Triumph 955i Torque Specifications
(Excerpted from 2003 Manual)
Cylinder Head Area Application Cam cover to cylinder head Secondary air injection va...
Cylinder Head Area Application Cam cover to cylinder head Secondary air injection valve covers to cam Cam chain tensioner to crankcase Cam chain tensioner centre bolt Camshaft bearing caps and camshaft bearing ladder to head Camshaft sprocket to camshaft Cam chain tensioner blade to crankcase Cam chain top pad to head Cylinder head to crankcase (M6 screws) Cylinder head to crankcase bolts Sound suppression bolt in head Airbox front bracket to cam cover Oil feed pipe union to head
Clutch
Application Clutch centre nut Clutch pressure plate to centre Clutch lever clamp bolt
Notes Torque (lb/ft) 6.6 6.6 6.6 6.6 6.6 6.6 6.6 13.2 16.2 Always use new bolts 19.9
Balancer, Crankshaft and Crankcase
Application Crankcase upper to lower (M8 fixings) Crankcase upper to lower (M6 fixings) Connecting rod big end nut Balancer retaining bolt
Torque (lb/ft) 7.4 6.6 6.6 16.9
Notes Torque (Nm) Torque (lb/ft) See Manual, section 6 See Manual, section 6 See Manual, section 6 60.0 44.2 Apply Three-bond 1305 to the threads See Manual, section 6 54.0 39.7 10.0 7.4
Triumph 955i Torque Specifications Transmission
Application Output sprocket to output shaft Detent wheel to selector drum Detent arm bolt Selector drum bearing retaining screw Selector shaft retainer Spring abutment bolt Neutral switch Gearchange crank pinch bolt Gear pedal pivot bolt Sprag clutch to crankshaft
Lubrication System
Application Sump to crankcase Sump drain plug to sump Oil pressure relief valve to crankcase
Low oil pressure warning light switch to crankcase Oil filter to adapter Oil filter adapter to crankcase Oil pump to crankcase Oil pump drive sprocket to pump shaft Oil feed pipe union to head Transmission oil feed pipes to crankcase Oil cooler pipe unions Oil cooler to bracket {lower fixing) Oil cooler to radiator
Final Drive
Application Rear sprocket to cush drive -ST model only Rear sprocket to cush drive -RS model only Chain rubbing strip to swing arm - ST model Cush drive housing to shaft -ST model only
Cooling System
Application Water pump to crankcase Radiator to frame Water elbow to cylinder head Coolant drain plug in crankcase Cooling fan to radiator Radiator bleed screw
Notes Use new tab washer Encapsulated fixing Encapsulated fixing Encapsulated fixing Encapsulated fixing
Notes Torque (lb/ft) 8.8 Use a new washer 18.4 11.0 Apply Three-bond 1305 to the threads 9.6 Use new washers 7.4 7.4 10.3 11.0 18.4 5.9 18.4 6.6 3.7
Encapsulated fixing Encapsulated fixing Use new washers Use new washers Use new washers
Notes Torque (lb/ft) 24.3 40.5 3.3 Use a new nut 107.5 Torque (lb/ft) 7.4 6.6 8.8 9.6 3.7 8.8
Notes
Triumph 955i Torque Specifications
(Excerpted from 2003 Manual)
Fuel System, Airbox and Exhaust Application Fuel tank to frame - forward fixing Fuel tank to frame - rear fixings Fuel cap to fuel tank Fuel pump mounting plate to fuel tank Fuel pump clamp screw Fuel filter clamp screw Fuel level sender to fuel tank Throttle body transition piece to cylinder head Throttle potentiometer to throttle body Exhaust down pipe to cylinder head Exhaust down pipe rear mounting Exhaust downpipe rear mounting bracket fixings (M10 fixings) Exhaust silencer clamp Exhaust silencer mounting bolt Airbox to bracket Oxygen sensor to exhaust system Fuel rail bracket to cylinder head Fuel rail to bracket Idle control stepper motor to throttle body Crankshaft position sensor to crankcase Secondary air injection solenoid to airbox
Wheels
