TK-190 SERVICE MANUAL REVISED CONTENTS VHF FM TRANSCEIVER

TK-190 VHF FM TRANSCEIVER SPECIFICATIONS SERVICE MANUAL GENERAL Frequency Range ................................................. Number of Channe...
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TK-190

VHF FM TRANSCEIVER

SPECIFICATIONS

SERVICE MANUAL

GENERAL Frequency Range ................................................. Number of Channels ............................................ Channel Spacing .................................................. PLL Step .............................................................. Operating Voltage ................................................ Battery Life .......................................................... Operating Temperature range ............................. Dimensions and Weight With KNB-17A (7.2V 1500mAh battery) .........

TK-190

29.7 to 37.0MHz (K), 35.0 to 50.0MHz (K2) Max. 16 channels 20kHz / 25kHz 5kHz 7.5V DC 9 hours at 6 watts (5-5-90 duty cycle with KNB-17A battery –30°C to +60°C (–22°F to +140°F)

REVISED

© 2001-2 PRINTED IN JAPAN B51-8510-10 (S) 858

58 (2-5/16) W x 155 (6-3/32) H x 38 (1-1/2) D mm (in) 600g

RECEIVER (Measurements made per EIA/TIA-603) Sensitivity EIA 12dB SINAD ............................................. Selectivity ............................................................ Intermodulation .................................................... Spurious response ............................................... Audio Power Output ............................................ Frequency Stability .............................................. Channel Frequency Spread .................................

0.25µV 70dB 65dB 70dB 500mW ± 5ppm 7.3MHz (K), 15MHz (K2)

CONTENTS Antenna (KRA-21:Option)

TRANSMITTER ( Measurements made per EIA/TIA-603) RF Power Output ................................................. Spurious Harmonics ............................................ Modulation ........................................................... FM Noise ............................................................. Audio Distortion ................................................... Frequency Stability .............................................. Channel Frequency Spread .................................

6W / 1W 55dB/60dB 16KøF3E (Wide) 45dB Less than 3% ± 5ppm 7.3MHz (K), 15MHz (K2)

KENWOOD CORPORATION 14-6, Dogenzaka 1-chome, Shibuya-ku, Tokyo 150-8501, Japan KENWOOD SERVICE CORPORATION P.O. BOX 22745, 2201 East Dominguez Street, Long Beach, CA 90801-5745, U.S.A.

KENWOOD ELECTRONICS CANADA INC.

Knob assy (SEL) (K29-5282-04)

Knob assy (VOL) (K29-5283-04) Panel assy (A62-0779-03)

Knob assy (Side key) (K29-5423-04)

6070 Kestrel Road, Mississauga, Ontario, Canada L5T 1S8

KENWOOD ELECTRONICS DEUTSCHLAND GMBH Rembrücker Str. 15, 63150 Heusenstamm, Germany

KENWOOD ELECTRONICS BELGIUM N.V. Mechelsesteenweg 418 B-1930 Zaventem, Belgium

Cabinet assy (A02-2139-63)

KENWOOD ELECTRONICS FRANCE S.A. 13, Boulevard Ney, 75018 Paris, France

KENWOOD ELECTRONICS U.K. LIMITED KENWOOD House, Dwight Road, Watford, Herts., WD1 8EB United Kingdom

KENWOOD ELECTRONICS EUROPE B.V. Amsterdamseweg 37, 1422 AC Uithoorn, The Netherlands

KENWOOD ELECTRONICS ITALIA S.p.A. Via G. Sirtori, 7/9 20129 Milano, Italy

KENWOOD IBERICA S.A. Bolivia, 239-08020 Barcelona, Spain

GENERAL ................................................................. 2 SYSTEM SET-UP ..................................................... 2 OPERATING FEATURES ......................................... 3 REALIGNMENT ...................................................... 10 CIRCUIT DESCRIPTION ......................................... 12 SEMICONDUCTOR DATA ..................................... 20 DESCRIPTION OF COMPONENTS ....................... 22 PARTS LIST ............................................................ 24 EXPLODED VIEW .................................................. 31 PACKING ................................................................ 32 DISASSEMBLY FOR REPAIR ................................ 33 ADJUSTMENT ....................................................... 34 PC BOARD VIEWS FINAL UNIT (X45-3610-10) ............................... 43 CONTROL UNIT (X53-3930-10) ........................ 43 TX-RX UNIT (X57-608X-XX) ............................ 47 SCHEMATIC DIAGRAM ........................................ 53 BLOCK DIAGRAM .................................................. 59 LEVEL DIAGRAM ................................................... 61 TERMINAL FUNCTION ......................................... 62 KNB-17A (Ni-Cd BATTERY) .................................. 63 KMC-25A (SPEAKER MICROPHONE) .................. 64 KSC-19 (CHARGER) ............................................... 65 KSC-20 (RAPID CHARGER) ................................... 65 KPG-36 (PROGRAMMING INTERFACE CABLE) ..... 65 KBP-4 ....................................................................... 65 SPECIFICATIONS ............................... BACK COVER

