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Tooling DCG Spanners for hexagonal nuts N
L
Part number DCG.91.149.0TN DCG.91.161.1TN DCG.91.231.7TN DCG.91.282.2TN
Series 00 0B 2B 3B
B
Dim. (mm) L N
14 16 23 28
40 45 62 76
50 52 68 73
Part number of the nut GEA.00.240.LN GEA.0S.240.LN GEA.2S.240.LN GEA.3S.240.LN
● Material: Blackened steel
øB
DCA Spanners for hexagonal nuts, with alignment of the sockets by the flats
N
L max
Part number DCA.91.149.0TN DCA.91.161.1TN DCA.91.231.7TN DCA.91.282.2TN
Series 00 0B 2B 3B
B
Dim. (mm) L N
14 16 23 28
65 73 100 120
50 52 68 73
Part number of the nut GEA.00.240.LN GEA.0S.240.LN GEA.2S.240.LN GEA.3S.240.LN
● Material: Blackened steel øB
DCB Spanners type wrench for Model 1 round nuts N
L
Part number DCB.91.119.0TN DCB.91.131.1TN DCB.91.201.8TN DCB.91.242.2TN
Series 00 0B 2B 3B
B
Dim. (mm) L N
11 13 20 24
40 45 62 76
50 50 65 70
Part number of the nut GEB.00.240.LN GEB.0S.240.LN GEB.2S.240.LN GEB.3S.240.LN
● Material: Blackened steel
øB
øA
DCH Spanners for conical nut
øB
Part number L
DCH.91.101.PN DCH.91.121.PN DCH.91.201.PN
Series 00 0B 2B
Dimensions (mm) A B L N
Part number of the nut
10.1 12.8 124 48.3 GEC.00.240.LC 12.1 14.8 124 49.3 GEC.0S.240.LC 20.1 22.8 129 53.5 GEC.2S.240.LC
● Material: Dark grey polyurethane
N
97
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DCP Flat spanners for collet nut M
N
S1
Part number L
DCP.99.045.TC DCP.99.050.TC DCP.99.055.TC DCP.99.060.TC
Dimensions (mm) L M N S1
Series 00 00 00 00
70 78 78 78
2 2 2 2
10.5 12.6 12.6 12.6
4.5 5.0 5.5 6.0
● Material: Chrome-plated steel S1
DCH Spanners for notched nuts
øA øB
Part number
L
DCH.91.101.PA DCH.91.121.PA DCH.91.181.PA DCH.91.201.PA DCH.91.251.PA
Dimensions (mm) A B L N
Series 00 0B 0K 2B 2K
10.1 12.1 18.1 20.1 25.1
12.8 14.8 22.8 22.8 32.8
124 124 129 129 134
48.3 49.3 53.1 53.5 55.5
Part number of the nut GEG.00.240.LC GEG.0S.240.LC GEG.0E.240.LC GEG.2S.240.LC GEG.2E.240.LC
● Material: Blue polyurethane N
DCP Spanners for tightening collet nut N S1 S2
M
Part number
Series
DCP.91.001.TN
0B 2B-2K 3B-3K 4B 5B
L
DCP.91.023.TN DCP.91.045.TN
L 95 115 115 130 130
Dimensions (mm) M N S1 2.5 3.0 3.0 3.5 3.5
21 30 35 40 45
8.1 13.1 15.1 21.2 31.2
S2 7.1 12.1 14.1 20.2 30.2
● Material: Blackened steel
DCL Spanners for securing straight plug with two latching tabs while tightening collet nut øB
N
L
Part number DCL.91.105.0TK
Series 00
● Material: Blackened steel
98
Dimensions (mm) B L N 10
45
13.5
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DPF Pliers for assembling plugs (series K)
Part number øA
DPF.91.001.TA DPF.91.023.TA
Series 0K 2K 3K
Dimensions (mm) A B 10 15 –
– – 18
øB
220
Example for use The plug end must be held in the pliers while the nut is tightened with the spanner. Spanner DCP
Pliers DPF
DTA Taps Part number DTA.99.700.5Z DTA.99.900.6Z
Series
Thread
00 0B
M7 x 0.5 M9 x 0.6
99
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Crimping Tools for Electrical Contacts Manual crimping tools
Fig. 1
Part number Supplier
contact ø 0.7-0.91.3 (Fig. 1) DPC.91.701.V1) MH8601) 23-000 6163361)
LEMO DANIELS BALMAR BUCHANAN
Fig. 2
1) 2)
contact ø 1.6-2.0 (Fig. 2) DPC.91.101.A2) AF82) 55-000 6157082)
According to specification MIL-C-22520/7-01. According to specification MIL-C-22520/1-01.
DCE Positioners for crimp contacts ø 0.7, 0.9 and 1.3 mm Connector Type F1 F2
male
female
These positioners are suitable for use with manual crimping tool according to the MIL-C-22520/7-01 standard.
2B 2K
96A 96C 96E 96J
92A 92C 92E 92J
3B 3K
97C 97E – 97J 97R 96X –
93B 93E 87E 93J 93R 92X 87R
–
95D
–
93E
97F
–
97R 97L 98L 97T – 99H 98E
93R 93L 94L 93T 88E – 94E
4B 4K
Note: 1) Arrangement with special contact length, special positioners are required.
