLICE D2, D4, D6 COMMON GRN/YEL

* * * *

D6

D1 BLK SPLICE D3 BLU SPLICE D5 BRN SPLICE D1, D3, D5 COMMON GRN/YEL

* * * *

FN1

D5

R8-2 YEL

WIRING DIA EPP-202-M2 380V CCC

0558012500-A SHEET 4 OF 6

T2-H3 BLU BLK ( 380V CCC Only) 6

7

ENC1

F3-1 BRN

PL1 FL1

GRN/YEL GND-4

CB2

TB2

8

9

10

11

M2

TB2

12

4 1

T1-AX8

T1-AX5

K4-7

5

T1-AX7

4

T1-AX6

3

BRN

2

T1-AX4

1

RB1-3(11) BLU

K1-A BRN M1-1 BLK

BLK ( 380V CCC Only)

TYP. M2 Versions Only

M1 (WORK) BLK POS(+) BUS TS2

BLK R9-1 WHT PCB3 J2 WHT PCB2 J6

C

C

A

PA STUD

M1

R7-2

BLK

(CONNECTION MADE ON REAR SIDE OF BOARD)

PCB3 J3

BLK

(CONNECTION MADE ON REAR SIDE OF BOARD)

1

TB2-1 BLK

2

RB1-3(14) BLU

BLK

BLK

BLK

PL1

PA STUD BLK

PCB1 P1-5 WHT

1

TS2

2

2

2

2

2

R4

R5

R6

R7

1

1

1

FL1

TS1-2 VIO A

Q5-2 YEL

YEL

YEL NEG (-) DIODE PLATE

YEL

1 YEL

2

R8

1

2

R9

1

YEL ELECTRODE (OUT)

TYP. M3 Versions Only

BLK

WORK (+) BLK

A

SECTION C-C SCALE 1 : 4

WIRING DIA EPP-202-M2 380V CCC

0558012500-A SHEET 5 OF 6

K1-T2 BLK * T1-AH2 BLK

T1-CH1 BLK

T1-AH1 BLK

K1-T1 BLK * T1-BH2 BLK

K1-T3 BLK * T1-CH2 BLK

T1-BH1 BLK

AH2

AH1

BH2

BH1

CH2

CH1

D2,D5 SPLICE BLK *

AX3 TB2-1 * TB2-4 * TB2-5 * TB2-8 * TB2-9 *

AX4 AX5 AX6 AX7 AX8

AX2

BX3

BX2

CX3

CX2 D1,D6 SPLICE BLK *

D4,D3 SPLICE BLK *

AX1

BX1

CX1

MAIN TRANSFORMER T1 WIRING DIA EPP-202-M2 380V CCC

0558012500-A SHEET 6 OF 6

RIBBON CABLE TO PCB1 P6

PCB1 P6 RIBBON CABLE TO RB1 (RELAY TERM BLK)

BLU YEL BRN ORN VIO

P8 1 2 3 4

PCB1 P8-4

BLK

PCB1 P8-2 PCB1 P16-2

BLK BLK

TB3-9

WHT

TB3-10 GRY

1 2 3 4 5 6 7 8

TB2-3 BRN K5-A WHT J1-E BLU

PL1-2 VIO TB2-7 BLU K4-4 ORN

(11)

TB3-9 WHT

P9 HS1/HS2 SHIELD HS1-1/HS2-1 BLK HS1-3/HS2-3 RED PCB1 P9-5 RED HS1-2 WHT PCB1 P9-3 RED HS2-2

ORN

WHT

2 J2-2

BRN

3 J2-3

GRN

P16 1 J3-1 2 J3-2 PCB1 P8-4 3 J3-3

2 5

3 6

7

8

9

K2-B WHT K1-B ORN

PCB1 (CONTROL)

M1-2 BLU FL1-2 RED

GND-3

RED BLK BLK BRN

PCB2 (DRIVER) PCB1 P1-1 BLU LS1-1 WHT* 1

K2-A VIO K5-B YEL TB3-6 YEL

J2

Connect J6 with P6

J6

J1

J5

PL1 1

TB7

P5

2

PCB5 GND G/Y

FL1

RIBBON CABLE TO PCB1 J12

1

WHT BRN GRN YEL GRY PNK BLU RED

A B C D E F G H I J K L M N

J2

J3 2 1

J5

PCB4 X3-5 RED

PCB5 P1-3 WHT

A

PCB4 X3-4 BLK

GND-3 G/Y

J

J6

B

PCB4 X3-1 ORN

PCB1 P15-1 PCB1 P15-2 PCB1 P15-3 P6-1 P6-2 P6-3 P6-4 P6-5

K

PCB4 X3-2 WHT

1 2 3 4 5 6 7 8

RED

2

PCB5 P1-1 RED

TB4-1 WHT

I

PCB4 X3-3 GRN

K4-B YEL

7

RB1-4 (14)

1

H

B

2

C

A

9

L

8

N

8

D

6

M

4 3

7

E

5

3 6

G

F

PCB1 P1-6 VIO K4-A WHT

2 5

K4-5 RED

J2

K5

TB3-17 VIO RB1-4 (11) VIO

ORN

J5

P5

J1

2

TB4-2 ORN LS1-2 WHT*

TB3-16 ORN

1 4

TB4-1 G/Y P5-3 G/Y

GND-3

TB3-10 GRY

B

(12)

