User Manual

Ethernet/IP / Modbus Slave - Converter

Document code: MN67592_ENG

Revision 1.001

Pagina 1 di 25

Industrial Electronic Devices

User Manual Revision 1.001 English

EtherNet/IP / Modbus Slave - Converter (Order Code: HD67592-232-A1, HD67592-485-A1) for Website information: www.adfweb.com?Product=HD67592 for Price information: www.adfweb.com?Price=HD67592-232-A1 www.adfweb.com?Price=HD67592-485-A1

Benefits and Main Features: Very easy to configure Electrical isolation Two Ethernet/IP ports Temperature range: -40°C/85°C (-40°F/185°F)

Other Products

For others Ethernet/IP products see also the following link: Converter Ethernet/IP to www.adfweb.com?Product=HD67077 www.adfweb.com?Product=HD67595 www.adfweb.com?Product=HD67597 www.adfweb.com?Product=HD67598 www.adfweb.com?Product=HD67599 www.adfweb.com?Product=HD67589 www.adfweb.com?Product=HD67590 www.adfweb.com?Product=HD67590 www.adfweb.com?Product=HD67591 www.adfweb.com?Product=HD67591

(M-Bus) (CAN) (DeviceNet Master) (DeviceNet Slave) (J1939) (NMEA 2000) (Serial RS232) (Serial RS485) (Modbus Master RS232) (Modbus Master RS485)

Do you have an your customer protocol? www.adfweb.com?Product=HD67003 Do you need to choose a device? do you want help? www.adfweb.com?Cmd=helpme

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Document code: MN67592_ENG

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Industrial Electronic Devices INDEX:

INDEX UPDATED DOCUMENTATION REVISION LIST WARNING TRADEMARKS SECURITY ALERT EXAMPLE OF CONNECTION CONNECTION SCHEME CHARACTERISTICS CONFIGURATION POWER SUPPLY FUNCTION MODES LEDS ETHERNET/IP RS485 RS232 USE OF COMPOSITOR SW67592 NEW PROJECT / OPEN PROJECT SET COMMUNICATION MODBUS UPDATE DEVICE VIA UDP MECHANICAL DIMENSIONS ORDERING INFORMATIONS ACCESSORIES PLC CONFIGURATION DISCLAIMER OTHER REGULATIONS AND STANDARDS WARRANTIES AND TECHNICAL SUPPORT RETURN POLICY PRODUCTS AND RELATED DOCUMENTS

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UPDATED DOCUMENTATION:

Page 2 2 2 2 2 3 4 5 7 7 8 9 10 11 12 12 13 13 14 15 16 18 19 19 20 24 24 25 25 25

Dear customer, we thank you for your attention and we remind you that you need to check that the following document is: Updated Related to the product you own To obtain the most recently updated document, note the “document code” that appears at the top right-hand corner of each page of this document. With this “Document Code” go to web page www.adfweb.com/download/ and search for the corresponding code on the page. Click on the proper “Document Code” and download the updates. To obtain the updated documentation for the product that you own, note the “Document Code” (Abbreviated written "Doc. Code" on the label on the product) and download the updated from our web site www.adfweb.com/download/

REVISION LIST: Revision

Date

Author

Chapter

Description

1.000 1.001

25/06/2012 22/03/2013

Fl Dp

All All

First release version Revision

WARNING: ADFweb.com reserves the right to change information in this manual about our product without warning. ADFweb.com is not responsible for any error this manual may contain.

TRADEMARKS: All trademarks mentioned in this document belong to their respective owners.

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Ethernet/IP / Modbus Slave - Converter

Document code: MN67592_ENG

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Industrial Electronic Devices SECURITY ALERT: GENERAL INFORMATION To ensure safe operation, the device must be operated according to the instructions in the manual. When using the device are required for each individual application, legal and safety regulation. The same applies also when using accessories. INTENDED USE Machines and systems must be designed so the faulty conditions do not lead to a dangerous situation for the operator (i.e. independent limit switches, mechanical interlocks, etc.). QUALIFIED PERSONNEL The device can be used only by qualified personnel, strictly in accordance with the specifications. Qualified personnel are persons who are familiar with the installation, assembly, commissioning and operation of this equipment and who have appropriate qualifications for their job. RESIDUAL RISKS The device is state of the art and is safe. The instrument can represent a potential hazard if they are inappropriately installed and operated by personnel untrained. These instructions refer to residual risks with the following symbol: This symbol indicates that non-observance of the safety instructions is danger for people to serious injury or death and / or the possibility of damage. CE CONFORMITY The declaration is made by us. You can send an email to [email protected] or give us a call if you need it.

