TRENDS AND OPPORTUNITIES IN THE U.S. BUILDING MATERIALS MARKET 2018 International Builders’ Show
Home Innovation Research Labs ▪ Founded in 1964 as wholly-owned subsidiary of NAHB ▪ Independent, for-profit researchers assisting development and commercialization of new building technologies ▪ Engineering research & development ▪ Market & field research ▪ Laboratory testing
▪ Leader in green home building movement (NGBS) ▪ Key role in building codes and standards development ▪ Partnership with ICC-ES to fast-track issuance of ESRs
Purpose and Outline of Presentation Aimed primarily at manufacturers and suppliers of building materials to the U.S. market 1. Review of building materials trends in new homes and remodeling 2. Explore issues with offering new building products & services
Annual Building Product Tracking, Custom Market Research Studies ▪ Home Innovation has been tracking annual materials purchases since 1995 ▪ Builder Practices Survey of 1,500 U.S. Builders ▪ Consumer Practices Survey of 100,000 U.S. households
▪ Decades of custom market research, sponsored by hundreds of building materials manufacturers ▪ Observational research of materials installation issues
Above-Grade Walls are Largely SiteBuilt with Wood Products Shares of Single Family Detached Homes, 2016 Site built wood frame
80%
Panelized wood frame
7%
Concrete block
6%
Poured concrete
3%
Modular wood frame
1%
Structural insulated panels
1%
Post & beam or Logs
1%
Insulated concrete forms
1%
Precast concrete
0%
Slow, evolutionary change is hallmark of U.S. construction… but not always.
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% Source: Annual Builder Practices Reports
Shares of Insulating Foam Wall Sheathing in New US SFD Homes 16% 14% 12% 10% 8% 6% 4% 2% 0% 2011
2012
2013
2014
2015
Second Layer of Foam Sheathing First Layer of Foam Sheathing Source: Annual Builder Practices Reports
2016
As Energy Efficiency Increases, 2 x 6 Walls (vs. 2 x 4) are More Common Shares of 2 x 6 Exterior & Interior Walls 50% 45% 40% 35% 30% 25%
2 x 6 Exterior Walls
20%
2 x 6 Interior Walls
15% 10% 5% 0%
Source: Annual Builder Practices Reports
Industry Favors Evolutionary Change, Drop-In Replacements Basement Wall Materials, New Homes in 2016 Poured concrete
77%
Concrete block
13%
Insulated concrete forms
5%
Precast concrete
3%
Other
1%
Pressure treated wood
1% 0%
Revolutionary change happens builder by builder and market by market
20%
40%
60%
Source: Annual Builder Practices Reports
80% 100%
Ceiling Height of New SFD Homes, First or Main Floor 60%
50% 40%
8-feet and Less
30%
8.5 or 9 Feet 20%
10 Feet and higher
10% 0%
Source: Annual Builder Practices Reports
Ceiling Height of New SFD Homes, Second and Upper Floors 70% 60% 50% 40%
8-feet and Less
30%
8.5 or 9 Feet 10 Feet and higher
20% 10% 0%
Source: Annual Builder Practices Reports
Wood Trusses Trending Upward 70% 60% 50% 40%
Rafters Trusses
30% 20%
10%
Labor-saving engineered solutions, like trusses are expected to continue to grow in popularity
0%
Source: Annual Builder Practices Reports
Trus-Joist Successfully Introduced a Better Structural Floor Shares of Floors in Single Family Homes 45% 40% 35% 30%
Concrete
25%
Lumber joists
20%
Wood I-joists
15%
Open-web joists
10% 5% 0%
Source: Annual Builder Practices Reports
Floors Now Have Less Bounce and Total $ Spend per New Home is Up Floor Joist Depth in New U.S. Homes 60% 50% 40%
8 inches 30%
10 inches 12 inches
20%
14 inches+
10% 0%
Source: Annual Builder Practices Reports
Differentiation in a Commodity Market— Shares of Premium & Commodity OSB Subflooring EdgeGold, 18% Norbord, 4% AdvanTech, 34%
LP TopNotch, 15% All Others, 1%
Commodity , 28% Source: Annual Builder Practices Reports
Insulation Usage in New SFD Homes (Overall sq.ft. Coverage) Excludes Wall Sheathing 80%
70% 60%
Fiberglass batt
50%
Fiberglass blown
40%
Rockwool Cellulose blown
30%
Spray foam
20%
Foam board Other
10% 0%
Source: Annual Builder Practices Reports
Spray Foam Insulation Market Share by Assembly, 2016 US Homes Cathedral Ceilings Interior Wall Sound Insulation Second Story Floor Garage Walls Combined House Insulation Ground Floor Over Basement Exterior Wall Cavity Garage Ceilings Flat Ceilings Total Floor Insulation Crawl Space Wall Ground Floor Over Crawl Space Basement Wall