J1-D YEL J1-C BLK

CB1-2 RED P5-1 RED

1 4

A

(14)

P15 1 J2 -1

RB1-6 (11) BLK

TB4-2 ORN

TB4

RB1

JUMPER (11-5 TO 11-6)

K4 RB1-2 (11) ORN

J1-G GRY

P12 RIBBON CABLE TO PCB2 J2 (DRIVER PCB)

P2 1 2 3

K4-8 BLK

2

ORN WHT VIO

P3 TB3-13 TB3-14 TB3-15 TB3-4 TB3-5

1

TB4-2 TS2-1 K5-7

1 2 3 4 5

TB7-2 ORN J1-L ORN PCB1 P1-4 ORN K5-4 ORN TS1-1 (SP) ORN

P1 TB7-1 BLU J1-J RED

1 2 3 4 5 6 7 8

TB4

P5-2 WHT J1-H WHT TB3-12 WHT J1-K G/Y GND-3 G/Y

1 2 3 4 5 6

J3 (FS1 CONNECTION)

RB1

K4 (FRONT) K5 (REAR)

TB7

RB1-6 (14) RB1-5 (14) K4-A TB3-8 RB1-5 (11) TB4-1

BLK YEL BLU BRN GRY WHT

PCB1 P1-2 TB4-1 TB4-2

RED G/Y ORN

TB3-1 BLK TB3-2 RED

PCB2 (DRIVER PCB)

1 2 3

J8 1

Q1-6 (SPLICE) RED

J9 2

1

J4 J6

J10 2

1

J7

J11 2

Q1-7 (SPLICE) WHT

1

Q5-7 RED Q5-6 BLK PCB3 J4 BLU A WORK WHT NEG(-) BUS BRN

2

Q2-7 (SPLICE) WHT

Note: * Indicates Self-lead

Q2-6 (SPLICE) RED WIRING DIA EPP-202-M2 400V CE

0558012501-A SHEET 1 OF 6

ENC1 J5-3 G/Y J5-1 RED

PL1

J6-3 GRN J6-2 WHT J6-1 ORN

J5-2 WHT

FL1 Ribbon cable to DB37

CB2 321

GND

P1

1

PCB4 X3-4 BLK PCB5 P2-6 BLK

X3 12345

PCB5

J3

TB1

2

X1

PCB4 1 2 3 4 5 6

F1

P2

CB1 F3

PCB4 X3-5 RED

PCB5 P2-1 RED J6-5 RED CB2-1 BLK J6-4 BLK

CB2-2 BLK

Ribbon cable connect to ENC1

Used on M2 Versions Only

TB1

Used on M2 Versions Only TS1

F2

Q2

Q1

L1-X1 (+)

1

TB4-2 ORN

COLLECTOR BUS

TS1

TS2-2 VIO

2

NEG (-) BUS

A

1

BLK L2-AH1

2

BLK L2-BH1

3

BLK

* * L2-CH1 *

DIODE PLATE (-) PCB2 J7 BRN

GND-1 POS (+) BUS PCB2 J8-1 (SPLICE) RED PCB2 J8-2 (SPLICE) WHT

L4-X1 BLK

PCB2 J11-1 (SPLICE) RED PCB2 J11-2 (SPLICE) WHT

TOP VIEW

CB1 TB3-11 K4-5

BLK RED

1 2

F1 K2-L1 BLK F3-2 BLK

1 2

BLU

K1-L1

A

F2 K2-L2 RED L3-X2 (SPLICE) RED

1 2 GRY

K1-L2

M2-1

BRN

F3 1 2

F1-1 BLK L3-X1(SPLICE)BLK

REAR WIRING VIEW

HS1 Q5-1 RED

HS2 WORK (4GA)

PCB1 P9-3 PCB1 P9-4 PCB1 P9-2

PCB1 P9-3 PCB1 P9-8 PCB1 P9-2

RED WHT BLK

RED ORN BLK

3 2 1

HS1

3 2 1

HS2

WIRING DIA EPP-202-M2 400V CE

0558012501-A SHEET 2 OF 6

TB3

VIO *

L3

L3-X4 (SPLICE) RED M2-4

17

18

H7

BLU

L2

TOP VIEW

VIO

H2 L3-X3 (SPLICE)

TOP

H3 H6

T2

H5

BLK

H1

FN3

PL1-2

BRN

16

ORN

15

PL1-1

14

PCB1 P3-3

TB4-1

WHT WHT GRY GRY J1-F PCB1 P2-1 RB1-1 (11) K4-6 PCB1 P2-3 CB1-1

K4-B

13

YEL

12

PCB1 P3-2

11

BLU

10

WHT

9

PCB1 P3-1

8

BLK

7

BRN

6

YEL

5

VIO

4

ORN

3

PCB1 P3-5

RED

2

PCB2 J5-3

PCB2 J5-1

BLK

1

PCB1 P3-4

TB3

T2

H4

T2

VIO *

RED * T2

RED * T2

T2

BLK * T2

RED/YEL *

BLK * T2

T2

YEL * T2

ORN (BOT) * T2

ORN (TOP) *

BLU * T2

YEL *

BLU * T2

T2

BRN * T2

T2

BRN * T2

FS1

BOT

K1

RB1-1 (14)

