PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

www.gildemeister.com

04.12.2007

8:49 Uhr

Seite 3

DMG – innovative technologies

ULTRASONIC hard machining and milling on one machine

ULTRASONIC series

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

ULTRASONIC series

04.12.2007

8:49 Uhr

Seite 4

Wide range of materials

HSC milling / milling: Depending on the machine type,

ULTRASONIC: The use of the specially developed

even standard HSK 32E / HSK 63A-tool holders can

ULTRASONIC HSK 32 / 63S-actuator holder allows

be utilised for the milling of soft and hardened materials

the efficient ULTRASONIC hard machining of advanced

(graphite, copper, aluminium, steel, hardened steel, ...)

materials (ceramics, glass, carbide, corundum,

through the flexible HSK-actuator system.

compounds...) with diamond tools.

soft

graphite

hard

copper

stainless steel

hardened steel

glass

advanced

carbide

ceramics

corundum

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

04.12.2007

8:49 Uhr

Seite 5

ULTRASONIC series

Overview

02 | 03

ULTRASONIC – the technology of the future. ULTRASONIC is a future-oriented technology for diverse industries who are pressured by a rapidly growing demand. Due to the kinematic overlapping of rotation with added oscillation (in axial direction) on the diamond tool, high-performance materials that pose difficulties for metal-removal technology using conventional methods can now be successfully machined – efficiently and with perfect results. ULTRASONIC machining leads 3-fold productivity increases for hard machining of advanced materials. Reduced process forces permit the manufacturing of thin walls, lead to longer tool service life and significantly reduce micro-cracks in the material and surface qualities of Ra < 0.2 μm | 0.000008 in. can be achieved without difficulty. The integration of the newly developed ULTRASONIC HSK-actuator system allows the combination of ULTRASONIC hard machining and HSC-milling / milling on a single machine (depending on machine series on the basis of HSK 32E or HSK 63A-tool holders). This opens up an unrivaled spectrum of applications, – ranging from soft, hard through to advanced materials, which can be produced all on a single machine.

04 | 07 HSC 20 linear ULTRASONIC 20 linear Machine and Technology

22 | 23 ULTRASONIC series Diamond tools

08 | 09 ULTRASONIC 50 Machine and Technology

24 | 25 ULTRASONIC series Control

10 | 11 ULTRASONIC 70-5 / 100-5 Machine and Technology

26 | 27 ULTRASONIC series Technical Data

12 | 21 ULTRASONIC series Applications and Workpieces

28 | 31 ULTRASONIC series Floor plans

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

HSC 20 linear / ULTRASONIC 20 linear

04.12.2007

8:49 Uhr

Seite 6

Machine and Technology

HSC 20 linear / ULTRASONIC 20 linear: Compact 5-axis portal machine for ULTRASONIC and HSC milling. The new HSC 20 linear / ULTRASONIC 20 linear machines combine dynamics, precision, compact design, versatility and intelligence in a single high-tech machine tool. To name only the most striking features of this innovation, there are the linear drives with precision cooling units in X / Y / Z and with an acceleration of > 2 g, the 5-axis gantry-design with integrated NC-swivel rotary table, low space requirements with a footprint of only 2.5 m2. Additional features included the actively cooled high-performance spindle with up to 42,000 rpm. and HSK 32-tool holder, best contour accuracy and automatic feed adjustment in real-time. The 20 series is available in two machine versions: ULTRASONIC 20 linear as a complete solution for ULTRASONIC & HSC milling on a single machine, or as the pure HSC-precision milling centre HSC 20 linear. The ULTRASONIC 20 linear covers a wide range of materials that is unrivaled in this machine class ranging from soft to hard all the way to advanced materials.

HSC 20 linear / ULTRASONIC 20 linear: With travels in X / Y / Z: 200 / 200 / 280 | 7.9 / 7.9 / 11 in., linear drives in X / Y / Z as well as the optional NC-swivel rotary table (4th / 5th axis) with water-cooled torque drives.

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

1

04.12.2007

8:49 Uhr

Seite 7

2

3

4

5

|1| Work area with integrated NC-swivel rotary table, zero point clamping system mounted on the rotary table, as well as with water-cooled USB 40 machining spindle with HSK 32-holder and max. 42,000 rpm. |2| Linear drives with precision cooling in X / Y / Z |3| Vibration-reducing, rigid, cast mineral support in monoBLOCK design |4| Tool measurement via laser system (BLUM Nano NT, Renishaw NC-4) |5| Workpiece measurement via infrared measuring probe (Renishaw OMP400)

Automation solution – linear magazine: With workpiece loading from the top, exchange time < 30 sec, with 99 magazine pockets for system size 50 or 55 pockets for system size 120.

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

04.12.2007

8:50 Uhr

Seite 8

HSC 20 linear / ULTRASONIC 20 linear

6

7

9

10

Machine and Technology

04 | 05 | 06

8

|6| USB 40 high-performance spindle with an active cooling system, max. 42,000 rpm., HSK 32-tool holder, as well as optional internal coolant supply and ejector system |7| Optional: Automatic tool changer via chain magazine with 60 magazine pockets |8| Automatic tool changer for HSK 32E / S with 24 magazine pockets in the standard version (optionally with 60 pockets) |9| Siemens 840D powerline with user-friendly ULTRASONIC parameter sets and intelligent process monitoring |10| SAUER HSK 32S Diamond Tool Starter Kit

Highlights _ Highest flexibility due to 5-axis gantry-design: with integrated NC-swivel rotary table for 5-axis simultaneous machining _ Extremely compact footprint of only 2.5 m2 | 3,875 sq. in. and travels in X / Y / Z of 200 / 200 / 280 mm | 7.9 / 7.9 / 11 in. _ Highest dynamics due to linear drives with precision cooling system in X / Y / Z, direct drive with water-cooled torque motors in A / C, as well as direct measuring systems on all axes _ Maximum acceleration > 2 g, rapid traverse in X / Y / Z: 30 m/min | 1,181.1 ipm _ Highest precision, contour accuracy and surface quality Ra < 0.2 μm | 0.000008 in. _ Technology integration due to HSK 32-actuator systems: HSC milling (max. 42,000 rpm.) as well as ULTRASONIC hard machining of advanced materials on a single machine _ Automatic tool changer with 24 magazine pockets in the standard version, 60 pockets optional _ Siemens 840D powerline with integrated ULTRASONIC user interface for easy-to-use parameter sets as well as intelligent process monitoring for continuous real-time automatic feed adjustment _ Rigid, vibration-reducing cast-mineral support in monoBLOCK design _ Unrivaled in its wide range of applications for materials from soft to hard all the way to advanced materials

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

04.12.2007

8:50 Uhr

Seite 9

ULTRASONIC 20 linear

1

Applications and Workpieces

07

2

ULTRASONIC HSK 32-actuator system: A coil body is firmly mounted both on the HSK tool holder and on the spindle. Via induction, the ULTRASONIC frequency is transferred from the ULTRASONIC high-frequency spindle to the HSK tool holder, while the tool is rotating. A vibration is generated in the actuator which sets the rotating tool into an additional, oscillating motion in axial direction. |1| HSK 32-actuator system: ULTRASONIC 20 linear |2| HSK 63-actuator system: ULTRASONIC 50 / 70-5 / 100-5

