Tyco International And

Tyco Thermal Controls Tyco Thermal Controls Proprietary

Tyco International : 5 Business Segments ADT Worldwide

Safety Products

Electrical and Metal Products

World’s largest electronic security and alarm monitoring provider to residential, commercial, industrial and governmental customers.

Design, manufacture and sell fire detection and fire suppression products, breathing apparatus, intrusion security, access control, video management systems, electronic article surveillance & RFID.

Design, manufacture and sell galvanized steel tubes, armored wire & cable and other metal products for construction, electrical, fire and security, mechanical and automotive customers.

Fire Protection Services

Flow Control

Leader in fire and life safety including fire detection, fire suppression and special-hazard solutions used to protect commercial, industrial and institutional customers around the world.

World’s largest manufacturer of flow control products and heat-tracing solutions for the oil and gas, power, food and beverage, chemical, water and other process industries.

Tyco Thermal Controls Proprietary

What We Offer Thermal Solutions…

Heat-Tracing

Specialty Heaters

Floor Heating

Installation Services Fire-Rated Wiring Products

Temperature Measurement

Leak Detection

3 Tyco Thermal Controls Proprietary

Electric Heat Tracing 구성도

(컨트롤 판넬)

변압기 Power 연결 kit Power Cable Tray

Thermostat or Controller (필요시)

End Seal 히팅케이블

Tyco Thermal Controls Proprietary

What is Electric Heat Tracing?

배관에 흐르는 유체는 보온을 하여도 보온재를 통해서 열이 외부로 유출 되므로 파이프를 따라서 열원을 보충하여 (열손실

TFluid

을 보상) 유체의 온도를 일정 하게 유지시켜 유체가 원활이 흐르도록 하는것.

TAmbient Ambient Heat Tracing

Tyco Thermal Controls Proprietary

Heat Tracing Maintains Temperature Over Time

Not Not Traced Traced

Fluid Fluid Temperature Temperature

Time Time (hrs) (hrs) Insulated Insulated Traced Traced

Fluid Fluid Temperature Temperature

Time Time (hrs) (hrs)

Un-insulated Un-insulated Traced Traced

Fluid Fluid Temperature Temperature

Time Time (hrs) (hrs) Tyco Thermal Controls Proprietary

Electric Tracing Solutions for All Those Applications

464 240

Maintain Temp. (ºF/ ºC)

428 220 392 200

Mineral Insulated Powerlimiting

Skin-effect Tracing System (STS)

356 180 320 160 284 140 248 120 212 100

XTV QTVR

SC

176 80

VLKTV

140 60 104 40

BTV

LBTV LBTV

VLBTV

SLBTV

68 20 0

50 164

150 492

250 820

400 1312

500 1640

700 2297

1000 3281

1500 4921

Maximum circuit length (ft/m)

Tyco Thermal Controls Proprietary

2000 6562

2500 20 kms. 8202 12000 12 miles

Electric Heat-Tracing Cable Technologies ƒ Self-regulating (BTV, QTVR, XTV) cable ƒ Power-limiting heating cable (VPL) ƒ Mineral insulated (MI) cable ƒ Longline heating –

Self-regulating (SLBTV, LBTV, VLBTV, VLKTV)

–

Series cables (SC)

–

Skin-effect heat tracing (STS)

Tyco Thermal Controls Proprietary

Power Power

Power Power

Temperature Temperature

Temperature Temperature

ƒ

ƒ ƒ

ƒ

온도에 따라 출력이 변화됨

Temperature Temperature

Power-limiting

Self-regulating ƒ

Power Power

Technology Snapshot:

ƒ

Linear power temperature curve

Series ƒ

- Constant power output - 낮은 초기 전류

- 고온에서도 높은 출력을 유지 한다. -초기 전류가 낮다

파이프온도가 증가되면 출력이 감소됨

ƒ

Max. sheath temperature must be calculated with TraceCalc

절대적인 T-rating 가능

ƒ

T-rating to be recorded in design documentation

T-rating 케이블 자켓에 표시됨

ƒ

ƒ

T-ratings are determined by (Stabilized design), or use a dual control with high temperature cut-out

ƒ

Temperature control is required

ƒ

Overlap = 절대 허용 안됨

Overlap = once allowed

겹쳐서 사용이 가능함 Tyco Thermal Controls Proprietary

Flat power temperature curve

Raychem Self-Regulating Cables ƒ Inventor of self-regulating cables ƒ Cut-to-Length Capability: No preengineered lengths ƒ Regulated Power Output: Lower operating cost and uniform pipe temperature ƒ Unconditional T-rating: Safe and easy system design