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Ethernet/IP / Modbus Slave - Converter

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Industrial Electronic Devices EXAMPLE OF CONNECTION:

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Industrial Electronic Devices CONNECTION SCHEME:

Figure 1a: Connection scheme for HD67592-232-A1 ADFweb.com Srl – IT31010 – Mareno – Treviso

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Industrial Electronic Devices

Figure 1b: Connection scheme for HD67592-485-A1 ADFweb.com Srl – IT31010 – Mareno – Treviso

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Industrial Electronic Devices CHARACTERISTICS: The HD67592-232-A1 and HD67592-485-A1 are a Ethernet/IP / Modbus Slave Converter. It allows the following characteristics: Up to 500 bytes in reading and 500 bytes in writing; Two-directional information between Modbus bus and Ethernet/IP bus; Mountable on 35mm Rail DIN; Power Supply 8…24V AC or 12…35V DC; Temperature range -40°C to 85°C.

CONFIGURATION: You need Compositor SW67592 software on your PC in order to perform the following: Define the parameter of Ethernet/IP line; Define the parameter of Modbus line; Update the device.

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Industrial Electronic Devices POWER SUPPLY: The devices can be powered at 8…24V AC and 12…35V DC. For more details see the two tables below. VAC

VDC

Vmin

Vmax

Vmin

Vmax

8V

24V

12V

35V

Consumption at 24V DC: Device

Consumption [W/VA]

HD67592-232-A1

3.5

HD67592-485-A1

3.5

Caution: Not reverse the polarity power

HD67592-xxx-A1

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Industrial Electronic Devices FUNCTION MODES: The device has got two functions mode depending of the position of the ‘Dip2 of Dip-Switch B’: The first, with ‘Dip2 of Dip-Switch B’ at “OFF” position, is used for the normal working of the device. The second, with ‘Dip2 of Dip-Switch B’ at “ON” position, is used for upload the Project and/or Firmware. For the operations to follow for the updating, see ‘UPDATE DEVICE’ section. According to the functioning mode, the LEDs will have specifics functions, see ‘LEDS’ section.

Warning: Dip1 of ‘Dip-Switch B’ must be at ON position for working even if the Ethernet cable isn’t inserted.

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Industrial Electronic Devices LEDS: The device has got four LEDs that are used to give information of the functioning status. The various meanings of the LEDs are described in the table below.

LED

Normal Mode

1: Device State (green)

Blinks slowly (~1Hz)

2: Serial comm. (green)

Blink quickly when receive a Modbus request

Blinks quickly: Boot state

3: Ethernet1 Transmition (green)

Blink quickly when the board sends a frame to the Ethernet line

Blinks quickly: Boot state

4: Ethernet2 Transmition (green)

Blink quickly when the board sends a frame to the Ethernet line

Blinks quickly: Boot state

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Boot Mode Blinks quickly: Boot state Blinks very slowly (~0.5Hz): update in progress

Blinks very slowly (~0.5Hz): update in progress

Blinks very slowly (~0.5Hz): update in progress

Blinks very slowly (~0.5Hz): update in progress

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Ethernet/IP / Modbus Slave - Converter

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Industrial Electronic Devices ETHERNET/IP: The Ethernet/IP connection must be made using Connector3 and/or Connector4 of HD67592-A1 with at least a Category 5E cable. The maximum length of the cable should not exceed 100m. The cable has to conform to the T568 norms relative to connections in cat.5 up to 100 Mbps. To connect the device to an Hub/Switch is recommended the use of a straight cable, to connect the device to a PC/PLC/other is recommended the use of a cross cable.

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Industrial Electronic Devices RS485: For terminate the RS485 line with a 220Ω resistor it is necessary to put ON dip 1, like in figure.

The maximum length of the cable should be 1200m (4000 feet). Here some codes of cables: Belden: p/n 8132 - 2x 28AWG stranded twisted pairs conductor + foil shield + braid shield; Belden p/n 82842 - 2x 24AWG stranded twisted pairs conductor + foil shield + braid shield; Tasker: p/n C521 - 1x 24AWG twisted pair conductor + foil shield + braid shield; Tasker: p/n C522 - 2x 24AWG twisted pairs conductor + foil shield + braid shield. RS232:

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Industrial Electronic Devices USE OF COMPOSITOR SW67592: To configure the Converter, use the available software that runs with Windows, called SW67592. It is downloadable on the site www.adfweb.com and its operation is described in this document. (This manual is referenced to the last version of the software present on our web site). The software works with MSWindows (MS 2000, XP, Vista, Seven, 8; 32/64bit). When launching the SW67592 the right window appears (Fig. 2). Figure 2: Main window for SW67592

NEW PROJECT / OPEN PROJECT: The “New Project” button creates the folder which contains the entire device configuration.