KENWOOD ELECTRONICS AUSTRALIA PTY. LTD. (A.C.N. 001 499 074) 16 Giffnock Avenue, Centrecourt Estate, North Ryde, N.S.W. 2113, Australia

KENWOOD ELECTRONICS (HONG KONG) LTD. Unit 3712-3724, Level 37, Tower one Metroplaza, 223 Hing Fong Road, Kwai Fong, N.T., Hong Kong

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KENWOOD ELECTRONICS TECHNOLOGIES(S) PTE LTD. Sales Marketing Division 1 Ang Mo Kio Street 63, Singapore 569110

Photo is TK-190 K type. Does not come with antenna. Antenna is available as an option.

CAUTION When using an external power connector, please use with maximum final module protection of 10V

TK-190

TK-190

GENERAL / SYSTEM SET-UP

KSC-19 (CHARGER) / KSC-20 (RAPID CHARGER) / KPG-36 (PROGRAMMING INTERFACE CABLE)

INTRODUCTION

PERSONNEL␣ SAFETY

SCOPE␣ OF␣ THIS␣ MANUAL This manual is intended for use by experienced technicians familiar with similar types of commercial grade communications equipment. It contains all required service information for the equipment and is current as of the publication date. Changes which may occur after publication are covered by either Service Bulletins or Manual Revisions. These are issued as required.

The following precautions are recommended for personnel safety : • DO␣ NOT␣ transmit until all RF␣ connectors are verified secure and any open connectors are properly terminated. • SHUT␣ OFF␣ and DO␣ NOT␣ operate this equipment near electrical blasting caps or in an explosive atmosphere. • This equipment should be serviced by a qualified technician only.

KSC-19 External View

ORDERING␣ REPLACEMENT␣ PARTS

SERVICE

When ordering replacement parts or equipment information, the full part identification number should be included. This applies to all parts : components, kits, or chassis. If the part number is not known, include the chassis or kit number of which it is a part, and a sufficient description of the required component for proper identification.

This radio is designed for easy servicing. Refer to the schematic diagrams, printed circuit board views, and alignment procedures contained within.

KSC-19 Charging Caution Do not bring the antenna close to metallic objects.

FCC COMPLIANCE AND TYPE NUMBERS Model Type acceptance number Frequency range TK-190 K ALH29521110 29.7~37.0MHz TK-190 K2 ALH29521120 35.0~50.0MHz

KPG-36 External View

Compliance Parts 22,90 Part 90

KNB-17A Voltage ................................................. 7.2V Battery capacity ................................... 1500mAh Charging time ....................................... Approx. 8 hours

KSC-20 External View

KBP-4 External View Battery case for 6x2 AA Alkaline Batteries

Unit Model & destination K TK-190 K2

X57-608X-XX 0-10 ✔

0-11 ✔

X53-3930-10

X45-3610-10

0-10 ✔ ✔

0-10 ✔ ✔

Frequency range

Remarks

Charger

Battery

Antenna

29.7~37.0MHz 35.0~50.0MHz

IF1: 128.55MHz LOC: 129.005MHz

OP OP

OP OP

OP OP

Note : Internal beat interference exists at both 33. 600MHz and 42.000MHz.

KSC-20 Specifications

SYSTEMSET-UP Merchandise received License and frequency allocated by FCC Frequency range (MHz) RF power Choose the type of transceiver

Transceiver programming

Are you using the optional antenna?

6W/1W

TK-190 K

TX/RX 35.0~50.0

6W/1W

TK-190 K2

1100mA± 150mA KNB-17A : 80 min.± 24% Approx 15V 0°C~40°C 105 W x 135 D x 52 H (mm) 0.18kg

A personal computer (IBM PC or compatible), programming interface (KPG-36), and programming software (KPG-59D) are required for programming. (The frequency, and signalling data are programmed for the transceiver.) YES

NO

Are you using the speaker microphone?

