TOOLS REQUIRED EQUIPMENT REQUIRED

1:10 2WD SHORT COURSE BUGGY KIT Thank you for purchasing Pro-Line’s PRO-2 Buggy! For over 30 years, Pro-Line has designed and manufactured the best ...
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1:10 2WD SHORT COURSE BUGGY KIT

Thank you for purchasing Pro-Line’s PRO-2 Buggy! For over 30 years, Pro-Line has designed and manufactured the best RC accessories in the world. Pro-Line has taken the best performance parts and

combined them into one complete kit. Congratulations on making the right decision and joining Team Pro-Line in making history!

INCLUDED PERFORMANCE PARTS • Pro-Line Performance Transmission • PRO-2 LCG Performance Chassis • PowerStroke Shocks • ProTrac Suspension Kit • Performance Steering Kit • PRO-2 SC Buggy Body

• • • • •

Secure-Loc Body Mount System Blockade M3 Pre-Mounted Tires Short Course Closed Cell Inserts F-11 ProTrac Offset Black Wheels Military-grade components

Enjoy your Ride! From your friends at Pro-Line

This assembly manual contains instructions for building your new PRO-2 Buggy. Please take your time building the kit according to the instructions and become familiar with the steps.

Pro-Line is continually improving our products; consequently, actual parts included in the PRO-2 Buggy kit may appear slightly different than the images that appear in the manual.

TOOLS REQUIRED

1.5mm HEX

2.0mm HEX

2.5mm HEX

5mm NUT DRIVER

5.5mm NUT DRIVER

7mm NUT DRIVER

BODY REAMER

SIDE-CUT PLIERS

BODY SCISSORS

EQUIPMENT REQUIRED +-

+ -

RADIO

SCAN FOR HELP

RECEIVER

ESC

MOTOR

PINION GEAR

HELP AND INFORMATION Installation manuals and videos can be found on our website at prolineracing.com/pro-2/build For any help you may need, you can call our tech support line at 1-800-899-RACE(7223).

WARNING! This is NOT a toy and is NOT suitable for children under 14 years old. This kit contains many small parts which are potential choking hazards. Keep all components out of reach of small children.

SERVO & HORN

BATTERY

CHARGER

PAINT

REGISTRATION Register your kit online at prolineracing.com/pro-2/register or call 1-800-899-RACE(7223). SCAN TO REGISTER

HEALTH WARNING! This product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. This kit is a high performance radio controlled model kit and can cause harm or personal injury. All liquids contained in this kit are not to be swallowed. Never touch rotating parts as this can cause injury.

×2 M2.5 × 6 SHCS

BUMPER BAG

1

Front Bumper Assembly

CAGE BAG, BAG A & B

(ACTUAL SIZE)

Front Shock Tower to Bulkhead

BAG A

HARDWARE USED

Front Bumper to Bulkhead

M2.5 × 6

×2 M3 × 8 SHCS

HARDWARE USED (ACTUAL SIZE)

2

×2 M3 × 14 BHCS (BAG B)

HARDWARE USED (ACTUAL SIZE)

×4 M4 × 12 FHCS

3

(ACTUAL SIZE)

4

BAG C

HARDWARE USED

Shock Mounting Hardware OUTSIDE HOLE

×2 M3 X 30 SHCS ×2 M3 Washer ×2 Ball Ends

(ACTUAL SIZE)

5

×2 M3 × 8 BHCS

BUMPER BAG

HARDWARE USED

Front Bumper to Shock Tower

BAG E & PROTRAC BAG

×2 M3 Locknut

Front Camber Link Rod Ends

×2 M3 × 9 Washer

HARDWARE USED (ACTUAL SIZE)

6 ×4

Long Rod Ends

50mm (ACTUAL SIZE)

80mm (ACTUAL SIZE)

×2

USE INCLUDED TURNBUCKLE WRENCH

(ACTUAL SIZE)

7

BAG E

HARDWARE USED

Front Camber Link Pivot Balls DRIVER’S SIDE LINK

×2 Small Inner Pivot Balls ×2 Large Inner Pivot Balls

KEEP THESE MARKS ON DRIVER’S SIDE

PASSENGER’S SIDE LINK

HARDWARE USED (ACTUAL SIZE)

