TOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818 www.topmetal.co.kr
2012-En
1987 : Established Topmetal Works Co., Ltd. in Seoul 1994 : Relocated and enlarged Dies Manufacturing & Parts Production Factory
(Namdong Industrial Complex in Incheon) 1995 : Awarded Grand Prize of Ministry of Commerce and Industry 2000 : Certified ISO 9001 2002 : Certified ISO 14001
2004 : Awarded $30,000,000 export prize on 41st Day of Trade 2006 : Awarded Ministry of Commerce, Industry and Energy prize on 10st Day of Mold & Die 2007 : Enlarged a new factory for injection Mold
2010 : Established Beijing Sanhe Topmetal Co. in China 2011 : Initial Public Offering in the Korea Stock
President Administration
Dies Manufacturing Division
Stamping die Manufacturing
Sales Dept.
-Representative -Bidding Participator
R&D Center
-SE -Formability Analysis -Design review -CAD/CAM
Plastic mold Manufacturing
Die design
Manufacturing
Dept.
Dept.
-2D design -3D design
-Machining -Bench work -Try out -Sample production
Parts Production Division Sanhe Topmetal In China
Quality Control Dept.
-Parts & Dies Inspection -C/Fixtures Management
Project Management Dept.
-Project Management
TOTAL SALES RECORD
MILLION $
$120
$60
$100
$50
$80
$40
$60
$30
$40
$20
$20
$10
$-
DIE MANUFACTURING
MILLION $
$2007'
2008'
2009'
2010'
2011'
PART DIV.
$31.3
$26.7
$22.9
$37.5
DIES DIV.
$31.0
$29.3
$32.9
TOTAL
$62.3
$56.0
$55.8
2007'
2008'
2009'
2010'
2011'
$51.4
DOMESTIC
$16.7
$14.9
$19.3
$24.6
$38.1
$39.9
$53.9
OVERSEAS
$14.3
$14.4
$13.6
$15.3
$15.8
$77.4
$105.3
TOTAL
$31.0
$29.3
$32.9
$39.9
$53.9
Dies Manufacturing Division EQUIPMENT
MODEL AUTO-CAD
DIE DESIGN
CAD/CAM/CAE
CAD/CAM
ANALYSIS VIEWER
CADCEUS UG PRO-E CATIA(Ver.5) CATIA(Ver.4.2.4) POWER MILL Z-MASTER 3D PRO PAM STAMP AUTO-FORM SPIN FIRE POWER SHAPE
High speed Milling M/C
MACHINERY
(Linear motor Driver) 5 Face high speed Milling M/C
Q‟ty 18 4 5 1 8 2 2 1 1 1 3 10 1 1 2
Die Spot’g
1 2 1 3 1 1 1 1 2
INSPECTION
CMM Equipment
1
INDUCTION HARDENING
KUKA Robot
1
DNC Copy M/C Copy M/C Machining CTR Mechanical PRESS
Hydraulic
SPECIFICATION Ver.2005 Ver.6.48 NX5 (GM-BUNDLE 4) WILD FIRE 3.0 R20 IBM RS6000(V:4.2.4) Ver.10 Ver.2000 Ver.3.5 SGI OCTAIN AUTO-FORM ENG. PROFESSIONAL Ver.8.1 Ver.8 Bolster: 5250×2700(15000RPM) Bolster: 5100X2500(10000 RPM) Bolster: 4000×2000(8000RPM) Bolster: 4000×2500 Bolster: 3200×2000 Bolster: 1000×2000(NH-10TC) Series: 5, 8, 12 2000ton (Bolster: 4800×2500) 1500ton (Bolster: 4000×2400) 1200ton (Bolster: 2500×3800) 500ton (Bolster: 1800×3000) 100ton, 200ton Range: 3500×1600×2000 S/W: SILMA, H/W: SWAN SI Bolster: 4500×2500
Plastic Mold Department EQUIPMENT DIE DESIGN
CAD/CAE
ANALYSIS
MODEL
Q‟ty
SPECIFICATION
AUTO-CAD
7
Ver.2005
UG
3
NX5
SIMPOE
1
Ver.2007 R2.0
1
1800 TON
1
900 TON
Injection M/C