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

ULTRASONIC 50

04.12.2007

8:50 Uhr

Seite 10

Machine and Technology

ULTRASONIC 50: Entry into ULTRASONIC 3-axis machining made easy. The ULTRASONIC 50 is the first model in the ULTRASONIC series equipped with the HSK 63-actuator system. As a result, the ULTRASONIC 50 can be used both for ULTRASONIC hard machining (with max. tool Ø = 150 mm | 5.9 in.) and for conventional milling. In addition, and as an alternative to the manual swivel rotary table, an optional configuration is available with digital drives and hydraulic table clamping, which makes 5-sided machining possible. In combination with three CNC-controlled axes in X / Y / Z, these two positioning axes and the powerful, automatic 16x-tool changer open up the possibility for automated manufacturing. As an additional option, the ULTRASONIC 50 can be upgraded through an additional NC-integrated rotary axis in the form of an attachment table, as a positioning or rotary grinding table.

ULTRASONIC 50 with travels in X / Y / Z: 500 / 450 / 400 mm | 19.7 / 17.7 / 15.7 in. and HSC 63-actuator system for ULTRASONIC hard machining and milling on a single machine.

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

04.12.2007

8:50 Uhr

Seite 11

ULTRASONIC 50

1

Machine and Technology

2

3

4

5

|1| Automatic tool changer with 16 tool magazine pockets (in the standard version) for HSK 63A / S-tool holders |2| Standard version: Manual swivel rotary table (B / C-axis), Optional: swivel rotary table with digital drives for positioning |3| USB 12 high-performance spindle with 12,000 rpm. for tool diameters 0.6 – 3.0 mm | 0.02 – 0.12 in., mounted on HSK 63A-holder |4| Workpiece measurement via infrared measuring probe (Renishaw OMP400) |5| Tool measurement via laser system (Renishaw NC-4)

Highlights _ Technology integration: ULTRASONIC hard machining of advanced materials and milling with HSK 63-tool holder on a single machine _ Three NC-controlled axes in X / Y / Z, travels in X / Y / Z: 500 / 450 / 400 mm | 19.7 / 17.7 / 15.7 in. _ Standard version: manual swivel / rotary table (B / C-axis), Optional: swivel / rotary table with digital drives for positioning _ USB 6010 machining spindle with active cooling unit: ULTRASONIC hard machining with max. 8,000 rpm., milling at max. 10,000 rpm. _ Automatic pickup tool changer with 16 HSK 63-magazine pockets in the standard version _ Up to 3-fold productivity increase in comparison to conventional methods for the machining of advanced materials (ceramics, glass, carbide, corundum, compounds, ...) _ Complete machining due to flexible ULTRASONIC drilling, grinding and milling on a single machine _ Reduced process forces permit the manufacturing of thin walls, lead to longer tool service life and a significant reduction of micro-cracks in the workpiece _ Excellent surface qualities (Ra < 0.2 μm | 0.000008 in.) _ Continuous process monitoring: Automatic feed adjustment in real-time due to intelligent control algorithms ADC (Adaptive Control) and ACC (Acoustic Control) _ No clogging of the diamond tools due to continuous vibration in the tool

08 | 09

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

ULTRASONIC 70-5 / 100-5

04.12.2007

8:50 Uhr

Seite 12

Machine and Technology

ULTRASONIC 70-5 / 100-5: ULTRASONIC 5-axis hard machining and milling with HSK 63-tool holder on a single machine. The 5-axis series from ULTRASONIC ensures greatest flexibility during 5-axis complete machining, with travels up to 1,000 mm | 39.4 in. in the X / Y / Z-axis. Whether through integration of an NC-rotary swivel rotary table or on the ULTRASONIC 100-5 – even through an additional swivel axis as B-axis, the most diverse workpieces can be machined both with ULTRASONIC and conventional technology in 5-sided machining, simultaneously on up to 5 axes. In addition, the new USB 6000 with HSK 63S-holder allows the utilisation of both ULTRASONIC actuator tools as well as conventional tools.

ULTRASONIC 70-5 with travels in X / Y / Z: 750 / 600 / 520 mm | 29.5 / 23.6 / 20.5 in. and HSC 63-actuator system for ULTRASONIC hard machining and milling on a single machine.

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

04.12.2007

8:50 Uhr

Seite 13

ULTRASONIC 70-5 / 100-5

1

Machine and Technology

2

3

4

5

|1| Automatic tool changer with 2 x 16 magazine pockets for HSK 63A / S-tool holders in the standard version |2| Optional: rigid table |3| Optional: NC-swivel rotary table |4| Small USB 12-spindle mounted on HSK 63A-holder, integrated into the automatic tool changer |5| Optional: coolant reprocessing plant KMA-300 / KMA-600 with centrifuge, slurry tank, 435 psi high-performance pump and cooling unit for the machine of advanced materials

Highlights ULTRASONIC 70-5 / 100-5 _ Technology integration: ULTRASONIC hard machining of advanced materials and milling with HSK 63-tool holder on a single machine _ Up to five CNC-controlled axes for 5-axis simultaneous applications _ Traverse paths X / Y / Z: 750 / 600 / 520 mm | 29.5 / 23.6 / 20.5 in. (ULTRASONIC 70-5) and 1,000 / 1,000 / 1,000 mm | 39.4 / 39.4 / 39.4 in. (ULTRASONIC 100-5) _ Water-cooled USB 6018 machining spindle: ULTRASONIC hard machining with max. 8,000 rpm., milling at max. 18,000 rpm. _ Automatic pickup tool changer with 2 x 16 (ULTRASONIC 70-5) or 40 (ULTRASONIC 100-5) HSK 63-magazine pockets in the standard version _ Up to 3-fold productivity increase in comparison to conventional methods for the machining of advanced materials (ceramics, glass, carbide, corundum, compounds, ...) _ Complete machining due to flexible ULTRASONIC drilling, grinding and milling on a single machine _ Reduced process forces permit the manufacturing of thin walls, lead to longer tool service life and reduce micro-cracks in the workpiece _ Excellent surface qualities (Ra < 0.2 μm | 0.000008 in.) _ Continuous process monitoring: automatic feed adjustment in real-time due to intelligent control algorithms ADC (Adaptive Control) and ACC (Acoustic Control) _ No clogging of the diamond tools due to continuous vibration in the tool

10 | 11

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

ULTRASONIC series

Applications and Workpieces

Carbide thread: Insertion of an M6-thread into carbide with a shaped tool which is diamond-coated for thread grinding.