FLOW

K2 J3-1 J3-2 J3-3

BLK * BLK * BRN * BRN * ORN * RED * RED/YEL * RED *

TB3-6 TB3-9 TB3-10 TB3-5 TB3-4 TB3-17 TB3-16

ORN * YEL * YEL * BLU * BLU * VIO * VIO *

WHT B

RED* BLK* BRN*

TB7-1 WHT

FS1

TB3-11 TB3-12 TB3-1 TB3-2 TB3-8 TB3-15 TB3-14 TB3-13

LS1

K1-L3

WHT

L3

F2-1

RED

L2

F1-1

BLK

T3

K2

T2 T1

L1

TB7-2 WHT TB1-1 * TB1-2 * TB1-3 *

WORK (OUT) WHT

M2

AH1 BH1 CH1

AH2 BH2 CH2

WHT

R2-2

RED

R1-2

BLK

A

K1-L1 * K1-L2 * K1-L3 *

L2

R3-2

K4-9

F2-1 SPLICE RED

VIO

X4

X2

T2-H4 RED

A

X3

PA STUD BLK

F3-2 SPLICE BLK

T2-H1 BLK

X1

L3 L2-AH2 BLK*

F2-2

GRY

K2-L3

WHT

J4 F1-2

BLU

L2-BH2 BLK*

L2-CH2 BLK*

RB1-2(14) ORN ELECTRODE (OUT) YEL

TB2-1 BRN

PCB2 J4 BLU B

ELECTRODE OUT BLK

L4

A

L1

L2

L3

COLLECTOR BUS BLK BRN*

K1

X1

BLU*

FN3

BLK*

T1

T2

T3 GRN/YEL*

X2 A

T1-AH1 BLK R1-1

(ELECTRODE)

L1 FRONT VIEW

T1-CH1

L1-X2 BLK

BLK BLK

R2-1

RED

T1-BH1 BLK

R3-1

WHT

R9-2 YEL PCB3 J1 YEL WIRING DIA EPP-202-M2 400V CE

L1

T1

0558012501-A SHEET 3 OF 6

Q5

PCB2 J3-2 RED PCB2 J3-1 BLK 67

A

R4-1 YEL 3 2

D7

Q5

D8 POS BUS

1 RED BLK

A

1

R1

A

C3

2 A

POS (+) BUS BLK X1

1

R2

2

1

R3

2

A

R10

TB5

L4 X2

RESISTOR ASSY

DIODE PLATE (+) *

L4- X2 *

BLK NEG BUS

1

R1

2

BLK K2-T1

K1-T2 RED

1

R2

2

RED K2-T2

K1-T3 WHT

1

R3

2

WHT K2-T3

K1-T1

L4 D2

D1 T1-AX2 SPLICE

T1-CX2 SPLICE

FN2

FN2

D2 BLK SPLICE D4 BLU SPLICE D6 BRN SPLICE D2, D4, D6 COMMON GRN/YEL

* * * *

T1-BX2 SPLICE

T1-BX2 SPLICE

T1-CX2 SPLICE

T1-AX2 SPLICE

D4

D3 FN1

FN5

FN5

D2 BLK SPLICE D4 BLU SPLICE D6 BRN SPLICE GND GRN/YEL

* * * *

BLK

FN4 D6

D5

D1 BLK SPLICE D3 BLU SPLICE D5 BRN SPLICE D1, D3, D5 COMMON GRN/YEL

FN4

* * * *

D1 BLK SPLICE D3 BLU SPLICE D5 BRN SPLICE GRND GRN/YEL

FN1

* * * *

R8-2 YEL

WIRING DIA EPP-202-M2 400V CE

0558012501-A SHEET 4 OF 6

T2-H3 BLU

BLK ( 400V CE Unit) 6

7

PL1 FL1 CB2

TB2 8

9

10

11

M2

TB2

12

4 1

T1-AX8

T1-AX5

K4-7

5

ENC1

GRN/YEL GND-4

T1-AX7

4

RB1-3(11) BLU

3

BRN

2

T1-AX4

1

T1-AX6

K1-A BRN M1-1 BLK

BLK ( 400V CE Unit)

TYP. M2 Versions Only F3-1 BRN

M1 (WORK) BLK POS(+) BUS TS2

BLK R9-1 WHT PCB3 J2 WHT PCB2 J6

C

C

PA STUD

M1

R7-2

BLK

(CONNECTION MADE ON REAR SIDE OF BOARD)

PCB3 J3

BLK

(CONNECTION MADE ON REAR SIDE OF BOARD)

A

1

TB2-1 BLK

2

RB1-3(14) BLU

BLK

BLK

PL1 FL1

BLK

PA STUD BLK

PCB1 P1-5 WHT

1

TS2

2

2

2

2

2

R4

R5

R6

R7

1

1

1

1

TS1-2 VIO A

Q5-2 YEL

YEL

YEL NEG (-) DIODE PLATE

YEL

YEL

2

R8

1

2

R9

1

YEL ELECTRODE (OUT)

