TUNE-UP - V Lincoln Mark VII IDENTIFICATION VEHICLE IDENTIFICATION NUMBER CODE TUNE-UP NOTES TESTING ENGINE COMPRESSION SPARK PLUGS

TUNE-UP - V8 1987 Lincoln Mark VII 1987 Ford Motor Co. V8 Tune-Up TUNE-UP All Models IDENTIFICATION VEHICLE IDENTIFICATION NUMBER CODE Engine can ...
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TUNE-UP - V8 1987 Lincoln Mark VII

1987 Ford Motor Co. V8 Tune-Up TUNE-UP All Models

IDENTIFICATION VEHICLE IDENTIFICATION NUMBER CODE Engine can be identified by the eighth character of the Vehicle Identification Number (VIN) which is stamped on plate on top left corner of instrument panel, and which is visible through the windshield. VIN ENGINE CODES TABLE



Application

Code

5.0L (302") SFI (1) .............................................. 5.0L (302") SFI (1) High Output (2) .............................. 5.8L (351") 2-Bbl. (Police Only) .................................

F M G

(1) - Sequential Port Injection. (2) - High output 5.0L engine available on Mark VII LSC and Mustang only.

 TUNE-UP NOTES

NOTE:

When performing tune-up procedures described in this article, the following notes and precautions must be followed:

Due to late changes and corrections, always refer to Engine Tune-Up Decal in engine compartment, before attempting tune-up. In the event manual specifications and decal specifications are different, always rely on the specifications on the Engine Tune-Up Decal. On 5.8L Engines, if the Dura Spark 2-piece distributor cap must be removed, first remove top portion, then rotor, and then bottom portion. If any spark plug wire is disconnected with this system, the connection must first be coated with silicone grease before reconnection. When connecting a tachometer to Dura Spark ignition coil, install the alligator clip on tachometer into "DEC" (TACH TESTING) cavity of coil. Do not allow or create a condition of engine misfire in more than one cylinder for more than 30 seconds. Damage to converter may result due to loading converter with unburned air/fuel mixture.

TESTING ENGINE COMPRESSION Test compression with all spark plugs removed and engine at normal operating temperature. Crank engine through at least 5 compression strokes before recording reading. Maximum variation between cylinders should not exceed 25%.

SPARK PLUGS

SPARK PLUG TYPE TABLE



Application 5.0L 5.8L

Motorcraft No.

....................................... AWSF-44C ......................................... ASF-42



SPARK PLUG INSTALLATION TABLE



Application ** 5.0L 5.8L

............. .............

Gap In. (mm) .050 (1.3) .044 (1.1)

Torque Ft. Lbs. (N.m) ....... .......

10-15 (14-20) 10-15 (14-20)

 HIGH TENSION WIRE RESISTANCE

1) Loosen wires from spark plugs by twisting spark plug boot carefully to loosen seal on plug. Remove wires by pulling on plug boot. Remove distributor cap from distributor, leaving wires connected to cap. NOTE:

DO NOT disconnect wires from distributor cap unless replacement is necessary.

2) Using an ohmmeter, check resistance of each wire by connecting one ohmmeter lead to spark plug terminal and other lead to distributor cap insert. If any wire has more than 7000 ohms resistance per foot, remove wire from cap and recheck. If resistance still exceeds 7000 ohms per foot, replace wire. NOTE:

Whenever a high tension wire is disconnected, the interior of spark plug terminal boot must be coated with silicone grease before reconnection.

ADJUSTMENTS VALVE CLEARANCE VALVE CLEARANCE ADJUSTMENT TABLE



Application 5.0L & 5.8L (Hydraulic)

Clearance ...................

Zero Lash

 VALVE ARRANGEMENT * *

Right Bank - I-E-I-E-I-E-I-E (Front-to-rear). Left Bank - E-I-E-I-E-I-E-I (Front-to-rear).

DISTRIBUTOR On 5.0L models, the TFI-IV ignition system is used. On 5.8L Police models, the Dura Spark II with UIC (Universal Integrated Circuit) ignition system is used. No adjustments are required on either system.

Fig. 1: 5.0L SFI Firing Order & Timing Marks (Exc. Mark VII LSC & Mustang)

Fig. 2: 5.0L SFI H.O. (Mark VII LSC & Mustang) & 5.8L 2-Bbl. Firing Order & Timing Marks

IGNITION TIMING

NOTE:

Timing instrument should be connected to number one spark plug using inductive adapter or snap-on connector. Do not puncture spark plug wire or boot to make connection.