Type

TX/RX 29.7~37.0

Charging current ..................... Charging time ......................... Source voltage ........................ Ambient temperature ............. Dimensions ............................. Weight ....................................

KRA-21 Helical antenna (Option)

YES

KMC-25A

NO

Delivery

2

65

OPERATING FEATURES

TK-190

1.Getting Acquainted SMA male type antenna connector

Battery pack release latch

■ Display

Icon A

B

Display [Bottom View]

[Top View] Microphone

Speaker

Description Displays the operating channel number or name, “UNPROG” (when no channel data is programmed on the transceiver), the OST code or name (in OST Select mode), “SCAN” (while scanning), the squelch level (when adjusting the squelch), the scrambler code (in Scrambler Code Select mode), and “CALL” (when receiving a 2-Tone or DTMF call). Displays the operating channel number (if programmed by your dealer), P (Priority), tA (Talk Around), and HC (Home Channel), depending on the function being used. Appears when the selected channel is included in the scan sequence. Appears while scanning. Appears while monitoring a channel. Appears when using low power on the current channel. Appears when Operator Selectable Tone is enabled.

[Left Side]

[Front View]

[Right Side]

TX/ BUSY/ CALL/ Battery low LED Lights red while transmitting. Lights green while receiving. Lights orange while receiving a 2-Tone/ DTMF call. Flashes red when the battery power is low while transmitting; replace or recharge the battery. Note: This LED can be disabled by your dealer.

Power switch/ Volume control Turn clockwise to switch the transceiver ON. Turn counterclockwise until a click sounds, to switch the transceiver OFF. Rotate to adjust the volume level. Clockwise increases the volume and counterclockwise decreases it. Note: Your dealer can set a minimum volume level for the Volume control.

Channel selector Rotate to select a channel. Clockwise increases the channel number and counterclockwise decreases it. Toggle switch Switch the toggle position to the right ( O ) to activate its programmable function and to the left ( ● ) to deactivate it. The default function of this switch is “No Function”. Top 1 Press this PF (programmable function) key to activate its programmable function. The default function of this key is “No Function”.

Flashes when the optional scrambler board is installed and enabled. Appears when AUX is turned ON.

Top 2 Press this PF (programmable function) key to activate its programmable function. The default function of this key is “No Function”. Orange Press this PF (programmable function) key to activate its programmable function. The default function of this key is “No Function”. Side 1 Press this PF (programmable function) key to activate its programmable function. The default function of this key is “Monitor”. Also used as an “up” key for various functions. Side 2 Press this PF (programmable function) key to activate its programmable function. The default function of this key is “Lamp”. Also used as a “down” key for various functions. PTT (Push-To-Talk) switch Press and hold this switch, then speak into the microphone to call a station. Universal connector Connect the optional KMC-25 speaker/ microphone here. When the KMC-25 speaker/ microphone is not connected, cover the connector with the supplied universal connector cap.

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TK-190

OPERATING FEATURES

2. Scan Operating 2-1. Scan Start Condition Two or more non-priority channels must be added to all channels that can be scanned. The transceiver must be in normal receive mode (PTT off). When you activate the key or the toggle switch (to right position) programmed to the scan function, the scan starts. The scan icon "SCN" lights and "SCAN" or revert channel (programmable) is indicated on 7-digit alphanumeric display.

2-2. Scan Stop Condition The scan stops temporarily if the following conditions are satisfied. 1) A carrier is detected, then signalling matches on channel for which receive the signalling is set by the programming software. 2) A carrier is detected on the channel for which receiving signalling is not set by the programming software or when the monitor (signalling cancel) function is activated.

2-3. Scan Channel Types 1) Priority channel is the most important channel for the scan, and always detects a signal during scan and when the scan stops temporarily. 2) Non-priority channels detects a signal during scan. For the channels that can be selected with the channel selector when the scan does not occur, adds an indicator "A" lights.

2-4. Priority Channel Setting Priority channel can be set as follows with the programming software (KPG-59D). 1) Specify priority channel as fixed priority channel. 2) Make selected channels, priority channels.

