2 8 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 1 1 1 1 2 1 1 1 1 1 1 2 2 2 1 1 2 1 3 3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
0558012490 36635 0558012483 0558012484 0558012485 0558011907 0558011908 0558012506 0558010788 0558010731 0558010787 0558012416 0558012496 0558012502 0558012503 0558010728 0558010738 0558010739 0558010729 0558007264B 0558012410 0558012411 0558012409 0558012412 0558012487 0558012419 36043 0558007870 0558011968 0558010784 99512069 0558006596 0558012422 0558012423 0558012413 0558012424 0558012425 0558012417 0558012505 0558010755 0558010782 13732232 0558012406 0558010746 0558011717 0558012004 0558011930 0558011931 0558007275 34916 0558011909 0558008823 0558006183 0558007886 0558003658 0558003657
L1 L2 L4 T1 T1 T1 T2
Q1,2 Q5 D2,4,6 D1,3,5
0558012390 230/460v
0558012390 230/460v
2 8 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 1 1 1 1 2 1 1 1 1 1 1 2 2 2 1 1 2 1 3 3
DESCRIPTION
0558012391 380v CCC
0558012391 380v CCC
2 8 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 2 1 1 2 1 3 3
SYMBOL
0558012392 400v CE
0558012392 400v CE
2 8 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 1 1 1 1 2 1 1 1 1 1 1 2 2 2 1 1 2 1 3 3
PART NO
0558012393 575v
0558012393 575v
ITEM NO
ITEM NO
1 1 1 1 1 1 1 2 8 1 2 3 4 1 1 1 1 1 2 1 1 2 1 1 1 1 3 3 2 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 2 1 1 1
1 1 1 1 1 1 1 2 8 1 2 3 4 1 1 1 1 1 2 1 1 2 2 1 1 1 1 1 1 3 3 2 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 2 1 1 1
1 1 1 1 1 1 1 2 8 1 2 3 4 1 1 1 1 1 2 1 1 2 1 1 1 1 3 3 2 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 2 1 1 1
1 1 1 1 1 1 1 2 8 1 2 3 4 1 1 1 1 1 1 2 6 1 1 2 1 1 1 1 3 3 2 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 2 1 1 1
57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112
SKID 4 x 4 CLIP SKID BASE LEG A-FRAME SHELF SUPPORT SHELF LEFT SUPPORT SHELF RIGHT BAFFLE LOWER (Base) BAFFLE UPPER (Shelf) COVER ACCESS MAIN XFMR TAPS (Shelf) COMPARTMENT INPUT POWER CONNECTION BOX CONTROL COVER CONTROL BOX SILK SCREENED CAP CORNER LEFT FRONT CAP CORNER RIGHT FRONT PANEL OUTPUT CONNECTION PANEL CONTROL CONNECTION SILK SCREENED PANEL ACCESS FRONT PANEL REAR SILK SCREENED PANEL ACCESS INPUT POWER CONNECTION PANEL SIDE LEFT PANEL SIDE RIGHT PANEL TOP PLATE MOUNTING COOLANT PUMP MOTOR PANEL COOLING DUCT LEFT BRACKET HEAT EXCHANGER RIGHT BRACKET FAN GALVANIZED BRACKET HARMONIC INDUCTOR BRACKET IGBT / CAP / COLD PLATE MODULE BRACKET MOUNTING 4x RESISTOR HORIZONTAL (Base) BRACKET RESISTOR #12 BRACKET MOUNTING 4x RESISTOR VERTICAL (Shelf) PANEL CONTROL BOX LEFT PANEL CONTROL BOX RIGHT BRACKET T-STRAINER / FLOW SENSOR ASSY PANEL MOUNTING INTERFACE CONTROL BRACKET RAS-2 BRACKET COOLANT TANK SPACER COOLANT TANK GROMMET INDUCTOR OUTPUT REACTOR LINE CE 3 PHASE INDUCTOR HARMONIC CE TRANSFORMER MAIN 380/400V TRANSFORMER MAIN 200-460V TRANSFORMER MAIN 575V KIT TRANSFORMER CONTROL 200-575V w/ FERRULES BUSBAR POSITIVE BUSBAR NEGATIVE / COLLECTOR PLATE DIODE MOUNTING Pos / Neg BUSSBAR TAB COLD PLATE POWER IGBT HEATSINK PA IGBT KIT IGBT CHOPPER 400A 1200V w/ PLUG IGBT 50A 1200V DIODE FORWARD 300A 1200V DIODE REVERSE 300A 1200V
Page 1
PART NO
SYMBOL
0558038416 0558038382 0558038419 0558012288 0558007255 0558010711 0558010751 0558010713 0558007736 0560947008 0558010765 0558006886 17300002 17300008 17280215 17280230 0558000749 0558007484 0558010761 35908 678025 672065 951814 951815 0558008806 0558011726 0558011727 0558011728 0558007895 950829 0558000433 0558011503 0558007710 952136 673905 951085 950711 0558001010 950487 950826 952026 952073 13730583 952155 0558954324 0558008087 952937 0558010758 0558011612 0558011932 0558012053 0558011703 0558007808 0558010255 0558011993 0560986171
PCB1 PCB2 PCB4 PCB5 C1 K2 K1 K1 K4,5 RB1-(1-8) RB1 HS1,2 R1,2,3 R4,5,6,7 R8 R9 M1 M2 TB5 PA WORK / ETRODE PL1 FL1 FN1,2 FN4,5 FN3 L3 D7,8 CB1 CB2 ENC1 F1,2,3 F4,5 TS1 TS2 TB1 TB4 TB6 TB3 TB2,3 TB7
J1 J2 / PCB1-P15 PCB1-P6 / RB1 PCB1-P20 / DB25 PCB4-X1 / DB37 PCB1-P12 / PCB2-P2 PCB2-P8,11 PCB1-P8 PCB1-P1 PCB2-P3
DESCRIPTION
PC BOARD - CONTROL PC BOARD - DRIVER PCB INTERFACE CONTROL w/ Display PWR SUPPLY 24VDC 5A PCB CAPACITOR ALUM 6000uF 450VDC CONTACTOR 3P 40A 24VAC CONTACTOR 3P 75A 115VAC CONTACTOR 3P 150A 115VAC RELAY 3PDT 24VAC 10A RELAY ASSY SPDT 24VDC 6A w/ BASE ADAPTOR 8 x RELAY ASSY SPDT / RIBBON 14 PIN TRANSDUCER CURRENT 300A RESISTOR 2 OHM 300W RESISTOR 8 OHM 300W RESISTOR 1.5K OHM 100W RESISTOR 3K OHM 100W MOTOR FAN 1/3 HP 230V MOTOR COOLANT PUMP 1/2 HP 115/230V TERMINAL BOARD INPUT (200)230V / (400)460V TERMINAL BOARD ASSY - Pilot Arc TERMINAL OUTPUT ASSY (Bussbar) TERMINAL STRAP LAMP WHITE 14V PANEL LAMP AMBER 12V PANEL FILTER MODULE (Ring) FILTER MODULE CE (Ring) FILTER MODULE CE (Faston) FILTER INDUCTOR CE 1 PHASE KIT MOV 275VAC 140J CIRCUIT BREAKER 3A 32VDC 250VAC CIRCUIT BREAKER 2A 32VDC 250VAC THUMB WHEEL POT w/ KNOB ICH FUSE MIDGET SLO-BLO 15A 600V HOLDER FUSE MIDGET FUSE LINK 150A 250V SWITCH THERMAL N/C 80°C 176°F SWITCH THERMAL N/C 90°C 194°F BLOCK TERMINAL 3P (14-2/0)awg BLOCK TERMINAL 2-POS x 4 FASTON BLOCK TERMINAL 5-POS x 4 FASTON BLOCK TERMINAL 7-POS (12-18)awg BLOCK TERMINAL 12-POS (12-18)awg BUSHING TERMINAL FAST 1/4" MALE .687MH MARKER PLATE (1-12) OVERLAY MARKER PLATE (13-24) RECEPTACLE PNL MT HOUSING FEMALE 14 POS X-Rotation KIT RCPT PNL MT (M12) 8 SOCKET w/ 3 & 6 POS PLUGS RIBBON CABLE ASSY 14 SKT 18" RIBBON CABLE ASSY (DB25 SKT - 26 SKT) 20" RIBBON CABLE ASSY (DB37 SKT - 40 SKT) 20" RIBBON CABLE TWISTED PAIR ASSY 26 SKT 20" LEAD ASSY DRIVER PC BOARD CONNECTOR MINI-COMBICON 4 POS CONNECTOR MINI-COMBICON 6 POS CONNECTOR COMBICON 2 PIN
3 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 5 2 2 2 2 2 2 1 2 2 2 1 2 2 1 1 1 1 4 1 4 2 1 1 3 8 5 1 1 1 AR AR 1
113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168
951005 951007 0560986173 56995342 0558008954 950640 0558012290 0558011836 0558012289 0558007485 0558007501 0558007502 0558003078 0558012489 0558011981 13735508 36173 0558012488 0558012421 21124 58v75 33033 10Z30 74S76 68100126 68100276 44261400 0558006693 182w82 67100463 2226715 461107 68100175 0558006271 68121050 2234485 0558012427 0558011992 0558007276 680398 0558007288 0558012054 0558001018 672225 2235785 0558012504 0558004079 950823 639533 647345 0558012420 647270 0558004053 90861100 90862010 0558010374
PCB1-P2,16 , PCB2-P5 PCB1-P3 PCB1-P9 PCB4-X3 J3,5 P5 PCB5-P1 J6 PCB5-P2
(LS1)
FS1 / P3
0558012390 230/460v
0558012390 230/460v
3 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 5 2 2 2 2 2 2 1 2 2 2 1 2 2 1 1 1 1 4 1 4 2 1 1 3 8 5 1 1 1 AR AR 1
DESCRIPTION
0558012391 380v CCC
0558012391 380v CCC
3 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 5 2 2 2 2 2 2 1 2 2 2 1 2 2 1 1 1 1 1 4 1 4 2 1 1 3 8 5 1 1 1 AR AR 1
SYMBOL
0558012392 400v CE
0558012392 400v CE
3 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 5 2 2 2 2 2 2 1 2 2 2 1 2 2 1 1 1 1 4 1 4 2 1 1 3 8 5 1 1 1 AR AR 1
PART NO
0558012393 575v
0558012393 575v
ITEM NO
ITEM NO
3 2 1 3 6 7 14 14 6 16 2 6 4 2 11 18 4 2 8 3 6 7 93 24 4 33 4 4 10 4 12 2 8 22 6 2 8 19 6 21 6 51 25 10 1 4 12 12 1 28 7
3 2 1 3 6 7 14 14 6 16 2 6 4 2 11 18 4 2 8 3 6 7 97 24 6 33 4 4 10 4 12 2 8 22 6 2 8 19 6 21 6 51 25 10 1 4 12 12 1 28 7
3 2 1 3 6 7 14 14 6 16 2 6 4 2 11 18 4 2 8 3 6 7 93 24 4 33 4 4 10 4 12 2 8 22 6 2 8 19 6 21 6 51 25 10 1 4 12 12 1 28 7
3 2 1 3 6 7 14 14 6 16 2 6 4 2 11 18 4 2 8 3 6 4 95 24 4 33 4 4 4 10 4 12 2 8 2 22 6 2 8 23 6 18 6 51 25 4 1 4 12 18 12 1 32 7
169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224
CONNECTOR COMBICON 3 PIN CONNECTOR COMBICON 5 PIN CONNECTOR COMBICON 8 PIN CONNECTOR BL 5 POS HOUSING UNIV CAP 3 POS - Wht HOUSING UNIV PLUG 3 POS - Wht HOUSING CONTACT 3 POS - Molex HOUSING UNIV CAP 6 POS - Wht HOUSING CONTACT 6 POS - Molex PUMP COOLANT 225PSI 125GPH COUPLING 3-PC - COOLANT PUMP ADAPTOR COOLANT PUMP / MOTOR HEAT EXCHANGER KIT TANK COOLANT w/ LEVEL SWITCH T-STRAINER 100-MESH SCREEN 3/4NPTF SHROUD FAN POLY 14" BLADE FAN 14" KIT SENSOR TURBINE FLOW w/ PLUG 25 L/MIN REGULATOR BACK-PRESSURE R-22-175 CHECK VALVE 1/4NPTF ADAPTOR BULKHEAD LH B/A-W*F 1/4NPTM ADAPTOR BULKHEAD RH B/A-W*M 1/4NPTM ADAPTOR RH B/A-W*M 1/4NPTM ADAPTOR RH B/IG*F 1/4NPTM BUSHING 1/4NPTF 3/8NPTM BUSHING HEX 3/4NPTM 1/4NPTF ELBOW PIPE 45° 1/4NPT ELBOW STREET 45° 1/4NPT ELBOW STREET 90° 1/4NPT NIPPLE 1/4NPT 3"LG NIPPLE HEX 1/4NPT 1-7/16"LG TEE STREET 1/4NPT BUSHING HEX 1/2NPTM 1/4NPTF BUSHING 1/4NPTM 1/8NPTF COUPLING 1/2NPT 7/8"LG CLAMP END DIN 35 RAIL RAIL MOUNTING 3.5" DIN (35/7.5) PERFORATED BAFFLE IGBT Kydex INSULATOR DIODE BRIDGE Kydex INSULATOR LINE REACTOR Nomex INSULATOR TERMINAL BLOCK Kydex STANDOFF STEEL FEMALE #6-32 HEX 3/4" LG STANDOFF GLASTIC FEMALE 1/4-20 HEX 1" LG STANDOFF GLASTIC FEMALE 1/4-20 HEX 1.25" LG CLAMP CABLE STEEL .312 DIA CLAMP TUBE .625 DIA STRAIN RELIEF 2" STEEL BUSHING SNAP .56ID .69MH BUSHING SNAP .88ID 1.09MH BUSHING SNAP 1.31ID 1.50MH GROMMET RUBBER 4.19ID COOLANT TANK BUSHING SNAP .31ID .44MH GROMMET RUBBER 2.12ID 2.50GD .06W TUBING PVC, 600V 105C, 1" BLACK TUBING PVC, 600V 105C, 1.25" BLACK JUMPER 2 POS Red