PA STUD BLK

BLK

TYP. M3 Versions Only

WORK (+) BLK

WIRING DIA EPP-202-M2 400V CE A

SECTION C-C SCALE 1 : 4

0558012501-A SHEET 5 OF 6

K1-T2 BLK * T1-AH2 BLK

T1-CH1 BLK

T1-AH1 BLK

K1-T1 BLK * T1-BH2 BLK

K1-T3 BLK * T1-CH2 BLK

T1-BH1 BLK

AH2

AH1

BH2

BH1

CH2

CH1

D2,D5 SPLICE BLK *

AX3 TB2-1 * TB2-4 * TB2-5 * TB2-8 * TB2-9 *

AX4 AX5 AX6 AX7 AX8

AX2

BX3

BX2

CX3

CX2 D1,D6 SPLICE BLK *

D4,D3 SPLICE BLK *

AX1

BX1

MAIN TRANSFORMER T1

CX1

WIRING DIA EPP-202-M2 400V CE

0558012501-A SHEET 6 OF 6

RB1

RIBBON CABLE TO PCB1 P6

PCB1 P6 RIBBON CABLE TO RB1 (RELAY TERM BLK)

BLU YEL BRN ORN VIO

P8 1 2 3 4

PCB1 P8-4

BLK

PCB1 P8-2 PCB1 P16-2

BLK BLK

TB3-9

P9 HS1/HS2 SHIELD HS1-1/HS2-1 BLK HS1-3/HS2-3 RED PCB1 P9-5 RED HS1-2 WHT PCB1 P9-3 RED

1 2 3 4 5 6 7 8

TB2-3 BRN K5-A WHT J1-E BLU

K4-4 ORN

HS2-2

ORN

2 J2-2

BRN

3 J2-3

GRN

2 5

3 6

7

8

9

M1-2 BLU FL1-2 RED

GND-3

RED BLK BLK BRN

PCB2 (DRIVER) PCB1 P1-1 BLU LS1-1 WHT* 1

K2-A VIO K5-B YEL TB3-6 YEL

J2

Connect J6 with P6

J6

J1

TB3-17 VIO RB1-4 (11) VIO

ORN RB1-4 (14)

1

RED

2

PCB5 P1-1 RED

TB4-1 WHT

I

GND-3 G/Y

PCB5 P1-3 WHT

PCB5 GND G/Y

J

FL1

A

RIBBON CABLE TO PCB1 J12

1

K4-B YEL 1 2 3 4 5 6 7 8

PCB1 P15-1 PCB1 P15-2 PCB1 P15-3 P6-1 P6-2 P6-3 P6-4 P6-5

WHT BRN GRN YEL GRY PNK BLU RED

A B C D E F G H I J K L M N

J2

RB1-6 (14) RB1-5 (14) K4-A TB3-8 RB1-5 (11) TB4-1

BLK YEL BLU BRN GRY WHT

PCB1 P1-2 TB4-1 TB4-2

RED G/Y ORN

TB3-1 BLK TB3-2 RED

J3 2 1

J5

PCB4 X3-5 RED

B

PCB4 X3-4 BLK

K

J6

2

H

PCB4 X3-1 ORN

C

PCB4 X3-2 WHT

N

PCB4 X3-3 GRN

D

B

7

L

A

8

2

1

J5

P5

G

9

E

8

6

M

7

4 3

PL1

TB7

P5

K4-5 RED F

3 6

2

TB4-2 ORN LS1-2 WHT*

TB3-16 ORN

5

2 5

J5

J1

K5 1 4

TB4-1 G/Y P5-3 G/Y

GND-3

TB3-10 GRY

B

(12)

J1-D YEL J1-C BLK

J2

PCB1 P1-6 VIO K4-A WHT

TB4

K2-B WHT K1-B ORN

PCB1 (CONTROL)

CB1-2 RED P5-1 RED

1 4

A

WHT

RB1-6 (11) BLK

TB4-2 ORN

(11)

TB3-9 WHT RB1

(14)

P15 1 J2 -1

P16 1 J3-1 2 J3-2 PCB1 P8-4 3 J3-3

K4 RB1-2 (11) ORN

PL1-2 VIO TB2-7 BLU

JUMPER (11-5 TO 11-6)

WHT

TB3-10 GRY

J1-G GRY

P12 RIBBON CABLE TO PCB2 J2 (DRIVER PCB)

P2 1 2 3

K4-8 BLK

2

ORN WHT VIO

P3 TB3-13 TB3-14 TB3-15 TB3-4 TB3-5

1

TB4-2 TS2-1 K5-7

1 2 3 4 5

1 2 3 4 5 6 7 8

TB4

TB7-2 ORN J1-L ORN PCB1 P1-4 ORN K5-4 ORN TS1-1 (SP) ORN

P1 TB7-1 BLU J1-J RED

J3 (FS1 CONNECTION)

P5-2 WHT J1-H WHT TB3-12 WHT J1-K G/Y GND-3 G/Y

1 2 3 4 5 6

K4 (FRONT) K5 (REAR)

TB7

PCB2 (DRIVER PCB)

1 2 3

J6 J8 1

Q1-6 (SPLICE) RED

J4

J9 2

1

J10 2

1

J7

J11 2

Q1-7 (SPLICE) WHT

1

Q5-7 RED Q5-6 BLK PCB3 J4 BLU A WORK WHT NEG(-) BUS BRN

2

Q2-7 (SPLICE) WHT

Note: * Indicates Self-lead

Q2-6 (SPLICE) RED

WIRING DIA EPP-202-M2 575V

0558012517 SHEET 1 OF 6

ENC1 J5-3 G/Y

PL1

J5-1 RED

J6-3 GRN J6-2 WHT J6-1 ORN

J5-2 WHT

FL1 Ribbon cable to DB37

CB2 1

321

GND

P1

PCB4 X3-4 BLK PCB5 P2-6 BLK

X3 12345

PCB5

J3

TB1

2

X1

PCB4

F1

1 2 3 4 5 6

CB1

P2

F3

PCB4 X3-5 RED

PCB5 P2-1 RED J6-5 RED CB2-1 BLK J6-4 BLK

CB2-2 BLK

Used on M2 Versions Only

Ribbon cable connect to ENC1

TB1

Used on M2 Versions Only

TS1

Q2

Q1

F2

L1-X1 (+)