04.12.2007

8:50 Uhr

Seite 14

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

04.12.2007

8:50 Uhr

Seite 15

ULTRASONIC series

Applications and Workpieces

12 | 13

Application sectors – Tool and mould making / Electrode manufacturing. The demands for longer tool service life, increased productivity and better quality have made advanced materials in tool and mould making indispensable. Ceramic materials such as silicon nitride, silicon carbide, zirconium oxide and high-performance materials such as carbide, combined with increasingly complex workpiece geometries demand innovative, powerful machining methods. The ULTRASONIC series has led to more flexible production, allowing ULTRASONIC hard machining and HSC milling / milling on a single machine, resulting in excellent surface qualities, significant reduction of micro-cracks in the material, the reduction of machining steps, and the elimination of the cost-intensive and time-consuming electrode machining in mould making. Consequently, an unrivaled range spectrum of materials – ranging from soft, hard and all the way to advanced materials – can be efficiently machined.

1

2

4

5

6

7

3

|1| Electrodes made from graphite |2| Embossing tool made from carbide: complete machining with a diamond cutter |3| Embossing tool made from hardened steel |4| Complete machining: grinding of an exterior contour and the hemisphere, as well as drilling of a hole with Ø 1 mm | 0.04 in. in an embossing tool made from carbide K40FF |5| Insertion of hemispheres and side profiles into an embossing tool made from carbide |6| Copper electrode |7| Embossing tool made from carbide with chip breaker geometries for cutting inserts

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

ULTRASONIC series

04.12.2007

8:50 Uhr

Seite 16

Applications and Workpieces

Watch plate: HSC-machining of a stainless steel plate for the watch industry with up to 42,000 rpm.

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

04.12.2007

8:50 Uhr

Seite 17

ULTRASONIC series

Applications and Workpieces

14 | 15

Application sectors – Watch industry and precision engineering. The ULTRASONIC 20 linear series demonstrates its outstanding capabilities whenever highest demands are placed during the machining of materials common in the watch industry and other fine mechanics components made from mother-ofpearl, stainless steel, precious metals, ceramics or even corundum. The technology integration of ULTRASONIC hard machining and HSC milling sets new standards for machining time, contour accuracy and surface quality. Due to intelligent control algorithms, manufacturing is secure and results are top quality ensuring damage to workpieces is minimized and tool life increased.

1

2

4

5

6

7

3

|1| Functional component made from precious metal for a watch movement |2| Watch plate made from light metal |3| Watch plate made from sapphire |4| Sensor component with thin walls made from aluminium oxide |5| Bearing cage made from zirconium oxide |6| Calibration ring made from aluminium oxide |7| Watch face made from mother-of-pearl

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

ULTRASONIC series

04.12.2007

8:50 Uhr

Seite 18

Applications and Workpieces

Ceramics insert: ULTRASONIC hard machining of Yttrium-stabilised zirconium oxide (100% sintered).

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

04.12.2007

8:50 Uhr

Seite 19

ULTRASONIC series

Applications and Workpieces

16 | 17

Application sector – wearing parts made from ceramics for the textile / pump / fittings industry. Efficient production requires both productivity and precision: this being imperative for technological components in the textile and fittings industry which are extremely sophisticated. Components have to have a long service life, made exactly to specifications fit perfectly into the assembly and they partially must be chemically resistant. High performance ceramics, such as aluminium oxide, zirconium oxide and silicon carbide are ideally-suited for such high demands on service life and performance. In this sector, ULTRASONIC technology sets new standards for machining time, contour accuracy and surface quality, by offering the possibility of hard and complete machining for these materials.

1

6

7

2

3

4

5

|1| Fittings component made from zirconium oxide for thermo analytics |2 – 3| Thread guide made from aluminium oxide |4| Sealing ring made from silicon carbide |5| Grinding gear made from aluminium oxide |6| Gear wheel made from zirconium oxide |7| Housing cover made from ceramics

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

ULTRASONIC series

Applications and Workpieces

Mirror-support made from zerodur: Feasibility of manufacturing thin walls < 1mm | 0.04 in. in the manufacturing of light-weight structures made from zerodur.

04.12.2007

8:50 Uhr

Seite 20

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

04.12.2007

8:50 Uhr

Seite 21

ULTRASONIC series

Applications and Workpieces

18 | 19

Application sector – optical industry. There is a wide range of applications for ULTRASONIC technology in the optical sector. Typical applications found in this industry are highly precise laser rods for YAG-lasers, mirror mounts with thin walls made from zerodur or rod lenses made from glass / corundum / silicon for scanner systems and endoscopy, as well as classical optical lenses with concave or convex geometries. The ULTRASONIC series has already entered the sectors of projection and measuring optics, satellite construction, telescopic sight and guidance systems manufacturing, as well as other technological and scientific fields. The manufacturing of pressing tools and moulds made from carbide and ceramics for optical components round off the application range for the ULTRASONIC series in the optical industry.

1

2

3

5

6

7

|1| Highest precision in the manufacturing of rod lenses made from glass, corundum, silicon: drilling right from solid material with a hollow diamond drill and achieving finished quality in only one machining setup |2| BK-7 tilted mirror for laser |3| Lens for telescopic sight made from optical glass with significantly reduced corner cracks |4| Achievement of surface-qualities of < 3 μm | 0.0001 in. in the manufacturing of triple prisms made from optical glass |5| Pump housing made from quartz glass |6| Complete machining of a functional component made from quartz glass for a magnetic resonance tomograph: roughing and finishing of all surfaces, insertion of bores, grooves and threads, 45° beveling of all corners |7| Mirror mount made from zerodur with lightweight structures and an aspherical shape on the reverse side

4

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

ULTRASONIC series

Applications and Workpieces

Medical technology: ULTRASONIC technology permits extremely precise, efficient hard machining of highperformance ceramics and other pioneering materials for implants that are not rejected by the body, as well as other components for medical technology.

04.12.2007

8:50 Uhr

Seite 22

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

04.12.2007

8:50 Uhr

Seite 23

ULTRASONIC series

Applications and Workpieces

20 | 21

Application sector – medical industry. Better equipment for better healthcare: cutting edge medical devices are the foundation of diagnostics and surgical medicine. The machining of advanced materials in the medical sector requires extreme precision and the attainment of pre-defined surface qualities. Advanced materials are not only found in magnetic resonance imaging, X-ray technology and the manufacturing of medical equipment, but also in implants and prosthetics for use directly in the human body. The low process forces during ULTRASONIC machining help ensure the openpourous quality needed for implants and prevent sub-surface damage to the material.

1

2

4

5

6

7

3

|1| Hip-joint ball made from compound ceramics: Drilling of the inner cone without sub-surface damage |2| Pin implants made from black zirconium oxide for the dental industry |3| Port housing made from aluminium oxide |4| Focusing tube made from aluminium oxide |5| Dental implant made from zirconium oxide |6| Complete machining of the inside and outside contour for a 5x-dental bridge made from Yttrium-stabilised zirconium oxide |7| External thread made from zirconium oxide

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

ULTRASONIC series

04.12.2007

8:50 Uhr

Seite 24

Diamond tools

ULTRASONIC-capable diamond tools from SAUER with a special bonding matrix. As a full-range supplier, SAUER also manufactures ULTRASONIC-capable diamond tools in proprietary production, in galvanised and sintered versions. All pods, milling tools, surface / perimeter and profile grinding wheels, thread grinding wheels and various shaped and special tools contain a specially developed binding matrix that keeps the diamond grain securely in place during continuous tool oscillation. For more than 20 years, SAUER has been working in the sector of ULTRASONIC technology manufacturing diamond tools made from bound grain that are used for the efficient machining of hard and brittle materials or those that are difficult to machine with conventional methods. This experience in the sector enables SAUER to offer the right tool for almost every application.