Self Regulating Parallel Circuit

ƒ Cross-linking Technology: Increased product life, highly reliable ƒ No Overheating at Cross-over: Faster and easier installation Tyco Thermal Controls Proprietary

BTV, QTVR, XTV

Self-Regulating Technology ƒ Regulated heat due to polymer core expansion and contraction with temperature

ƒ More heat where it is needed = higher system performance confidence ƒ Proven product = 10 year warranty ƒ More Than a Billion Feet of Safe, Sure Heat Tyco Thermal Controls Proprietary

Power Power

ƒ Power output varies with temperature

Temperature Temperature

Raychem Self-Regulating Cables BTV

QTVR

XTV

150°F maximum maintain temperature

225°F maximum maintain temperature

250°F maximum maintain temperature

185°F maximum intermittent exposure temperature

225°F maximum intermittent exposure temperature

420°F maximum intermittent exposure temperature

Power at 50°F: 3, 5, 8, 10 W/ft

Power at 50°F: 10, 15, 20 W/ft

Power at 50°F: 5, 10, 15, 20 W/ft

ƒ Freeze (frost) protection and

ƒ Freeze (frost) protection of

ƒ Freeze (frost) protection and

process temperature maintenance

large pipes and process temperature maintenance

ƒ T6 Temperature Rating

ƒ Higher wattage than BTV

ƒ Temperature sensitive

ƒ T4 Temperature Rating

applications

–Fuel

–Safety –Fire

showers

water lines

–Chocolate –Caustic

ƒ Pipes which are steam

cleaned ƒ T2 to T3 Temperature Rating

ƒ Used for:

ƒ Used for:

process temperature maintenance

oils

–Acids –Fertilizers

production

ƒ Used for: –Oils –Polymers –Heavy

lines Tyco Thermal Controls Proprietary

fuels

Raychem Power-Limiting Cables (VPL) ƒ Cut-to-length heater with higher wattage at higher temperatures ƒ Safely permits overlap without damage from overheating ƒ High performance jacket ƒ Withstands continuous to 500°F (260°C) ƒ Can be used at 480 V ƒ Lower sheath temperature than MI cables

Tyco Thermal Controls Proprietary

VPL Cable

Power-Limiting Technology ƒ Patented heating element provides

positive temperature coefficient (PTC) effect

Parallel Parallel Heating Heating Circuit Circuit

Node Node connection connection

Heating Heating element element (resistance (resistance wire) wire)

+

ƒ Fewer number of traces compared

to SR heaters at high maintain temperatures ƒ Fewer number of traces compared

Bus Bus wires wires

Zone Zone

to MI heaters due to lower sheath temperatures ƒ Can maintain up to 455°F(235°C)

depending on the product wattage ƒ Can go longer circuit lengths

especially at 480 V Tyco Thermal Controls Proprietary

VPL Cable

Raychem Connection Kits E-100

JBM-100-L

S-150

T-100 E-100-L JBS-100

E-150

Tyco Thermal Controls Proprietary

Connection Kits: Value Through Design ƒ Tyco Thermal Controls offers the most advanced

connection kits in the industry ƒ Patented Cold-Applied system – No hot work permit required – No RTV = no curing time

ƒ Reliable cage clamp (Wago) terminal connections – No vibration sensitivity – Accessible front entry

ƒ Fewer Parts : – Only 8 parts per JBS-100. – Captive Screws

ƒ Engineered Plastics, Easy to Insulate Around ƒ Faster and Reliable Terminations. – Fewer kits that do more Tyco Thermal Controls Proprietary

Pyrotenax Mineral Insulated Cables ƒ High temperature capability ƒ Rugged outer jacket ƒ Seamless Technology ƒ Output to 82 watts/ft ƒ Rated to 600 Vac

MI Cable

Tyco Thermal Controls Proprietary

MI Cable Technology ƒ Inventor of MI product technology

Insulation (magnesium oxide dielectric)

ƒ Inorganic materials of construction ƒ Superior properties ƒ Constant power output ƒ Constant power on all noncopper conductors

Metal sheath Solid conductors

ƒ Proven product = 10 year warranty Lead wires

Gland fitting

Cold lead

Cold lead connection

Tyco Thermal Controls Proprietary

Heating element (length as specified) Termination

Heating Cable Temperature Ranges 1200ºF

Maximum Exposure Temperature (ºF)

MI

500ºF

VPL

420ºF

XTV

225ºF

QTVR 185ºF

BTV

150ºF

225ºF

250ºF >300ºF

Maximum Maintain Temperature (ºF)