1

TB4-2 ORN

COLLECTOR BUS A

TS1

TS2-2 VIO

2

1

BLK K1-L1

2

BLK K1-L2

3

BLK K1-L3

NEG (-) BUS DIODE PLATE (-)

GND-1

PCB2 J7 BRN

POS (+) BUS PCB2 J8-1 (SPLICE) RED PCB2 J8-2 (SPLICE) WHT

PCB2 J11-1 (SPLICE) RED

DIODE PLATE (+) PCB2 J11-2 (SPLICE) WHT

TOP VIEW

CB1 TB3-11 K4-5

BLK RED

F1

1

K2-L1 BLK F3-2 BLK

2

1 2

BLU

K1-L1

F2 K2-L2 RED T2-H7 (SPLICE) RED

A

1 2 GRY

K1-L2

M2-1

BRN

F3 1 2

F1-1 BLK T2-H1(SPLICE)BLK

REAR WIRING VIEW HS1 Q5-1 RED

HS2 WORK (4GA)

PCB1 P9-3 PCB1 P9-4 PCB1 P9-2

PCB1 P9-3 PCB1 P9-8 PCB1 P9-2

RED WHT BLK

RED ORN BLK

3 2 1

HS1

3 2 1

HS2

WIRING DIA EPP-202-M2 575V

0558012517 SHEET 2 OF 6

TB3

BLK *

RED *

T2

T2

T2

10

11

12

VIO *

YEL *

BLK *

T2

9

VIO *

YEL * T2

8

T2

ORN (TOP) * T2

6

T2

ORN (BOT) * T2

5

RED/YEL *

BLU * T2

4

RED *

BLU * T2

2

T2

BRN * T2

1

T2

BRN * T2

FS1

R14

F2-1 (SPLICE) RED

17

18

BLU

TOP VIEW

H6

T2

H2 H5

BLK

H1

PL1-2

F3-2 (SPLICE)

TOP

H3

VIO

ORN

16

PL1-1

BRN

YEL

15

PCB1 P3-3

BLU

14

PCB1 P3-2

TB4-1

13

PCB1 P3-1

BLK

WHT

BRN

J1-F PCB1 P2-1 RB1-1 (11) K4-6 PCB1 P2-3 CB1-1

WHT WHT GRY GRY

YEL

VIO

7

K4-B

PCB1 P3-5

ORN PCB1 P3-4

PCB2 J5-3

PCB2 J5-1

BLK

TB3

RED

M2-4 3

T2

H4 H7

BOT

K1

TB3-11 TB3-12 TB3-1 TB3-2 TB3-8 TB3-15 TB3-14 TB3-13

BLK * BLK * BRN * BRN * ORN * RED * RED/YEL * RED *

TB3-6 TB3-9 TB3-10 TB3-5 TB3-4 TB3-17 TB3-16

ORN * YEL * YEL * BLU * BLU * VIO * VIO *

FLOW

K2 J3-1 J3-2 J3-3

RED* BLK* BRN*

RB1-1 (14)

B

TB7-1 WHT

FS1

WHT

LS1

TB7-2 WHT

K1-L3

WHT

L3

F2-1

RED

L2

F1-1

BLK

T3

K2

T2 T1

L1

R3-2

WHT

R2-2

RED

R1-2

BLK

WORK (OUT) WHT

A

K4-9

M2

VIO

PA Stud - BLK

A

F2-2 TB1-1

GRY

BLK TB1-2

F1-2

BLK

BLU

K2-L3

WHT

TB1-3

BLK

J4 RB1-2(14) ORN PCB2 J4 BLU

ELECTRODE (OUT) - YEL

TB2-1 BRN

A B

A

L1

ELECTRODE OUT BLK

L2

COLLECTOR BUS BLK

L3

K1 X1

T1

T2

T3

X2 T1-AH1 BLK R1-1

A

T1-CH1

(ELECTRODE)