Page 2
PART NO
0558007179 647361 98W68 0558009292 0558011877 0558011878 0558011879 46n08 91w19 647182 13734871 0558006557 0558002087 0558006737 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
SYMBOL
GND2 GND1
DESCRIPTION
TERM LUG, MECHANICAL 17/32" 6-1/0 AWG LUG, MECHANICAL (2-8)AWG LUG, MECHANICAL (4-3/0)AWG FERRULE NON-INSULATED 1/0 FERRULE NON-INSULATED 2 AWG FERRULE NON-INSULATED 6 AWG FERRULE NON-INSULATED 8 AWG ROD THREADED #8-32 x 9.75" LG WASHER CENTERING WASHER INSULATING MICA CLAMP WORM GEAR .250-.625 SCREW PHL HEX #10-32 x .50 w/ FLW Blk SCREW PHL HEX w/ FLW M5 x 12 SCREW PHL HEX w/ FLW M6 x 12 JACK SCREW #4-40 HEX 5/16" LG SCREW HEX CAP 1/2-13 x 1.50 SCREW HEX CAP 1/4-20 x .50 SCREW HEX CAP 1/4-20 x .63 SCREW HEX CAP 1/4-20 x .75 SCREW HEX CAP 1/4-28 x .50 SCREW HEX CAP 3/8-16 x 4.00 SCREW HEX CAP 3/8-16 x .75 SCREW HEX CAP 3/8-16 x 1.00 SCREW HEX CAP 5/16-18 x 1.00 SCREW HEX WSH TRI 1/4-20 x .50 SCREW HEX WSH TRI 1/4-20 x .50 Serrated SCREW SQ PAN TRI #10-24 x .38 SCREW SQ PAN TRI #10-24 x .50 SCREW SQ PAN TRI #10-24 x .63 SCREW SQ PAN TRI #10-24 x .75 SCREW SQ PAN TRI #10-24 x 1.00 SCREW SQ PAN TRI #4-40 x .25 SCREW SQ PAN TRI #6-32 x .25 SCREW SQ PAN TRI #6-32 x .38 SCREW SQ PAN TRI #6-32 x .63 SCREW SQ PAN TRI #6-32 x .75 SCREW SQ PAN TRI #6-32 x 1.00 SCREW SQ PAN TRI #8-32 x .38 SCREW SQ PAN TRI #8-32 x .50 SCREW SQ PAN TRI #8-32 x .63 SCREW LAG 1/4 x 2.00 WASHER FLAT #10 WASHER FLAT #6 WASHER FLAT #8 WASHER FLAT 1/2 WASHER FLAT 1/4 WASHER FLAT 3/8 WASHER FLAT 5/16 WASHER FLAT NYLON 19/32 (Pg9) Blk SCREW SKT HEX M6-1.0 x 12 Blk SCREW SKT HEX M6-1.0 x 20 Blk WASHER FLAT BRASS 1/4 WASHER FLAT M6 WASHER FLAT M16 WASHER LOCK #10 WASHER LOCK #6
22 3 39 16 4 18 1 3 1 1 1 16 32 7 4 18 3 23 18 12 3 6 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 AR AR AR AR AR AR
225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280
* * * * * * * * * * * * * * * * * * * * * * * * * NA NA NA NA NA 2091514 0558954289 995110 954291 0558954172 2091558 954509 955269 13732733 954507 0558954244 NA NA 0558954292 0558954334 NA 0558008436 951833 951191 0558954328 * * * * * *
0558012390 230/460v
0558012390 230/460v
25 3 39 16 7 1 3 1 1 1 16 32 7 4 21 3 23 12 3 3 6 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 AR AR AR AR AR AR
DESCRIPTION
0558012391 380v CCC
0558012391 380v CCC
25 3 39 16 7 1 3 1 1 1 16 32 7 4 21 3 23 12 3 3 6 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 AR AR AR AR AR AR
SYMBOL
0558012392 400v CE
0558012392 400v CE
25 3 39 16 7 1 3 1 1 1 16 32 7 4 21 3 23 12 3 3 6 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 AR AR AR AR AR AR
PART NO
0558012393 575v
0558012393 575v
ITEM NO
ITEM NO
2 1 1 1 1 1 1 1 1 1 1 1 1 6 6
5 1 1 1 1 1 1 1 1 1 1 1 1 6 6
2 1 1 1 1 1 1 1 1 1 1 1 1 6 6
2 1 1 1 1 1 1 1 1 1 1 1 1 6 6
281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298
WASHER LOCK #8 WASHER LOCK 1/2 WASHER LOCK 1/4 WASHER LOCK 3/8 WASHER LOCK 5/16 WASHER LOCK BRONZE 1/4 WASHER LOCK EXT #6 WASHER LOCK EXT #8 WASHER LOCK INT 1/2 WASHER LOCK EXT 3/8 WASHER LOCK EXT 5/8 WASHER LOCK M6 NUT #10-24 NUT #6-32 NUT LOCK #8-32 NUT #8-32 NUT 1/2-13 NUT 1/4-20 NUT BRASS 1/4-20 NUT 3/8-16 NUT 5/16-18 NUT LOCK NYLON #8-32 NUT 3/4-16 JAM BOLT CARRIAGE 1/2-13 x 1.75 RIVET 1/8 (.126-.187) LABEL RATING EPP-202 200/230/460V LABEL RATING EPP-202 380-400V CCC LABEL RATING EPP-202 400V CE LABEL RATING EPP-202 575V LABEL NAMEPLATE Stock / Serial No LABEL WARNING GENERAL ARC WELD & CUT LABEL WARNING GENERAL ARC WELD & CUT Chinese LABEL WARNING EXPOSED VOLTAGE INSIDE LABEL WARNING COOLANT GENERAL LABEL CAUTION GROUNDED PNL / REMOVE CAREFULLY LABEL PE GROUND LABEL SYMBOL CAUTION HIGH VOLTAGE LABEL SYMBOL CAUTION READ MANUAL LABEL COPPER WIRE ONLY Wht/Clr LABEL WORK/ PILOT ARC/ ELECTRODE Wht/Clr LABEL COOLANT FILL Blk/Wht LABEL CE - Plain LABEL CCC LABEL SET EPP-202/362 LABEL ESAB DIE CUT 16.0 x 9.0 Blk LABEL ISO 9001 LABEL CHASSIS GROUND PAD THERMAL POWER IGBT MODULE PAD THERMAL PA IGBT MODULE LABEL PC BOARD LAYOUT m2/m3-202 ADHESIVE THREADLOCKER LOCTITE 242 - Blue SEALANT THREAD LOCTITE PST 592 - White ADHESIVE SILICON RUBBER DOW 732 - Clear COMPOUND ELECTRICAL JOINT ALCOA #2 TYWRAP LG 7.25" TYWRAP MED 5.5"
Page 3
PART NO
* * * NA NA NA NA NA NA NA NA 0558038423 995204 0558012565 952157 0558954341 * *
SYMBOL
PCB3 R10 / C3
DESCRIPTION
TYWRAP X-LG 14.5" TYWRAP SCREW MOUNT LG 7.25" BAG CLOTH 4" x 6" WIRE KIT EPP-202/362 WIRE KIT INTFC CTRL m2-200 CABLE KIT m2/m3-202 COMMON CABLE KIT m2/m3-202 200/230/460V CABLE KIT m2/m3-202 380V CCC CABLE KIT m2/m3-202 400V CE CABLE KIT m2/m3-202 575V HOSE KIT m2/m3-202 PC BOARD - FILTER LABEL TEXT WARNING HAZARD COVER KIT RC-SNUBBER PA IGBT FERRITE CORE / CUBE (Supplied for System CAN Cable) LABEL FERRITE CORE / CAN CABLE WASHER LOCK #4 WASHER FLAT #4
0558010798
Kit IGBT / Cap / Heatsink Module m2-200
(Includes)
1 2 1 2 1 1 1 2 1 1 6 1 2 12 2 3 3 12 2
1 2 1 2 1 1 1 2 1 1 6 1 2 12 2 3 3 12 2
1 2 1 2 1 1 1 2 1 1 6 1 2 12 2 3 3 12 2
1 2 1 2 1 1 1 2 1 1 6 1 2 12 2 3 3 12 2
47 48 51 53 58 61 92 109 155 29 182 185 188 219 202 214 227 236 272
0558011930 0558011931 0558011909 0558006183 0558038382 0558007255 951085 0558007808 0558001018 0558011968 0558006737 * * * * * * * 951833
Includes the Following Items:
Q1,2 PCB2 C1 TS1 PCB2-P8,11
0558012477 1 2 2 1 1 1
1 2 2 1 1 1
1 2 2 1 1 1
122 135 137 144 141 136
0558007485 10Z30 68100126 461107 182W82 74S76
126
0558012489
BUSBAR POSITIVE BUSBAR NEGATIVE / COLLECTOR COLD PLATE POWER IGBT KIT IGBT CHOPPER 400A 1200V w/ PLUG PC BOARD - DRIVER CAPACITOR ALUM 6000uF 450VDC SWITCH THERMAL N/C 80°C 176°F LEAD ASSY DRIVER PC BOARD STANDOFF GLASTIC FEMALE 1/4-20 HEX 1" LG BRACKET IGBT / CAP / COLD PLATE MODULE SCREW PHL HEX w/ FLW M6 x 12 SCREW HEX CAP 1/4-20 x .50 SCREW HEX CAP 1/4-28 x .50 SCREW SKT HEX M6-1.0 x 20 Blk SCREW SQ PAN TRI #6-32 x .38 WASHER FLAT 1/4 WASHER LOCK 1/4 WASHER LOCK M6 PAD THERMAL POWER IGBT MODULE KIT COOLANT PUMP m2-200
(Includes)
1 2 2 1 1 1
Includes the Following Items:
PUMP COOLANT 225PSI 125GPH ADAPTOR RH B/A-W*M 1/4NPTM BUSHING 1/4NPTF 3/8NPTM TEE STREET 1/4NPT ELBOW STREET 90° 1/4NPT ADAPTOR RH B/IG*F 1/4NPTM KIT TANK COOLANT m2-200
(Includes)
Includes the Following Items:
1 1 1 2 2 2 2
1 1 1 2 2 2 2
1 1 1 2 2 2 2
1 1 1 2 2 2 2
301 302 303 304 305 306 307
NA 0558010759 0558011991 0558011884 0558011883 * *
1 1 1
1 1 1
1 1 1
1 1 1
308 309 310
19972 0558011982 0558011983
ADDITIONAL SPARES STRAINER - COOLANT PUMP O-RING 1" 100-MESH T-STRAINER SCREEN 100-MESH T-STRAINER
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
-
0558011605 0558011603 0558011601 0558011606 0558011599 0558011602
COOLANT HOSE SPARES HOSE 28.00" TANK OUTLET to PUMP INLET HOSE 13.00" PUMP OUTLET to REGULATOR INLET HOSE 16.50" PUMP OUTLET to TORCH SUPPLY HOSE 20.00" RADIATOR OUTLET to FILTER INLET HOSE 34.00" FLOW SENSOR OUTLET to COLD PLATE INLET HOSE 31.00" TORCH RETURN to RADIATOR INLET
LS1
TANK COOLANT CAP COOLANT TANK SWITCH COOLANT LEVEL w/ LEADS NIPPLE COOLANT TANK 3/8 HOSE WASHER RUBBER 0.516 ID x 0.781 OD x .063 NBR WASHER FLAT 1/2 NUT 1/2-20 JAM
Page 4
0558012390 230/460v
DESCRIPTION
0558012391 380v CCC
SYMBOL
0558012392 400v CE
PART NO
0558012393 575v
0558012390 230/460v
0558012391 380v CCC
0558012392 400v CE
0558012393 575v
ITEM NO
ITEM NO
PART NO
SYMBOL
DESCRIPTION
T1 43 4X
4X X
T1 OR
45
CCC & CE Units only 575V only OR
4
162
T1 44
4X
70
200/230/460V Only
160 2X 30
193 4X
12X
4X 4X
194
195 31
71 1.5k ohms
H
72
3.00kohm
8X 209
8
8X
2
196 6X
1
3
2X
2X
A
4X 215 4X 228
2X
2X
240 176 225
212
4X 244
G
177 2X 2X 223
233
178 2X 2X 206
2X 237
2X 225 70 (TYP 4 PLCS)
DETAIL X SCALE 2 : 1
228
248
215