Carburetted Models 1) Set parking brake and block wheels. Disconnect automatic parking brake release. Place transmission in "P" (auto. trans.). Turn air conditioner and heater off. Disconnect and plug vacuum lines at distributor. Connect timing light and tachometer to engine. 2) Disconnect 2-wire connector from ignition module and install a jumper wire between the 2 pins (Yellow and Black wires). 3) Start engine and warm to normal operating temperature. With engine at timing RPM, adjust timing. Remove jumper wire. Reconnect all connectors and vacuum hoses. Remove all test equipment. Fuel Injected Models 1) Set parking brake and block wheels. Disconnect automatic parking brake. Turn all accessories off. Place transmission in Drive (auto. trans.) or Neutral (man. trans.). Connect timing light to engine. Disconnect single in-line spout connector near distributor. 2) Start engine and warm to normal operating temperature. With engine at timing RPM, adjust timing. Turn off engine, disconnect timing light and reconnect single in-line spout connector. IGNITION TIMING SPECIFICATIONS TABLE



Application

Degrees BTDC @ RPM

5.0L SFI ............................... 10 @ 595-655 5.0L SFI H.O. Auto. Trans. ......................... 10 @ 550-700 Man. Trans. .......................... 10 @ 625-775 5.8L 2-Bbl. ........................... 14 @ 600 max.

 HOT (SLOW) IDLE RPM

NOTE:

Relocate air cleaner while making adjustments, but leave all hoses connected. Install air cleaner while making speed checks. Do not apply foot brake on hydro-boost systems as engine RPM will be affected during speed checks.

Curb Idle Adjustment - Carburetted 1) Start engine and warm to normal operating temperature. Place transmission in "D". Place A/C heater selector in "OFF" position. Disconnect and plug vacuum hose at throttle kicker. Adjust curb idle using curb idle speed adjusting screw on throttle lever. See Fig. 3. 2) Place transmission in Neutral. Increase engine speed momentarily. Let engine return to idle and recheck curb idle speed. Apply a slight pressure on top of nylon nut located on accelerator pump to take up linkage clearance.

Fig. 3: 5.8L 2-Bbl. Curb Idle Adjusting Screw Location Courtesy of Ford Motor Co. 3) Turn nylon nut on accelerator pump rod clockwise until a . 010 F .005 in. (.25 F .13 mm) clearance is obtained between top of accelerator pump and pump lever. Turn accelerator pump rod one turn counterclockwise to set lever lash preload. Remove plug from throttle kicker vacuum hose and reconnect. Throttle Kicker Adjustment - Carburetted 1) Start engine and warm to normal operating temperature. Place transmission in "D". Place A/C heater selector in "OFF" position. Disconnect and plug vacuum hose at VOTM kicker. Connect a vacuum pump to VOTM and apply a minimum of 10 in. Hg to VOTM kicker. 2) Check/adjust VOTM idle speed. If adjustment is required, turn saddle bracket adjustment screw. See Fig. 3. Remove vacuum pump. Remove vacuum hose plug and connect vacuum hose to throttle kicker. Fuel Injected Models No idle adjustments are possible on fuel injected models. CURB IDLE SPEED TABLE (RPM)



Application

Specification

5.0L SFI .................................... 5.0L SFI H.O. Auto. Trans. ..............................

595-655 550-700

Man. Trans. ............................... 625-775 5.8L 2-Bbl. Curb Idle ..................................... 600 Kicker Idle ................................... 700

 IDLE MIXTURE ADJUSTMENT

No idle mixture adjustment is possible 5.8L engines.

COLD (FAST) IDLE RPM Carburetted Models 1) Place transmission in Park. Start engine and warm to normal operating temperature. Disconnect and plug vacuum hose at EGR valve. Place fast idle screw on second step of fast idle cam and adjust fast idle RPM. See Fig. 4.

Fig. 4: 5.8L 2-Bbl. Fast Idle Adjusting Screw Location Courtesy of Ford Motor Co. 2) Increase engine speed momentarily. After engine has returned to idle, again place fast idle screw on specified step of fast idle cam. Recheck fast idle RPM. Reconnect vacuum line to EGR valve and remove test equipment.

models.

Fuel Injected Models No fast idle adjustments are possible on fuel injected

FAST IDLE SPEED TABLE

 Application 5.8L 2-Bbl.

RPM ....................................

1650

 AUTOMATIC CHOKE

NOTE:

No on-car choke adjustment is possible on 5.8L engines.

FUEL PUMP Carburetted Models Check fuel pump volume and pressure with pump on engine, engine at idle RPM, and engine warmed to normal operating temperature. Fuel Injected Models Disconnect return line at fuel rail and connect hose to container. Connect pressure gauge at diagnostic fitting on throttle body. Disconnect wiring connector at fuel tank and apply 12 volts to pump with jumper wire. FUEL PUMP SPECIFICATIONS TABLE



Application

Specification

Carburetted Models  Pressure ................ 6-8 psi (.42-.56 kg/cm ) Volume ................. 1 pint (.5L) in 20 seconds Fuel Injected Models Pressure  Delivery ............. 35-45 psi (2.5-3.2 kg/cm  ) Working ..................... 35 psi (2.5 kg/cm ) Volume ............. 1.5 pints (.72L) in 30 seconds

 IGNITION SYSTEM

Distributors On 5.0L models, the TFI-IV ignition system is used. On 5.8L Police models, the Dura Spark II with UIC (Universal Integrated Circuit) ignition system is used. No adjustments are required on either system. IGNITION COIL RESISTANCE TABLE (OHMS)



Application

Primary

5.0L TFI-IV ................ 5.8L Dura Spark II w/UIC ...