8

BAG E

“DRIVER’S SIDE” AND “PASSENGER’S SIDE” REFER TO U.S. STANDARDS

Front Camber Links to Shock Tower

×2 M3 × 12 Low Profile

MIDDLE HOLE

HARDWARE USED (ACTUAL SIZE)

×2 Front Inner Hinge Pin ×2 M3 Locknut Hinge Pin Brace × 1 (Bag B)

9

BAG B, F & PROTRAC BAG

KEEP THESE MARKS ON DRIVER’S SIDE

Front Arms & Hinge Pin Brace to Bulkhead

(ACTUAL SIZE)

10

BAG G

HARDWARE USED

Front Hub Assembly

×4 5 × 11 Bearing ×2 King Pin AXLE

Axle × 2

HARDWARE USED (ACTUAL SIZE)

×2 Cross Pin (Bag G)

11

BAG G & H

REPEAT THIS STEP FOR OPPOSITE SIDE

Front Wheel Hex Assembly

SHIMS BETWEEN BEARING AND PIN.

×4 5 × 8 × 0.25 Shims (Bag G)

1

×2 Serrated Locknut (Bag G) 2

×2 M1.6 × 6 SHCS (Bag H)

(ACTUAL SIZE)

12

×2 Front Outer Hinge Pin (Bag F) ×2 M2.5 Locknut (Bag F)

BAG F & G

HARDWARE USED

REPEAT THIS STEP FOR OPPOSITE SIDE

Front Hub Assembly to Camber Link and Arm M3 LOCKNUT

MIDDLE HOLE

M2.5 LOCKNUT

×2 M3 × 18 BHCS (Bag G) ×2 M3 Locknut

REPEAT THIS STEP FOR OPPOSITE SIDE

(ACTUAL SIZE)

13

×4 Short Rod Ends ×4 Large Pivot Balls

BAG E & PROTRAC BAG

HARDWARE USED

Steering Links to Rod Ends & Pivot Balls 70mm (ACTUAL SIZE)

87.5mm (ACTUAL SIZE)

×2

HARDWARE USED (ACTUAL SIZE)

14

BAG G

USE INCLUDED TURNBUCKLE WRENCH, REPEAT THIS STEP FOR OPPOSITE SIDE

Steering Link to Steering Knuckle

×2 M3 × 18 BHCS ×2 M3 Locknut

KEEP THESE MARKS ON DRIVER’S SIDE

HARDWARE USED (ACTUAL SIZE)

×2 M3 Locknut

15

BAG B

REPEAT THIS STEP FOR OPPOSITE SIDE

Steering Links to Steering Kit

BAG B

16

Assemble Front End to Chassis

BAG A

(ACTUAL SIZE)

Front Bumper Brace to Front Bulkhead

BAG C & PROTRAC BAG

HARDWARE USED

Rear Shock Mounting Hardware

×3 M4 × 10 FHCS

HARDWARE USED (ACTUAL SIZE)

17

×2 M4 × 14 BHCS

HARDWARE USED (ACTUAL SIZE)

×2 M3 × 25 SHCS ×2 M3 Washer

18

INNER HOLES

×2 Ball Ends ×2 M3 Locknut *Use caution if using power tools. Heat may melt plastic.

(ACTUAL SIZE)

19

×4 Long Rod Ends ×2 Small Inner Pivot Balls

BAG E & PROTRAC BAG

HARDWARE USED

Rear Camber Links to Rod Ends & Pivot Balls 50mm (ACTUAL SIZE)

82mm (ACTUAL SIZE)

×2

DRIVER’S SIDE LINK

×2 Large Inner Pivot Balls

KEEP THESE MARKS ON DRIVER’S SIDE

PASSENGER’S SIDE LINK

HARDWARE USED (ACTUAL SIZE)

20

BAG E

USE INCLUDED TURNBUCKLE WRENCH

Rear Camber Links to Shock Tower

×2 M3 × 12 Low Profile

MIDDLE HOLES

HARDWARE USED (ACTUAL SIZE)