E.D.M
3
DNC Copy M/C
1
Table: 3000x2000
DNC Copy M/C
2
Table: 1340X2000 (RPM:12,000)
DNC Copy M/C
1
Table: 1000x2000
Die Spot’g
1
300ton
MACHINERY
PRESS
Table: 5000X1200 (2EA, Double Head Type) Table: 900x600 (1 EA)
Part Production Division EQUIPMENT
MODEL Mechanical Press
PRESS Crank Press
WELDING
PAINTING
Q‟ty
SPECIFICATION
1
1000ton (Bolster: 1800×3000)
1
600ton (Bolster: 1800×3000)
3
400ton (Bolster: 1800×3000)
3
250ton (Bolster: 800×1300)
5
200ton (Bolster: 800×3000)
Robot
10
Laser Machine
1
6Axis
1
Stage: 12.Auto Run Type L1700×W2000×H2000
1
Trolley Conveyor
1
Trolley Conveyor
1
Chain Conveyor (Moving Table)
2
Trolley Conveyor
Primary Painting Line Secondary Painting Line Top Coating Line Dry Oven
Annual Capacity MANUFACTURING PROCESS CAPACITY (MAN / HRS)
CAPACITY / YEAR(HRS)
CAPACITY / MONTH(HRS)
PROCESS / DIE DESIGN
40,643
3,387
CAD/CAM
16,464
1,372
MACHINING
58,291
4,858
POLISHING & T/O
201,802
16,817
SETS (YEAR)
TONS (YEAR)
ABOUT 300 SETS (BASIC:10TON)
3,000 TONS
Large & Middle Size Stamping Tools : Press Dies for Vehicles Injection Molds for Interior Parts : Head Lining, Door Trim, etc Precision Stamping Tools : Progressive Dies for Vehicles (Outsourcing) Checking Fixture (Outsourcing) Part Production : Stamping Panels for Vehicles, Excavator Cabin
* 2007 ~ 2008 PROJECT NAME Audi X88 (Q5)
Cadilac GMT166
ITEM
ROOF
6 FAW-VW
W/HSE ASS‟Y ETC.
Saab GMT168
(19 PARTS)
TD-CAR
FRT/RR DOOR
(FORTE)
INR/OTR
VIVA-5
Q‟TY CUSTOMER
ROOF TAIL GATE INR
32
16
8
ESTAMPADOS & FORMEX OF MEXICO
PANELS
* 2008 ~ 2009 PROJECT NAME
ITEM
BMW
FRT W/HSE PARTS
F25
(13 PARTS)
GOLF A6
ROOF & R/F ROOF
Q‟TY CUSTOMER
23 Drive Automotive Industries
6 FAW-VW
SORENTO-R
YF-SONATA
CTR PLR OTR L/R ETC. (9 PARTS)
FRT/RR DOOR INR
44
10
PANELS
* 2009 ~ 2010 PROJECT NAME
PANDA (F/L)
NCS
ITEM
Q‟TY CUSTOMER
SIDE OTR REMODEL TAIL GATE INR/OTR ROOF
16
PNL ROOF R/F ROOF
10
GEELY
FAW-VW
B299
PNL DASH FRT FLOOR
8 FORD INDIA
V300
FRT DOOR INR/OTR RR DOOR INR/OTR
22
PANELS
* 2010 ~ 2011 PROJECT NAME
BMW F30
ITEM
Wheel House tie L/R “B” Piller inner L/R
Q‟TY CUSTOMER
8 TKDN
BMW E84
FRT DOOR INR/OTR RR DOOR INR/OTR
28 TKDN
GMI700
PUBX Side OTR, Roof REGULAR CAB Roof
16 GM Thailand
RENAULT X10
QTR INR L/R “B” Piller inner
10
PANELS
* 2011 ~ PROJECT NAME
ITEM
Q‟TY CUSTOMER
Panel Door Inner "A" Pillar Member Floor Side Front " A " Pillar Outer
25
PNL DASH PNL FLOOR TERNAL REINF FLOOR S/M RR R/L PLN REAR FLOOR SIDE R/L
21
TA5 (Morning)
SIDE OTR FRT DR INR L/R HOOD INR TAIL GATE INR
23
YFc
FRT DOOR INR/OTR RR DOOR INR/OTR ROOF(SUN)
25
H534
Land Rover L405
Ford Brazil
TKDN
PANELS
CUSTOMER: GEELY MOTORS (CHINA) PROJECT NAME : CK-1 90 ITEMS 300 DIE SETS WORK SCOPE - SE ACTIVITY - MANUFACTURING OF DIE & C/F - HOME LINE T/O MANAGED BY TOP METAL‟S “PROJECT
MANAGEMENT DEPT.”