1

2

3

4

5

6

|1| Diamond grinding tools: surface, cup, perimeter and profile grinding wheels |2| Diamond milling tools: hollow, cup and radius millers |3| Diamond counter boring tools |4| Special tools |5| Countersinking tool |6| Diamond moulding tools: mounting points, ball millers, thread grinding wheels

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

04.12.2007

8:50 Uhr

Seite 25

ULTRASONIC series

Diamond tools

22 | 23

SAUER hollow diamond drill: With external-Ø of 0.48 mm | 0.019 in., wall thickness 0.15 mm | 0.006 in. with diamond grain D30 with internal coolant supply.

1

2

3

|1| Tool starter kit for small machining spindle USB 12 |2| SAUER HSK 32 Tool Starter Kit with ER11, 14H6, PLK10-tool holders (ULTRASONIC 20 linear) |3| SAUER HSK 63 Tool Starter Kit with ER16, ER20, 20H7-tool holders (ULTRASONIC 50 / 70-5 / 100-5)

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

ULTRASONIC series

04.12.2007

8:50 Uhr

Seite 26

Controls

Highest process safety through intelligent control algorithms.

1

|1|

ULTRASONIC user interface: The clearly laid-out ULTRASONIC screen and the superior 15" TFT screen ensure excellent ease-of-use. Productivity increases at every stage: during setup, programming, operation and jobprocessing. The most advanced control technology in the Siemens 840D powerline supports you with its powerful processor capacity, short cycle times and fast reaction times.

2

|2|

ULTRASONIC process monitoring: Adaptive Control (ADC) displays the process forces on the machining tool in ft./lbs., Acoustic Control (ACC) registers the power output of the ULTRASONIC generator in mA. If the threshold levels entered into the CNC are approached or crossed for a pre-defined period of time, an automatic feed reduction in real-time takes place (the active principle can also be inverted). Consequently, the machining process is continuously monitored and a constant feed velocity is ensured, resulting in optimum workpiece quality. In addition, the utilisation of ADC and ACC avoids damage to the workpiece and simultaneously increases tool service life.

3

|3|

ULTRASONIC generator display: With the press of a single button, the window "ULTRASONIC generator" can be called up on the display of the Siemens control. Here, the operator can adjust all important ULTRASONIC variables, such as frequency, amplitude and ULTRASONIC power output, adjust it at any time or automatically assign a variable to a pre-defined tool

4

position (tool number) in the automatic tool changer. |4|

easy sonic control: Enables automatic detection of the optimal ULTRASONIC resonance frequency without the involvement of the machine operator. The automatic frequency search is easily activated with the press of a button.

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

04.12.2007

8:50 Uhr

Seite 27

ULTRASONIC series

Controls

24 | 25

DMG ControlPanel: Siemens 840D powerline with 15" TFT screen and state-of-the-art control technology.

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

ULTRASONIC series

04.12.2007

8:50 Uhr

Seite 28

Technical data

Technical Data Traverse paths X-axis mm | in. Y-axis mm | in. Z-axis mm | in. B-axis (optional for 5 axes) degrees C-axis (optional for 5 axes) degrees Main drive Main spindle Type Rotational speed ULTRASONIC up to rpm. Rotational speed conventional up to rpm. Drive power (40 / 100% DC) kW | hp. Positioning accuracy in X / Y / Z μm | in. Repeat accuracy in X / Y / Z μm | in. Feed Feed range up to mm/min | ipm. Rapid traverse X / Y / Z m/min | ipm. Work table Clamping area fixed table mm | in. Max. workpiece weight kg | lbs. Clamping area NC-rotary table mm | in. Max. workpiece weight kg | lbs. Clamping area NC-swivel rotary table mm | in. Max. workpiece weight kg | lbs. Max. rotational speed of rotary axes (A / B / C) rpm. Positioning accuracy (A / B / C-axis) " Tool Tool holder for spindle Type Tool magazine (standard / optional) Pockets Type - Tool magazine (standard) Type Max. tool length for full load Max. tool length at max. rotational speed Max. tool length for full load Max. tool diameter for full load and max. rotational speed Max. tool diameter for half-full tool changer and at max. rotational speed Chip-to-chip time ULTRASONIC ULTRASONIC generator Frequency range (standard) Max. output power Options USB 12 high-performance spindle Workpiece measurement Tool measurement Coolant reprocessing plant Control DMG ControlPanel with 15" TFT-screen

HSC 20 linear

ULTRASONIC 20 linear

ULTRASONIC 50

200 | 7.9 200 | 7.9 280 | 11.0 -10° to 130° (A-axis) 360°

200 | 7.9 200 | 7.9 280 | 11.0 -10° to 130° (A-axis) 360°

500 | 19.7 450 | 17.7 400 | 15.7 -5° to 110° manual (360°)

SB 40/80-S 10,000 42,000

USB 40/80-S 10,000 42,000

P5 | P0.0002 P3 | P0.0001

P5 | P0.0002 P3 | P0.0001

USB 6010 8,000 10,000 46 / 35 | 61.7 / 46.9 P8 | P0.0003 P8 | P0.0003

30,000 | 1,181.1 30 | 1,181.1

30,000 | | 1,181.1 30 | 1,181.1

24,000 | 944.9 24 | 944.9

Ø 320 x 370 | 12.6 x 14.6 80 | 176.4 Ø 200 | 7.9 10 | 22

Ø 320 x 370 | | 12.6 x 14.6 80 | 176.4 - Ø 630 x 500 | 24.8 x 19.7 200 | 441 Ø 200 | 7.9 Ø 630 x 500 | 24.8 x 19.7 10 | 22 200 | 441

50 / - / 150 5/-/5

50 / - / 150 5/-/5

- / 20 / 20 - / 18 / 18

mm | in. mm | in. mm | in.

HSK 32 E 24 (60chain magazine) Exchanger wheel (horizontal) 200 | 7.9 200 | 7.9 30 | 1.2

HSK 32 S / HSK 32 E 24 (60 chain magazine) Exchanger wheel (horizontal) 200 | 7.9 200 | 7.9 30 | 1.2

HSK 63 A / HSK 63 S 16 Exchanger wheel (horizontal) 300 | 11.8 300 | 11.8 80 | 3.1

mm | in.

30 | 1.2

30 | 1.2

80 | 3.1

mm | in. sec.

30 | 1.2 10

30 | 1.2 10

100 | 3.9 10

Type kHz watts

-

USG2000 16.5 – 30.5 100

USG2000 16.5 – 30.5 300

Version Type Type Type

RS OMP-400 Blum NT, RS NC-4 paper band filter

RS OMP-400 Blum NT, RS NC-4 SAUER KMA-300

on HSK 63A-holder RS OMP-400 RS NC-4, RS TS 27 SAUER KMA-300 / 600

Siemens 840D powerline DIN ISO

Setup and connection data Space requirements W / D / H

mm | in.