2X 196
2X 210
222
244
2X 240
213
4X 215
226
4X 189
241
215 NOTE: 4 Quantity of Foot should be supplied with ITEM NO: 3
189
DETAIL G SCALE 2 : 3 TYP 4 PLCS
DETAIL H SCALE 2 : 1 (TYP 2 PLCS) DETAIL A SCALE 1 : 1
EPP-202-M2 TOP ASSEMBLY FAMILY
0558012389-C SHEET 5
ORIENT BUSBAR VERTICALLY, 3 PLCS, FOLD 6 INCHES OF TUBING IN HALF TO CREATE COVER FOR BUSBAR, SECURE WITH TYWRAP
TYPICAL CONNECTION, 3 PLCS, COVER CONNECTION WITH 4 INCHES OF TUBINGAND SECURE WITH TYWRAP
91 F5
151
4X
2X
193
49
167 279 166
V
161
280
NOTE: APPLY EJC ESAB P/N 73585980 TO ALL CONNECTIONS
T
186
U
2X 214 227
DETAIL V SCALE 1 : 1
186
242
166
DETAIL U SCALE 1 : 1
280
2X 214
TS2 2X
227
93 202
242
TYPICAL CONNECTION, 6 PLCS, COVER WITH 4 INCHES OF TUBING, SECURE WITH TYWRAP
161 4X 194 40 L1
D2 55 247
161
W
NOTE: APPLY EJC ESAB P/N 73585980 TO ALL CONNECTIONS
2X
D1 56 247
187 214 242 227
FN1 81 281
161
186
2X 186 DETAIL T SCALE 1 : 1
4X 214 2X 242
247
247 81 FN2
192
91
2X 227
167
56 D3
AA
F4,F5
2X
D4 55
REMOVE SECTION OF BUSBAR AND INSTALL F4 AND F5 AS SHOWN
(TYPICAL 2 PLCS)
242 214 2X
167
227
279 DETAIL W SCALE 1 : 2
(TYP 2 PLCS)
2X 216
185
229 245 (TYP 3 PLCS)
TYPICAL CONNECTION, 2 PLCS, COVER WITH 4 INCHES OF TUBING AND SECURE WITH TYWRAP
281
4X 156
DETAIL AA SCALE 1 : 1
214 (Input connection of Transformer of CE, CCC, AND 575V UNITS ONLY) TYPICAL CONNECTION, 3 PLCS, COVER CONNECTION WITH 4 INCHES OF TUBINGAND SECURE WITH TYWRAP
227 (TYP 4 PLCS)
55 247 D6
56 247 D5
EPP-202-M2 TOP ASSEMBLY FAMILY
0558012389-C SHEET 6
244 228 190 (TYP 2 PLCS)
Q5
2X 2X 4X 2X
52 54 273 237 223 210 199
(TYP 3 PLCS)
2X 196 2X 210 2X
2X 223
85 181
2X 237
DETAIL AB SCALE 1 : 1
294
(TYP 3 PLCS)
202 2X 160
5
193
2X
3X
32
69
(TYP 3 PLCS)
177 2X
240 2X
178 2X
225 2X
176 3X
212 2X 100
160
4X
170
193 10
AB
165
271
2X
(CE UNIT ONLY)
161
193
FN4 82 281
98 204 3X 9 161 97
84
(CE UNIT ONLY)
82 FN5
28
227
L4 42
214
4X 193
(TYP 4 PLCS)
(CE UNIT ONLY)
281 83
102
L3 (CE UNIT ONLY)
FN3 (CE UNIT ONLY)
46
193
98
3X
204 3X
204 2X
100 TB3
T2
281
M1 129 73
27
4X 212
2X 194
4X 239
185
193 2X
TB3
EPP-202-M2 TOP ASSEMBLY FAMILY
0558012389-C SHEET 7
CONNECT TO PCB1 J12
PCB2-P2
108
200
PCB2-P5
200
113 112
PCB2-P3
Q1, Q2
2X
53
179
2X
272 2X
155 185
4X 4X 4X
227 58 PCB2
51 221 236 219
214
NOTE: FOLLOW TORQUE SPECS LISTED ON IGBT DRAWING
4X 4X 4X 61 214 227 188
221 236 219
TS1
C1 2X 2X 2X
TYP 2 PLCS
2X
92 202 29
48 48
TO TANK INLET
47
HS1
2X
USE EJC (ITEM
68 206
) ON ALL BUS BAR BOLTED CONNECTIONS 278
48 214
109 2X FROM FLOW SENSOR TEE
HS2 68 206 2X
Ref.
PCB2-P8,11
182 6X
NOTE: FOLLOW TORQUE SPECS LISTED ON IGBT DRAWING
TYP CONNECTION, 3 PLCS, COVER EACH W/4 INCHES OF VINYL TUBE
166 3X
227 242 186 (TYP 3 PLCS) EPP-202-M2 TOP ASSEMBLY FAMILY
0558012389-C SHEET 8
2X
NOTE: ORIENTATION OF CHECK VALVES
PCB3
16
50 191 215 228 244
2X
(TYPICAL 2 PLCS)
292 200
TO RADIATOR INLET TEE
REF
FROM PUMP OUTLET
133 135
77
136
2X
134 REF
2X 139 2X 143
237 197
2X 132
4X 4X
2X 140
169 184
2X 2X
2X 2X
264
2X 213
225 207 133 225 207 134
170
76 PA
208
226
2X
241 (TYPICAL 2 PLCS)
EPP-202-M2 TOP ASSEMBLY FAMILY
0558012389-C SHEET 9
214 227 185 2X 2X 2X 193 4X 24 5 131
146
144
135
145
147
130
147
145
142
138
127
138
141
Ref. Ref.
135
196
35
5X
11 TO RADIATOR OUTLET TEE
196 GROUND TETHER POINT FOR SIDE AND TOP PANEL
TO COLD PLATE INLET TO PUMP OUTLET
144 135 137
NOTE ORIENTATION OF FILTER
TO Back Pressure REGULATOR INLET
NOTE ORIENTATION OF PUMP
TO TANK OUTLET
3X 193
123 135
2X 206 6
TO TORCH OUTLET
193 8X 193 4X
2X 194 3X 193 136 141 137
124
122
192
4X
308
229
4X
216
4X
24
74
191
4X
187
3X
M2
228
4X
227
3X
215
4X
214
3X
(TYP 4 PLCS)
7
EPP-202-M2 TOP ASSEMBLY FAMILY
0558012389-C SHEET 10
302
(TO PUMP INLET)
(FROM IGBT OUTLET)
301 Ref.
NOTE: ORIENT FLAT SURFACE OF STEM FACING UPWARD. SUPPLIED WASHER LOCATED INSIDE TANK.
(TO TORCH INLET) (TO FILTER INLET)
304 305 306 307 2X 2X 2X 2X
303
(FROM IGBT OUTLET)
25
(TO PUMP INLET)
2X 179
26 4X 237 4X 223 1X 125
12 Ref.
2X 179
237 223 2X 2X 38 193 2X
EPP-202-M2 TOP ASSEMBLY FAMILY
0558012389-C SHEET 11
TB5
75
6X
78
200/230/460V Unit Only
2X TB6 205 96
2X 2X 2X (TYP 9 PLCS)
220 230 243 193
K1
(200/230/460V UNIT)
64
4X 198 4X 223 4X 210 6X 173
174
OR
(575V)
63 K2
K1 (CE, CCC, AND 575V UNITS ONLY)
L2 41 (CE ONLY)
195
62
175
152
(CE UNITS ONLY) 206 Ref.
212
3X
225
3X
240
3X
25 162 Ref. 11
(TYP 2 PLCS) 242 227 2X 2X 126
234 215 190 171
GND1
153
260
94 199 TB1 2X
26 Ref. EPP-202-M2 TOP ASSEMBLY FAMILY
0558012389-C SHEET 12
J3
Y
PCB1-P3
TB7
114
99
12
117
Z 2X
2X 67
65
148 RB1
4X 4X 4X
2X 2X 2X K5
238 224 211
8X 66
K4
113 PCB1-P2
149
2X 2X 2X
168
Connect to RB1
95 203 GROUND
115 PCB1-P9
INSTALL JUMPER PER WIRING SCHEMATIC/DIAGRAM
SECTION Y-Y SCALE 1 : 2
TB4 2X
110 PCB1-P8
297 298 200
238 224 231
105
SECTION Z-Z SCALE 1 : 2
PCB1-P6
113
Y
PCB1-P16
Ref.
4X 4X
Ref.
34
223 237
33
238 211 224
57
111
120
117
PCB1
PCB1-P1
J6
J5 P5 Note: Connect to P6(Ref. drawing of J2)
Ref. PCB5-P1 119 36
PCB5
118
Z
PCB4
4X
59
201
Ref. PCB4-X1
101
60 ENC1
4X 200
88 36
PCB5-P2
121
282
154
116
237
4X
PCB4-X3
210 223
EPP-202-M2 TOP ASSEMBLY FAMILY
0558012389-C SHEET 13
19
163
F3
39
2X
90 202 89 F1
2X
90 202 89
33
20
F2
2X
90 202 89 2X 180
87
CB2
34
159
Connect to PCB1-P20 PCB1-P20 / DB25
CB1
86
263 164
297 298 183 106 2X 2X 2X 1X
249
257
Connect to PCB4-X1
254 249
PCB4-X1 / DB37
297 298 183 107
2X
128
2X 2X 2X 1X J2
2X
4X 196
104 235 217 223 237 157 17 REF
193 17 4X 296 293
J1
103 206
12 206
2X
Ref. 6X
250 251 253 252
266
230/ CCC 575V CE 460V UNIT UNIT UNIT UNIT
CE UNIT
OR
267 CCC UNIT
150 207 2X
EPP-202-M2 TOP ASSEMBLY FAMILY
0558012389-C SHEET 14
GROUND TETHER ATTACH POINT
(REF) THERE MUST BE A MINIMUM OF .630 INCHES (16MM) 19
CLEARANCE BETWEEN THE FAN BLADE AND THE INSIDE SURFACE OF THE REAR PANEL AFTER INSTALLATION. ADJUST THE POSITION OF THE FAN BLADE ON THE MOTOR SHAFT AS NECESSARY TO MAINTAIN THIS CLEARANCE.
232 246 206 9X 193 21
GROUND TETHER ATTACH POINT
206 246 232
Ref. 2X 4X 194
33 180 9X 22 193
5X 193
6X 180 13 Ref. 2X 34 180
ATTACH FRONT PANEL GROUND WIRE AT UPPER LEFT MOUNTING SCREW .
196 157 196 158
EPP-202-M2 TOP ASSEMBLY FAMILY
0558012389-C SHEET 15
GROUND TETHER ATTACH POINT LABEL CONFIGURATION FOR: 0558012390, 0558012392 (CE), AND 0558012393 (575V) UNITS
246 232 6X 23 193 DETAIL AD SCALE 1 : 1
AD
259
270 274 PLACE LABLE BEHIND PANEL
265 79 PL1 80 FL1
258
255 261
262
18 LABEL CONFIGURATION FOR: 0558012391 (CCC) UNITS
4X 14 193
259
(2 Each CAP)
270 265
258 6X 15 193 (3 Each CAP)
( Place in center of side
269 panel 1 on Each Side) 2X
180 4X
255
256
262
ATTACH GROUND WIRE TO REAR OF ACCESS PANEL (#6 STUD)
EPP-202-M2 TOP ASSEMBLY FAMILY
0558012389-C SHEET 16
REV A
0558010799
KIT IGBT/CAP/HEATSINK MODULE EPP-362
A
BOM Table
PART NUMBER
DESCRIPTION
0558011314/QTY.
DESCRIPTION
KIT IGBT/CAP/HEATSINK MODULE EPP-202
0558011310/QTY.
PART # 0558010798
0558011968
BRACKET IGBT MODULE
1
1
2
0558011909
COLD PLATE 4MODULE
1
1
3
0558011930
BUS BAR POS
1
1
0558011931
BUSBAR NEG/COL
2
2
0558038382
PCB DRIVER
1
1
SWITCH THERMAL 176F
1
1
ITEM NO.
2X
Symbol
18 1
4 5
PCB2
6
TS1
7
D9
8
2X
15
2X
19
2X
18
1 4X
2X
0558010798 ASSY
13 2
D9
1
1
1
C1, C2
0558007255
CAP ELECT ALUM 6000UF 450V
1
2
PCB2- P8-P11
0558007808
DRIVER BOARD LEAD ASSEMBLY
2
4
951833
PAD THERMAL IGBT
2
4
Q1, Q2 , Q3, Q4
0558006183
IGBT MODULE 400A 1200V
2
4
13
#6-32 X .38 PAN SCREW QUADREX
2
2
14
1/4-20 X .5 HEX CAP SCREW
1
1
15
1/4-28 X .5 SCR STLZPC
2
4
16
SCREW SKT HEX M6-1.0 x 20
12
20
17
LOCKWASHER M6
12
20
18
1/4 FLAT WASHER
3
5
19
1/4 LOCK WASHER
3
17
4X
5
16
4X
20
SCREW M6X12 CAPTIVE WSHRS
6
12
7 3
4X 4X 3X 12 16 17 20 11
1
STANDOFF GLASTIC 1/4-20 1.0"
PCB2
TS1 6
Front View Scale 1:2
Q1
5
18
KIT DIODE REVERSING 85A 1200A
0558001018
9
12
C1
0558012002
10 11
9
951085
(TYP. 2 PLCS)
Q2 A
(TYP. 2 PLCS)
8
9
14 18
C1
C2
19
15
2X
19
2X
18
2X
Front View Scale 1:2
0558010799 ASSY Bottom View Scale 1:2
4X 4X 3X
Q1
Q3
Q4
Q2
12 16 17 20 11
(TYP. 4 PLCS)
3 4 4
Replacement Kit IGBT
0558011771 revA SHEET 1 OF 1
A
30°
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1
0558007485
PUMP COOLANT 250PSI 125GPH
1
2
68100126
BUSHING PIPE HEX 3/8 X 1/4 BRS
2
3
10Z30
ADAPT B/A-W*M 1/4NPT OLD
2
A
4
461107
TEE PIPE STREET 1/4 BRS
1
A
5
182W82
ELBOW PIPE ST 90 1/4 BRS
1
6
74S76
ADAPT B/I-G*F 1/4NPTM
1
NOTE: 1. APPLY PIPE SEALANT TO MALE PIPE THREAD USING LOCTITE #242
(ESAB P/N 74585435) ON HARD PLUMBING CONNECTIONS UNLESS OTHERWISE SPECIFIED.
