UNIQUE FEATURES OF OUR SYSTEMS Processes coWlbination. Wide range of cleaning methods for different tasks. Agitation: SIA Spray-In-Air US Ultrasonic SUI Spray-Under-Immersion AUI Air-Under-Immersion OUI Oscillation-Under-Immersion Chemistry: D Water based solvents D Semi-aqua solvent technology D Saponified process D Detergents
CoWlplete traceability of process
traceable
1!11!1 l!l�.i
Un.iforM systeW\ of Spray in. Air
direct spray ��
D Unique linear and matrix nozzle system for the best uniformity of spray field D Synchonized motion of nozzle manifolds pre vents stencil from dama ge caused by unballan ced spray load
D Additional optimization by exchangable nozzle kits available
Powerful dry iY\fj
D Barcode or matrix PCB indentification reading D Complete process para meter set logging in all process stages D Automatic concentration reading and logging
D Efficient and careful vacuum drying D Direct distribution of drying heated air elimina tes energy lost
ConsuW\ption. Wlin.iWlisation.
zero waste
&
D Completelly independent circulation systems for each process step D Lowest liquid drag-over D Strictly drained common parts of piping D Process chambers and to oling have finest design to limit adhered liquid and drag out
D Powerfull air knife enables complete liquid blow off from cleaned objects
3
Fully closed loop of rinsiY\f]
ad?)ptive nnse
µS
D Integrated in machine D DI water close-loop reclaim systems - environ mentally friendly and cost saving D No drain required D Adaptive rinsing cycle time control
www.smarttec.dk
Multi-bath Cleaning Machines UNICLEAN
MINICLEAN US
optionally ( see page 13.)
140-300 X 380 X 325
v
X
MINICLEAN SIA
FLUXCLEAN T
FLUXCLEAN SD/HD
Process Data:
[Z]
Max. effective space: WxlxH (mm) W-lefl:/right, L-front/rear; H-height
•
High density PCBA defluxing, HDI, DCB, BGA, hybrids, PoP, SiP, etc.
�
Eurocards/hour - typical (3U-160, 100 x 160mm)
�
•
Typical consumption I cycle ( cleaning agent) - liters
;i4
Low density PCBA, Misprints from paste and glue
�
Eurocards I hour (3U-160, 100 x 160mm)
�
Typical consumption / cycle ( cleaning agent) - liters
;i4
•
600
277 (rinse 155) x 500 x 500 I 450 X 650-850 740 (rinse 437)x X 470-620 586 X 550
100 X 650 X
up to 240 pcs 0.2 - 0.3 I
v
v
up to 240 pcs
84 pcs
60 pcs
on request
0.15 - 0.31
0.2 - 0.3 I
0.2 - 0.3 I
on request
v
Stencils (meta! and plastic) from paste and glue
•
�
Solder pallets I hour 500 x 500 x 80 mm (other sizes optionally)
�
Technical Data: Cleaning agent volume
-
Max. cleaning temperature Max. rinsing temperature Max. drying temperature Machine dimension WxlxH (mm) W-lefl:/right, L-front/rear, H-height Machine weight without liquid
5
111 rl
"
IJ 1_
X
32 - 40 pcs
2-3 I 9-12 pcs
-v v
Stencils/hour
Maintenance parts from soldering process (Solder pallets etc.)