L1 FRONT VIEW

BLK BLK

R2-1

RED

T1-BH1 BLK

R3-1

WHT

L1-X2 BLK R9-2 YEL PCB3 J1 YEL

L1

T1

WIRING DIA EPP-202-M2 575V

0558012517 SHEET 3 OF 6

5

PCB2 J3-2 RED PCB2 J3-1 BLK

Q5 A

67 C14 (+)

RED 3

Q5 2

D7 D8 POS BUS

1

BLK A

RED

A C3

1

R1

2

A A

1

R2

2

1

R3

2

R10

TB5

RESISTOR ASSY POS (+) BUS BLK

BLK NEG BUS

1

R1

2

BLK K2-T1

K1-T2 RED

1

R2

2

RED K2-T2

K1-T3 WHT

1

R3

2

WHT K2-T3

K1-T1 D2

BLK

D1 T1-AX2 SPLICE

T1-CX2 SPLICE

T1-BX2 SPLICE

T1-BX2 SPLICE

T1-CX2 SPLICE

T1-AX2 SPLICE

FN2

D4

D3 FN1

FN2

D2 BLK SPLICE D4 BLU SPLICE D6 BRN SPLICE D2, D4, D6 COMMON GRN/YEL

* * * *

D6

D5

D1 BLK SPLICE D3 BLU SPLICE D5 BRN SPLICE D1, D3, D5 COMMON GRN/YEL

* * * *

FN1

R8-2 YEL

WIRING DIA EPP-202-M2 575V

0558012517 SHEET 4 OF 6

T2-H3 BLU

TYP. M2 Versions Only ENC1

BLK ( 575V Unit) 4

5

6

K4-7

PL1 FL1

GRN/YEL GND-4

CB2

TB2 7

8

9

10

11

M2

TB2

12

RB1-3(11) BLU

3

BRN

2

T1-AX4

T1-AX3

1

T1-AX5

K1-A BRN M1-1 BLK

BLK ( 575V Unit)

F3-1 BRN

4 1

M1 (WORK) BLK POS(+) BUS TS2

BLK R9-1 WHT PCB3 J2 WHT PCB2 J6

C

C

PA STUD

M1

R7-2

BLK

(CONNECTION MADE ON REAR SIDE OF BOARD)

PCB3 J3

BLK

(CONNECTION MADE ON REAR SIDE OF BOARD)

A

1

TB2-1 BLK

2 PL1

RB1-3(14) BLU

YEL

YEL

YEL

FL1 PA STUD BLK

PCB1 P1-5 WHT

1

TS2

2

2

2

2

2

R4

R5

R6

R7

1

1

1

1

TS1-2 VIO A

Q5-2 YEL

YEL

YEL NEG (-) DIODE PLATE

YEL

2

R8

1

2

R9

1

YEL ELECTRODE (OUT)

WORK (+) BLK

YEL

BLK

TYP. M3 Versions Only

WIRING DIA EPP-202-M2 575V

0558012517

SECTION C-C SCALE 1 : 4 A

SHEET 5 OF 6

T1-CH1 BLK

K1-T2 BLK * T1-AH2 BLK

T1-AH1 BLK

K1-T1 BLK * T1-BH2 BLK

K1-T3 BLK * T1-CH2 BLK

T1-BH1 BLK

AH2

AH1

BH2

BH1

CH2

CH1

D2,D5 SPLICE BLK *

TB2-1 * TB2-2 * TB2-6 *

AX2

BX2

CX2

AX3 AX4 AX5

D1,D6 SPLICE BLK *

D4,D3 SPLICE BLK *

AX1

BX1

MAIN TRANSFORMER T1

CX1

WIRING DIA EPP-202-M2 575V

0558012517 SHEET 6 OF 6

0558012394

ITEM NO

PART NO

1 1 2 2 1 1 1 1 1 1 2 1 2 1 4 2 1 1 1 1 2 1 1 2 4 10 1 4 2 2 AR AR 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

0558012428 0558012430 0558012431 0558012433 0558012432 0558012434 0558012435 0558012436 10Z30 0558012518 0558010162 NA 56995341 56995340 56997679 0558012482 0558012346 NA 955269 954079 * * * * * * * * * * * * *

SYMBOL

PV1,2-PG,SG PCUP PT1,2-PG,SG

(J1)

DESCRIPTION MANIFOLD - PLASMA GAS MANIFOLD w/ ORFICE - SHIELD GAS VALVE PROPORTIONAL 24VDC 2.0MM PC BOARD - PCUP TRANSDUCER PRESSURE 0-100 PSI 0-10VDC CHASSIS SILK SCREENED w/ MTG BRKT COVER BRACKET MOUNTING PC BOARD ADAPTOR RH B/A-W*M 1/4NPTM ADAPTOR RH A/OXY*M 1/4NPTM FILTER POROUS BRONZE 183μm GAS KIT WIRE CONNECTOR BL 4 POS CONNECTOR BL 3 POS CONNECTOR BL 2 POS CONNECTOR PACKARD AY 3 POS PLUG BUTTON FLUSH-TYPE .500 DIA LABEL RATING PLATE - Type / Part No / Serial No LABEL SYMBOL CAUTION READ MANUAL LABEL ESAB 4.0 x 1.5 Blk/Yel CAPLUG TAPERED T-5 CAP END C17A CAPLUG TAPERED T-3-X RIVET 1/8 (.032-.125) SCREW SQ PAN TRI #4-40 x .25 SCREW SQ PAN TRI #8-32 x .38 SCREW SQ PAN TRI #10-32 x .38 WASHER LOCK #4 WASHER LOCK EXT #10 WASHER LOCK EXT #8 ADHESIVE THREADLOCKER LOCTITE 242 - Blue TYWRAP SM 4" LABEL SET

Sheet 1 of 2

Sheet 2 of 2

Analog Input2 + Analog Input2 -

0 12

EF

0 12

EF

X167

BCD

PT2

S2=2 345

89 67 A

PRESSURE TRANSDUCER

1 2 3 4

89 67 A

0VDC COMMON

S1=STATION 345

BCD

Sensor Supply 24VDC

PCUP 0558012433

0VDC COMMON

PRESSURE TRANSDUCER

PT1

Analog Input1 + Analog Input1 -

PV1 START/CUT GAS VALVE

Valve Supply 24VDC

1 2 3 4

X166

J1

1 X168

PWM1 Output

2

X162

PV2 Valve Supply 24VDC

SHIELD GAS VALVE

1 2 3

1 X169

PWM2 Output

CAN HI IN

#1 WHT

CAN HIGH

CAN LO IN

#2 BRN

CAN LOW

CAN GND

#3 GRN

CAN GND

CAN HI OUT

#4 YEL

CAN HIGH

CAN LO OUT

#5 GRY

CAN LOW

CAN GND

#6 PNK

CAN GND

#7 BLU

+24 VDC

#8 RED

DC COMMON

2 X160

X161

1 2

+24 VDC DC COMMON

1 2

CAN

CAN PS

Sensor Supply 24VDC

+24 VDC DC COMMON

FAMILY 0558008463

GND

Note: Check the wire kit for detailed wiring and connectors information.