5
3
A
3
6
4
A
1
2
2
KIT COOLANT PUMP EPP-202-M2
0558012477
A
SHEET 1 OF 1
0558012575-OR
0558012575-OR
0558012495-A
0558012495-A
0558012498-A
0558012498-A
RIBBON CABLE TO PCB1 P6
PCB1
1 2 3 4 5 6 7 8
P8 1 2 3 4
PCB1 P8-4
BLK
PCB1 P8-2 PCB1 P16-2
BLK BLK
P12 RIBBON CABLE TO PCB2 J2 (DRIVER PCB) P15 1 J2 -1
P2 1 2 3
TB3-9
P9 HS1/HS2 SHIELD HS1-1/HS2-1 BLK HS1-3/HS2-3 RED PCB1 P9-5 RED HS1-2 WHT PCB1 P9-3 RED
WHT
TB3-10 GRY
1 2 3 4 5 6 7 8
HS2-2
2 J2-2 3 J2-3 P16 1 J3-1 2 J3-2 PCB1 P8-4 3 J3-3
ORN
TB2-3 BRN K5-A WHT J1-E BLU
2 5
1 4
8
7 A
K4-8 BLK
PL1-2 VIO TB2-7 BLU K4-4 ORN
WHT
3 6
BRN GRN
M1-2 BLU FL1-2 RED
PCB1 P1-1 BLU LS1-1 WHT* 1
J2
TB3-17 VIO RB1-4 (11) VIO
GND-3 G/Y
PCB5 P1-3 WHT
PCB5 GND G/Y
ORN
J
K
A
B
TB3-16 ORN
RIBBON CABLE TO PCB1 J12
RB1-4 (14)
1
RED
2
1
WHT BRN GRN YEL GRY PNK BLU RED
A B C D E F G H I J K L M N
J2
RB1-6 (14) RB1-5 (14) K4-A TB3-8 RB1-5 (11) TB4-1
BLK YEL BLU BRN GRY WHT
PCB1 P1-2 TB4-1 TB4-2
RED G/Y ORN
TB3-1 BLK TB3-2 RED
J3 2 1
J5
PCB4 X3-5 RED
PCB1 P15-1 PCB1 P15-2 PCB1 P15-3 P6-1 P6-2 P6-3 P6-4 P6-5
2
PCB5 P1-1 RED
TB4-1 WHT
I
PCB4 X3-4 BLK
PL1
J5
H
J6
1 2 3 4 5 6 7 8
C
PCB4 X3-1 ORN
K4-B YEL
7
N
PCB4 X3-2 WHT
2
D
PCB4 X3-3 GRN
8
3
L
B
6
M
9
TB4-1 G/Y P5-3 G/Y
GND-3
TB7
P5
P5
G
8
A
J5
K4-5 RED E
7
J1
J2 F
PCB1 P1-6 VIO K4-A WHT
J6
2
TB4-2 ORN LS1-2 WHT*
1
5
3 6
Connect J6 with P6
J1
4
2 5
(12)
J1-D YEL J1-C BLK
PCB2 (DRIVER)
K5 1 4
K2-B WHT K1-B ORN
GND-3
RED BLK BLK BRN
K2-A VIO K5-B YEL TB3-6 YEL
B
TB4
JUMPER (11-5 TO 11-6)
(14)
TB3-10 GRY
9
(11)
TB3-9 WHT
PCB1 (CONTROL)
RB1-6 (11) BLK
TB4-2 ORN
J1-G GRY
RB1
CB1-2 RED P5-1 RED
K4 RB1-2 (11) ORN
RB1
2
ORN WHT VIO
BLU YEL BRN ORN VIO
1
1 2 3 4 5
TB4
P6 RIBBON CABLE TO RB1 (RELAY TERM BLK)
TB7-2 ORN J1-L ORN PCB1 P1-4 ORN K5-4 ORN TS1-1 (SP) ORN
TB4-2 TS2-1 K5-7
P3 TB3-13 TB3-14 TB3-15 TB3-4 TB3-5
P5-2 WHT J1-H WHT TB3-12 WHT J1-K G/Y GND-3 G/Y
1 2 3 4 5 6
P1 TB7-1 BLU J1-J RED
K4 (FRONT) K5 (REAR)
TB7
J3 (FS1 CONNECTION)
PCB2 (DRIVER PCB)
1 2 3
J6 J8 1
Q1-6 (SPLICE) RED
J4
J9 2
1
J10 2
1
J7
J11 2
Q1-7 (SPLICE) WHT
1
Q5-7 RED Q5-6 BLK
FL1
PCB3 J4 BLU A WORK WHT NEG(-) BUS BRN
2
Q2-7 (SPLICE) WHT
Note: * Indicates Self-lead
Q2-6 (SPLICE) RED
WIRING DIA EPP-202-M2 230-460V
0558012499-A SHEET 1 OF 6
ENC1
J5-3 G/Y J5-1 RED
J6-3 GRN J6-2 WHT J6-1 ORN
J5-2 WHT
PL1 Ribbon cable to DB37
321 P1
FL1 CB2
GND
12345
PCB5
TB1
1
X3
J3
PCB4 X3-4 BLK PCB5 P2-6 BLK
X1
2
PCB4
F1
1 2 3 4 5 6
CB1
P2
F3
PCB4 X3-5 RED
Ribbon cable connect to ENC1
PCB5 P2-1 RED J6-5 RED CB2-1 BLK J6-4 BLK
CB2-2 BLK
Used on M2 Versions Only
TB1
Used on M2 Versions Only
TS1
F2
Q2
Q1
L1-X1 (+)
TB4-2 ORN
1
COLLECTOR BUS
TS1
2
TS2-2 VIO
1
BLK K1-L1
2
BLK K1-L2
3
BLK K1-L3
NEG (-) BUS A
DIODE PLATE (-)
GND-1
PCB2 J7 BRN
POS (+) BUS PCB2 J8-1 (SPLICE) RED PCB2 J8-2 (SPLICE) WHT
PCB2 J11-1 (SPLICE) RED
DIODE PLATE (+) PCB2 J11-2 (SPLICE) WHT
TOP VIEW
CB1 TB3-11 K4-5
BLK RED
1 2
F1 K2-L1 BLK F3-2 BLK
1 2
BLU
K1-L1
F2 K2-L2 RED TB6-3 (SPLICE) RED
A
1 2 GRY
K1-L2
M2-1
BRN
F3 1 2
F1-1 BLK T2-H1(SPLICE)BLK
REAR WIRING VIEW Q5-1 RED
HS1
WORK (4GA)
HS2
PCB1 P9-3 PCB1 P9-4 PCB1 P9-2
PCB1 P9-3 PCB1 P9-8 PCB1 P9-2
RED WHT BLK
RED ORN BLK
3 2 1
HS1
3 2 1
HS2 WIRING DIA EPP-202-M2 230-460V
0558012499-A SHEET 2 OF 6
VIO *
R14
TB6-4 ORN
T2
TB3
18
T2
H7
TB6-5 WHT TB6-2 GRY
H6
F3-2 (SPLICE)
TOP
H3 TOP VIEW
H2
VIO
17
T2
H4
TB6-1 BLU M2-4 BLU
H5
BLK
H1
PL1-2
RED *
VIO * T2
T2 BRN PCB1 P3-3
16
ORN
15
PL1-1
RED *
RED/YEL * T2 14
YEL
BLK * TB4-1
13
PCB1 P3-2
BRN
WHT WHT GRY GRY J1-F PCB1 P2-1 RB1-1 (11) K4-6 PCB1 P2-3 CB1-1
K4-B
T2
T2 12
BLU
11
WHT
10
PCB1 P3-1
YEL *
BLK * T2
9
BLK
T2
ORN (TOP) *
T2
ORN (BOT) *
YEL *
T2 8
7
YEL
T2
BLU * T2
BLU * T2
6
VIO
5
ORN
4
PCB1 P3-4
3
PCB1 P3-5
BRN * T2
PCB2 J5-3
PCB2 J5-1
RED
2
BLK
1
BOT
K1
TB3-11 TB3-12 TB3-1 TB3-2 TB3-8 TB3-15 TB3-14 TB3-13
BLK * BLK * BRN * BRN * ORN * RED * RED/YEL * RED *
TB3-6 TB3-9 TB3-10 TB3-5 TB3-4 TB3-17 TB3-16
ORN * YEL * YEL * BLU * BLU * VIO * VIO *
K2
FLOW
TB3
T2
BRN *
FS1
J3-1 J3-2 J3-3
RED* BLK* BRN*
RB1-1 (14)
B
TB7-1 WHT
FS1
WHT
LS1
TB7-2 WHT
K1-L3
WHT
L3
F2-1
RED
L2
F1-1
BLK
T3
K2
T2 T1
L1
R3-2
WHT
R2-2
RED
R1-2
BLK
A
WORK (OUT) WHT
K4-9
M2
VIO
PA Stud - BLK
F2-2 TB1-1
GRY
BLK TB1-2
F1-2
BLK
BLU
K2-L3
WHT
TB1-3 RB1-2(14) ORN
J4
ELECTRODE (OUT) YEL
PCB2 J4 BLU
A
TB2-1 BRN
B
A
L1
ELECTRODE OUT BLK
BLK
L2
COLLECTOR BUS BLK
L3
K1 X1
T1
T2
T3
X2 A
(ELECTRODE)
L1 FRONT VIEW
R1-1
BLK
TB5-7
BLK
R2-1
TB5-1
BLK
R3-1
WHT
RED
TB5-4
BLK
L1-X2 BLK R9-2 YEL PCB3 J1 YEL
L1
T1 WIRING DIA EPP-202-M2 230-460V
0558012499-A SHEET 3 OF 6
TB5 T1-BH4* T1-CH1* K1-T1 T1-BH2*
7
8
9
6
Q5
PCB2 J3-2 RED PCB2 J3-1 BLK
T1-CH3*
67
T1-CH2*
R4-1 YEL 3
T1-BH3* T1-AH4* T1-BH1* K1-T2
5
1
T1-AH1* T1-CH4* K1-T3
4
2
T1-AH3*
T1-AH2*
Q5
D8 POS BUS
3
A
REAR WIRING VIEW
T2-H3 BLU T2-H2 GRY F2-1 (SPLICE) RED T2-H4 ORN T2-H6 WHT
TB6
TB6
1
R1
2
1
R2
2
1
R3
2
A
A
1 RED
C3
BLK
R10
TB5
1 2
2
D7
BLK (230V)
3 4 5
BLK (460V)
RESISTOR ASSY Note : See literature for Tap changes for different voltage configurations.