X
X
25-751 (optionally)
24-481
361
300-375 I
80 /3151
60 °C
55 °C
55 °C
55 °C
room
40 °C
room
room
55 °C
room
110 °C
90 °C
90 °C
110 °C
room
3900 X
X 2045 2450
1700 kg
X
2170-2370 1020 X 1180 335 kg
X
l
2240-2440 1020 X 1180 400 kg
l
2450 X 12001400 X 23702700 650 kg
54
I 170 kg
www.smarttec.dk
SUPER SWASH TWINGO Super SWASH with double frame position
I
APPLICATION D Extreme high capacity of stencil cleaning D Great PCBA cleaning volume Recommended Twingo version:
•
• • Il ••• IR+
•••• III •• • IIR+ ••• Il
• Spray cleaning with water based agent • Tap water semi closed loop rinsing • 1st DI water closed loop rinsing 2nd DI water closed loop rinsing • Pressed heated air drying UNIQUE FEATURES D Chamber can hold two stencil/fram D Capacity enhancing of Super SWASH D Increased liquid flow D Optimal nozzle system D Unique air knife system D Easy maintenance D 3 years waranty ( on request) CONTROL SYSTEM D WIN 7® based, touchscreen, LAN connection D Based on Super SWASH concept
STENCIL AND PCB CLAMPING SYSTEM
USABLE DIMENSION OF CHAMBER
r
D Reliable clamping solution for heavy and irregularly shaped PCBA D Customised clamping tooling systems available
2 x 40 mm
740 mm l
•-
_
,....
--+
....
740 mm
7
www.smarttec.dk
STENCILCLEAN SIA AUTOMATIC CLEANING SYSTEM FOR STENCILS AND PCB APPLICATION O Price-effective & reliable stencil cleaning O Effective also for PUMP PRINT® stencil D Available for PCBA cleaning O Very competitive price/performance level! Recommended Twingo version: •• ••• IR+ ••• Il ••• Il
• Spray cleaning with water based agent Tap water semi closed loop rinsing • 1st DI water closed loop rinsing • Pressed heated air drying
llrl
USABLE DIMENSION OF CHAMBER
�-========71
80 mm JJllf.
l
740 mm (optionally 800 mm)
740 mm (optionally 820 mm) PROCESS DIAGRAM version Il c:::' � � � � ('
I
@
eJ -
9
(0
UNIQUE FEATURES 0 Double motoric driven manifold with liquid and air knife system to ensure direct effect O Synchronous spraying and drying from both sides 0 T his prevents stencil from damaging 0 Rinsing by cleaner, water or DI water 0 Controlled drag-out compensation 0 Wide choice of options 0 Heating in cleaning medium 0 Anticollision system D Easy setting & operation 0 Easy maintenance CONTROL SYSTEM 0 PLC control, touch screen 5" 0 Temperature, cycle time and conductivity con trolled D Password protection PLC TOUCHSCREEN CLEANING
Q
END
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Q Q Q
PROCESS /Sff
o:oo; o
?
TEMPER.I\TURE
23.5/25 °(
I 'µS
HOT AIR DRYING
REA DY
IPROCl!lS/Sff
. 2:00/ 2
E N
u PRG
www.smarttec.dk
UNIQUE FEATURES D MODULECLEAN offers wide range of process possibilities D The most up-to-date system for high capacity cleaning D MODULECLEAN overcomes in-line systems in saving energy and fluid consumption -:1 Completelly closed loops configuration possible D DI water reclaim plant is integrated D Lowest drag out due to powerful air knives CONTROL SYSTEM D Machine is PC contolled under WIN7® D Infrared controlled vacuum dryer D Week program for automatic start-up /shut down D Complete process traceability available D LAN connection traceability with data transfer D Barcode reader for product identification (option) D Cleaner concentration measuring (option) D Pull out speed from the bath controlled D Machine events logging D Remote support D Three levels password protection USABLE DIMENSION OF CHAMBER 100 mm
PUSH CART FOR OPERATION & AUTOMATIC LOADING TO MACHINE
�
800 mm
--+
AUTOMATIC TRANSPORT OF BASKETS D Robotic or parallel transport of frames available 0 Input / Output buffer D Manual or push carts loading D Direct input and output from/to pushcarts possible D Operator' s intervention during input and output is eliminated
11
www.smarttec.dk