Tyco Thermal Controls Proprietary

Longline Heating Cables Three technologies cover all long line applications –

Self Regulating

–

Series

–

Skin effect

ƒ FM, CSA approved for hazardous

and non-hazardous area ƒ 500 ft (152 m) to 15 miles (24 kms)

from one power source ƒ Engineered design

Tyco Thermal Controls Proprietary

SR, Series, Skin effect

Raychem Longline Self-Regulating Heating Cables ƒ VLBTV and VLKTV are unique self-regulating long line heaters

NEUTRAL WIRE PHASE WIRES

ƒ 480 or 600 Vac, 3-phase, 4-wire power supply ƒ FM, CSA approved for CID2 areas ƒ 500 ft (152 m) to 15 miles (24 kms.) ƒ Contact Tyco Thermal Controls for design

SELF-REGULATING CORE PRIMARY INSULATING JACKET Ni-Cu BRAID OUTER INSULATING JACKET

P1 P2 P3 N

Wiring of VL-heaters SLBTV, LBTV, VLBTV, VLKTV

Tyco Thermal Controls Proprietary

Raychem Longline Series Cables (SC) ƒ Polymeric, field terminable, flexible

constant wattage series heaters ƒ Single, dual, and triple conductor cables,

max 600 Vac ƒ Easy to monitor current ƒ Long circuit lengths, 1000 ft (300 m) to

12,000 ft (3659 m) ƒ Rugged resistance wire ƒ Maintain temperatures to 200°F (100°C) ƒ Exposure temperatures to 482°F (250°C) ƒ Contact Tyco Thermal Controls for

design

Tyco Thermal Controls Proprietary

Tracer Skin-Effect Tracing System ƒ STS technology around since 1970’s ƒ Used for circuit lengths up to 12 miles and ƒ ƒ ƒ ƒ

wattages up to 65 W/ft Single insulated conductor inside a ferromagnetic heat tube Series heating circuit: Current flows through the wire to the end and returns through the heat tube Heating element (steel heat tube) is typically welded to the traced pipe Custom engineered for each application

ƒ Circuit length determined by: –

Power output Heat tube and conductor size

–

Carrier pipe temperature

–

Tyco Thermal Controls Proprietary

Electric Tracing Solutions for a Wide Variety of Applications

464 240

Maintain Temp. (ºF/ ºC)

428 220 392 200

Mineral Insulated Powerlimiting

Skin-effect Tracing System (STS)

356 180 320 160 284 140 248 120 212 100

XTV QTVR

SC

176 80

VLKTV

140 60 104 40

BTV

LBTV LBTV

VLBTV

SLBTV

68 20 0

50 164

150 492

250 820

400 1312

500 1640

700 2297

1000 3281

1500 4921

Maximum circuit length (ft/m)

Tyco Thermal Controls Proprietary

2000 6562

2500 20 kms. 8202 12000 12 miles

DigiTrace NGC-30 System The advanced multicircuit control, monitoring and power distribution system for heat-tracing applications

Tyco Thermal Controls Proprietary

NGC-30 System Features and Benefits: ƒ Advanced Touch screen technology for user

interface ƒ DigiTrace Supervisory software with data logging

capabilities for trending, fault finding and other analysis ƒ Control and monitoring of up to 260 circuits ƒ Multi-Circuit architecture (5 circuits per board) ƒ 388 RTD inputs for precise circuit monitoring and

control ƒ Monitors temperature, ground-fault currents,

operating currents and voltages ƒ Ordinary and hazardous area locations DigiTrace NGC30 Tyco Thermal Controls Proprietary

Heat Trace Power Distribution Panels ƒ Dedicated power-distribution panels

reduce costly field wiring and controller cost ƒ Complete line available with: –

Individual or group control

–

Dedicated power distribution, control, monitoring and alarm panel

–

30-mA GFCB per National Electrical Code

–

NEMA 12, 4, 4X stainless steel enclosure HTPG and HTPI

Tyco Thermal Controls Proprietary

Heat-Traced Safety Stations ƒ Pre-Traced Eyewash Safety Station ƒ Simplified Field Installation Requirements ƒ Control Options ƒ Heat-Trace Indicator Light ƒ Shower Location Light ƒ System Safety Valves ƒ Annunciation ShowerGuard

Tyco Thermal Controls Proprietary

Tank Heating (RHS) ƒ Flexible ƒ Rugged ƒ Single person install ƒ For metal and plastic tanks ƒ High temperature protection ƒ Reliable