POS (+) BUS BLK
BLK NEG BUS
1
R1
2
BLK K2-T1
K1-T2 RED
1
R2
2
RED K2-T2
K1-T3 WHT
1
R3
2
WHT K2-T3
K1-T1 D2
D1 T1-AX2 SPLICE
T1-CX2 SPLICE
T1-BX2 SPLICE
T1-BX2 SPLICE
T1-CX2 SPLICE
T1-AX2 SPLICE
BLK
FN2
D4
D3 FN1
FN2
D2 BLK SPLICE D4 BLU SPLICE D6 BRN SPLICE D2, D4, D6 COMMON GRN/YEL
* * * *
D6
D5
D1 BLK SPLICE D3 BLU SPLICE D5 BRN SPLICE D1, D3, D5 COMMON GRN/YEL
* * * *
FN1
R8-2 YEL
WIRING DIA EPP-202-M2 230-460V
0558012499-A SHEET 4 OF 6
T2-H3 BLU
TYP. M2 Versions Only
ENC1
F3-1 BRN
PL1 FL1
GRN/YEL GND-4
BLK 7
8
9
10
11
M2
TB2
12
4 1
T1-AX11
6
T1-AX10
T1-AX7
T1-AX6
5
T1-AX9
4
T1-AX8
3
BRN
2
K4-7
T1-AX5
1
TB2
RB1-3(11) BLU
BLK
K1-A BRN M1-1 BLK
CB2
BLK (200V)
BLK (200V)
M1-1 BLK
K1-A BRN
M1 (WORK)
OPTIONAL TB2 WIRING FOR 200V INPUT
BLK POS(+) BUS TS2
BLK R9-1 WHT PCB3 J2
7
8
9
RB1-3(11) BLU
T1-AX10
T1-AX11
6
T1-AX9
BRN
5
T1-AX8
T1-AX6
4
T1-AX7
3
K4-7
2
T1-AX5
WHT PCB2 J6 1
10
11
12
C
C
A
PA STUD
R7-2
BLK
(CONNECTION MADE ON REAR SIDE OF BOARD)
PCB3 J3
BLK
(CONNECTION MADE ON REAR SIDE OF BOARD)
M1 1
TB2-1 BLK
BLK
2
BLK
BLK
PA STUD BLK 2
2
2
2
R6
R7
1
1
FL1
RB1-3(14) BLU R4
A
PCB1 P1-5 WHT
1
TS2
2
TS1-2 VIO
Q5-2 YEL
R5
1
1 YEL
YEL NEG (-) DIODE PLATE
YEL
TYP. M3 Versions Only
YEL
2
R8
1
2
R9
1
YEL ELECTRODE (OUT)
PL1
BLK
WORK (+) BLK
A
SECTION C-C SCALE 1 : 4
WIRING DIA EPP-202-M2 230-460V
0558012499-A SHEET 5 OF 6
TB5-1 TB5-9
SPLICE *
TB5-6
TB5-7
SPLICE *
SPLICE *
TB5-3
SPLICE *
SPLICE *
TB5-4 CH4
CH2
BH2
BH4
AH2
AH4
AX5 CX1
BX1
F5
AX1
F4
AX6
D4,D3 SPLICE BLK*
AX7 AX8 BX2
CX2
D1,D6 SPLICE BLK*
CX3
AX9
AX2 BX3
BX3
TB2-1 * TB2-2 * TB2-4 * TB2-5 * TB2-6 *
AX10
TB2-8 *
AX11
TB2-9 *
AX4
BX4
CX4
SPLICE *
D2,D5 SPLICE BLK
CH1
TB5-7
CH3
BH1
BH3
AH1
AH3
TB5-2
SPLICE * TB5-8
SPLICE *
TB5-1 TB5-4
SPLICE *
TB5-5
SPLICE *
SPLICE *
SPLICE *
MAIN TRANSFORMER T1
WIRING DIA EPP-202-M2 230-460V
0558012499-A SHEET 6 OF 6
RIBBON CABLE TO PCB1 P6
PCB1
PCB1 P8-4
BLK
PCB1 P8-2 PCB1 P16-2
BLK BLK
P12 RIBBON CABLE TO PCB2 J2 (DRIVER PCB)
TB3-9
P9 HS1/HS2 SHIELD HS1-1/HS2-1 BLK HS1-3/HS2-3 RED PCB1 P9-5 RED HS1-2 WHT PCB1 P9-3 RED
WHT
TB3-10 GRY
1 2 3 4 5 6 7 8
HS2-2
RB1-2 (11) ORN TB2-3 BRN K5-A WHT J1-E BLU
2 5 8
7 A
P15 1 J2 -1
WHT
2 J2-2
BRN
3 J2-3
GRN
P16 1 J3-1 2 J3-2 PCB1 P8-4 3 J3-3
ORN
PCB1 (CONTROL)
3 6
RED BLK BLK BRN
1
J2
RED
2
GND-3 G/Y
PCB5 P1-3 WHT
PCB5 GND G/Y
J
K
FL1
A
B
WHT BRN GRN YEL GRY PNK BLU RED
A B C D E F G H I J K L M N
J2
RB1-6 (14) RB1-5 (14) K4-A TB3-8 RB1-5 (11) TB4-1
BLK YEL BLU BRN GRY WHT
PCB1 P1-2 TB4-1 TB4-2
RED G/Y ORN
TB3-1 BLK TB3-2 RED
2 1
J5
PCB4 X3-5 RED
RB1-4 (14)
1
RIBBON CABLE TO PCB1 J12
1
PCB1 P15-1 PCB1 P15-2 PCB1 P15-3 P6-1 P6-2 P6-3 P6-4 P6-5
TB3-17 VIO RB1-4 (11) VIO
ORN
PCB5 P1-1 RED
TB4-1 WHT
I
PCB4 X3-4 BLK
2
H
J6
C
PCB4 X3-1 ORN
1 2 3 4 5 6 7 8
L
PCB4 X3-2 WHT
K4-B YEL
7
N
PCB4 X3-3 GRN
8
2
1
J5
P5
G
B
6
3
PL1
TB7
P5
K4-5 RED
D
9
J5
2
TB4-2 ORN LS1-2 WHT*
TB3-16 ORN
M
8
J1
J2 E
7
J6
J1
F
3 6
Connect J6 with P6
TB4-1 G/Y P5-3 G/Y
GND-3 PCB1 P1-1 BLU LS1-1 WHT*
K5 2 5
(12)
PCB2 (DRIVER)
4
1 4
M1-2 BLU FL1-2 RED J1-D YEL J1-C BLK
K2-A VIO K5-B YEL TB3-6 YEL
B
A
(14)
GND-3
5
PCB1 P1-6 VIO K4-A WHT
JUMPER (11-5 TO 11-6) K2-B WHT K1-B ORN
TB3-10 GRY
9
TB4
(11)
TB3-9 WHT
RB1-6 (11) BLK
TB4-2 ORN
PL1-2 VIO TB2-7 BLU
RB1
CB1-2 RED P5-1 RED
K4 1 4
J1-G GRY
K4-4 ORN
P2 1 2 3
1 2 3 4 5 6 7 8 K4-8 BLK
P8 1 2 3 4
RB1
2
ORN WHT VIO
BLU YEL BRN ORN VIO
1
1 2 3 4 5
TB4
P6 RIBBON CABLE TO RB1 (RELAY TERM BLK)
TB7-2 ORN J1-L ORN PCB1 P1-4 ORN K5-4 ORN TS1-1 (SP) ORN
TB4-2 TS2-1 K5-7
P3 TB3-13 TB3-14 TB3-15 TB3-4 TB3-5
P5-2 WHT J1-H WHT TB3-12 WHT J1-K G/Y GND-3 G/Y
1 2 3 4 5 6
P1 TB7-1 BLU J1-J RED
K4 (FRONT) K5 (REAR)
TB7
J3 (FS1 CONNECTION)
PCB2 (DRIVER PCB)
1 2 3
J4 J6
J8 1
Q1-6 (SPLICE) RED
J3
J9 2
1
J10 2
1
J7
J11 2
Q1-7 (SPLICE) WHT
1
Q5-7 RED Q5-6 BLK PCB3 J4 BLU A WORK WHT NEG(-) BUS BRN
2
Q2-7 (SPLICE) WHT
Note: * Indicates Self-lead
Q2-6 (SPLICE) RED WIRING DIA EPP-202 380V CCC
0558012500-B
SHEET 1 OF 6
ENC1 J5-3 G/Y J5-1 RED
PL1
J6-3 GRN J6-2 WHT J6-1 ORN
J5-2 WHT
FL1 Ribbon cable to DB37
CB2 321 P1
GND
1
PCB4 X3-4 BLK PCB5 P2-6 BLK
X3 12345
PCB5
J3
TB1
2
X1
PCB4 1 2 3 4 5 6
F1
P2
CB1 F3
PCB4 X3-5 RED
PCB5 P2-1 RED J6-5 RED CB2-1 BLK J6-4 BLK
CB2-2 BLK
Ribbon cable connect to ENC1
Used on M2 Versions Only
TB1
Used on M2 Versions Only
TS1
F2
Q2
Q1
L1-X1 (+)
1
TB4-2 ORN
COLLECTOR BUS
TS1
TS2-2 VIO
2
1
BLK K1-L1
2
BLK K1-L2
3
BLK K1-L3
NEG (-) BUS
A
DIODE PLATE (-)
GND-1
PCB2 J7 BRN
POS (+) BUS PCB2 J8-1 (SPLICE) RED PCB2 J8-2 (SPLICE) WHT
PCB2 J11-1 (SPLICE) RED
DIODE PLATE (+) PCB2 J11-2 (SPLICE) WHT
TOP VIEW
CB1 TB3-11 K4-5
BLK RED
1 2
F1 K2-L1 BLK F3-2 BLK
1 2
BLU
K1-L1
F2
A
K2-L2 RED T2-H4 (SPLICE) RED
1 2 GRY
K1-L2
M2-1
BRN
F3 1 2
F1-1 BLK T2-H1(SPLICE)BLK
REAR WIRING VIEW
HS1 Q5-1 RED
HS2 WORK (4GA)
PCB1 P9-3 PCB1 P9-4 PCB1 P9-2
PCB1 P9-3 PCB1 P9-8 PCB1 P9-2
RED WHT BLK
RED ORN BLK
3 2 1
HS1
3 2 1
HS2
WIRING DIA EPP-202 380V CCC
0558012500-B
SHEET 2 OF 6
TB3
VIO *
R14
F2-1 (SPLICE) RED M2-4
17
18
H7
BLU
TOP VIEW
H2 H5
BLK
H1
PL1-2
F3-2 (SPLICE)
TOP
H3 H6
T2
VIO
ORN
16
PL1-1
15
BRN
YEL
14
PCB1 P3-3
TB4-1
WHT WHT GRY GRY J1-F PCB1 P2-1 RB1-1 (11) K4-6 PCB1 P2-3 CB1-1
13
PCB1 P3-2
12
BLU
11
PCB1 P3-1
10
BLK
9
WHT
8
BRN
7
YEL
6
K4-B
VIO
5
PCB1 P3-5
4
ORN
3
PCB1 P3-4
RED
2
PCB2 J5-3
PCB2 J5-1
BLK
1
T2
H4
T2
VIO * T2
RED *
RED/YEL * T2
RED *
T2
BLK *
YEL * T2
T2
ORN (TOP) * T2
T2
ORN (BOT) * T2
YEL *
BLU * T2
BLK *
BLU * T2
T2
BRN * T2
T2
BRN * T2
FS1
BOT
K1
TB3-11 TB3-12 TB3-1 TB3-2 TB3-8 TB3-15 TB3-14 TB3-13
BLK * BLK * BRN * BRN * ORN * RED * RED/YEL * RED *
TB3-6 TB3-9 TB3-10 TB3-5 TB3-4 TB3-17 TB3-16
ORN * YEL * YEL * BLU * BLU * VIO * VIO *
FLOW
K2 J3-1 J3-2 J3-3
RED* BLK* BRN*
RB1-1 (14)
B
TB7-1 WHT
FS1
WHT
LS1
TB7-2 WHT
K1-L3
WHT
L3
F2-1
RED
L2
F1-1
BLK
T3
K2
T2 T1
L1
WORK (OUT) WHT
R3-2
WHT
R2-2
RED
R1-2
BLK
A
K4-9
M2
VIO
PA Stud - BLK
F2-2 TB1-1 A
GRY
BLK TB1-2
F1-2
BLK
BLU
K2-L3
WHT
TB1-3
J4
RB1-2(14) ORN
ELECTRODE (OUT) - YEL
BLK
TB2-1 BRN
PCB2 J4 BLU B
A
L1
ELECTRODE OUT BLK
L2
COLLECTOR BUS BLK
L3
K1 X1
T1
T2
T3
X2 T1-AH1 BLK R1-1
A
T1-CH1
(ELECTRODE)
L1 FRONT VIEW
BLK BLK
R2-1
RED
T1-BH1 BLK
R3-1
WHT
L1-X2 BLK R9-2 YEL PCB3 J1 YEL
L1
T1
WIRING DIA EPP-202 380V CCC
0558012500-B
SHEET 3 OF 6
A
PCB2 J3-2 RED PCB2 J3-1 BLK
Q5 A
67 R4-1 YEL 3
Q5 2
D7 D8 POS BUS A
1
R1
1 BLK
RED
A
C3
2 R10 A
1
R2
2
1
R3
2
RESISTOR ASSY
A
TB5
1
R1
2
BLK K2-T1
K1-T2 RED
1
R2
2
RED K2-T2
K1-T3 WHT
1
R3
2
WHT K2-T3
K1-T1
POS (+) BUS BLK
BLK
BLK NEG BUS
D2
D1 T1-AX3 SPLICE
T1-CX3 SPLICE
T1-BX3 SPLICE
T1-BX3 SPLICE
FN2
D4
D3 T1-CX3 SPLICE
T1-AX3 SPLICE
FN1
FN2
D2 BLK SPLICE D4 BLU SPLICE D6 BRN SPLICE D2, D4, D6 COMMON GRN/YEL
* * * *
D6
D1 BLK SPLICE D3 BLU SPLICE D5 BRN SPLICE D1, D3, D5 COMMON GRN/YEL
* * * *
FN1
D5
R8-2 YEL
WIRING DIA EPP-202 380V CCC
0558012500-B
SHEET 4 OF 6
T2-H3 BLU BLK ( 380V CCC Only) 6
7
ENC1
F3-1 BRN
PL1 FL1
GRN/YEL GND-4
CB2
TB2
8
9
10
11
M2
TB2
12
4 1
T1-AX8
T1-AX5
K4-7
5
T1-AX7
4
T1-AX6
3
BRN
2
T1-AX4
1
RB1-3(11) BLU
K1-A BRN M1-1 BLK
BLK ( 380V CCC Only)
TYP. M2 Versions Only
M1 (WORK) BLK POS(+) BUS TS2
BLK R9-1 WHT PCB3 J2 WHT PCB2 J6
C
C
A
PA STUD
M1
R7-2
BLK
(CONNECTION MADE ON REAR SIDE OF BOARD)
PCB3 J3
BLK
(CONNECTION MADE ON REAR SIDE OF BOARD)
1
TB2-1 BLK
2
RB1-3(14) BLU
BLK
BLK
BLK
PL1
PA STUD BLK
PCB1 P1-5 WHT
1
TS2
2
2
2
2
2
R4
R5
R6
R7
1
1
1
FL1
TS1-2 VIO A
Q5-2 YEL
YEL
YEL NEG (-) DIODE PLATE
YEL
1 YEL
2
R8
1
2
R9
1
YEL ELECTRODE (OUT)
TYP. M3 Versions Only
BLK