SCHEMATIC ESP FLOW CONTROL BOX (CGC-2)

0558012494

PCUP X161

X162

1

PCUP X160-1 BLU

2

PCUP X160-2 RED

1 2

X160 1

PCUP X161-1 BLU J1-7 BLU *

2

PCUP X161-2 RED J1-8 RED *

3

1

X167 1

2

X160 1

2

3

2

2

3

1 2 3 4

1

2

3

X169

PT2-B RED* PT2-A BLK* PCUP X167-4 BLK PT2-C WHT *

1

PV2-1 VIO

2

PV2-2 WHT

PCUP X167-2 BLK

1

PV1-1 ORN

2

PV1-2 BLK

1

PT1-B RED*

2 3

PT1-A BLK* PCUP X166-4 BLK PT1-C WHT*

4

PCUP X166-2 BLK

X168

X169 4

X166

X162 1

X167

WHT * YEL * BRN * GRY * GRN * PNK *

X166

X161

PCUP

J1-1 J1-4 J1-2 J1-5 J1-3 J1-6

1

2

X168 4

1

PCUP

2

PCUP X166-3 WHT *

1

PCUP X169-1 VIO

1

PCUP X162-1 YEL *

5

PCUP X162-2 GRY *

6

PCUP X162-3 PNK *

7

PCUP X160-1 BLU *

8

PCUP X160-2 RED *

J1

3

PV1

2

PT1 GND1

PCUP X166-1 RED * PV1-3 G/Y PV2-3 G/Y

1

3

3

B

PCUP X169-2 WHT

PV2

C

2

PCUP X162-3 GRN *

4

PCUP X167-2 BLK * PCUP X167-4 BLK *

A

GND1 G/Y

PCUP X162-2 BRN *

3

1

B

PCUP X168-2 BLK

PCUP X162-1 WHT *

C

2

PV2

J1

3

1 2

A

PV1

GND1 G/Y

PCUP X166-2 BLK * PCUP X166-4 BLK *

J1

PCUP X168-1 ORN

PT2 PCUP X167-1 RED *

2

PCUP X167-3 WHT *

WIRING DIAGRAM FLOW CONTROL

0558012438

BILL OF MATERIALS QUANTITIES ARE IN U/M ESTABLISHED BY INVENTORY SYMBOL

ITEM NO.

PART OR CODE NO.

1

0558012292

2

0558012281

3

RAS-2 SKELETAL

1

PLATE PDM BLANK

AR SCREW #8-32 X 3/8 1

5

1

TYWRAP MEDIUM

954075

1

NAMEPLATE ESAB FLORENCE

2

POP RIVET .125D .032-.125

0558008461

1

BRKT MOUNTING

7

LABELS NOT DISPLAYED ON THIS VIEW

DESCRIPTION

1

4 6

1

QTY.

8 9

10 0558008723

TYWRAP BASE, STICK DOWN

AR SCR 24006 STLZPC 0.164 -32 X 0.38 3

COPPER SHIM 3.00" LG

D B D

(4) 2

C

B

NOTES:

3 1. PACK ITEM 8 P/N 0558008461 AND ITEM 9 (QTY:4) WITH THIS UNIT. 2. PLACE ITEM 10 P/N 0558008723 (QTY:3) IN CLOTH BAG #3266 TIED TO BLOCK END OF COOLANT HOSE.

4

5

SECURE P1 TO INSIDE OF COVER

B (2) 7

6

B 8

RAS

B

115

SEE NOTE 1

0558011591

1

50/60

REMOTE ARC STARTER-2

ENLARGED VIEW OF ITEM 6 REMOTE ARC STARTER 2 (RAS) m3-G2

0558011591 rev D

QTY

1 1 1 1 1 1 3 2 2 1 1 1 1 1 .66' 1 1 1 2 2 9 3 1 1 1 3 1 4 1 3 2 2 2 1 1 2 1 AR 1 7 1 1 1 1 1 1 AR 1 4

ITEM NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

PART NO

SYMBOL

0558008151B 0558011595B 0558008153 0558008154 0558008155 0558008157

DESCRIPTION

COVER CHASSIS SHELF PC BOARD Kydex STAND ELECTRONICS HOLDER "U" FERRITE Kydex WALL CENTER DIVIDING Kydex

0006101028 0558008159 0558008167 0558008112 0558008509 950116

TB1,2 T2 T1 FN1

SCREW SKT HEX M6-1.0 x 16 RETAINER "U" FERRITE Kydex BUSBAR OUTPUT (Nozzle & Pilot Arc) AUTO-XFMR HIGH FREQUENCY XFMR HIGH VOLTAGE FILTER EMI/RFI 250VAC 2A