A device configuration can also be imported or exported: To clone the configurations of a Programmable “Ethernet/IP / Modbus Master – Converter” in order to configure another device in the same manner, it is necessary to maintain the folder and all its contents; To clone a project in order to obtain a different version of the project, it is sufficient to duplicate the project folder with another name and open the new folder with the button “Open Project”.

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Industrial Electronic Devices SET COMMUNICATION: This section define the fundamental communication parameters of two buses, Ethernet/IP and Serial. By Pressing the “Set Communication” button from the main window for SW67591 (Fig. 2) the window “Set Communication” appears (Fig. 3). The window is divided in two sections, one for the Ethernet/IP and the other for the Serial. The means of the fields for “Ethernet/IP” are: In the fields “IP” insert the IP address that you want to give to the Converter; In the fields “SubNet Mask” insert the SubNet Mask; In the fields “Default Gateway” insert the default gateway that you want to use. This feature can be enabled of disabled pressing the Check Box field; In the field “Port” insert the number of port; In the field "Number Byte Input" the number of byte from the Ethernet/IP to the Converter is defined (at maximum it is possible to use 50 byte); In the field "Number Byte Output" the number of byte from the Converter to the Ethernet/IP is defined (at maximum it is possible to use 500 byte). The means of the fields for “Serial” are: In the field “Serial” the serial to use is defined (RS232 or RS485); In the field “Baud Rate” the baudrate for the serial line is defined; In the field “Parity” the parity of the serial line is defined; In the field “Device ID” the address of the serial is defined; In the field “Answer Delay (ms)” insert the time (expressed in milliseconds) that the Converter waits before sends the reply to the request;

Figure 3: “Set Communication” window ADFweb.com Srl – IT31010 – Mareno – Treviso

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Industrial Electronic Devices MODBUS: The Converter has a fixed map of the Modbus registers. This map start from address 1 and use a number of registers/status that depends from the Number Byte In and Number byte Out (defined in the “Set Communication” section). For example, if you have 500 bytes the map starts from address 1 for 250 registers and start from address 1 for 4000 status. The Modbus function supported are: FUN 1 (Read Coil Status) FUN 2 (Read Input Status) FUN 3 (Read Holding Register) FUN 4 (Read Input Register) FUN 5 (Force Single Coil) FUN 6 (Preset Single Register) FUN 15 (Force Multiple Coils) FUN 16 (Preset Multiple Registers)

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Industrial Electronic Devices UPDATE DEVICE VIA UDP: By pressing the “Update Device via UDP” button it is possible to load the created Configuration into the device; and also the Firmware, if is necessary. If you don’t know the actual IP address of the device you have to use this procedure: Turn off the Device; Put Dip2 of ‘Dip-Switch B’ at ON position; Turn on the device Connect the Ethernet cable; Insert the IP “192.168.2.205”; Press the “Ping” button, must appear “Device Found!”; Press the “Next” button; Select which operations you want to do; Press the “Execute update firmware” button to start the upload; When all the operations are “OK” turn off the Device; Put Dip2 of ‘Dip-Switch B’ at OFF position; Turn on the device. At this point the configuration/firmware on the device is correctly updated.

Figure 6: “Update device” windows

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Industrial Electronic Devices If you know the actual IP address of the device you have to use this procedure: Turn on the Device with the Ethernet cable inserted; Insert the actual IP of the Converter; Press the “Ping” button, must appear “Device Found!”; Press the “Next” button; Select which operations you want to do; Press the “Execute update firmware” button to start the upload; When all the operations are “OK” the device automatically goes at Normal Mode. At this point the configuration/firmware on the device is correctly update. Note: When you install a new version of the software it is better if the first time you do the update of the Firmware in the HD67592-232A1 or HD67592-485-A1device. Note: When you receive the device, for the first time, you have to update also the Firmware in the HD67592-232-A1 or HD67592-485-A1 device. Warning: If the Fig. 7 appears when you try to do the Update before require assistance try these points: Try to repeat the operations for the updating; Try with another PC; Try to restart the PC; If you are using the program inside a Virtual Machine, try to use in the main Operating System; If you are using Windows Seven or Vista or 8, make sure that you have the administrator privileges; Take attention at Firewall lock; Check the LAN settings.