WORK (+) BLK
A
SECTION C-C SCALE 1 : 4
WIRING DIA EPP-202 380V CCC
0558012500-B
SHEET 5 OF 6
K1-T2 BLK * T1-AH2 BLK
T1-CH1 BLK
T1-AH1 BLK
K1-T1 BLK * T1-BH2 BLK
K1-T3 BLK * T1-CH2 BLK
T1-BH1 BLK
AH2
AH1
BH2
BH1
CH2
CH1
D2,D5 SPLICE BLK *
AX3 TB2-1 * TB2-4 * TB2-5 * TB2-8 * TB2-9 *
AX4 AX5 AX6 AX7 AX8
AX2
BX3
BX2
CX3
CX2 D1,D6 SPLICE BLK * D4,D3 SPLICE BLK *
AX1
BX1
CX1
MAIN TRANSFORMER T1 WIRING DIA EPP-202 380V CCC
0558012500-B
SHEET 6 OF 6
RIBBON CABLE TO PCB1 P6
PCB1 P6 RIBBON CABLE TO RB1 (RELAY TERM BLK)
BLU YEL BRN ORN VIO
P8 1 2 3 4
PCB1 P8-4
BLK
PCB1 P8-2 PCB1 P16-2
BLK BLK
TB3-9
WHT
TB3-10 GRY
1 2 3 4 5 6 7 8
TB2-3 BRN K5-A WHT J1-E BLU
PL1-2 VIO TB2-7 BLU K4-4 ORN
(11)
TB3-9 WHT
P9 HS1/HS2 SHIELD HS1-1/HS2-1 BLK HS1-3/HS2-3 RED PCB1 P9-5 RED HS1-2 WHT PCB1 P9-3 RED HS2-2
ORN
WHT
2 J2-2
BRN
3 J2-3
GRN
P16 1 J3-1 2 J3-2 PCB1 P8-4 3 J3-3
2 5
3 6
7
8
9
K2-B WHT K1-B ORN
PCB1 (CONTROL)
M1-2 BLU FL1-2 RED
GND-3
RED BLK BLK BRN
PCB2 (DRIVER) PCB1 P1-1 BLU LS1-1 WHT* 1
K2-A VIO K5-B YEL TB3-6 YEL
J2
Connect J6 with P6
J6
J1
J5
PL1 1
TB7
P5
2
PCB5 GND G/Y
FL1
RIBBON CABLE TO PCB1 J12
1
WHT BRN GRN YEL GRY PNK BLU RED
A B C D E F G H I J K L M N
J2
J3 2 1
J5
PCB4 X3-5 RED
PCB5 P1-3 WHT
A
PCB4 X3-4 BLK
GND-3 G/Y
J
J6
B
PCB4 X3-1 ORN
PCB1 P15-1 PCB1 P15-2 PCB1 P15-3 P6-1 P6-2 P6-3 P6-4 P6-5
K
PCB4 X3-2 WHT
1 2 3 4 5 6 7 8
RED
2
PCB5 P1-1 RED
TB4-1 WHT
I
PCB4 X3-3 GRN
K4-B YEL
7
RB1-4 (14)
1
H
B
2
C
A
9
L
8
N
8
D
6
M
4 3
7
E
5
3 6
G
F
PCB1 P1-6 VIO K4-A WHT
2 5
K4-5 RED
J2
K5
TB3-17 VIO RB1-4 (11) VIO
ORN
J5
P5
J1
2
TB4-2 ORN LS1-2 WHT*
TB3-16 ORN
1 4
TB4-1 G/Y P5-3 G/Y
GND-3
TB3-10 GRY
B
(12)
J1-D YEL J1-C BLK
CB1-2 RED P5-1 RED
1 4
A
(14)
P15 1 J2 -1
RB1-6 (11) BLK
TB4-2 ORN
TB4
RB1
JUMPER (11-5 TO 11-6)
K4 RB1-2 (11) ORN
J1-G GRY
P12 RIBBON CABLE TO PCB2 J2 (DRIVER PCB)
P2 1 2 3
K4-8 BLK
2
ORN WHT VIO
P3 TB3-13 TB3-14 TB3-15 TB3-4 TB3-5
1
TB4-2 TS2-1 K5-7
1 2 3 4 5
TB7-2 ORN J1-L ORN PCB1 P1-4 ORN K5-4 ORN TS1-1 (SP) ORN
P1 TB7-1 BLU J1-J RED
1 2 3 4 5 6 7 8
TB4
P5-2 WHT J1-H WHT TB3-12 WHT J1-K G/Y GND-3 G/Y
1 2 3 4 5 6
J3 (FS1 CONNECTION)
RB1
K4 (FRONT) K5 (REAR)
TB7
RB1-6 (14) RB1-5 (14) K4-A TB3-8 RB1-5 (11) TB4-1
BLK YEL BLU BRN GRY WHT
PCB1 P1-2 TB4-1 TB4-2
RED G/Y ORN
TB3-1 BLK TB3-2 RED
PCB2 (DRIVER PCB)
1 2 3
J8 1
Q1-6 (SPLICE) RED
J9 2
1
J4 J6
J10 2
1
J7
J11 2
Q1-7 (SPLICE) WHT
1
Q5-7 RED Q5-6 BLK PCB3 J4 BLU A WORK WHT NEG(-) BUS BRN
2
Q2-7 (SPLICE) WHT
Note: * Indicates Self-lead
Q2-6 (SPLICE) RED WIRING DIA EPP-202-M2 400V CE
0558012501-A SHEET 1 OF 6
ENC1 J5-3 G/Y J5-1 RED
PL1
J6-3 GRN J6-2 WHT J6-1 ORN
J5-2 WHT
FL1 Ribbon cable to DB37
CB2 321
GND
P1
1
PCB4 X3-4 BLK PCB5 P2-6 BLK
X3 12345
PCB5
J3
TB1
2
X1
PCB4 1 2 3 4 5 6
F1
P2
CB1 F3
PCB4 X3-5 RED
PCB5 P2-1 RED J6-5 RED CB2-1 BLK J6-4 BLK
CB2-2 BLK
Ribbon cable connect to ENC1
Used on M2 Versions Only
TB1
Used on M2 Versions Only TS1
F2
Q2
Q1
L1-X1 (+)
1
TB4-2 ORN
COLLECTOR BUS
TS1
TS2-2 VIO
2
NEG (-) BUS
A
1
BLK L2-AH1
2
BLK L2-BH1
3
BLK
* * L2-CH1 *
DIODE PLATE (-) PCB2 J7 BRN
GND-1 POS (+) BUS PCB2 J8-1 (SPLICE) RED PCB2 J8-2 (SPLICE) WHT
L4-X1 BLK
PCB2 J11-1 (SPLICE) RED PCB2 J11-2 (SPLICE) WHT
TOP VIEW
CB1 TB3-11 K4-5
BLK RED
1 2
F1 K2-L1 BLK F3-2 BLK
1 2
BLU
K1-L1
A
F2 K2-L2 RED L3-X2 (SPLICE) RED
1 2 GRY
K1-L2
M2-1
BRN
F3 1 2
F1-1 BLK L3-X1(SPLICE)BLK
REAR WIRING VIEW
HS1 Q5-1 RED
HS2 WORK (4GA)
PCB1 P9-3 PCB1 P9-4 PCB1 P9-2
PCB1 P9-3 PCB1 P9-8 PCB1 P9-2
RED WHT BLK
RED ORN BLK
3 2 1
HS1
3 2 1
HS2
WIRING DIA EPP-202-M2 400V CE
0558012501-A SHEET 2 OF 6
TB3
VIO *
L3
L3-X4 (SPLICE) RED M2-4
17
18
H7
BLU
L2
TOP VIEW
VIO
H2 L3-X3 (SPLICE)
TOP
H3 H6
T2
H5
BLK
H1
FN3
PL1-2
BRN
16
ORN
15
PL1-1
14
PCB1 P3-3
TB4-1
WHT WHT GRY GRY J1-F PCB1 P2-1 RB1-1 (11) K4-6 PCB1 P2-3 CB1-1
K4-B
13
YEL
12
PCB1 P3-2
11
BLU
10
WHT
9
PCB1 P3-1
8
BLK
7
BRN
6
YEL
5
VIO
4
ORN
3
PCB1 P3-5
RED
2
PCB2 J5-3
PCB2 J5-1
BLK
1
PCB1 P3-4
TB3
T2
H4
T2
VIO *
RED * T2
RED * T2
T2
BLK * T2
RED/YEL *
BLK * T2
T2
YEL * T2
ORN (BOT) * T2
ORN (TOP) *
BLU * T2
YEL *
BLU * T2
T2
BRN * T2
T2
BRN * T2
FS1
BOT
K1
RB1-1 (14)
FLOW
K2 J3-1 J3-2 J3-3
BLK * BLK * BRN * BRN * ORN * RED * RED/YEL * RED *
TB3-6 TB3-9 TB3-10 TB3-5 TB3-4 TB3-17 TB3-16
ORN * YEL * YEL * BLU * BLU * VIO * VIO *
WHT B
RED* BLK* BRN*
TB7-1 WHT
FS1
TB3-11 TB3-12 TB3-1 TB3-2 TB3-8 TB3-15 TB3-14 TB3-13
LS1
K1-L3
WHT
L3
F2-1
RED
L2
F1-1
BLK
T3
K2
T2 T1
L1
TB7-2 WHT TB1-1 * TB1-2 * TB1-3 *
WORK (OUT) WHT
M2
AH1 BH1 CH1
AH2 BH2 CH2
WHT
R2-2
RED
R1-2
BLK
A
K1-L1 * K1-L2 * K1-L3 *
L2
R3-2
K4-9
F2-1 SPLICE RED
VIO
X4
X2
T2-H4 RED
A
X3
PA STUD BLK
F3-2 SPLICE BLK
T2-H1 BLK
X1
L3 L2-AH2 BLK*
F2-2
GRY
K2-L3
WHT
J4 F1-2
BLU
L2-BH2 BLK*
L2-CH2 BLK*
RB1-2(14) ORN ELECTRODE (OUT) YEL
TB2-1 BRN
PCB2 J4 BLU B
ELECTRODE OUT BLK
L4
A
L1
L2
L3
COLLECTOR BUS BLK BRN*
K1
X1
BLU*
FN3
BLK*
T1
T2
T3 GRN/YEL*
X2 A
T1-AH1 BLK R1-1
(ELECTRODE)
L1 FRONT VIEW
T1-CH1
L1-X2 BLK
BLK BLK
R2-1
RED
T1-BH1 BLK
R3-1
WHT
R9-2 YEL PCB3 J1 YEL WIRING DIA EPP-202-M2 400V CE
L1
T1
0558012501-A SHEET 3 OF 6
Q5
PCB2 J3-2 RED PCB2 J3-1 BLK 67
A
R4-1 YEL 3 2
D7
Q5
D8 POS BUS
1 RED BLK
A
1
R1
A
C3
2 A
POS (+) BUS BLK X1
1
R2
2
1
R3
2
A
R10
TB5
L4 X2
RESISTOR ASSY
DIODE PLATE (+) *
L4- X2 *
BLK NEG BUS
1
R1
2
BLK K2-T1
K1-T2 RED
1
R2
2
RED K2-T2
K1-T3 WHT
1
R3
2
WHT K2-T3
K1-T1
L4 D2
D1 T1-AX2 SPLICE
T1-CX2 SPLICE
FN2
FN2
D2 BLK SPLICE D4 BLU SPLICE D6 BRN SPLICE D2, D4, D6 COMMON GRN/YEL
* * * *
T1-BX2 SPLICE
T1-BX2 SPLICE
T1-CX2 SPLICE
T1-AX2 SPLICE
D4
D3 FN1
FN5
FN5
D2 BLK SPLICE D4 BLU SPLICE D6 BRN SPLICE GND GRN/YEL
* * * *
BLK
FN4 D6
D5
D1 BLK SPLICE D3 BLU SPLICE D5 BRN SPLICE D1, D3, D5 COMMON GRN/YEL
FN4
* * * *
D1 BLK SPLICE D3 BLU SPLICE D5 BRN SPLICE GRND GRN/YEL
FN1
* * * *
R8-2 YEL
WIRING DIA EPP-202-M2 400V CE
0558012501-A SHEET 4 OF 6
T2-H3 BLU
BLK ( 400V CE Unit) 6
7
PL1 FL1 CB2
TB2 8
9
10
11
M2
TB2
12
4 1
T1-AX8
T1-AX5
K4-7
5
ENC1
GRN/YEL GND-4
T1-AX7
4
RB1-3(11) BLU
3
BRN
2
T1-AX4
1
T1-AX6
K1-A BRN M1-1 BLK
BLK ( 400V CE Unit)
TYP. M2 Versions Only F3-1 BRN
M1 (WORK) BLK POS(+) BUS TS2
BLK R9-1 WHT PCB3 J2 WHT PCB2 J6
C
C
PA STUD
M1
R7-2
BLK
(CONNECTION MADE ON REAR SIDE OF BOARD)
PCB3 J3
BLK
(CONNECTION MADE ON REAR SIDE OF BOARD)
A
1
TB2-1 BLK
2
RB1-3(14) BLU
BLK
BLK
PL1 FL1
BLK
PA STUD BLK
PCB1 P1-5 WHT
1
TS2
2
2
2
2
2
R4
R5
R6
R7
1
1
1
1
TS1-2 VIO A
Q5-2 YEL
YEL
YEL NEG (-) DIODE PLATE
YEL
YEL
2
R8
1
2
R9
1
YEL ELECTRODE (OUT)
PA STUD BLK
BLK
TYP. M3 Versions Only
WORK (+) BLK
WIRING DIA EPP-202-M2 400V CE A
SECTION C-C SCALE 1 : 4
0558012501-A SHEET 5 OF 6
K1-T2 BLK * T1-AH2 BLK
T1-CH1 BLK
T1-AH1 BLK
K1-T1 BLK * T1-BH2 BLK
K1-T3 BLK * T1-CH2 BLK
T1-BH1 BLK
AH2
AH1
BH2
BH1
CH2
CH1
D2,D5 SPLICE BLK *
AX3 TB2-1 * TB2-4 * TB2-5 * TB2-8 * TB2-9 *
AX4 AX5 AX6 AX7 AX8
AX2
BX3
BX2
CX3
CX2 D1,D6 SPLICE BLK *
D4,D3 SPLICE BLK *
AX1
BX1
MAIN TRANSFORMER T1
CX1
WIRING DIA EPP-202-M2 400V CE
0558012501-A SHEET 6 OF 6
RB1
RIBBON CABLE TO PCB1 P6
PCB1 P6 RIBBON CABLE TO RB1 (RELAY TERM BLK)
BLU YEL BRN ORN VIO
P8 1 2 3 4
PCB1 P8-4
BLK
PCB1 P8-2 PCB1 P16-2
BLK BLK
TB3-9
P9 HS1/HS2 SHIELD HS1-1/HS2-1 BLK HS1-3/HS2-3 RED PCB1 P9-5 RED HS1-2 WHT PCB1 P9-3 RED
1 2 3 4 5 6 7 8
TB2-3 BRN K5-A WHT J1-E BLU
K4-4 ORN
HS2-2
ORN
2 J2-2
BRN
3 J2-3
GRN
2 5
3 6
7
8
9
M1-2 BLU FL1-2 RED
GND-3
RED BLK BLK BRN
PCB2 (DRIVER) PCB1 P1-1 BLU LS1-1 WHT* 1
K2-A VIO K5-B YEL TB3-6 YEL
J2
Connect J6 with P6
J6
J1
TB3-17 VIO RB1-4 (11) VIO
ORN RB1-4 (14)
1
RED
2
PCB5 P1-1 RED
TB4-1 WHT