Application Front wheel spindle/axle bolt -both models Fork pinch bolts - both models Rear wheel to stub axle -ST model only Rear wheel spindle nut -RS model only
Never overtighten Use a new 0 ring Use a new 0 ring RS model only
Notes
Notes
Triumph 955i Torque Specifications
(Excerpted from 2003 Manual)
Rear Suspension - (RS Model only) Application Swinging arm spindle Swinging arm spindle adjuster Swinging arm spindle adjuster locknut Chain guard to swinging arm Chain adjuster locknut Rear suspension unit upper mounting bolt Rear suspension unit lower mounting bolt to drop links Drag link pivot at frame Drop links to swinging arm Drop link to drag link
Front Suspension
Application Upper yoke pinch bolt Lower yoke pinch bolt Fork top cap to inner tube Fork pinch bolts Upper yoke centre nut Damping cylinder bolt Handlebar to top yoke Handlebar clamp bolt
Application Torque (Nm) Front brake caliper to fork 40.0 Front brake pad retaining pin 20.0 Front brake caliper bleed screw 7.0 Front brake hose to caliper 25.0 Front brake master cylinder to handlebar 15.0 Front brake master cylinder reservoir to 12.0 handlebar Front brake hose to master cylinder 25.0 Front brake disc to wheel 22.0 Rear brake caliper to carrier 40.0 Rear brake pad retaining pin 20.0 Rear brake caliper bleed screw 7.0 Rear brake hose to caliper 25.0 Rear brake master cylinder to frame 27.0 Rear brake master cylinder reservoir to battery 7.0 box Rear brake hose to master cylinder 25.0 Rear brake disc fixings 22.0 Rear brake pedal pivot bolt 27.0
35.3 35.3 35.3 35.3
Notes Torque (lb/ft) 29.4 14.7 5.2 Use new washers 18.4 11.0 8.8 Use new washers 18.4 16.2 29.4 14.7 5.2 18.4 19.9 5.2 18.4 16.2 19.9
Always use new bolts Use new washers Use new washers Always use new bolts
Triumph 955i Torque Specifications
(Excerpted from 2003 Manual)
Bodywork - ST model only Application Front mudguard to fork - front section Front mudguard to fork - rear section Rear side panels to frame Grab rail to frame Belly panel to bodywork and bracket Belly panel to belly panel Side panel to bracket Cockpit to brackets Cockpit to side panels Mirrors to cockpit Cockpit subframe to frame Windscreen to cockpit
Bodywork - RS model only
Application Front mudguard to fork - front section Front mudguard to fork - rear section Rear side panels to brackets Rear side panels brackets to frame Seat cowl to seat Cockpit to brackets/side panels Mirrors to cockpit Windscreen to cockpit Cockpit subframe to frame Windscreen to cockpit Big end bearings Sprag clutch to crankshaft Crankshaft position sensor to crankcase
Application Upper crankcase to frame Lower crankcase to frame Cylinder head to frame Engine mounting adjuster locknuts Control plate to frame Rear footrest hanger to frame Centre stand pivot bolts Side stand mounting bracket Side stand pivot bolt Rear brake pedal pivot bolt Bank angle indicators to front footrest Front footrest rubbers to footrest
Torque(Nm) See Manual See Manual See Manual 55.0 30.0 30.0 36.0 40.0 20.0 27.0 9.0 9.0
40.5 22.1 22.1 26.5 29.4 14.7 19.9 6.6 6.6
ST model only
Triumph 955i Torque Specifications
(Excerpted from 2003 Manual)
Electrical Application Side stand switch to bracket Instruments to housing - ST Instruments to subframe - ST Instruments to subframe - RS Alternator rotor to crankshaft Alternator stator to cover Alternator regulator to frame Starter motor to crankcase Rear light to subframe Headlight to cockpit subframe Sidelight to cockpit Horn mounting fixing Switch cubes to handlebars Crankshaft position sensor to crankcase Indicator nuts (stem type) Front indicator fixings (ST)