2-5. Scan Type According to the Priority Channel 1) When no priority channels are set : Only the non-priority channels are scanned. If a non-priority channel stops temporarily. 2) When one priority channel is set : Either priority channel is scanned. If a non-priority channel stops temporarily, a priority channel signal is detected at certain intervals. If a priority channel stops temporarily, it stops until there is no signal on the priority channel.

2-6. Revert Channel The revert channel is used to transmit during scanning and set by the programming software (KPG-59D). 1) Last called channel The transceiver reverts to the last called channel during the scan. 2) Last used channel The transceiver reverts to the last used (transmitted) channel during scan. "Last used" revert channel includes talkback function. 3) Selected with talkback The transceiver reverts to the channel before scanning or the channel that you changed during scan.

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4) Selected channel The transceiver reverts to the channel before scanning or the channel that you changed during scan. 5) Priority with talkback The transceiver reverts to the priority channel. If you press PTT during a resume timer (dropout delay time, TX dwell time) or calling, you can transmit on current channel to answer to the call however revert channel is set to priority channel. After resume time, scan re-starts and transmission channel is return to priority channel. 6) Priority The transceiver reverts to the priority channel.

2-7. Scan End When you press the key once again, or the toggle switch (to left position) programmed to the scan function during scan mode, the scan ends. The scan icon "SCN" and "SCAN" or revert channel (programmable) display goes off.

2-8. Temporarily Delete/Add It is possible to delete or add channel temporarily during scan. When scan stops on unnecessary channel for example by interference of the other party, activate the delete/ add function (for example press the key), then that channel is deleted temporarily and scan re-start immediately. When you would like to add the deleted channel temporarily to scan sequence, select the desired (deleted) channel during scan, activate the delete/add function (for example press the key) before scan re-start. That channel is added temporarily to scan sequence. The temporary deleted or added channels are returns to pre-set delete/add, when the transceiver exits from scan mode.

OPERATING FEATURES 3. Optional Features You can use these features using the programming software (KPG-59D).

3-1. Beep Tones The beep tones (power on tone, control tone, warning tone, alert tone) are individually programmable to the fixed level 0 to 31 or follow the mechanical volume position.

3-2. Minimum Volume The minimum volume is programmable (0 to 31). The transceiver remains the minimum volume level however the mechanical volume position is set to zero.

3-3. BCL (Busy Channel Lockout) Override You can transmit in spite of Busy Channel Lockout situation. For example : To make an emergency voice call. To transmit under busy channel lockout situation, press PTT once more within approx. 500ms after the PTT release.

3-4. Selective Call Alert LED You can select whether or not the LED on the transceiver flashes in an orange color when Selective call was occurred.

3-5. Battery Warning This transceiver has battery warning feature. If the low voltage is detected during transmission, the transceiver warns it by flashing red "LED". Then more low voltage is detected during transmission, the transceiver stops transmission and warns it by flashing red "LED" and beep. Please notice "standard" for the battery exchange, charging time by flashing red LED and beep.

3-6. Busy LED You can program the enable or disable the busy "LED" function when a carrier is detected. "Disable" saves battery life.

3-7. TX LED You can program the enable or disable the transmission "LED" function.

3-8. 2-Digit 7-Segment Display You can use 2-digit 7-segment the display to display the channel number or group number. It is useful when the main (7-digit 13-segment) display indicates channel name.

3-9. Invert Display Main (7-digit 13-segment) display and sub (2-digit 7-segment) display can be programmed to invert display. It is easy to read the display when the operator suspended the transceiver on a waste belt. The operator also can change the display between normal and invert using key. Refer the invert display function of key function.

TK-190

3-10. Emergency Channel Display The transceiver can be programmed to display "EMERGENCY" channel name when it is in emergency mode. If you set to "off" by KPG-59D the transceiver shows selected group/channel/status before entering to the emergency mode however the transceiver is in an emergency mode.

3-11. Clear to Transpond The transceiver waits the transpond of 2-Tone/DTMF if channel is busy until channel open. This feature prevents the interference to other party.

3-12. External Speaker It can be selected if the receive sound is made by SP-Mic SP or the main body SP at a SP-Mic mount.

3-13. Mode (Enable/Disable) The transceiver has many special modes mainly for maintenance. · Panel Test mode · Clone mode · Main programming mode It is possible to set enable/disable for each mode. We recommend to set these mode to Disable after set up to save contents.