0558038293 674969

PCB1 FB1

PC BOARD - DUAL VOLTAGE DIVIDER PC BOARD - FILTER

* 0560948910 23210751 33053 NA NA

J1 J2

950708 950823 0558008648 0558008658 951283 0558002581 52425 * 647361 0560940775 950593 NA NA 951188 * 0558008500 NA * 0558008243 * 950640 680398 33033 58V75 951007 * * * 23610197

QTY

AR 1 1

STANDOFF NYLON PCB 3/8" LG BUSHING SNAP .56ID .69MH

GND1

L1

J3 P1

P5

PLUG FINISHING 7/16" STUD HEX BRASS M6-1.0 x 2" STRAIN RELIEF SEALED 1/2" NYLON Black STRAIN RELIEF SEALED 1" NYLON Black STRAIN RELIEF SEALED 5/16" NYLON Black SCREW SKT HEX SST M5-0.8 x 8 LUG, MECHANICAL (2-8)AWG SCREW SET HEX OVAL PT 5/8-18 x .75 FERRITE CORE "U" BALL 0.500 DIA NEOPRENE TUBE BRASS .375 OD / .319 ID LOCKNUT CONDUIT 2" ZINC CLOSURE TAPERED CAPLUG HOSE ASSY 19" POWERBLOCK AY SKELETAL WASHER LOCK M6 RECEPTACLE PNL MT (M8) 3 SOCKET w/ LEADS BASE TYWRAP SNAP-IN HOUSING UNIV PLUG 3 POS - Wht INSULATOR NOMEX HI FREQ AUTO-XFMR ADAPTOR BULKHEAD RH B/A-W*M 1/4NPTM ADAPTOR BULKHEAD LH B/A-W*F 1/4NPTM CONNECTOR COMBICON 5 POS TAB 90°, FAST 1/4" MALE, SLOTTED #8 ADHESIVE THREADLOCKER LOCTITE 271 - Red CLOSURE TAPERED CAPLUG PLUG HOLE .875 DIA

Page 1

PART NO

1 AR AR AR AR AR AR AR AR AR AR AR AR AR

57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108

*

200

0558012567

1

201

0558008461

AR AR AR AR AR AR 3 AR AR AR AR AR AR 1 8 AR 1 AR AR 1 1 1 1 1 1 2 1 1 1 AR AR 1 1

STRIP RUBBER FOAM 0.75W 0.063 THK RECEPTACLE PNL MT HOUSING MALE 14 POS RECEPTACLE PNL MT 2 SOCKET STRAIN RELIEF MECH TORCH 2" BRASS SPRING CHECK VALVE O-RING 0.614 ID x .070 CR

ITEM NO

SYMBOL

* * NA * * * * * * 950435 * * * * * * * * * * * * NA NA 0558008161 954994 0558011596 955269 954470 0558954172 0558954182 0558954183 * * 0558954154 0558008436 NA * * * * * * * * * * * * *

DESCRIPTION

SCREW SQ PAN TRI #6-32 x .63 TERM, WIRE JOINT INS, 18-16 AWG LABEL CE - Plain

C1,2 & L2

WASHER FLAT M6 WASHER LOCK M4 WASHER FLAT M4 SCREW SQ PAN TRI #6-32 x .38 SCREW SQ PAN TRI #8-32 x .38 SCREW SQ PAN TRI #10-24 x .50 LOCKNUT CONDUIT 1" ZINC SCREW SLT PAN M4 x 6 WASHER LOCK BRONZE 1/4 WASHER FLAT BRASS 1/4 WASHER LOCK EXT 1/4 SCREW SQ PAN TRI #8-32 x .63 WASHER LOCK #8 NUT M8 x 0.5 NUT BRASS M6-1.0 WASHER FLAT #8 WASHER LOCK EXT BRONZE 1/4 NUT #8-32 SCREW HEX CAP 1/4-20 x .75 ADAPTOR COOLANT-OUTPUT ADAPTOR COOLANT-INPUT COVER/INSULATOR NOMEX POWERBLOCK ASSY LABEL DANGER HIGH VOLTAGE Bilingual KIT CAPACITORS LABEL SYMBOL CAUTION READ MANUAL LABEL ESAB 6.0 x 3.6 Blk/Yel LABEL CAUTION GROUNDED PNL / REMOVE CAREFULLY LABEL PILOT ARC Blk/Wht LABEL NOZZLE Blk/Wht TYWRAP SM 4" TYWRAP MED 5.5" LABEL SET LABEL CHASSIS GROUND KIT WIRE SCREW HEX CAP 1/4-20 x .75 SCREW HEX CAP 1/4-20 x 1.00 SCREW SQ PAN TRI #8-32 x .38 SCREW SQ PAN TRI #8-32 x .50 NUT 1/4-20 NUT #6-32 NUT #10-24 WASHER LOCK #6 WASHER LOCK #10 WASHER LOCK 1/4 WASHER FLAT 1/4 WASHER FLAT #10 WASHER FLAT #6 POWERBLOCK AY COMPLETE Includes Items: 43,38,37,22,81,80,23,35

BRACKET MOUNTING

201

rev B

rev B

200

rev B

rev B

rev F

rev F

SHEET 3 OF 3

rev F

rev B

rev B

SHEET 3 OF 3

rev B