21.1% 20.5% 14.8% 12.3% 11.7% 11.4%
10.9% 10.8% 10.1% 9.7% 6.9% 6.5% 5.3% 0.0%
5.0%
10.0%
Source: Annual Builder Practices Reports
15.0%
20.0%
25.0%
Whole-House Ventilation Systems in New US SFD Homes 35% 30% 25% 20% 15% 10% 5% 0% 2010
2011
2012
2013
2014
2015
2016
Non-energy-recovery fresh air exchangers Heat or Energy Recovery Ventilators Source: Annual Builder Practices Reports
2017
Roofing Material Installed in Home Replacements 60% 50%
Asphalt--Three Tab
40%
Asphalt--Architectural Wood Shakes/Shingles
30%
Concrete and Clay Tile Metal
20%
Plastic Composite Other
10% 0%
Source: Annual Consumer Practices Reports
Roofing Materials Installed in New SFD Homes 70% 60%
Asphalt--Three Tab
50%
Asphalt--Architectural
40%
Wood Shakes/Shingles Concrete and Clay Tile
30%
Metal 20%
Plastic Composite Other
10% 0%
Source: Annual Builder Practices Reports
Exterior Cladding in New SFD Homes 35% 30%
Engineered Wood
25%
Natural Wood 20%
Brick & Block Stone
15%
Stucco Vinyl & Polymer
10%
Fiber Cement 5%
Other
0%
Source: Annual Builder Practices Reports
Exterior Cladding in Home Remodeling 70% 60%
Engineered Wood
50%
Natural Wood Brick & Block
40%
Stone 30%
Stucco Vinyl & Polymer
20%
Fiber Cement Other
10% 0%
Source: Annual Consumer Practices Reports
Exterior Cladding in Home Remodeling (Lower Tier) 20% 18%
16%
Engineered Wood
14%
Natural Wood
12%
Brick & Block
10%
Stone
8%
Stucco
6%
Vinyl & Polymer
4%
Fiber Cement Other
2% 0%
Source: Annual Consumer Practices Reports
To Own a Market, You Educate a Market Shares of Housewrap, 2016 New SFD Home Market
Green Guard, 2% James Hardie, 2% Owens Corning, 5% REX Wrap, 2% DuPont Tyvek, 56%
TYPAR, 8%
All Others, 11%
Dow, 4%
Barricade, 3% CertainTeed, 6%
Source: Annual Builder Practices Reports
Finish Flooring in New SFD Homes Trend Towards Hard Surfaces Continues 70% 60%
Carpeting
50%
Hardwood--Solid
40%
Ceramic Tile Hardwood--Engineered
30%
Vinyl Sheet or Tile
20%
Laminate Natural Stone and Other
10% 0%
Source: Annual Builder Practices Reports
Finish Flooring in New SFD Homes Engineered Wood with Steep Growth 30% 25%
Carpeting
20%
Hardwood--Solid Ceramic Tile
15%
Hardwood--Engineered Vinyl Sheet or Tile
10%
Laminate 5%
Natural Stone and Other
0%
Source: Annual Builder Practices Reports
Windows In New US SFD Homes 70% 60% 50%
Vinyl
40%
Wood
30%
Composite
20%
Aluminum
10% 0%
Source: Annual Builder Practices Reports
Shares of Raised Porch and Decking Material in New SF Homes 70%
60% 50% 40%
Treated Lumber 30%
Untreated Lumber
Composite & Plastic 20% 10% 0%
Shares of Raised Porch and Decking Material in Residential Remodeling 70%
60%
50%
40%
Treated Lumber Untreated Lumber
30%
Composite and Plastic
20%
10%
0% 2011
2012
2013
2014
2015
2016
Some Pitfalls to New Building Product Introductions ▪ Product benefits someone other than specifier, purchaser or end-user (such as some labor saving innovations) ▪ Product requires systemic change ▪ Drop-in replacements have higher likelihood of success
▪ Wrongly assuming little emotional content in purchase decision ▪ Benefits are difficult or disadvantageous to convey ▪ When more than multiple logical points need to be made, or if benefits rest on a hard-to-understand engineering principle ▪ Involves mentioning disasters, sickness, raises questions
Common Mistakes with New Market Introductions ▪ Entering the most regulated or complex applications first ▪ Wall systems in very cold or high-wind areas, for example
▪ Sellers create value proposition that relies on purist view, requires all-or-nothing decision ▪ Exterior trim & molding is a prime example: a single house may have four or more different exterior trim materials
▪ Failure to realize that home building & remodeling companies are businesses ▪ Sales, design, marketing, regulations, code approvals, coordinating construction, financing, hiring & training & retaining employees ▪ Your product can improve their home—how about their business? ▪ Some offer program assistance—bidding, scheduling, financing, etc.