I
GND-3 G/Y
PCB5 P1-3 WHT
PCB5 GND G/Y
J
FL1
A
RIBBON CABLE TO PCB1 J12
1
K4-B YEL 1 2 3 4 5 6 7 8
PCB1 P15-1 PCB1 P15-2 PCB1 P15-3 P6-1 P6-2 P6-3 P6-4 P6-5
WHT BRN GRN YEL GRY PNK BLU RED
A B C D E F G H I J K L M N
J2
RB1-6 (14) RB1-5 (14) K4-A TB3-8 RB1-5 (11) TB4-1
BLK YEL BLU BRN GRY WHT
PCB1 P1-2 TB4-1 TB4-2
RED G/Y ORN
TB3-1 BLK TB3-2 RED
J3 2 1
J5
PCB4 X3-5 RED
B
PCB4 X3-4 BLK
K
J6
2
H
PCB4 X3-1 ORN
C
PCB4 X3-2 WHT
N
PCB4 X3-3 GRN
D
B
7
L
A
8
2
1
J5
P5
G
9
E
8
6
M
7
4 3
PL1
TB7
P5
K4-5 RED F
3 6
2
TB4-2 ORN LS1-2 WHT*
TB3-16 ORN
5
2 5
J5
J1
K5 1 4
TB4-1 G/Y P5-3 G/Y
GND-3
TB3-10 GRY
B
(12)
J1-D YEL J1-C BLK
J2
PCB1 P1-6 VIO K4-A WHT
TB4
K2-B WHT K1-B ORN
PCB1 (CONTROL)
CB1-2 RED P5-1 RED
1 4
A
WHT
RB1-6 (11) BLK
TB4-2 ORN
(11)
TB3-9 WHT RB1
(14)
P15 1 J2 -1
P16 1 J3-1 2 J3-2 PCB1 P8-4 3 J3-3
K4 RB1-2 (11) ORN
PL1-2 VIO TB2-7 BLU
JUMPER (11-5 TO 11-6)
WHT
TB3-10 GRY
J1-G GRY
P12 RIBBON CABLE TO PCB2 J2 (DRIVER PCB)
P2 1 2 3
K4-8 BLK
2
ORN WHT VIO
P3 TB3-13 TB3-14 TB3-15 TB3-4 TB3-5
1
TB4-2 TS2-1 K5-7
1 2 3 4 5
1 2 3 4 5 6 7 8
TB4
TB7-2 ORN J1-L ORN PCB1 P1-4 ORN K5-4 ORN TS1-1 (SP) ORN
P1 TB7-1 BLU J1-J RED
J3 (FS1 CONNECTION)
P5-2 WHT J1-H WHT TB3-12 WHT J1-K G/Y GND-3 G/Y
1 2 3 4 5 6
K4 (FRONT) K5 (REAR)
TB7
PCB2 (DRIVER PCB)
1 2 3
J6 J8 1
Q1-6 (SPLICE) RED
J4
J9 2
1
J10 2
1
J7
J11 2
Q1-7 (SPLICE) WHT
1
Q5-7 RED Q5-6 BLK PCB3 J4 BLU A WORK WHT NEG(-) BUS BRN
2
Q2-7 (SPLICE) WHT
Note: * Indicates Self-lead
Q2-6 (SPLICE) RED
WIRING DIA EPP-202-M2 575V
0558012517 SHEET 1 OF 6
ENC1 J5-3 G/Y
PL1
J5-1 RED
J6-3 GRN J6-2 WHT J6-1 ORN
J5-2 WHT
FL1 Ribbon cable to DB37
CB2 1
321
GND
P1
PCB4 X3-4 BLK PCB5 P2-6 BLK
X3 12345
PCB5
J3
TB1
2
X1
PCB4
F1
1 2 3 4 5 6
CB1
P2
F3
PCB4 X3-5 RED
PCB5 P2-1 RED J6-5 RED CB2-1 BLK J6-4 BLK
CB2-2 BLK
Used on M2 Versions Only
Ribbon cable connect to ENC1
TB1
Used on M2 Versions Only
TS1
Q2
Q1
F2
L1-X1 (+)
1
TB4-2 ORN
COLLECTOR BUS A
TS1
TS2-2 VIO
2
1
BLK K1-L1
2
BLK K1-L2
3
BLK K1-L3
NEG (-) BUS DIODE PLATE (-)
GND-1
PCB2 J7 BRN
POS (+) BUS PCB2 J8-1 (SPLICE) RED PCB2 J8-2 (SPLICE) WHT
PCB2 J11-1 (SPLICE) RED
DIODE PLATE (+) PCB2 J11-2 (SPLICE) WHT
TOP VIEW
CB1 TB3-11 K4-5
BLK RED
F1
1
K2-L1 BLK F3-2 BLK
2
1 2
BLU
K1-L1
F2 K2-L2 RED T2-H7 (SPLICE) RED
A
1 2 GRY
K1-L2
M2-1
BRN
F3 1 2
F1-1 BLK T2-H1(SPLICE)BLK
REAR WIRING VIEW HS1 Q5-1 RED
HS2 WORK (4GA)
PCB1 P9-3 PCB1 P9-4 PCB1 P9-2
PCB1 P9-3 PCB1 P9-8 PCB1 P9-2
RED WHT BLK
RED ORN BLK
3 2 1
HS1
3 2 1
HS2
WIRING DIA EPP-202-M2 575V
0558012517 SHEET 2 OF 6
TB3
BLK *
RED *
T2
T2
T2
10
11
12
VIO *
YEL *
BLK *
T2
9
VIO *
YEL * T2
8
T2
ORN (TOP) * T2
6
T2
ORN (BOT) * T2
5
RED/YEL *
BLU * T2
4
RED *
BLU * T2
2
T2
BRN * T2
1
T2
BRN * T2
FS1
R14
F2-1 (SPLICE) RED
17
18
BLU
TOP VIEW
H6
T2
H2 H5
BLK
H1
PL1-2
F3-2 (SPLICE)
TOP
H3
VIO
ORN
16
PL1-1
BRN
YEL
15
PCB1 P3-3
BLU
14
PCB1 P3-2
TB4-1
13
PCB1 P3-1
BLK
WHT
BRN
J1-F PCB1 P2-1 RB1-1 (11) K4-6 PCB1 P2-3 CB1-1
WHT WHT GRY GRY
YEL
VIO
7
K4-B
PCB1 P3-5
ORN PCB1 P3-4
PCB2 J5-3
PCB2 J5-1
BLK
TB3
RED
M2-4 3
T2
H4 H7
BOT
K1
TB3-11 TB3-12 TB3-1 TB3-2 TB3-8 TB3-15 TB3-14 TB3-13
BLK * BLK * BRN * BRN * ORN * RED * RED/YEL * RED *
TB3-6 TB3-9 TB3-10 TB3-5 TB3-4 TB3-17 TB3-16
ORN * YEL * YEL * BLU * BLU * VIO * VIO *
FLOW
K2 J3-1 J3-2 J3-3
RED* BLK* BRN*
RB1-1 (14)
B
TB7-1 WHT
FS1
WHT
LS1
TB7-2 WHT
K1-L3
WHT
L3
F2-1
RED
L2
F1-1
BLK
T3
K2
T2 T1
L1
R3-2
WHT
R2-2
RED
R1-2
BLK
WORK (OUT) WHT
A
K4-9
M2
VIO
PA Stud - BLK
A
F2-2 TB1-1
GRY
BLK TB1-2
F1-2
BLK
BLU
K2-L3
WHT
TB1-3
BLK
J4 RB1-2(14) ORN PCB2 J4 BLU
ELECTRODE (OUT) - YEL
TB2-1 BRN
A B
A
L1
ELECTRODE OUT BLK
L2
COLLECTOR BUS BLK
L3
K1 X1
T1
T2
T3
X2 T1-AH1 BLK R1-1
A
T1-CH1
(ELECTRODE)
L1 FRONT VIEW
BLK BLK
R2-1
RED
T1-BH1 BLK
R3-1
WHT
L1-X2 BLK R9-2 YEL PCB3 J1 YEL
L1
T1
WIRING DIA EPP-202-M2 575V
0558012517 SHEET 3 OF 6
5
PCB2 J3-2 RED PCB2 J3-1 BLK
Q5 A
67 C14 (+)
RED 3
Q5 2
D7 D8 POS BUS
1
BLK A
RED
A C3
1
R1
2
A A
1
R2
2
1
R3
2
R10
TB5
RESISTOR ASSY POS (+) BUS BLK
BLK NEG BUS
1
R1
2
BLK K2-T1
K1-T2 RED
1
R2
2
RED K2-T2
K1-T3 WHT
1
R3
2
WHT K2-T3
K1-T1 D2
BLK
D1 T1-AX2 SPLICE
T1-CX2 SPLICE
T1-BX2 SPLICE
T1-BX2 SPLICE
T1-CX2 SPLICE
T1-AX2 SPLICE
FN2
D4
D3 FN1
FN2
D2 BLK SPLICE D4 BLU SPLICE D6 BRN SPLICE D2, D4, D6 COMMON GRN/YEL
* * * *
D6
D5
D1 BLK SPLICE D3 BLU SPLICE D5 BRN SPLICE D1, D3, D5 COMMON GRN/YEL
* * * *
FN1
R8-2 YEL
WIRING DIA EPP-202-M2 575V
0558012517 SHEET 4 OF 6
T2-H3 BLU
TYP. M2 Versions Only ENC1
BLK ( 575V Unit) 4
5
6
K4-7
PL1 FL1
GRN/YEL GND-4
CB2
TB2 7
8
9
10
11
M2
TB2
12
RB1-3(11) BLU
3
BRN
2
T1-AX4
T1-AX3
1
T1-AX5
K1-A BRN M1-1 BLK
BLK ( 575V Unit)
F3-1 BRN
4 1
M1 (WORK) BLK POS(+) BUS TS2
BLK R9-1 WHT PCB3 J2 WHT PCB2 J6
C
C
PA STUD
M1
R7-2
BLK
(CONNECTION MADE ON REAR SIDE OF BOARD)
PCB3 J3
BLK
(CONNECTION MADE ON REAR SIDE OF BOARD)
A
1
TB2-1 BLK
2 PL1
RB1-3(14) BLU
YEL
YEL
YEL
FL1 PA STUD BLK
PCB1 P1-5 WHT
1
TS2
2
2
2
2
2
R4
R5
R6
R7
1
1
1
1
TS1-2 VIO A
Q5-2 YEL
YEL
YEL NEG (-) DIODE PLATE
YEL
2
R8
1
2
R9
1
YEL ELECTRODE (OUT)
WORK (+) BLK
YEL
BLK
TYP. M3 Versions Only
WIRING DIA EPP-202-M2 575V
0558012517
SECTION C-C SCALE 1 : 4 A
SHEET 5 OF 6
T1-CH1 BLK
K1-T2 BLK * T1-AH2 BLK
T1-AH1 BLK
K1-T1 BLK * T1-BH2 BLK
K1-T3 BLK * T1-CH2 BLK
T1-BH1 BLK
AH2
AH1
BH2
BH1
CH2
CH1
D2,D5 SPLICE BLK *
TB2-1 * TB2-2 * TB2-6 *
AX2
BX2
CX2
AX3 AX4 AX5
D1,D6 SPLICE BLK *
D4,D3 SPLICE BLK *
AX1
BX1
MAIN TRANSFORMER T1
CX1
WIRING DIA EPP-202-M2 575V
0558012517 SHEET 6 OF 6
0558012394
ITEM NO
PART NO
1 1 2 2 1 1 1 1 1 1 2 1 2 1 4 2 1 1 1 1 2 1 1 2 4 10 1 4 2 2 AR AR 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
0558012428 0558012430 0558012431 0558012433 0558012432 0558012434 0558012435 0558012436 10Z30 0558012518 0558010162 NA 56995341 56995340 56997679 0558012482 0558012346 NA 955269 954079 * * * * * * * * * * * * *
SYMBOL
PV1,2-PG,SG PCUP PT1,2-PG,SG
(J1)
DESCRIPTION MANIFOLD - PLASMA GAS MANIFOLD w/ ORFICE - SHIELD GAS VALVE PROPORTIONAL 24VDC 2.0MM PC BOARD - PCUP TRANSDUCER PRESSURE 0-100 PSI 0-10VDC CHASSIS SILK SCREENED w/ MTG BRKT COVER BRACKET MOUNTING PC BOARD ADAPTOR RH B/A-W*M 1/4NPTM ADAPTOR RH A/OXY*M 1/4NPTM FILTER POROUS BRONZE 183μm GAS KIT WIRE CONNECTOR BL 4 POS CONNECTOR BL 3 POS CONNECTOR BL 2 POS CONNECTOR PACKARD AY 3 POS PLUG BUTTON FLUSH-TYPE .500 DIA LABEL RATING PLATE - Type / Part No / Serial No LABEL SYMBOL CAUTION READ MANUAL LABEL ESAB 4.0 x 1.5 Blk/Yel CAPLUG TAPERED T-5 CAP END C17A CAPLUG TAPERED T-3-X RIVET 1/8 (.032-.125) SCREW SQ PAN TRI #4-40 x .25 SCREW SQ PAN TRI #8-32 x .38 SCREW SQ PAN TRI #10-32 x .38 WASHER LOCK #4 WASHER LOCK EXT #10 WASHER LOCK EXT #8 ADHESIVE THREADLOCKER LOCTITE 242 - Blue TYWRAP SM 4" LABEL SET
Sheet 1 of 2
Sheet 2 of 2
Analog Input2 + Analog Input2 -
0 12
EF
0 12
EF
X167
BCD
PT2
S2=2 345
89 67 A
PRESSURE TRANSDUCER
1 2 3 4
89 67 A
0VDC COMMON
S1=STATION 345
BCD
Sensor Supply 24VDC
PCUP 0558012433
0VDC COMMON
PRESSURE TRANSDUCER
PT1
Analog Input1 + Analog Input1 -
PV1 START/CUT GAS VALVE
Valve Supply 24VDC
1 2 3 4
X166
J1
1 X168
PWM1 Output
2
X162
PV2 Valve Supply 24VDC
SHIELD GAS VALVE
1 2 3
1 X169
PWM2 Output
CAN HI IN
#1 WHT
CAN HIGH
CAN LO IN
#2 BRN
CAN LOW
CAN GND
#3 GRN
CAN GND
CAN HI OUT
#4 YEL
CAN HIGH
CAN LO OUT
#5 GRY
CAN LOW
CAN GND
#6 PNK
CAN GND
#7 BLU
+24 VDC
#8 RED
DC COMMON
2 X160
X161
1 2
+24 VDC DC COMMON
1 2
CAN
CAN PS
Sensor Supply 24VDC
+24 VDC DC COMMON
FAMILY 0558008463
GND
Note: Check the wire kit for detailed wiring and connectors information.