Weight Power consumption Operating voltage Required compressed air connection Average air consumption

kg | lbs. kVA A bar | psi m3/h

4,400 / 4,200 / 2,400 | 173.2 / 165.4 / 94.5 3,750 | 8,267 40 80 A at 400 V 6 | 87.0 15

Siemens 840D powerline Siemens 840D powerline DIN ISO DIN ISO 4,400 / 4,200 / 2,400 | 173.2 / 165.4 / 94.5 3,750 | 8,267 40 80 A at 400 V 6 | 87.0 15

4,950 / 4,150 / 2,500 | 194.9 / 163.4 / 98.4 4,000 | 8,818 38 80 A at 400 V 6 | 87.0 10

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

04.12.2007

8:50 Uhr

Seite 29

ULTRASONIC series

Traverse paths X-axis mm | in. Y-axis mm | in. Z-axis mm | in. B-axis (optional for 5 axes) degrees C-axis (optional for 5 axes) degrees Main drive Main spindle Type Rotational speed ULTRASONIC up to rpm. Rotational speed conventional up to rpm. Drive power (40 / 100% DC) kW | hp. Positioning accuracy in X / Y / Z μm | in. Repeat accuracy in X / Y / Z μm | in. Feed Feed range up to mm/min | ipm. Rapid traverse X / Y / Z m/min | ipm. Work table Clamping area fixed table mm | in. Max. workpiece weight kg | lbs. Clamping area NC-rotary table mm | in. Max. workpiece weight kg | lbs. Clamping area NC-swivel rotary table mm | in. Max. workpiece weight kg | lbs. Max. rotational speed of rotary axes (A / B / C) rpm. Positioning accuracy (A / B / C-axis) " Tool Tool holder for spindle Type Tool magazine (standard / optional) Pockets Type - Tool magazine (standard) Type Max. tool length for full load mm | in. Max. tool length at max. rotational speed mm | in. Max. tool diameter for full load mm | in. Max. tool diameter for full load and max. rotational speed mm | in. Max. tool diameter for half-full tool changer and at max. rotational speed mm | in. Chip-to-chip time sec. ULTRASONIC ULTRASONIC generator Type Frequency range (standard) kHz Max. output power watts Options USB 12 high-performance spindle Version Workpiece measurement Type Tool measurement Type Coolant reprocessing plant Type Control DMG ControlPanel with 15" TFT-screen Setup and connection data Space requirements W / D / H

mm | in.

Weight Power consumption Operating voltage Required compressed air connection Average air consumption

kg | lbs. kVA A bar | psi m3/h

Technical data

26 | 27

ULTRASONIC 70-5

ULTRASONIC 100-5

750 | 29.5 600 | 23.6 520 | 20.5 0° to 180° 360°

1,000 | 39.4 1,000 | 39.4 1,000 | 39.4 0° to 180° (360°)

USB 6018 max. 8,000 max. 18,000 35 / 25 | 46.9 / 33.5 P8 | P0.0003 P8 | P0.0003

USB 6018 max. 8,000 max. 18,000 28 / 19 | 37.5 / 25.5 P8 | P0.0003 P8 | P0.0003

50,000 | 1,968.5 50 | 1,968,5

60,000 | 2,362,2 60 | 2,362.2

Ø 1,000 x 600 | 39.4 x 23.6 800 | 1,763.7 Ø 700 x 500 | 27.6 x 19.7 350 | 772

Ø 1,100 x 900 | Ø 43.3 x 35.4 200 | 440.9 Ø 900 x 700 | 35.4 x 27.6 1.400 | 3,086

- / 19 / 21 - / 10 / 10

- / - / 30 -/-/7

HSK 63 A / HSK 63 S 2 x 16 (92) chain magazine 315 | 12.4 200 | 7.9 80 | 3.1

HSK 63 A / HSK 63 S 40 chain magazine -

50 | 2.0

-

105 | 4.1 8

-

USG2000 16.5 – 30.5 300

USG2000 16.5 – 30.5 300

on HSK 63A-holder RS OMP-400 Renishaw NC-4 SAUER KMA-300 / 600

on HSK 63A-holder RS OMP-400 Renishaw NC-4 SAUER KMA-600

Siemens 840D powerline DIN ISO

Siemens 840D powerline DIN ISO

5,450 / 5,850 / 3,000 | 214.6 / 230.3 / 118.1 8,900 | 19,621 58 100 A at 400 V 6 | 87.0 28

7,200 / 6,400 / 4,000 | 283.5 / 252.0 / 157.5 19,000 | 41,887 86 160 A at 400 V 6 | 87.0 approx. 40

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

ULTRASONIC series

04.12.2007

8:50 Uhr

Seite 30

Options

Options HSC 20 ULTRASONIC 20 ULTRASONIC 50 ULTRASONIC 70-5 ULTRASONIC 100-5

Work table Fixed table Manual swivel / rotary table Electrical angle indicator in B / C Digital drives in B- / C-axis NC-rotary axis / attachment table NC-swivel rotary table Options – Control ADC - Adaptive Control ACC - Acoustic Control MCIS DNC machine Automatic tool changer 1 x 16 tool magazine pockets 24 tool magazine pockets 2 x 16 tool magazine pockets 40 tool magazine pockets 60 tool magazine pockets Spindle ULTRASONIC HSK 32-actuator system USB 40 / SB 40 spindle with internal coolant supply USB 40 / SB 40 spindle with ejector system Preparation for USB 12 USB 12 small spindle with 12,000 rpm. Internal coolant supply with high-pressure pump for USB 12 Ejector system for USB 12 Minimum-quantity lubrication Tool / workpiece measurement Renishaw Tool Setter TS27 (mechanical) Renishaw laser measurement NC-4 Blum LaserControl NT Workpiece measurement Renishaw infrared measuring probe OMP400 Coolant reprocessing plant Preparation for KMA-300 KMA-300 II coolant treatment unit Preparation for KMA-600 KMA-600 coolant treatment unit Preparation for customised system Paper band filter External coolant tank with 30 bar and high pressure pump Additional options Electronic hand wheel Exhaust system basic package Oil and emulsion mist presipator Cooling unit for control cabinet Flushing gun for machine area Rotoclear Chip conveyor (scraper belt conveyor) Rotary feed-through for air for NC-table Automation – basic linear magazine package Turn Key Machining process development Tool Starter Kit I (with diamond grain "H") Tool Starter Kit II (with diamond grain "N") Tool package