.3-1.0 .8-1.6

Secondary .................. ..................

8000-11,500 7700-10,500

 SPECIFICATION FUEL SYSTEM

CARBURETOR TABLE



Application 5.8L 2-Bbl.

Model ......................................

Motorcraft 7200VV



FUEL INJECTION TABLE



Application 5.0L SFI & SFI H.O.

Model ............

Ford Sequential Port Fuel Injection

 BATTERY

BATTERY SPECIFICATIONS TABLE



Rated Amps 36 45 54 71 72

Cold Crank. Amps

........................... ........................... ........................... ........................... ...........................

310 380 450 535 850

Discharge Rate Amps

........................... ........................... ........................... ........................... ...........................

155 190 225 268 425

 STARTER Motorcraft positive engagement type.

STARTER SPECIFICATIONS TABLE @ 12 VOLTS



Application

Amps

4" Armature ................ 4 1/2" Armature ............

150-250 150-210

Test RPM ..................... .....................

180-250 150-290

 ALTERNATOR

ALTERNATOR SPECIFICATIONS TABLE



Application **

Field Current Draw @ 12 Volts

Rated Amp Output

Internal Regulator Green Stamp ................ (1) ............................ 60 Black Stamp ................ (1) ............................ 65 External Regulator Black Stamp ............. 4.25 Amps ......................... 70 Red Stamp ............... 4.25 Amps ........................ 100 (1) - Information not available from manufacturer

 ALTERNATOR REGULATOR

Models using an external regulator use the Motorcraft Solid State Electronic Regulator, calibrated and preset by manufacturer. No adjustment is required or possible on this unit.

SERVICE INTERVALS REPLACEMENT INTERVALS TABLE



Component

Interval (Miles)

Oil Filter .................................................... 7500 Air Filter .................................................. 30,000 PCV Filter .................................................. 30,000 Spark Plugs ................................................. 30,000

 BELT ADJUSTMENT

BELT ADJUSTMENT TABLE (1)



Application

New Belt

Standard V-Belts 1/4" .................... 50-80 (23-36) All Others ............. 120-160 (54-73) Ribbed V-Belts 4-Rib Air Pump Only ........ 90-130 (41-59) All Others .......... 110-150 (50-68) 5-Rib ................. 130-170 (59-77) 6-Rib Fixed ............... 150-190 (68-85) With Tensioner ....... 85-140 (39-64)

Used Belt .......... 40-60 (18-27) ........ 90-120 (41-54) ......... 90-120 (41-54) ........ 110-130 (45-59) ........ 120-150 (54-68) ........ 140-160 (60-75) ......... 80-140 (36-64)

(1) - Tension in Lbs. (Kg) Using Strand Tension Gauge

 CAPACITIES

COOLING SYSTEM CAPACITIES TABLE



Application 5.0L ............................................. 5.8L w/o Tow Package ................................ w/Tow Package ..................................

Quantity 14.1 qts. (13.3L) 15.1 qts. (14.3L) 16.2 qts. (15.3L)



ENGINE OIL & FUEL CAPACITIES TABLE



Application

Quantity

Crankcase (Includes Filter) ........................ 5.0 qts. (4.7L) Fuel Tank Continental, Mark VII & Town Car ....................................... 22 gals. (84L) Cougar & Thunderbird .............................. 19 gals. (71L) Crown Victoria & Grand Marquis 5.0L ............................................ 18 gals. (68L) 5.8L ............................................ 20 gals. (76L) Mustang ........................................... 15 gals. (58L)



TRANSMISSION & DIFFERENTIAL CAPACITIES TABLE



Application

Quantity

Man. Trans. - T5OD ............................. ( 1) 5.6 pts. (2.6L) Auto. Trans. - AOD ........................... ( 2) 12.3 qts. (11.6L) Rear Axle (Hypoid Gear Lube) 7.5" Axle ................................... ( 3) 3.25 pts. (1.5L)

8.8" Axle

...................................

( 3) 3.75 pts. (1.8L)

(1) - Dexron II. (2) - Ford Fluid Type "H" or Dexron II. (3) - Add 4 ounces (.1L) on models with Traction-Lok differentials.



SYSTEM REFRIGERANT CAPACITIES TABLE



Application

Ounces

Except Crown Victoria, Grand Marquis & Town Car ................. Crown Victoria & Grand Marquis .................................. Town Car ........................................................

42 56 52