×4 M3 × 16 BHCS

21

PROTRAC BAG

KEEP THESE MARKS ON DRIVER’S SIDE

Rear Shock Tower to Chassis

×4 M2.5 × 12 SHCS ×1 Black O-Ring

HELMET BAG & BAG D

22

Rear Body Mount to Shock Tower

BAG I

(ACTUAL SIZE)

Outdrives to Transmission

BAG I

HARDWARE USED

Driveshaft Assembly

Install setscrew leaving ½ of the threads exposed

×1 M4 × 12 Setscrew

×1 Secure-Loc Cap HARDWARE USED (ACTUAL SIZE)

23

×2 M3 × 10 Setscrew Outdrives × 2

HARDWARE USED (ACTUAL SIZE)

24

×2 Drive Pin 3

×2 Drive Pin Cup ×2 M3 Set Screw ×2 Retainer Clip

2 4 1 5

Axle × 2 Shaft × 2

REPEAT THIS STEP FOR OPPOSITE SIDE

(ACTUAL SIZE)

25

×4 5 × 11 Bearing

BAG F, I & PROTRAC BAG

HARDWARE USED

Rear Arms & Hub Carriers Assembly

×2 Rear Outer Hinge Pin (Bag F) ×2 Rear Inner Hinge Pin (Bag F) ×4 M3 Locknut (Bag F)

(ACTUAL SIZE)

×2 Cross Pin

REPEAT THIS STEP FOR OPPOSITE SIDE

26

BAG I & J

HARDWARE USED

LOWER HOLE

Rear Wheels Hex & Camber Link Assembly

(Bag I)

UPPER MIDDLE HOLE

×4 5 × 8 × 0.25 Shims (Bag I)

SHIMS BETWEEN BEARING AND PIN

×2 Serrated Locknut

1

(Bag I)

×2 M1.6 × 6 SHCS (Bag J)

×2 M3 × 16 BHCS

2

REPEAT THIS STEP FOR OPPOSITE SIDE

(Bag I)

HARDWARE USED (ACTUAL SIZE)

27

27

Remove Rear Motor Guard

REMOVE SCREW (SAVE FOR STEP 30) REMOVE SCREW (NO LONGER NEEDED)

REMOVE GUARD (NO LONGER NEEDED) REMOVE SCREW (NO LONGER NEEDED)

28

×1 M3 X 30 SHCS

BUMPER BAG

(ACTUAL SIZE)

Rear Bumper to Chassis

BUMPER BAG

HARDWARE USED

Rear Bumper Brace to Transmission

×1 M3 X 54 SHCS ×2 M3 Locknut

HARDWARE USED (ACTUAL SIZE)

29

×1 M3 × 20 SHCS ×1 M3 × 16 SHCS

M3 × 20

HARDWARE USED (ACTUAL SIZE)

×2 M3 × 8 SHCS Reinstall gear cover with screws from Step 27

30

BUMPER BAG

M3 × 16

Rear Bumper Brace to Bumper

HARDWARE USED

31

(ACTUAL SIZE)

Shock Setup (Fluids Bag)

1. Remove Springs 2. Fill with oil 3. Bleed 4. Tighten 5. Replace Springs ×4

HARDWARE USED (ACTUAL SIZE)

32

BAG C

Visit prolineracing.com/pro-2/build for shock assembly videos and spring rate charts.

Install Rear Shocks

×2 M3 × 16 BHCS Use M3 Locknuts installed on Step 18

HARDWARE USED (ACTUAL SIZE)

33

BAG C

HOLE 3 FROM INSIDE

Install Front Shocks

×2 M3 × 16 BHCS Use M3 Locknuts installed on Step 4

OUTSIDE HOLE

34

Steering Rod

BAG L & E

(ACTUAL SIZE)

Front Arms & Hinge Pin Brace to Bulkhead

BAG L

HARDWARE USED

Install Servo

2” (ACTUAL SIZE)

×2 Short Rod Ends ×1 Large Pivot Balls

(ACTUAL (ACTUALSIZE) SIZE)

35

×2 M3 × 16 BHCS

1. 2. 3. 4. 5. 6.