Positioners part number
ø Contact
Conductor AWG
For male contact
For female contact
0.9
20-22-24
DCE.91.092.BVC
DCE.91.092.BVM
0.7
22-24-26
DCE.91.072.BVC
DCE.91.072.BVM
0.9
20-22-24
DCE.91.093.BVC
DCE.91.093.BVM
0.7
22-24-26
DCE.91.073.BVC
DCE.91.073.BVM
1.3 1.31) 0.9 1.3 0.9
18-20 18-20 20-22-24 18-20 20-22-24
DCE.91.134.BVC DCE.91.133.BVCY DCE.91.094.BVC DCE.91.134.BVC DCE.91.094.BVC
DCE.91.134.BVM DCE.91.133.BVM DCE.91.094.BVM DCE.91.134.BVM DCE.91.094.BVM
0.9
20-22-24
DCE.91.094.BVC
DCE.91.094.BVM
0.7
22-24-26
DCE.91.074.BVC
DCE.91.074.BVM
DCE Turrets for crimp contacts ø 1.6 and 2.0 mm Connector Type F1 F2
5B 5K These turrets are suitable for use with manual crimping tool according to the MIL-C-22520/1-01 standard. Note: A wide variation of strand number and diameter combinations are quoted as being AWG, some of which do not have a large enough cross section to guarantee a crimp as per either MIL-C-22520/1 or /7-01. Our technical department is at your disposal to study and propose a solution to all your specific problems. 100
–
94B
–
956
–
90C
ø Contact 2.0 2.01) 1.61) 1.61)
Turret part number Conductor AWG 12-14-16 12-14-16 14-16-18 14-16-18
For male contact
For female contact
DCE.91.205.BVCM DCE.91.205.BVCM DCE.91.203.BVCM DCE.91.204.BVCM DCE.91.164.BVCM DCE.91.162.BVCM
Note: 1) Arrangement with special contact length, turret from another series are required.
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DCC Extraction tools for crimp contacts
FO Contact øA Types Contact F1 F2
Thumb operated model
Automatic model
2B 2K
96A 96C 96E 96J
3B 3K
97C 93B 97E 93E – 87E 97J 93J 97R 93R 96X 92X – 87R
4B 4K
5B 5K
92A 92C 92E 92J
–
95D
–
93E
97F
–
97R 97L 98L 97T – 99H 98E
93R 93L 94L 93T 88E – 94E
–
94B
–
956
–
90C
Extractor Thumb operated model
Automatic model
0.9
DCC.91.090.5LA
DCF.91.090.2LT
0.7
DCC.91.070.5LA
DCF.91.070.2LT
0.9
DCC.91.090.5LA
DCF.91.093.5LT
0.7
DCC.91.070.5LA
DCF.91.073.5LT
1.3 1.3 0.9 1.3 0.9
DCC.91.131.5LA DCC.91.131.5LA DCC.91.090.5LA DCC.91.131.5LA DCC.91.090.5LA
DCF.91.133.5LT DCF.91.133.5LT DCF.91.093.5LT DCF.91.133.5LT DCF.91.093.5LT
0.9
DCC.91.090.5LA
DCF.91.093.5LT
0.7
DCC.91.070.5LA
DCF.91.073.5LT
2.0 2.0 1.6 1.6
DCC.91.202.5LA DCC.91.202.5LA DCC.91.162.5LA DCC.91.162.5LA
DCF.91.203.5LT DCF.91.203.5LT DCF.91.163.5LT DCF.91.163.5LT
DCK Retention testing tools for crimp contacts ø 0.7, 0.9 and 1.3 mm
Contact øA
Test force (N)
0.7 0.9 1.3
14 14 25
Testing tool part number For male contact DCK.91.071.4LRC DCK.91.091.4LRC DCK.91.132.5LRC
For female contact DCK.91.071.4LRM DCK.91.091.4LRM DCK.91.132.5LRM
F
101
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Tools for type C Coaxial Contacts DPE Crimping tool with die
Part number DPE.99.103.1K DPE.99.103.8K
Cable group 2 1, 3
DPN Dies
Part number
L
DPN.99.103.1K DPN.99.103.8K
A
Cable group 2 1, 3
Die dimensions For contacts For shield A B L A B 1.09 0.77 2.0 1.09 0.77 2.0
A
B
B
● Die material: Blackened steel
for contacts
for shield
DCC Extractors
Part number DCC.91.384.5LA
102
Cable group 1, 2, 3
3.10 3.80
2.70 3.30
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Fibre Optic Tooling We propose a complete range of tools for fibre optic connector cable assembly. Some tools are specific to each fibre optic contact type. When selecting necessary tooling, make sure you identify correctly the contact type used in the selected product. DRV Complete workstation for fibre optic contact Description Comprehensive range of tools for terminating both singlemode and multi-mode fibres. Includes specific tools for F2 and F4 fibre optic contacts. Detachable termination case lid for use as polishing platform during field termination. Rugged but aesthetically pleasing termination case which is ideal for field use or in-house terminations. Curing oven and inspection microscope shall be ordered separately.