º

º

• º

º

º º º

º

º

• º º

•

•

• º º

º

º

• º º

• º º

• • • º

º

º

• º º

º

º

º

º

º

º

º º º

•

•

•

º º

º º

º º

º º

º º

º º

º

º

º

º

º

º

º

º

º

º

º º

º º º º º º

º º º º º º

º º º º

º

º

º

º º º º º º

º º º º º º

º º

º º

º

º

º º º º º

º º º º º

º º º

º

º

º º º º

º º º º

º º º º

º º º º º º º º º= Optional, •= Standard

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

04.12.2007

8:50 Uhr

Seite 31

Floor plans HSC 20 linear / ULTRASONIC 20 linear Front view

Top view 480 | 18.9

55 | 2.2 419 | 16.5

Cooling Unit

Filling

150 | 5.9

Forward and reverse

1350 | 53.1

1155 | 45.5

549 | 21.6

339 | 13.3

R6 89

207 | 8.1 735 | 28.9

151 | 5.9

2462 | 96.9

|2 7. 1

622 | 24.5

2057 | 81.0 2383 | 93.8

712 | 28.0

1980 | 78.0

1130 | 44.5

(2045 | 80.5) 1774 | 69.8 2568 | 101.1 3134 | 123.4

ULTRASONIC 50 Front view

Top view

1917 | 75.5

600 | 23.6

600 | 23.6

approx. 4450 | 175.2

600 | 23.6

3210 | 126.4

709 | 27.9

1462 | 57.6

Tool magazine for 16 tools

Cooling unit (optional)

1350 | 53.1

280 | 300 | 11.0 11.8

1727 | 68.0

872 | 34.3 1535 | 60.4 1727 | 68.0 1934 | 76.1

50 0

|5 9 .1

approx. 5000 | 196.9

3716 | 146.3

2205 | 86.8

Transport length without handle 3007 | 118.4

2132 | 146.3 R1

1500 | 59.1

1462 | 57.6

242 | 9.5

785 | 30.9

146 | 5.8

192 | 7.6

49 | 1.9

ø 630 | 24.8

Transport length with handle

R4

05 |

15 .9

500 | 19.7

130 | 5.1

490 | 19.3

P

1610 | 63.4

Fuel tank

1012.5 | 39.9

2550 | 100.4

2396 | 94.3

Transport height 2350 | 92.5

2000 | 78.7

1489 | 58.6

Tool magazine for 16 tools

1086 | 42.8

Fuel tank

1011 | 39.8

Table centre

E

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

04.12.2007

8:50 Uhr

Seite 32

Floor plans

ULTRASONIC series

28 | 29 | 30

ULTRASONIC 70-5 Front view

Top view

approx. 6050 | 238.3

600 | 23.6

916 | 36.1

1867 | 73.5

49 | 1.9

2225 | 87.6 2820 | 111.0

R14 55.4 08 |

approx. 1500 | 59.1

1040 | 40.9 1309 | 51.5

Fuel tank

2750 / 108.3

Transport depth 2604 | 102.5

50 | 1.1

approx. 5500 | 216.5

Cooling unit (optional)

609,5 | 24.0

110 | 1.0

E

Control cabinet

Table centre

2545 | 100.2 703 | 27.7

approx.

400 | 15.7

90 | 3.5

3725 | 146.7

2812 | 110.7 1023 | 40.3

for 32 tools

1506 | 59.3

Table centre

Tool magazine

Transport height 2785 | 109.6

854 | 33.6 260 | 10.2

Transport width 2874 | 113.1

916 | 36.1

ULTRASONIC 100-5 Front view

Top view

Z-Travel 1000 | 39.4

4829 | 190.1

700 | 27.6

E

4538 (4638 A-axis) | 178.7 (182.6 A-axis) 6112 (6212 A-axis) | 240.6 (244.6 A-axis)

2593 | 102.1

5469 | 215.3

3245 | 127.8

P

1091 | 43.0

3400 / 133.9 Exterior outline X / Z Steel cover

3274 | 128.9 Transport height

Chain 40 pockets

100 | 3.9

1150 | 45.3 150 | 5.9

2854 | 112.4

SPF

100 | 3.9

Transport width without magazine

4539 (4639 A-axis) | 178.7 (182.6 A-axis) Y-Travel 1000 | 39.4

1636 | 64.4

1347 | 53.0

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

04.12.2007

8:49 Uhr

Seite 1

ULTRASONIC series

Floor plans

31

Work area of the HSC 20-5 linear: With integrated NC-swivel rotary table, actively cooled SB 40 high-performance spindle for a HSK 32E-tool holder and max. 42,000 rpm., zero point clamping system mounted on the rotary table.

PRO_D4118_0507_Ultrasonic_uk-korr2:Layout 1

04.12.2007

8:49 Uhr

Seite 2

Germany DMG Berlin Egelpfuhlstraße 42 a · D-13581 Berlin Tel.: +49 (0) 30 / 35 19 06 - 0 Fax: +49 (0) 30 / 331 20 18 Service Turning: +49 (0) 3 71 / 815 01 - 26 to 27 Service Milling: +49 (0) 3 71 / 815 01 - 22 to 24 Service Fax: +49 (0) 3 71 / 815 01 - 10 DMG Chemnitz Südstraße 1 · D-09221 Neukirchen Tel.: +49 (0) 3 71 / 81 50 1 - 0 Fax: +49 (0) 3 71 / 81 50 1 - 11 DMG Bielefeld Gildemeisterstraße 60 · D-33689 Bielefeld Tel.: +49 (0) 52 05 / 74 - 22 33 Fax: +49 (0) 52 05 / 74 - 22 39 Service Tel.: +49 (0) 52 05 / 74 - 22 22 Service Fax: +49 (0) 52 05 / 74 - 22 19 DMG Frankfurt Steinmühlstraße 12 d · D-61352 Bad Homburg Tel.: +49 (0) 61 72 / 495 57 - 0 Fax: +49 (0) 61 72 / 495 57 - 30 Service Turning: +49 (0) 61 72 / 49 55 7 - 21 Service Milling: +49 (0) 61 72 / 49 55 7 - 20 and +49 (0) 61 72 / 49 55 7 - 27 Service Fax: +49 (0) 61 72 / 49 55 7 - 40 DMG Hilden Im Hülsenfeld 23 · D-40721 Hilden Tel.: +49 (0) 21 03 / 57 01 - 0 Fax: +49 (0) 21 03 / 57 01 - 40 Service Turning: +49 (0) 21 03 / 57 01 - 31 Fax: +49 (0) 21 03 / 57 01 - 39 Service Milling: +49 (0) 21 03 / 57 01 - 21 Fax: +49 (0) 21 03 / 57 01 - 44 DMG München Lausitzer Straße 7 · D-82538 Geretsried Tel.: +49 (0) 81 71 / 81 7 - 51 50 Fax: +49 (0) 81 71 / 81 7 - 51 59 Service Turning: +49 (0) 81 71 / 81 7 - 51 80 Service Milling: +49 (0) 81 71 / 81 7 - 51 70 Service Fax: +49 (0) 81 71 / 81 7 - 51 79 DMG Stuttgart Riedwiesenstraße 19 · D-71229 Leonberg Tel.: +49 (0) 71 52 / 90 90 - 0 Fax: +49 (0) 71 52 / 90 90 - 20 00 Service Turning: +49 (0) 71 52 / 90 90 - 12 10 Service Milling: +49 (0) 71 52 / 90 90 - 12 20 Service Fax: +49 (0) 71 52 / 90 90 - 22 08 GILDEMEISTER Italiana Deutschland Riedwiesenstraße 19 · D-71229 Leonberg Tel.: +49 (0) 71 52 / 90 90 - 11 51 Fax: +49 (0) 71 52 / 90 90 - 21 75 Service multi-spindle automatic lathes: +49 (0) 71 52 / 90 90 - 12 36 Service long and short turning automatics: +49 (0) 71 52 / 90 90 - 12 37 DMG Trainings-Akademie Gildemeisterstraße 60 · D-33689 Bielefeld Tel.: +49 (0) 52 05 / 74 - 25 01 Fax: +49 (0) 52 05 / 74 - 25 02 DMG Gebrauchtmaschinen Lausitzer Straße 7 · D-82538 Geretsried Tel.: +49 (0) 81 71 / 817 - 826 Fax: +49 (0) 81 71 / 817 - 878 _ Bielefeld Gildemeisterstraße 60 · D-33689 Bielefeld Tel.: +49 (0) 52 05 / 74 - 38 92 Fax: +49 (0) 52 05 / 74 - 38 91