3-14. ID The transceiver is capable to have ID. The format is DTMF. The timing that the transceiver sends ID is programmable. Begin of TX : Connect ID is send on beginning of transmission. End of TX : Disconnect ID is send on end of transmission. Both : Connect ID is send on beginning of transmission and disconnect ID is send on end of transmission. Off : Sending ID function is disabled. There is also "PTT ID" setting for each channel. Refer "PTT ID" of channel feature.

3-15. OST (Operator Selectable Tone) The transceiver is capable to have "OST" function and 16 tone pair (QT/DQT) with max 7-digit name for each tone pair.

• "OST" Back Up The transceiver is programmable the selected "OST" code is memorized or not. If you set to Disable (no memorized), the "OST" function always starts at "off".

3-16. Data Password (Keypad Model Only) The data password prevents unauthorized reading of the programmed transceiver data by FPU. Enter pre-programmed password in FPU reading process.

5

TK-190

OPERATING FEATURES

3-17. "TOT" (Time-Out Timer) The transceiver has the "TOT". This parameter selects the period of time users can continuously transmit. When the selected period passes, the transceiver generates an warning tone and stops the transmission.

3-18. "TOT" Pre-Alert The transceiver has "TOT" pre-alert timer. This parameter selects the time at which the transceiver generates "TOT" pre-alert tone before "TOT" is expired. "TOT" will be expired when the selected time passes from a TOT pre-alert tone.

4. Channel Features You can use these features using the programming software (KPG-59D).

4-1. Alphanumeric Display (Channel Name) The programming software (KPG-59D) enables you to set the alphanumeric display for channel name. The total text size of channel name are 7-digits. For example, If you set 2-digits for group name, then you can use 5-digits for channel name. The characters can be used as shown in Figure 1.

3-19. "TOT" Re-Key Time The transceiver has "TOT" re-key timer. This timer is the time you can not transmit after "TOT" exceeded. After "TOT" re-key time expired you can transmit again.

A B C D E F G H

3-20. "TOT" Reset Time

J K L M N O P Q R

The transceiver has "TOT" reset timer. This timer is the minimum wait time allowed during a transmission that will reset the "TOT" count. "TOT" reset time causes the "TOT" to continue even after PTT is released unless the "TOT" reset timer has expired.

3-21. Signalling Signalling "AND/OR" sets the audio unmute condition for any channel programmed with the option signalling (2-Tone/ DTMF). AND : "AND" requires both the valid option signalling and the programmed QT/DQT to be received for audio to unmute (and initiate an option signalling decode alert). OR : "OR" requires either the valid option signalling or the programmed QT/DQT to be received for audio to unmute (an option signalling decode alert is only initiated if the proper option signalling is decoded).

3-22. Noise Canceling Microphone Reduce the background noise.

I

S T U V W X Y Z 1 2 3 4 5 6 7 8 9 All on 0

Fig. 1

4-2. Option Signalling The transceiver is programmable to the option signalling (2-Tone decode program 1, 2-Tone decode program 2, 2Tone decode program 3, DTMF decode) to each channel. It is useful to receive an individual call. Receive format is selectable "AND" or "OR" with QT/DQT. The radio response of option signalling is programmable call Alert and "Transpond" for each option signalling (2-Tone decode program 1, 2-Tone decode program 2, 2-Tone decode program 3, DTMF).

4-3. PTT ID PTT ID provides a DTMF ANI to be sent with every time PTT (connect ID at beginning of transmission, disconnect ID at end of transmission, or both). You can program PTT ID "on" or "off" for each channel. The contents of ID are programmed for each transceiver.

4-4. Busy Channel Lockout Transmission is inhibited when the channel is busy. It is able to set this feature "Yes" or "No" for each channel.

4-5. Beat Shift

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This is the feature that the microprocessor shifts its system clock frequency slightly to prevent the receive interference. This transceiver can program this feature "Yes" or "No" for each channel.

TK-190

OPERATING FEATURES 4-6. TX Power You can set the transmission power "High" or "Low" for each channel. The each power setting is tuned at factory. However, you can re-tune the power, using PC Tuning Mode of KPG-59D.

4-7. Scan Delete/Add Scanning "delete/add" is programmable for each channel. Set the currently selected channel required to include in the scan sequence to "add". The operator can change the "delete/add" information using the key programmed to "delete/add" function.