Part number DRV.91.CF2.PN
Contact type F2, F4
Part Number
Description
Quantity
Number
Workstation Contents
WST.BT.175.55PT WST.BR.150.8AC WST.CH.252.5SR WST.CS.125.CE WST.CO.020.52 WST.DS.290.PT DCC.91.312.5LA DCS.91.G20.0C WST.ME.354.8R DOC.FO.CF2.0000 WST.OU.135.10SZ DCS.91.F24.LC WST.OU.452.5MN WST.PA.105.5525 WST.PA.012.AOJ WST.PA.005.AOM WST.PA.001.AOV WST.PN.210.AS WST.PN.145.AR WST.PN.103.0PG WST.PN.203.CR WST.PN.102.3CR DPE.99.524.337K WST.PL.322.5PT WST.RE.353.EPO WST.SE.305.8PH WST.TU.191.LN WST.RG.150.AZ WST.SY.135.PA WST.CS.155.AZ
Plastic box Tweezers Lint-free Cloth Kevlar cutters Cotton bud (sachet of 20 pcs) Alcohol dispenser (supplied empty) Extraction tool for F1 and F2 contacts Microscope adapter for F2 and F4 cont. Epoxy mixer and pad Terminating instructions for F2 contacts Fibre scribe Polishing tool for F2 and F4 contacts Large cable stripper Cleaning tissues Lapping film 12µm (yellow) Lapping film 5µm (brown) Lapping film 1µm (green) Armoured cable cutter Cable cutter Outer jacket stripper Buffer coating stripping tool Primary coat stripper Crimp tool Polishing platform Epoxy resin + safety instructions Syringe with needle Fibre shield for F2 and F4 contacts Steel rule 6’’ Fibre length marking pen Scissors
1 1 1 1 1 1 1 1 1 1 1 1 1 1 20 20 20 1 1 1 1 1 1 1 10 10 4 1 1 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Note: The interior of the case is fitted with pre-formed plastic foam to provide secure storage of the tools.
17
24 16 15
25 10
3 29
28 30
7
Space for epoxy curing jig
25 26 5 1
18 22 23 21 9 19
14 27 12 6
8 20 13 2 11
4
Space for epoxy curing jig tool
103
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DPE Crimping tool for fibre optic contact Description Crimping tool for capturing KEVLAR® strand on contact body
Part number
Contact type
DPE.99.524.337K 1) F1, F2, F3, F4 Note: 1) Included in the LEMO F2 workstation. 4.38
F3
3.74
3.3
4.5
3.8
5.2
F3
F1, F2 and F4
DCS Epoxy curing jig Description Curing positioning jig specifically designed to ease assembly of the 3K.93C series with associated camera cable
Part number DCS.91.F12.3LA
Contact type F2
WST Epoxy curing oven Description Oven for assisting in curing epoxy
Part number WST.FR.220.VA WST.FR.110.VA
Voltage 220 volts 110 volts
Contact type F1, F2, F3, F4
DCS Polishing tool for fibre optic contacts Description Precision spring loaded tool for polishing terminated fibre optic contacts. Part number DCS.91.F13.LC DCS.91.F24.LC 1)
Contact type F1, F3 F2, F4
Note: 1) Included in the LEMO F2 workstation.
104
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WST Fibre Inspection Microscope Description Microscope to assist in viewing termination operations and verifying fibre end finish. See adaptor below.
Part number WST.FB.G10.4N
Contact type F1, F2, F3, F4
DCS Microscope adaptor for fibre optic contacts Description Adaptor for final inspection of fibre optic contacts. To be used with microscope WST.FB.G10.4N Part number DCS.91.G24.0C DCS.91.G20.0C 1)
Contact type F1, F3 F2, F4
Note: 1) Included in the LEMO F2 workstation.
DCC Extractor for fibre optic contact Description One side of the tool is the extractor for the F1 or F2 contact. The other threaded end is for installation/extraction of the F2 contact alignment device Part number
Contact type
DCC.91.312.5LA 1) F1, F2 Note: 1) Included in the LEMO F2 workstation.
DCS F2 contact alignment device installation/extraction tool Description Simple tool with two threaded end for installation/extraction of the F2 contact alignment device
Part number DCS.F2.035.PN
Contact type F2
DCC F4 contact alignment device extraction tool Description This tool is for extraction/reinstallation of the F4 contact alignment device. It is necessary for contact cleaning only
Part number DCC.F4.125.7LA
Contact type F4
105
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DCS Cleaning tool Description Used for maintenance cleaning. The tool is made with an alcohol spongy reservoir (supplied empty). 16 dry cotton buds are included. The threaded end allows extraction/reinstallation of the F2 contact alignment device. Part number DCS.91.F23.LA
Contact type F2
WST Cleaning kit Description Kit that includes 2 cotton buds one of them moistened with alcohol
Part number WST.KI.125.34
106
Contact type F1, F2, F3, F4
Mouser Electronics Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
LEMO: DCL.91.516.5TK DCC.91.312.5LA DCC.91.384.5LA