Figure 7: “Protection” window

In the case of HD67592-232-A1 or HD67592-485-A1 you have to use the software “SW67592”: www.adfweb.com\download\filefold\SW67592.zip. ADFweb.com Srl – IT31010 – Mareno – Treviso

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Industrial Electronic Devices MECHANICAL DIMENSIONS:

Figure 10: Mechanical dimensions scheme for HD67592-232-A1 and HD67592-485-A1

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Industrial Electronic Devices ORDERING INFORMATIONS: The ordering part number is formed by a valid combination of the following: HD67592 - 232 – A 1 Connectors Type 1: Removable 5mm Screw Terminal Enclosure Type A: 1M, 35mm DIN Rail mounting Serial Line 232: RS232 485: RS485 Device Family HD67592: Ethernet/IP / Modbus Slave - Converter Order Code: HD670592-232-A1 -

Converter Ethernet/IP / Modbus Slave Converter (RS232 serial)

Order Code: HD670592-485-A1 -

Converter Ethernet/IP / Modbus Slave Converter (RS485 serial)

ACCESSORIES: Order Code: AC34001

-

35mm Rail DIN - Power Supply 220/240V AC 50/60Hz – 12 V AC

Order Code: AC34002

-

35mm Rail DIN - Power Supply 110V AC 50/60Hz – 12 V AC

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Industrial Electronic Devices PLC CONFIGURATION: The configuration and commissioning of the EtherNet/IP Converter as described on the following pages was accomplished with the help of the “RSLogix 5000” software of Rockwell Automation. In case of using a control system from another supplier please attend to the associated documentation. These are the steps to follow: 1) Create a "Generic Ethernet Module" under the Ethernet section in the I/O Configuration tree.

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Industrial Electronic Devices 2) Edit the settings of the new Generic Ethernet Module. As shown in the screen shot below, the module was named “HD67592” and the IP-address assigned is 192.168.0.5. For the Comm Format “Data – SINT” shall be selected as the data type. The HD67592-xxx-A1 can uses up to 500 bytes for input assembly instance 101 and 500 bytes for output assembly instance 100. RSLogix 5000 requires a configuration assembly instance. Both modules do not provide a configuration assembly instance. Therefore it is allowed to select an instance of 3 and to set the value to zero.

3) The setting of 10msec for the “Requested Packet Interval (RPI)” is adequate but it is possible to change this value as required. A lower value of 2ms shall not be selected. Warning: The field “Use Unicast Connection over EtherNet/IP” must be checked.

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Industrial Electronic Devices 4) After the configuration is completed, the controller tags are created.

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Industrial Electronic Devices 5) With “RSLinks Classic Lite”, after have done a network scan (RSWho), and finding the EtherNet/IP device, it is possible to load the EDS file for the device in order to have the “Module Info” compiled.

Before

After

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Industrial Electronic Devices DISCLAIMER All technical content within this document can be modified without notice. The content of the document content is a recurring audit. For losses due to fire, earthquake, third party access or other accidents, or intentional or accidental abuse, misuse, or use under abnormal conditions repairs are charged to the user. ADFweb.com S.r.l. will not be liable for accidental loss of use or inability to use this product, such as loss of business income. ADFweb.com S.r.l. shall not be liable for consequences of improper use.

OTHER REGULATIONS AND STANDARDS WEEE INFORMATION Disposal of old electrical and electronic equipment (as in the European Union and other European countries with separate collection systems). This symbol on the product or on its packaging indicates that this product may not be treated as household rubbish. Instead, it should be taken to an applicable collection point for the recycling of electrical and electronic equipment. If the product is disposed correctly, you will help prevent potential negative environmental factors and human health, which could otherwise be caused by inappropriate disposal. The recycling of materials will help to conserve natural resources. For more information about recycling this product, please contact your local city office, your household waste disposal service or the shop where you purchased the product.

RESTRICTION OF HAZARDOUS SUBSTANCES DIRECTIVE The device respects the 2002/95/EC Directive on the restriction of the use of certain hazardous substances in electrical and electronic equipment (commonly referred to as Restriction of Hazardous Substances Directive or RoHS).

CE MARKING The product conforms with the essential requirements of the applicable EC directives.

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Industrial Electronic Devices WARRANTIES AND TECHNICAL SUPPORT: For fast and easy technical support for your ADFweb.com SRL products, consult our internet support at www.adfweb.com. Otherwise contact us at the address [email protected]

RETURN POLICY: If while using your product you have any problem and you wish to exchange or repair it, please do the following: 1) Obtain a Product Return Number (PRN) from our internet support at www.adfweb.com. Together with the request, you need to provide detailed information about the problem. 2) Send the product to the address provided with the PRN, having prepaid the shipping costs (shipment costs billed to us will not be accepted). If the product is within the warranty of twelve months, it will be repaired or exchanged and returned within three weeks. If the product is no longer under warranty, you will receive a repair estimate.

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