SCHEMATIC ESP FLOW CONTROL BOX (CGC-2)
0558012494
PCUP X161
X162
1
PCUP X160-1 BLU
2
PCUP X160-2 RED
1 2
X160 1
PCUP X161-1 BLU J1-7 BLU *
2
PCUP X161-2 RED J1-8 RED *
3
1
X167 1
2
X160 1
2
3
2
2
3
1 2 3 4
1
2
3
X169
PT2-B RED* PT2-A BLK* PCUP X167-4 BLK PT2-C WHT *
1
PV2-1 VIO
2
PV2-2 WHT
PCUP X167-2 BLK
1
PV1-1 ORN
2
PV1-2 BLK
1
PT1-B RED*
2 3
PT1-A BLK* PCUP X166-4 BLK PT1-C WHT*
4
PCUP X166-2 BLK
X168
X169 4
X166
X162 1
X167
WHT * YEL * BRN * GRY * GRN * PNK *
X166
X161
PCUP
J1-1 J1-4 J1-2 J1-5 J1-3 J1-6
1
2
X168 4
1
PCUP
2
PCUP X166-3 WHT *
1
PCUP X169-1 VIO
1
PCUP X162-1 YEL *
5
PCUP X162-2 GRY *
6
PCUP X162-3 PNK *
7
PCUP X160-1 BLU *
8
PCUP X160-2 RED *
J1
3
PV1
2
PT1 GND1
PCUP X166-1 RED * PV1-3 G/Y PV2-3 G/Y
1
3
3
B
PCUP X169-2 WHT
PV2
C
2
PCUP X162-3 GRN *
4
PCUP X167-2 BLK * PCUP X167-4 BLK *
A
GND1 G/Y
PCUP X162-2 BRN *
3
1
B
PCUP X168-2 BLK
PCUP X162-1 WHT *
C
2
PV2
J1
3
1 2
A
PV1
GND1 G/Y
PCUP X166-2 BLK * PCUP X166-4 BLK *
J1
PCUP X168-1 ORN
PT2 PCUP X167-1 RED *
2
PCUP X167-3 WHT *
WIRING DIAGRAM FLOW CONTROL
0558012438
BILL OF MATERIALS QUANTITIES ARE IN U/M ESTABLISHED BY INVENTORY SYMBOL
ITEM NO.
PART OR CODE NO.
1
0558012292
2
0558012281
3
RAS-2 SKELETAL
1
PLATE PDM BLANK
AR SCREW #8-32 X 3/8 1
5
1
TYWRAP MEDIUM
954075
1
NAMEPLATE ESAB FLORENCE
2
POP RIVET .125D .032-.125
0558008461
1
BRKT MOUNTING
7
LABELS NOT DISPLAYED ON THIS VIEW
DESCRIPTION
1
4 6
1
QTY.
8 9
10 0558008723
TYWRAP BASE, STICK DOWN
AR SCR 24006 STLZPC 0.164 -32 X 0.38 3
COPPER SHIM 3.00" LG
D B D
(4) 2
C
B
NOTES:
3 1. PACK ITEM 8 P/N 0558008461 AND ITEM 9 (QTY:4) WITH THIS UNIT. 2. PLACE ITEM 10 P/N 0558008723 (QTY:3) IN CLOTH BAG #3266 TIED TO BLOCK END OF COOLANT HOSE.
4
5
SECURE P1 TO INSIDE OF COVER
B (2) 7
6
B 8
RAS
B
115
SEE NOTE 1
0558011591
1
50/60
REMOTE ARC STARTER-2
ENLARGED VIEW OF ITEM 6 REMOTE ARC STARTER 2 (RAS) m3-G2
0558011591 rev D
QTY
1 1 1 1 1 1 3 2 2 1 1 1 1 1 .66' 1 1 1 2 2 9 3 1 1 1 3 1 4 1 3 2 2 2 1 1 2 1 AR 1 7 1 1 1 1 1 1 AR 1 4
ITEM NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
PART NO
SYMBOL
0558008151B 0558011595B 0558008153 0558008154 0558008155 0558008157
DESCRIPTION
COVER CHASSIS SHELF PC BOARD Kydex STAND ELECTRONICS HOLDER "U" FERRITE Kydex WALL CENTER DIVIDING Kydex
0006101028 0558008159 0558008167 0558008112 0558008509 950116
TB1,2 T2 T1 FN1
SCREW SKT HEX M6-1.0 x 16 RETAINER "U" FERRITE Kydex BUSBAR OUTPUT (Nozzle & Pilot Arc) AUTO-XFMR HIGH FREQUENCY XFMR HIGH VOLTAGE FILTER EMI/RFI 250VAC 2A
0558038293 674969
PCB1 FB1
PC BOARD - DUAL VOLTAGE DIVIDER PC BOARD - FILTER
* 0560948910 23210751 33053 NA NA
J1 J2
950708 950823 0558008648 0558008658 951283 0558002581 52425 * 647361 0560940775 950593 NA NA 951188 * 0558008500 NA * 0558008243 * 950640 680398 33033 58V75 951007 * * * 23610197
QTY
AR 1 1
STANDOFF NYLON PCB 3/8" LG BUSHING SNAP .56ID .69MH
GND1
L1
J3 P1
P5
PLUG FINISHING 7/16" STUD HEX BRASS M6-1.0 x 2" STRAIN RELIEF SEALED 1/2" NYLON Black STRAIN RELIEF SEALED 1" NYLON Black STRAIN RELIEF SEALED 5/16" NYLON Black SCREW SKT HEX SST M5-0.8 x 8 LUG, MECHANICAL (2-8)AWG SCREW SET HEX OVAL PT 5/8-18 x .75 FERRITE CORE "U" BALL 0.500 DIA NEOPRENE TUBE BRASS .375 OD / .319 ID LOCKNUT CONDUIT 2" ZINC CLOSURE TAPERED CAPLUG HOSE ASSY 19" POWERBLOCK AY SKELETAL WASHER LOCK M6 RECEPTACLE PNL MT (M8) 3 SOCKET w/ LEADS BASE TYWRAP SNAP-IN HOUSING UNIV PLUG 3 POS - Wht INSULATOR NOMEX HI FREQ AUTO-XFMR ADAPTOR BULKHEAD RH B/A-W*M 1/4NPTM ADAPTOR BULKHEAD LH B/A-W*F 1/4NPTM CONNECTOR COMBICON 5 POS TAB 90°, FAST 1/4" MALE, SLOTTED #8 ADHESIVE THREADLOCKER LOCTITE 271 - Red CLOSURE TAPERED CAPLUG PLUG HOLE .875 DIA
Page 1
PART NO
1 AR AR AR AR AR AR AR AR AR AR AR AR AR
57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108
*
200
0558012567
1
201
0558008461
AR AR AR AR AR AR 3 AR AR AR AR AR AR 1 8 AR 1 AR AR 1 1 1 1 1 1 2 1 1 1 AR AR 1 1
STRIP RUBBER FOAM 0.75W 0.063 THK RECEPTACLE PNL MT HOUSING MALE 14 POS RECEPTACLE PNL MT 2 SOCKET STRAIN RELIEF MECH TORCH 2" BRASS SPRING CHECK VALVE O-RING 0.614 ID x .070 CR
ITEM NO
SYMBOL
* * NA * * * * * * 950435 * * * * * * * * * * * * NA NA 0558008161 954994 0558011596 955269 954470 0558954172 0558954182 0558954183 * * 0558954154 0558008436 NA * * * * * * * * * * * * *
DESCRIPTION
SCREW SQ PAN TRI #6-32 x .63 TERM, WIRE JOINT INS, 18-16 AWG LABEL CE - Plain
C1,2 & L2
WASHER FLAT M6 WASHER LOCK M4 WASHER FLAT M4 SCREW SQ PAN TRI #6-32 x .38 SCREW SQ PAN TRI #8-32 x .38 SCREW SQ PAN TRI #10-24 x .50 LOCKNUT CONDUIT 1" ZINC SCREW SLT PAN M4 x 6 WASHER LOCK BRONZE 1/4 WASHER FLAT BRASS 1/4 WASHER LOCK EXT 1/4 SCREW SQ PAN TRI #8-32 x .63 WASHER LOCK #8 NUT M8 x 0.5 NUT BRASS M6-1.0 WASHER FLAT #8 WASHER LOCK EXT BRONZE 1/4 NUT #8-32 SCREW HEX CAP 1/4-20 x .75 ADAPTOR COOLANT-OUTPUT ADAPTOR COOLANT-INPUT COVER/INSULATOR NOMEX POWERBLOCK ASSY LABEL DANGER HIGH VOLTAGE Bilingual KIT CAPACITORS LABEL SYMBOL CAUTION READ MANUAL LABEL ESAB 6.0 x 3.6 Blk/Yel LABEL CAUTION GROUNDED PNL / REMOVE CAREFULLY LABEL PILOT ARC Blk/Wht LABEL NOZZLE Blk/Wht TYWRAP SM 4" TYWRAP MED 5.5" LABEL SET LABEL CHASSIS GROUND KIT WIRE SCREW HEX CAP 1/4-20 x .75 SCREW HEX CAP 1/4-20 x 1.00 SCREW SQ PAN TRI #8-32 x .38 SCREW SQ PAN TRI #8-32 x .50 NUT 1/4-20 NUT #6-32 NUT #10-24 WASHER LOCK #6 WASHER LOCK #10 WASHER LOCK 1/4 WASHER FLAT 1/4 WASHER FLAT #10 WASHER FLAT #6 POWERBLOCK AY COMPLETE Includes Items: 43,38,37,22,81,80,23,35
BRACKET MOUNTING
201
rev B
rev B
200
rev B
rev B
rev F
rev F
SHEET 3 OF 3
rev F
rev B
rev B
SHEET 3 OF 3
rev B
