US Chemical Manufacturing and Supply Chains Opportunities for the Delmarva Peninsula 3rd Annual Delmarva Freight Summit New Castle County Chamber of Commerce June 26, 2013
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Agenda • Project overview
• Chemical industry trends • Chemical manufacturing and the Delmarva Peninsula
• Supply chain implications
2© 2013, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
IHS Consulting: An Integrated Approach
• Supply Chain
• Macroeconomics
• Chemicals Insight
• Industry Forecasts
• Energy Insight
• Safety and Security
• Transportation & Trade
• Sustainability 3
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Macroeconomic and Industry Context
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Research • Chemicals market study − Key commodities
− Relevance to Delaware and the Delmarva Peninsula
• Delaware primary research − Chemicals industry leaders − Distribution and logistics firms − Transportation agencies and companies
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Chemicals Supply Chains • Analyze key multi-modal
infrastructure (including pipelines) • Analyze regional and
wider supply chains • Chemical flows analysis
and forecasts
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Objectives and Deliverables • Identify economic opportunities • Analyze infrastructure investment opportunities • Conduct SWOT analysis
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5 Years Ago... The North American Chemical Industry Was Looking Ugly! • Canada was starting to see natural gas and ethylene plant feedstock production declines • Mexico had not had a major chemical investment in 20 years and project Phoenix died • The United States had oversupply of high cost chemical assets − no feedstock advantage − domestic demand was shrinking − trend in off-shoring of manufacturing
Global Investment Focus was on Asia & Middle East Capacity Rationalizations in North America 8© 2013, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
North America Energy Advantage Emerges…Is It Sustainable? $US per Million Btu 20
Gas as % of Crude 120%
18
100%
16 14
80%
12
10
60%
8 40%
6 4
20%
2 0
0% 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 Crude (WTI) Natural Gas Gas as % of Crude
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Changes in Global Energy Markets have a profound impact on Petrochemicals… U.S. Natural Gas as a Percentage of Brent Crude Oil 120% Comparative Btu Price Basis
120%
100%
100%
80%
80%
60%
60%
40%
40%
20%
20%
0%
Quickly becoming the largest natural gas producer in the world…
90
95
00
05
10
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15
20
0%
North America Energy Advantage Emerges…Is It Sustainable? $US per Million Btu 20
Gas as % of Crude 120%
18
100%
16 14 12
10 8 6
The shift from crude oil parity to a significant advantage for natural gas has sparked renewed interest in North American based chemical and derivative investments
4
80%
60% 40% 20%
2 0
0% 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 Crude (WTI) Natural Gas Gas as % of Crude
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Ethane Based Competitive Advantage Develops Dollars Per Ton, Ethylene Manufacturing Cash Costs By Plant 950 2003: WTI Crude = $31/bbl; US Natural Gas = $5.50/mmbtu 850 2009: WTI Crude = $62/bbl; US Natural Gas = $4.00/mmbtu 750
2009
650 2003
550 450 350 Asia
250 150
West Europe
North America
Middle East
50 0
25
50 75 100 Cumulative Ethylene Capacity (Million Tons)
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125
150
North American Ethylene Capacity Increases To Leverage Advantaged Ethane Announced (-000- MT) BASF/Fina (Port Arthur) Chevron Phillips (Cedar Bayou) Dow (Taft / Freeport) Eastman Equistar (All locations) Exxon (Baytown) Formosa (Point Comfort) Ineos (Chocolate Bayou) Oxy (Ingleside) Sasol (Lake Charles) Shell (Northeast) Westlake (Lake Charles/Calvert City) Williams (Geismar) Nova (Sarnia) Braskem/Idesa (Mexico) Total Cumulative Total
2012-2014 180 386 90 521
1500 1500*
1500 800 107 550* 1400 1000* 310 300
1,894
* Dow, Shell, NOVA, and Oxy capacity additions shown are IHS estimates © 2013, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
•Dow, 13 Shell, NOVA, and Oxy capacity additions shown are CMAI estimates
2016-2020
250* 1000 9,500 11,394
Ethylene: Domestic Producers Will Be Increasingly Export Focused • Naphtha cracking economics remain the 15.0 Global Price Setter