Europe DMG Austria Oberes Ried 11 · A-6833 Klaus Tel.: +43 (0) 55 23 / 6 91 41 - 0 Fax: +43 (0) 55 23 / 6 91 41 - 100 DMG Benelux _ Nederland Wageningselaan 48 · NL-3903 LA Veenendaal Tel.: +31 (0) 318 - 55 76 11 Fax: +31 (0) 318 - 52 44 29 Service Turning: +31 (0) 318 - 55 76 - 24 Service Milling: +31 (0) 318 - 55 76 - 33 / -34 Service Fax: + 31 (0) 318 - 55 76 - 10

DMG UK Unitool House, 151 Camford Way Sundon Park · GB Luton LU3 3AN Tel.: +44 (0) 15 82 - 57 06 61 Fax: +44 (0) 15 82 - 59 37 00 Service Fax: +44 (0) 15 82 - 44 55 38

DMG France 4 avenue du Parana, BP 60 F-91942 Courtaboeuf Cedex Tel.: +33 (0) 1 / 69 18 60 00 Fax: +33 (0) 1 / 69 28 75 50 Service Fax: +33 (0) 1 / 69 28 55 73

DMG Gebrauchtmaschinen CZ s.r.o. Areál ZD Zálesí · CZ-763 41 Biskupice u Luhačovic Tel.: +420 577 / 136 268 Fax: +420 577 / 136 273

_ Lyon ZI de Chesnes Le Loup 13 rue du Morellon F-38070 Saint Quentin Fallavier Tel.: +33 (0) 4 / 74 94 53 82 Fax: +33 (0) 4 / 74 94 51 52 _ Haute Savoie Espace Scionzier 520 avenue des Lacs F-74950 Scionzier Tel.: +33 (0) 4 / 50 96 41 62 Fax: +33 (0) 4 / 50 96 41 30 DMG Hungary Kft Bártfai u. 54. · H-1119 Budapest Tel.: +36 1 430 1614 Fax: +36 1 430 1615 DMG Ibérica Barcelona Pol. Ind. Els Pinetons · Avenida Torre Mateu 2-8 Nave 1 · E-08291 Ripollet · Barcelona Tel.: +34 / 93 - 5 86 30 86 Fax: +34 / 93 - 5 86 30 91 DMG Ibérica S.L Pol. Ind. Olaso Pab. 46 E-20870 Elgoibar · Guipúzcoa Tel.: +34 94 374 03 50 Fax: +34 94 374 38 62 DMG Italia Bergamo Via G. Donizetti 138 I-24030 Brembate di Sopra (BG) Tel.: +39 035 62 28 201 Fax: +39 035 62 28 210 Service Hotline: +39 199 177 811 Service Fax: +39 035 6228 250 DMG Italia Tortona Via W. Graziano 15 · I-15057 Tortona (AL) Tel.: +39 0131 81 81 61 Fax: +39 0131 81 81 65 Service Hotline: +39 199 177 811 Service Fax: +39 035 6228 250 DMG Italia Ancona Via dell´Artigianato 36 / 38 I-60019 Senigallia (AN) Tel.: +39 071 792 88 83 Fax: +39 071 792 95 92 Service Hotline: +39 199 177 811 Service Fax: +39 035 6228 250 DMG Polska ul. Fabryczna 7 · PL-63-300 Pleszew Tel.: +48 (0) 62 / 7428 151 Fax: +48 (0) 62 / 7428 114 Service: +48 (0) 62 / 7428 153 DMG Russland Nowohohlowskaja-Strasse 23 / 1 RU-109052 Moskau Tel.: +7 495 225 49 60 Fax: +7 495 225 49 61 DMG Scandinavia _ Danmark Gammelgårdsvej 87 B th · DK-3520 Farum Tel.: +45 49 12 74 10 Fax: +45 49 17 77 00 Service: +45 49 12 74 19 Service Fax: +45 49 17 78 00 _ Sverige Sidensvansvägen 8 · S-192 55 Sollentuna Tel.: +46 850 38 38 00 Fax: +46 850 38 38 90 _ Norge A/S Bjerkehagevegen 19 d · N-1405 Langhus Tel.: +47 63 01 00 20 Fax: +47 63 01 00 21 DMG Schweiz Lagerstrasse 14 · CH-8600 Dübendorf Tel.: +41 (0) 44 / 8 24 48 - 48 Fax: +41 (0) 44 / 8 24 48 - 24 Service: +41 (0) 44 / 8 24 48 - 12 Service Fax: +41 (0) 44 / 8 24 48 - 25