×2 3 × 7 × 2.5 Spacers

HARDWARE HARDWAREUSED USED (ACTUAL (ACTUALSIZE) SIZE)

×1 Black O-Ring ×1 M4 × 12 Setscrew

×1 Secure-Loc Cap ×2 M3 × 12 SHCS

36

Remove (4) screws in Servo Mount Loosen (2) screws in Steering Rack Install Servo Tighten all screws Zero out at vertical Align link straight with spacers

HELMET BAG

HARDWARE HARDWAREUSED USED

Front Body Mount

Install setscrew leaving ½ of the threads exposed

(ACTUAL SIZE)

37

BAG L

HARDWARE USED

Motor Installation

×2 M3 × 8 SHCS ×2 HD Motor Washer

1. 2. 3. 4.

Remove Gear Cover Install Motor Set Gear Mesh (Pinion sold separately) Reinstall Gear Cover

TIRE BAG

HARDWARE USED (ACTUAL SIZE)

38

Install Pre-Mounted Blockade Tires (PL #1183-25)

HARDWARE USED (ACTUAL SIZE)

×8 M2.5 × 6 BHCS

39

CAGE BAG

See our full line of Pre-mounted SC Tires by scanning this QR code.

Window Nets to Cage

REPEAT THIS STEP FOR OPPOSITE SIDE

×4 M2.5 × 12 SHCS

HARDWARE USED (ACTUAL SIZE)

41

CAGE BAG

40

Roof & Nose Brace to Cage

BAG A

(ACTUAL SIZE)

Rear Cage Assembly

HELMET BAG

HARDWARE USED

Rear Cage Assembly Cont’d

×6 M2.5 × 8 BHCS

HARDWARE USED (ACTUAL SIZE)

×2 M2.5 × 12 SHCS

42

43

Paint & Trim your PRO-2 SC Buggy Body.

Visit prolineracing.com/how-to-tips for body painting tips.

×6 M2.5 × 14 BHCS

HARDWARE USED (ACTUAL SIZE)

45

×1 M3 × 12 SHCS

HELMET BAG

44

Attach Side Panels

HELMET BAG

(ACTUAL SIZE)

Mount Helmet

CAGE BAG

HARDWARE USED

Painted interior to Cage - Front

Plastic washer from parts tree

HARDWARE USED (ACTUAL SIZE)

×2 M2.5 × 6 BHCS

46

SCAN

(ACTUAL SIZE)

47

×2 M2.5 × 6 BHCS

CAGE BAG

HARDWARE USED

Painted interior to Cage - Rear

HARDWARE USED

48

(ACTUAL SIZE)

HARDWARE USED (ACTUAL SIZE)

×6 M2.5 × 12 SHCS

49

CAGE BAG

Trim & mount painted PRO-2 Buggy Body

Nerf Bars to Cage

REPEAT THIS STEP FOR OPPOSITE SIDE

50

Remove Truck Nerf Bars

HARDWARE USED (ACTUAL SIZE)

52

FOAM BAG

×4 M2.5 × 6 BHCS

51

CAGE BAG

REPEAT THIS STEP FOR OPPOSITE SIDE

Install Buggy Body Holders

Electronics Placement ELECTRONICS (Not Included) ANTENNA TUBE

RECEIVER (Not Included)

FOAM STRIPS

HARDWARE USED (ACTUAL SIZE)

53

×2 M2.5 × 10 BHCS

CAGE BAG

OPTIONAL STEPS Light Mounts – Requires #6085-00 (Sold Separately)

M3 x 6 Wood screws (included with lights) ×2

REPEAT THIS STEP FOR OPPOSITE SIDE

54

×2 M2.5 × 10 BHCS

CAGE BAG

(ACTUAL SIZE)

Light Mounts – Requires #6085-00 (Sold Separately)

CAGE BAG & HELMET BAG

HARDWARE USED

Wing Mount – Requires 1:10 Buggy Wing (Sold Separately)

M3 x 6 Wood screws (included with lights) ×4

HARDWARE USED (ACTUAL SIZE)

55

×3 M2.5 × 12 SHCS ×2 M3 × 8 BHCS Plastic washers from parts tree × 2

See our full line of 1:10 Buggy wings by scanning this QR code.