5. Key Functions Programmable Auxiliary Functions

The toggle switch, PF keys, and Speaker/ Microphone keys can be programmed with the auxiliary functions listed below: Function Name Aux 1 Channel Down Channel Name Channel Up Delete/Add Emergency Call 2 Home Channel Invert Display Key Lock Lamp Low Power Monitor Monitor Momentary No Function Operator Selectable Tone Scan Scrambler 3 Shift SP Attenuation Squelch Level Squelch Momentary Squelch OFF Talk Around

Toggle Switch ✓

✓ ✓ ✓

PF Keys ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓

✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓

Speaker/ Microphone Keys ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

1 This function can be selected only when the scrambler board has not been installed. 2 This function can be selected only when the ANI board has been installed. 3 This function can be selected only when the scrambler board has been installed. Note : • If your dealer programs”Shift” onto a PF key or the toggle switch, the remaining PF keys can be programmed with an additional function.To use the additional functions, you must first press and hold the Shift key, then press the function key you desire.The toggle switch and the key programmed with “Shift”cannot be programmed with an additional function. • When the same auxiliary function is programmed onto both a PF key and the toggle switch, an error will occur on the PF key and it cannot be used.

Fig. 2

Programmable functions

7

TK-190

OPERATING FEATURES

You can use these features, using the programming software (KPG-59D). Selector function is selectable channel select or group select. The functions for Toggle switch are listed page 7 (Fig. 2). Right position is active for programmed function on toggle switch except "group select". The functions for the top key are listed page 7 (Fig.2). Hold action and shift action are programmable. The functions for side key are listed page 7 (Fig.2). Hold action and shift action are programmable. The functions for microphone key are listed page 7 (Fig.2). Hold action is programmable.

5-9. Key Lock Pressing this key causes the transceiver to accept an entry of only the [Shift], [KeyLock], [PTT], [Emergency] keys, [Selector switch], [Volume], [Toggle], [Lamp], [Moni], [Moni monentary], [SQ off], [SQ momentary] and [SP Attennation] "Lock" is used to prevent users from unexceptable key press which might cause a transceiver malfunction. The display does not change while the key is being locked. Pressing Key Lock again cancels the key lock. Key locked transceiver can still receive. Pressing this key while scanning, keys are locked but a scanning continues.

5-10. Lamp 5-1. No Function Sounds error operation beep, and no action will occur. Use this function when the transceiver is required to be more simple operated.

Press this key, the transceiver illuminates the display and back lit approximate 5 seconds. Press this key again, the transceiver stops the illuminating. Pressing any key except the LAMP key while the illuminated restarts the 5 second timer.

5-2. AUX. This function can be programmed when the voice scrambler board is not installed. If this key is pressed, "AUX" icon lights on the LCD and "CLR/C" port which is inside of the transceiver turns to the high level. If pressed again, the "AUX" icon goes off and the "CLR/C" ports turns to the lower level.

5-3. Channel Down If this key is pressed once, the channel number decreases by one step. If this key is hold down, the channel number decreases continuously.

5-4. Channel Up If this key is pressed once, the channel number increases by one step. If this key is hold down, channel number increases continuously.

5-5. Channel Name This key switches the LCD display between the current channel number and programmed channel name.

5-11. Low Power Press this key, the transmission power of all channel changes to Low. Press this key again, the transmission power returns to programmed value.

5-12. Monitor Monitor the channel before a transmission. Press this key once, "MON" appears and unmutes speaker if a carrier is present, regardless of the specified signalling (including option signalling). Press this key again, "MON" disappears and mutes speaker. Press this key after the Option Signalling is matched, the Option Signaling is reset. DBD (Dead Beat Disable) mode is not reset by this operation.

5-13. Monitor Momentary While pressing this key, the monitor function (refer 5-12) is activated. Release this key, the monitor function is deactivated.

5-14. Operator Selectable Tone 5-6. Delete/Add This key switches the currently displayed channel between "Delete" and "Add". The "Add" channel contained in the scan sequence, and "Delete" channel is not contained. In the scan mode, this key switches the channel delete or add temporarily.

5-7. Home Channel Press this key once, the channel switches to the pre-programmed home channel. Press this key again, the channel goes back to the previous channel.

5-8. Invert Display Press this key once, the displayed the channel number or channel name are inverted. Press this key again, the display returns to the normal. For the operator who does not change the display and needs "Invert" only, refer "Invert Display" setting of optional feature.