Asia DMG Asia Pacific Pte Ltd 6 Kian Teck Way · Singapore 628754 Tel.: +65 66 60 66 88 Fax: +65 66 60 66 99 Service Hotline: +65 66 60 66 66 Service Fax: +65 66 60 66 67 DMG Asia Pacific Representative Office 3/F IDM Building · 155 N. Armstrong Avenue Moonwalk Paranaque City · Philippines Tel.: +63 2 824 4481 Fax: +63 2 824 9600 DMG Vietnam Representative Office Unit #302, Blue Star Building · 93 Linh Lang Str. Ba Dinh District · Hanoi · Vietnam Tel.: +84 4 7665 924, +84 4 7665 925 Fax: +84 4 7665 926 DMG (Thailand) Co., Ltd. 23 / 82, Sorachai Building · 21st Floor Sukhumvit 63 Road · Kwang Klongton Nua Khet Watthana Bangkok · 10110 Thailand Tel.: +66 2 71 43 13 8 Fax: +66 2 71 43 13 9 DMG (Malaysia) Sdn Bhd No. 57 Jalan Pentadbir U1 / 30 · Seksyen U1 Hicom-Glenmarie Industrial Park 40150 Shah Alam · Selangor · Malaysia Tel.: +603 55 69 / 52 82 Fax: +603 55 69 / 52 86 DMG Taiwan No. 12-3, Industrial 33rd Road · Industrial Park Taichung City · Taiwan R.O.C. Tel.: +886 4 / 23 55 - 64 90 Fax: +886 4 / 23 55 - 65 05 DMG India _ Bangalore Al-Latheef II · No. 2 / 1 Union Street, Off Infantry Road · Bangalore 560 001 · India Tel.: +91 80 / 41 13 12 81 Fax: +91 80 / 41 13 12 85 _ New Delhi 407 · Ansals Majestic Tower · Vikaspurti New Delhi 110018 · India Tel.: +91 11 / 415 867 61 Fax: +91 11 / 415 867 60 DMG Shanghai 178 Yin Du Road (West) Shanghai 201612 · P.R. China Tel.: +86 21 6764 8876 Fax: +86 21 6764 9033 DMG Beijing (Sales Office) Room 1605 · Tower B Beijing Global Trade Center No. 36 North Third Ring Road East Dongcheng District Beijing 100013 · P.R. China Tel.: +86 10 5825 6006 · Fax: +86 10 5825 6007 DMG Xi’an (Sales Office) Room 207 · Unit C Zhi Cheng Commercial Building No. 17 Gao Xin Si Road · Shan Xi Province Xi'an 710075 · P.R. China Tel.: +86 29 8833 5706 Fax: +86 29 8833 5705 DMG Chongqing (Sales Office) No. 35 · Yu Zhou Road Shi Qiao Pu · Si Chuan Province Chongqing 400039 · P.R. China Tel.: +86 23 6888 0145 Fax: +86 23 6888 0146 DMG Shenyang (Sales Office) Room 2017 · The Royal Fortune Hotel No. 17 · Bei Er Dong Lu Tie Xi District Shenyang 110025 · P.R. China Tel.: +86 24 2511 4263 +86 24 2511 2648 Fax: +86 24 2511 4253

SAUER GmbH: ULTRASONIC Gildemeisterstraße 1, D-55758 Stipshausen, Tel.: +49 (0) 65 44 / 99 19 - 90, Fax: +49 (0) 65 44 / 99 19 - 990, [email protected], www.gildemeister.com

WERBUNG

DMG Czech Kaštanová 8 · CZ-620 00 Brno Tel.: +420 545 426 311 Fax: +420 545 426 310 Service: +420 545 426 320 Service Fax: +420 545 426 325

DMG Guangdong 1st Floor · Juhe International Machine Mould Metal Town · Jinxia Yilong Rd. Changan Town · Dongguan City Guangdong 523852 · P.R. China Tel.: +86 769 8188 5988 Fax: +86 769 8188 5981 Service Fax: +86 769 8188 5982

MONTFORT

DMG Europe Holding GmbH Oberes Ried 11 · A-6833 Klaus Tel.: +43 (0) 55 23 / 6 91 44 - 0 Fax: +43 (0) 55 23 / 6 91 44 - 100

DMG Turkey E-5 Üzeri, Küçükyalı Yanyol · Irmak Sokak Küçükyalı İfl Merkezi · E Blok No: 5 TR-34852 Maltepe · İstanbul Tel.: +90-216-489 75 76 · Fax: +90-216-489 18 09

DMG Korea Seoul Suite 606 · Daeryung Techno Town 6-cha 493-6, Gasan-dong · Geumcheon-gu Seoul · Korea · 153-774 Tel.: +82 (0) 2 2113 9300 Fax: +82 (0) 2 2113 9333 DMG Nippon K.K. Yokohama 2-15-1, Fukuura · Kanazawa-Ku, Yokohama 236-0004 · Japan Tel.: +81 (0) 45 / 7 91 - 34 00 Fax: +81 (0) 45 / 7 91 - 34 01 DMG Australia Pty Ltd Unit 3, 25 Howleys Road Notting Hill · Victoria 3168 · Australia Tel.: +61 3 / 85 404 600 Fax: +61 3 / 85 404 601 DMG Training Academy Asia Located at DMG Asia Pacific Pte Ltd 6 Kian Teck Way Singapore 628754 Tel.: +65 66 60 66 45 Fax: +65 66 60 66 99 DMG Training Academy Asia Located at DMG Technology Trading (Shanghai) Co., Ltd. 178 Yin Du Road (West) 201612 Shanghai · P.R. China Tel.: +86 (21) 6764 88 76 Fax: +86 (21) 6764 94 47 DMG Used Machine Division 6 Kian Teck Way Singapore 628754 Tel.: +65 66 60 66 63 Fax: +65 66 60 66 99

America DMG Chicago Inc. 1665 Penny Lane Schaumburg, IL 60173 · USA Tel.: +1 (847) 781 - 0277 Fax: +1 (847) 781 - 0388 Service Fax: +1 (847) 781 - 0377 DMG Boston Inc. 20 Mall Rd., Suite 440 Burlington, MA 01803 · USA Tel.: +1 (781) 229 - 0044 Fax: +1 (781) 229 - 0014 DMG Charlotte Inc. 13509 South Point Blvd. Charlotte, NC 28273 · USA Tel.: +1 (704) 583 - 1193 Fax: +1 (704) 583 - 1149 Service Fax: +1 (704) 583 - 1466 DMG Houston Inc. 7000 Northwest 100, Suite 108B Houston, TX 77092 · USA Tel.: +1 (713) 939 - 4948 Fax: +1 (713) 939 - 8443 DMG Los Angeles Inc. 5552 Cerritos Ave., Suite F Cypress, CA 90630 · USA Tel.: +1 (714) 527 - 4981 Fax: +1 (714) 527 - 4986 DMG Canada Inc. 165 Admiral Blvd. Mississauga, ON L5T 2T3 · Canada Tel.: +1 (905) 795 - 2891 Fax: +1 (905) 795 - 0393 DMG México S.A. de C.V. Boulevard Díaz Ordaz No. 124 Colonia Santa María · Monterrey Nuevo León 64650 · México Tel.: (+52) 81 / 8378 - 2900 Fax: (+52) 81 / 8378 - 6652 DMG Brazil Rua Dr. Luiz Migliano · 173 05711-000 São Paulo · Brazil Tel.: (+55) 11 / 3742 - 5000 Fax: (+55) 11 / 3773 - 8855 DMG Used Machine Division 1665 Penny Lane Schaumburg, IL 60173 · USA Tel.: +1 (847) 781 - 0277 Fax: +1 (847) 781 - 0388

Technical update rights reserved.

DMG Vertriebs und Service GmbH Gildemeisterstraße 60 · D-33689 Bielefeld Tel.: +49 (0) 52 05 / 74 - 0 Fax: +49 (0) 52 05 / 74 - 31 90

_ Belgium Maalbeekweg 45 · B-1930 Zaventem Tel.: +32 (0) 2 / 7 12 10 - 90 Fax: +32 (0) 2 / 7 12 10 - 99 Service: +32 (0) 2 / 7 12 10 - 94

Subject to modification.

Headquarters

www.gildemeister.com

PRO.D4118/0507UK

Always close by!