GMT319 Project
CUSTOMER: MAGNA ESTEMPADOS & FORMEX (MEXICO) PROJECT NAME : GMT319 59 ITEMS 144 DIE SETS WORK SCOPE - DESIGN - MANUFACTURING OF DIE & CHECKING FIXTURE - HOME LINE T/O MANAGED BY TOPMETAL‟S “PROJECT MANAGEMENT DEPT.”
GMT319 PROJECT OF MAGNA ESTEMPADOS IN MEXICO
LC-1PROJECT CUSTOMER: Geely Motors PROJECT NAME: LC-1 „PANDA’ 12ITEMS 42DIE SETS: SIDE OTR,FENDER,4DOORS WORK SCOPE - SE ACTIVITY - MANUFACTURING OF DIE & C/F - HOME LINE T/O TERM OF MANUFACTURE:
10MONTHS (UNTIL FOB)
HAOQING AUTOMOTIVE LC-1 PROJECT
China
North America
- FAW-Volkswagen - SVW (Shanghai Volkswagen) - SGM (Shanghai GM) - Gestamp (Kunshan) - SAIC - Geely Motors - Youngman Automobile Group - Brilliance Auto
- GMNA - Magna Drive (USA) - Magna Massiv ( Canada )
Japan
Europe
Mexico
-Ogihara - MLE (France) - Magna Presstec AG(Austria) - Vogel & Noot (Austria) - TKSE (Germany) - Gestamp(Spain) -Polynorm (Holland)
- Magna Formex
Korea - HYUNDAI Motors - KIA Motors - GM KOREA - SSANGYONG Motors - HANIL E-HWA
India - FORD India - TAFE
Latin America Autralia
-GM Brazil
- GM Holden
-FORD Brazil
- DELGA
Slovakia Hanil E Hwa Slovakia
Turkey Assan Hanil
U.S.A. Hanil E Hwa Interior System -Alabama site -Georgia site
Brazil Going on
Russia Going on
India 1) Hanil Lear 2) Shinhan Plasto
Korea
Hanil E-Hwa Co. Headquarters
China
Top Metal Co. Hanil E-Hwa Asan Plant 1) Beijing Hanil Balan R&D Center 2) Beijing Hanil E Hwa 3) Jiangsu Hanil 4) Shanghai Hanhai 5) Yizheng Hanhai
Hanil Interior Co.
Hanil E-Hwa R&D Center
Hanil Ehwa Ulsan Plant Hanil C&F Co.
Contact Information URL : http://www.topmetal.co.kr Tel. : 82-32-820-5200 (Sales Direct Line : +82-32-820-5202) FAX : 82-32-816-3484 Add.: 663-6, GOJAN-DONG, NAMDONG-GU, INCHEON, KOREA Director / Mr. Yoam, Tae-Hoon Tel.: +82-32-820-5202 E-mail :
[email protected] Department Manager / Mr. Ryu, Yeon-Cheol Tel: +82-32-820-5203 E-mail :
[email protected] Assistant Manager / Mr. Lee, Jung-Chul Tel: +82-32-820-5205 E-mail :
[email protected]
Topmetal Works Co., Ltd.