RHS Tank Heating

Tyco Thermal Controls Proprietary

Tank Insulation Systems ƒ Cost effective ƒ Maintenance free ƒ Eliminates expensive scaffolding ƒ Designed for hurricane force winds ƒ No horizontal bands ƒ Continuous 360° interlocking

seams provides rigidity ƒ Structurally superior vs. conventional

application ƒ Single panels may be replaced if damaged Trac-Loc

Tyco Thermal Controls Proprietary

Tubing Bundles ƒ Three products create one system ƒ Full range of cables and tubing materials, custom configurations ƒ Wide temperature limits ƒ Chloride free ƒ Easy to read foot / meter markings ƒ UV resistant ƒ FM approved Cl. I,II Div.2 CSA certified to Cl. I, II Div.1,2 Tyco Thermal Controls Proprietary

Tubing Bundles

Pipe Supports ƒ Patented clamp-on design ƒ Reduced cross-sectional area ƒ Less heater cable required ƒ “BEST” support for heattrace applications ƒ = Lower total installed cost

Interlock

Tyco Thermal Controls Proprietary

Fire-Rated Wiring ƒ Wiring designed to maintain circuit integrity while engulfed in fire conditions

Tyco Thermal Controls Proprietary

Fire-Rated Wiring

ƒ VITALink : Flexible, easy to install polymeric wiring for fire-rated applications

Tyco Thermal Controls Proprietary

Fire-Rated Wiring

ƒ Pyrotenax : Rugged, mineral insulated wiring for fire rated and high temperature applications

Tyco Thermal Controls Proprietary

Snow Melting and De-Icing ƒ Snow melting: Raychem ElectroMelt and Pyrotenax MI Heating Cables ƒ Roof and gutter de-icing: Raychem IceStop ƒ Snow and Ice Sensors adjust output for energy efficiency –

Ramps

–

Loading Docks

–

Walkways

–

Roofs, Gutters, Downspouts

Copper MI, IceStop and ElectroMelt

Tyco Thermal Controls Proprietary

Design Software- TraceCalc Pro ƒ The Industry Standard for Heat-

Tracing Design™ ƒ User-friendly Windows® feature

application software supports self-regulating and other technologies ƒ Calculates and selects

appropriate heat-tracing products ƒ Generates reports that can

be e-mailed ƒ Worldwide support

Tyco Thermal Controls Proprietary

Tyco Thermal Controls Customer Support ƒ 1800-545-6258 –

Order Status and Delivery

–

Product and Services information

–

Design/Technical support

ƒ Web Services –

Literature, Specifications – PDFs

–

Engineering Software

ƒ TraceCalc Pro ƒ DigiTrace Supervisory Software –

On-line design wizard

–

FAQ Section

Tyco Thermal Controls Proprietary

Tr a c e C ait'sl cthatPsimple ro

Design & Installation Tools ƒ Product selection and design guide –

Bound catalog

–

CD version

ƒ Pocket guide installation operation and maintenance manuals ƒ Engineering specifications

Tyco Thermal Controls Proprietary

Tyco Thermal Controls Proprietary

Offshore application summary System Heat tracing

Application Freeze protection

Drilling module

Processing module

Drilling water pipe,

Injection water pipe; Process pipe, valve, instrument, processing waste water

Mud pump, Kill and choke lines

(Self(Self-Regulating, Power limiting, MI heating, STS, DHSX） DHSX） Process temperature maintain

Down hole oil production tube

Utilities module Fire hydrant water pipe, Boiler pipe, Oil hydraulic unit

Accommodation module Potable water, waste water, Refrigerator hatches

Crude oil pipe,

Storage& Transport Export pipe

Oil flow lines, subsea pipeline

Gas pipe, Steam pipe, General process

Snow melting

Escape passage,

DeDe-icing

Doors/hatches, Walking deck, Helipad, Staircase, Handrail, GPS antenna

Comfort

Floor heating; Hot water

Leak Detection

Central room floor warming

Cabin floor warming, canting floor warming, hot water maintain Fresh water pipe

Oil pipeline

Emergency lighting

Emergency block valve

Safety leak detection

Crude oil pipe

Refrigerator water pipe

Tubing Bundle (O’brien, brien, RTB)

Instrument winterization

Offline instrument/analyzer

Offline instrument/analy zer

Industrial Wiring

Fire security

Emergency block valve

Fire pump wiring, emergency lighting

(TraceTek) TraceTek)

(Alloy 825)

Tyco Thermal Controls Proprietary

Thank You

Tyco Thermal Controls Proprietary