SCAN

1:10 2WD SHORT COURSE BUGGY KIT

PRO-2 Buggy Kit Replacement Parts 6092-00 Performance Transmission

6092-01 Transmission Plastics

6093-00 PRO-2 LCG Chassis

6092-02 Gear Cover & Plug

6093-01 Chassis Replacement 6093-03 Internal Plastics

6092-03 Motor Plate

6093-04 Servo Mounts & Hardware

6092-04 Transmission Hardware

6093-05 Sterring Posts & Hardware

6092-16 HD Motor Washers

6092-16 HD Motor Washers 6100-00 4mm Serrated Wheel Nuts

6100-00 4mm Serrated Wheel Nuts

6092-05 Diff Housing & Idler Gear 6092-06 Diff Internal Gears

6062-00 ProTrac Suspension Kit

6092-07 86T Spur Gear (Stock)

6062-01 Front Arms

6092-08 Diff Seal Kit 6092-09 Top Shaft & Slipper Plates

6062-02 Rear Arms 6062-04 Rear Shock Tower

6092-10 Slipper Pads

6062-05 Rear Hub Carriers

6092-11 Ball Bearings

6062-06 Camber Links (2) 6062-07 Steering Links (2)

6063-00 Power Stroke Shocks (Front)

6063-02 Shock Rebuild Kit 6063-03 Front Spring Assortment Kit 6063-05 Mounting Hardware 6063-06 Front Shaft Replacment (2)

6067-00 Performance Steering Kit

6067-00 Performance Steering Kit 6070-00 Extended Body Mount Kit

6070-02 Thumbwashers & Hardware

6063-04 Rear Spring Assortment Kit

6101-02 Steel King Pins (4)

6099-00 PRO-2 ProTrac Axle Kit 6095-00 PRO-2 Front Bumper & Bulkhead

6095-00 PRO-2 Front Bumper & Bulkhead 6097-00 PRO-2 Front Clamping Hex

6098-00 PRO-2 Rear Clamping Hex

6098-00 PRO-2 Rear Clamping Hex 6104-00 Front Hinge Pin Brace

6104-00 Front Hinge Pin Brace

6101-00 PRO-2 Front Hub Kit

6101-01 Front Hub Plastics

6099-00 PRO-2 ProTrac Axle Kit

6102-00 Pivot Ball & Rod End Set

6102-00 Pivot Ball & Rod End Set

6063-05 Mounting Hardware 6063-07 Rear Shaft Replacment (2)

6096-00 PRO-2 Hinge Pin Set

6096-00 PRO-2 Hinge Pin Set

6097-00 PRO-2 Front Clamping Hex

6063-01 Power Stroke Shocks (Rear)

6063-02 Shock Rebuild Kit

1183-25 Blockade M3 on F-11 Wheels

1183-25 Blockade M3 on F-11 Wheels

6254-00 PRO-2 Performance Buggy Conv. Kit

6254-01 Cage, Roof & Front Shock Tower Plastics 6254-02 Rear Engine Cover Plastics, Cage Mounts, Helmet

6099-10 PRO-2 Replacement Outdrives

6099-10 PRO-2 Replacement Outdrives 6070-02 Body Mount Secure-Loc Cap Kit

6070-02 Body Mount Secure-Loc Cap Kit

6254-03 Front and Rear Bumper Plastics, Light Mounts 3407-00 PRO-2 SC Buggy Body

Optional Parts 6092-12 Optional Anti-Squat Blocks

6092-12 Optional Anti-Squat Blocks 6092-13 Optional 78T Spur Gear

6092-13 Optional 78T Spur Gear 6092-17 MIP Super Ball Diff Kit

6092-17 MIP Super Ball Diff Kit

6092-15 Optional 82T Spur Gear

6092-15 Optional 82T Spur Gear 6085-00 Light Bar Kit

6085-00 Light Bar Kit

6308-00 Pro-Spec Shocks (Front)

6308-30 Pre-Assembled (Front) 6308-01 Pro-Spec Shocks (Rear)

6308-31 Pre-Assembled (Rear)

Go To ProLineRacing.com for the latest Tires, Wheels, & Accessories for your PRO-2 SC Buggy!