North America Net Exports Million Metric Tons Percent of Production Polypropylene Vinyls Polyethylene
12.5
• Business plans for new capacity include significant exports • Exports to be 50% of future production – ethane cost position is critical
35%
10.0
30% 25% 20%
7.5 15%
5.0
10%
2.5
5%
0.0
0% 90
95
00
05
10
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20
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The Shale Influence…..More • More natural gas and oil production • More investment in plants, equipment, and logistics
• More domestic ethylene production − More ethylene and derivatives, − Eventually more propylene and butadiene
• More chemical production based on natural gas − Methanol, ammonia, fertilizers
• More NGL production − Rapidly expanding pipeline logistics capability − New fields are being developed continually
• More exports of hydrocarbons and chemicals • More countries look to develop their shale © 2013, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
The Shale Influence…..Less • Less polyethylene export to Mexico − As domestic production starts in 2016
• Less co-product production − Pygas, propylene, and butadiene
• Less NGL Rail shipments as pipeline infrastructure is developed − Logistics investments catch up with increasing production
• Less polyethylene shipments to the Northeast − If and when the Northeast Shell cracker project proceeds
• Less coal shipments − As coal fired power plants are retired
• Less costly energy
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New capacity is necessary to return N. America to historical production levels… North American Basic Chemicals and Plastics Production Change (1990 base) 80
80
Million Metric Tons
70
70
60
60
50
50
40
40
30
30
20
20
10
10
0
0
90
95
00
05
10
15
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20
Pace of growth in North American production will depend on ability to sustain advantage… • Wide divergence
North American Basic Chemicals and Plastics Production Cumulative Change 1990-2020 80
80
Million Metric Tons
70
between oil and natural gas prices attracts $100 Billion in investment
70
60
60
50
50
40
40
30
30
20
20
10
10
0
0 90 95 00 05 10 15 U.S. Natural Gas as a Percentage of Brent Crude Oil
• Moving product into
20
120%
120%
100%
100%
80%
80%
60%
60%
40%
40%
20%
20%
0%
90
95
00
05
10
15
20
0%
international markets has been critical to recovery and will be key to future growth
• A portion of the new
capacity will relate to units funded by foreign direct investment
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Profit Continues to Cycle Global Earnings Before Interest and Taxes U.S. $ per Metric Ton – Volume Weighted Basis
$300
North America West Europe Asia
Global Average
$250
$300
$200
$250 $200
$150
$150
$100
$100
$50
$50
$0
$0
-$50
-$50
-$100
-$100 85
88
91
94
97
00
03
06
09
Significant Regional Differences 19
12
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18 34
Chemical Industry Trends • After a weak 2012, improving
economic fundamentals are expected to enhance future growth prospects • Chemical demand continues to
migrate to the developing world • Unconventional feedstocks
will play an increasing role in shaping the global industry © 2013, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
Chemical Industry Trends (cont’d) • High-cost regions need
strategies to offset increasing competitive pressure • Dislocation of supply and
demand increase need for sound supply-chain and go-tomarket strategies • New competitors emerge as
markets expand West in China and unconventional resource owners enter the stage © 2013, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
Chemicals Manufacturing and the Delmarva Peninsula North Claym ont
Marshallt on
Clayto n Cheswold
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Supply Chain Implications • Regional competitive advantages/disadvantages − Infrastructure and connectivity
− Proximity to markets − Existing assets, economies of scale, labor pool, etc. − Regulatory environment
• Export markets, competition, and logistics • Transportation and supply chain costs and global
risks
© 2013, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
Bob Brodesky Director, IHS Supply Chain +1 (781) 301-9072
[email protected]
Tony Palmer Senior Director, IHS Chemicals +1 (914) 831-1753
[email protected]
Chris Grillo Senior Consultant, IHS Supply Chain +1 (781) 301-9288
[email protected]
© 2013, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.