Common Mistakes with New Building Product Introductions ▪ New products address complaints or nuisances, but fail to really solve problems or create opportunities ▪ Contractors will not always pay more for a product that is less heavy, less dusty, or less itchy
▪ Some new product benefits create unintended consequences—examples of issues with early Green homes ▪ Ultra-low-flow fixtures and long wait times for hot water ▪ Very high efficiency AC and high indoor humidity ▪ Very tight homes and poor indoor air quality
▪ True advantages are not typically discovered until after the product has been on the market a while
How Switching to a New Product Can Impact Builders & Contractors ▪ Switching Costs—new place of purchase, training installers & supervisors, new tools and more ▪ “Tool Programs” are one popular way to reduce switching cost ▪ Field techs, design assistance, code help are common services
▪ There is an implied “risk premium” required by contractors for switching—so your product/service advantage need to have substantially greater benefits ▪ Remember that most installers do not read instructions, and they want the contractor to make decisions on how to install
Your New Product Installs So Easy, Anyone Can Do It? ▪ Anticipate resistance from some skilled trades ▪ Learn how product improves installation, then demonstrate to contractors ▪ Consider non-traditional users, like remodeling generalists or handymen who welcome alternative that doesn’t require special tools or training ▪ Consider do-it-yourselfers (prosumers, weekend warriors, etc.)
Strategies That Can Build Upon Construction Labor Shortage ▪ Reduce skills required (unskilled worker to do job of journeyman) ▪ Reduce crew size (run more crews with same workforce) ▪ Eliminate need for a trade—one trade does work of two ▪ Fewer trips to the jobsite ▪ Reduce fatigue & jobsite injuries to keep workers longer ▪ Allow for easier payment of workers by piece rates ▪ Cautions: saving time for one worker does not always translate into overall time savings ▪ Focus on savings in time-consuming activities
Management Labor Deficit ▪ Recent HI study of ASHRAE members revealed that there is a deficit management levels of construction companies— not just skilled tradespeople— ▪ The primary lack was project coordination and management ▪ The skills were particularly lacking a deep knowledge of construction (not engineering) need jobsite experience and maturity to anticipate issues
▪ Technologies/apps/software solutions are available, but only tech saavy younger generation was inclined to use them ▪ Webinars to facilitate face-to-face contact ▪ Tracking software to communicate real-time with building team ▪ Communications apps
Industry Concentration Among New Home Builders Share of 2016 Total Starts
Total 2016 Starts of Smallest in the Group
Nation's Largest Builder
3%
41,652
Top 5 Builders
10%
14,229
Top 10 Builders
13%
6,098
Top 20 Builders
16%
2,790
Top 100 Builders
22%
403
Top 200 Builders
24%
149
All Builders Under 149 Starts
76%
1
Calculations Based on Builder Magazine’s Builder 100 and NAHB-reported housing starts
New U.S. Home Starts by Category, 2016 Multifamily Apartments, 28%
Townhouses, 12%
Single Family Starter, 20%
Single Family Luxury, 13% Single Family Moveup, 27% Source: U.S. Census and Annual Builder Practices Reports
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Value of New U.S. Homes Built, 2016 Average SF of Finished Floor Area 1,745
$
327,091 $
48
Multifamily Apartments
1,118
$
191,640 $
66
Single Family Starter
1,700
$
183,428 $
46
Single Family Moveup
2,535
$
364,136 $
121
Single Family Luxury
3,931
$
767,320 $
119
Townhouses
Average Selling Price (USD)
Source: Annual Builder Practices Reports
Total Value (Billions USD)
Is the Remodeling Market Opportunity Primarily for Pros or DIYers? DIY Share of Remodeling Materials Purchases
Interior Paint
69%
Appliances
58%
Deck & Porch Rails
58%
Faucets
53%
Fences/Landscape Walls
50%
Exterior Decking
47%
Exterior Doors
45%
Siding
39%
Cabinets
38%
Structural Walls, Floors & Roofs
32%
Roofing
18% 0%
10%
20%
30%
Source: Annual Consumer Practices Reports
40%
50%
60%
70%
80%