UNIQUE FEATURES 0 Combination of different agitation methods (US, sur, OUI, AUI) 0 Cleaning capacity is comparable with in-line systems while lower energy and cleaning medium consumpti on occurs 0 Fully automated D Modular design - can be built according to process and capacity requirements 0 Operator's influence is totally eliminated D Fully closed loops system 0 DI water reclaim plant is integrated 0 Vacuum drying as standard 0 Cleanroom capable CONTROL SYSTEM 0 0 0 D D 0 0 0 0 0 0 0
WINDOWS® SW with touchscreen 21.5" Adaptive controll of robotic transfer during each process Complete process traceability available Barcode reader for product identification (option) Input I Output conveyor buffers Cleaner concentration measuring (option) Adaptive automatic refill (option) Machine events logging Remote support Password protection in three levels Minimal entrance requirement for moving Fully ESD complying
USABLE DIMENSION OF CHAMBER
SUI BATH AGITATION
410 mm 360 mm 310 mm 260mm
430mm 380 mm 330 mm 280 mm
310 mm 270mm 210 mm
13
www.smarttec.dk
FLUXCLEAN T HIGH CAPACITY AUTOMATIC CLEANING SYSTEM APPLICATION D Solder pallets and other maintenance cleaning D Mechanical parts D High output
•
UNIQUE FEATURES D Unbeatable cleaning capacity D Unique Spray under Immersion cleaning process D Separate filtration pump D Heated Spray-in-Air rinsing D Fully automatic operation system D Comfortable and fast handling 0 ECOWELL - externa! DI water supply enables high volume PCB cleaning ( optionally) D 3 years waranty ( on request)
CONTROL SYSTEM D PLC controll system with touch screen D Week program for automatic start-up /shut down D Three levels password protection
PUSH CART
+ BASKET
USABLE DIMENSION OF CHAMBER
D One pushcart and three baskets enable rapid cleaning process D Ergonomic optimization of loading D Pushcart starts cleaning process automatically 470 mm 620 mm
450 mm PROCESS DIAGRAM
rr
1 sss
L
� 00
l
��
15
www.smarttec.dk
ECOWELL DI WATER UNIT FOR HIGH CAPACITY PCBA DEFLUXING APPLICATION D High throughput PCBA defluxing
•
UNIQUE FEATURES D Externa! DI water source connected with vari ous cleaning machines (optionally) D Double adaptive DI water regeneration loops D Flexible reclaim process depending on pollution grade D Inteligent rinsing cycle time control D Long-life DI water filtering vessels D Economical & efficient system D Fully closed loops system CONTROL SYSTEM D PLC touch screen PROCESS DIAGRAM
01 water back to deanng machrie Dran rllse water from deanng machne
17
www.smarttec.dk
TESTING SUBSTRATE GLASS - CERAMIC TESTING SUBSTRATE FOR CLEANING RESULTS EVALUATION
D Transparent - easy evaluation of residual under chips thanks to glass board D 400 chips provide demonstrable statistics D Chips dimension 0508 (0.05" x 0.08") D Stand-off 60 +-Sµm D Gaps between chips 300 +-20µm D 100x100 mm glass board D Interrupted testing possibility D Temperature stability D Reusable - up to 20 cycles D Chips mounted by patented process
D Easy and reliable evalua tion by magnification only
D VERIMA 2D SPI D Adapted for substrate evaluation D Numeric depiction D Accurate results
19
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�------�1 �·�------� 300 µm ____:I
60 µm ±S µm
D 50% residues under chips
VISUAL EVALUATION
AUTOMATIC EVALUATION BY 2D SPI
300 µm
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More than SO representatives worldwide
Australia, Austria, Belarus, Brazil, Bulgaria, Denmark, Czech Republic, Egypt, Estonia, Finland, France, Germany, Greece, Hungary, Chile, China, India, Indonesia, Ireland, Israel, Italy, Latvia, Lithuania, Malaysia, Mexico, The Ne therlands, Norway, Philippines, Poland, Portugal, Romania, Russian Federation, Serbia, Singapore, Slovak Republic, Slovenia, Spain, South Africa, South Korea, Sweden, Switzerland, Thailand, Tunisia, Turkey, Ukraine, United King dom, USA, Vietnam
Producer/supplier: PBT Works s.r.o. Czech Republic www.smarttec.dk
Issue date: 17.02.2015