TRACK: Stock PRO-2 Buggy Setup EVENT: DRIVER: DATE: QUAL: FINISH: FRONT PROTRAC SUSPENSION

SC BUGGY SETUP SHEET FRONT SHOCKS

12

INSIDE

(A) PISTON: OIL WEIGHT: (B) PRIMARY SPRING: (C) SECONDARY SPRING: DROOP SPACER: COMPRESSION SPACER: (D) SPRING ADJUSTMENT:

D B CAMBER: 2 TOE: 2 RIDE HEIGHT: 35

A

° ° mm

C

Stock 35 wt Yellow Green mm mm mm

STOCK SHOCKS

REAR SHOCKS REAR PROTRAC SUSPENSION INSIDE

TOP

1 23

CAMBER: 2 ANTI-SQUAT: 3 RIDE HEIGHT: 30

° ° mm

(A) PISTON: OIL WEIGHT: (B) PRIMARY SPRING: (C) SECONDARY SPRING: DROOP SPACER: COMPRESSION SPACER: (D) SPRING ADJUSTMENT:

Stock 35 wt Yellow Green

ELECTRONICS MOTOR: ESC: RECEIVER: SERVO: RADIO:

TRANSMISSION SETTINGS

TRACK INFORMATION

TIRE: COMPOUND: INSERT: WHEEL:

HIGH MED LOW SMOOTH BUMPY BLUE GROOVE SOFT DIRT CLAY WET DUSTY OTHER:

Blockade SC M3 Closed Cell F-11 Pro-Trac

mm mm mm

C

BATTERY: PLACEMENT: 1 2 3 4

FRONT TIRES

B A

BATTERY PLACEMENT

BOTTOM

TRACTION: SURFACE: CONDITIONS:

D

REAR TIRES TIRE: COMPOUND: INSERT: WHEEL:

For complete step-by-step instructions visit PROLINERACING.com

Blockade SC M3 Closed Cell F-11 Pro-Trac

PINION: SPUR GEAR: Stock 86 tooth DIFF. OIL: Stock 5,000 wt.

NOTES

5 6

TRACK: EVENT: DRIVER: QUAL: FINISH: FRONT PROTRAC SUSPENSION

DATE:

SC BUGGY SETUP SHEET FRONT SHOCKS

12

INSIDE

(A) PISTON: OIL WEIGHT: (B) PRIMARY SPRING: (C) SECONDARY SPRING: DROOP SPACER: COMPRESSION SPACER: (D) SPRING ADJUSTMENT:

D B CAMBER: TOE: RIDE HEIGHT:

A

° ° mm

C

mm mm mm

STOCK SHOCKS

REAR SHOCKS REAR PROTRAC SUSPENSION INSIDE

TOP

1 23

CAMBER: ANTI-SQUAT: RIDE HEIGHT:

° ° mm

(A) PISTON: OIL WEIGHT: (B) PRIMARY SPRING: (C) SECONDARY SPRING: DROOP SPACER: COMPRESSION SPACER: (D) SPRING ADJUSTMENT:

ELECTRONICS MOTOR: ESC: RECEIVER: SERVO: RADIO:

TRANSMISSION SETTINGS

TRACK INFORMATION

TIRE: COMPOUND: INSERT: WHEEL:

mm mm mm

C

BATTERY: PLACEMENT: 1 2 3 4

HIGH MED LOW SMOOTH BUMPY BLUE GROOVE SOFT DIRT CLAY WET DUSTY OTHER:

FRONT TIRES

B A

BATTERY PLACEMENT

BOTTOM

TRACTION: SURFACE: CONDITIONS:

D

REAR TIRES TIRE: COMPOUND: INSERT: WHEEL:

For complete step-by-step instructions visit PROLINERACING.com

PINION: SPUR GEAR: DIFF. OIL:

NOTES

5 6