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This key switches the pre-set decode QT/DQT and encode QT/DQT to OST (Operator Selectable Tone) tone pair. Press this key, the transceiver enters to OST select mode. In this mode, the display shows "OFF" and the operator can select one of the OST tone pair using the Side 1/Side 2 key. The display shows "TONE ∗∗" and tone pair No. ∗∗ is selected or OST name. Press OST key again, the transceiver exits from the OST select mode, and returns to the channel mode with "OPT" icon. "OPT" icon means that the OST tone pair is selected. OST tone pair number or OFF can be memorized for each channel. 16 kinds of tone pair for OST can be programmed by KPG-59D. OST is useful to access the repeater with same radio frequency and different tone (QT/DQT).

TK-190

OPERATING FEATURES 5-15. Scan Press this key starts scanning. Pressing this key stops scanning.

5-16. Shift This key activates "Shift + [Key]" function. It is useful when the numbers or more of the functions are necessary.

7. DTMF Built-in DTMF encoder is available for PTT ID. Built-in DTMF decoder is available for option signalling. It is possible to use individual call, group call, DBD (Dead Beat Disable).

8. Data Programming (PC Mode)

5-17. Squelch Level

8-1. Preparation and Connection

The preset squelch level is varied in user mode (0 to 15). Press the key programmed to "squelch level", the transceiver enters to "squelch level adjust mode". The squelch level can be adjusted by Side 1/Side 2. Press the key programmed to "squelch level" again, the adjusted level is memorized and returns to the normal user mode.

The TK-190 transceiver is programmed by using a personal computer, programming interface cable KPG-36, and programming software KPG-59D. The programming software can be used with an IBM-PC or compatible machine. Figure 3 shows the setup for programming.

8-2. Programming Interface Cable KPG-36 Description 5-18. Squelch Momentary While pressing this key, the transceiver unmutes speaker regardless of an existence of a carrier and "MON" appears and busy "LED" lights on. Release this key, the transceiver mutes the speaker and "MON" disappears and busy "LED" lights off.

The KPG-36 is required to interface the transceiver with the computer. It has a circuit in its D-sub 25pin connector case that converts RS-232C logic level to TTL level. KPG-36 is used to connect between transceiver universal connector and RS-232C serial port of computer.

8-3. Programming Software KPG-59D Description 5-19. Squelch Off Press this key, the transceiver unmutes speaker regardless of the existence of a carrier and "MON" appears and busy "LED" lights. Press this key again, the transceiver mutes the speaker and "MON" disappears and busy "LED" lights off.

5-20. Talk Around Press this key, the transceiver uses the receive frequency and the tone for transmission. The operator can call the other party directory (without repeater). Press this key again, the talk around function goes off.

KPG-59D is the programming software for TK-190 supplied on a 3.5" floppy disk. This software runs under MSDOS version 3.1 or later, and Windows MS-DOS prompt on an IBM-PC or compatible machine. The data can be input to or read from TK-190 and edited on the screen. The programmed or edited data can be printed out. It is also possible to tune the transceiver. We recommend that install KPG-59D for example to harddisk first then use it.

5-21. Emergency Call Press and hold this key, the transceiver enters to an emergency mode. In this mode, the channel is switched to the programmed emergency channel automatically and starts transmission with an emergency ID code which is programmed to ANI board. The display depends on "Emergency Channel Display" setting.

5-22. SP MIC Attenuation

KPG-36 IBM-PC

KPG-59D

Press this key once, the volume level of speaker-microphone is attenuated. Press this key again, the volume level of speaker-microphone returns to the previous level.

Fig. 3

6. 2-Tone Built-in 2-Tone decoder (decoder program 1, decoder program 2, decoder program 3) is available for option signalling. It is possible to use individual call or group call.

9

TK-190

REALIGNMENT

1. Mode

3. Clone Mode User mode PC mode

PC programming mode PC test mode

1. Turn the master side transceiver power on with the [Side 1] and [Side 2] keys held down. The master side transceiver displays "CLONE". 2. Set the power switch on the slave side transceiver to ON. 3. Connect the cloning interface cable between the master side transceiver (source) and slave side transceiver (clone) as shown in the figure.

PC tuning mode Clone mode Panel test mode

LCD all lamp mode Panel tuning mode Memory Clear function

Main programming mode

Cloning interface cable Part No. E30-3325-05

Mode User mode PC mode

PC programming mode

PC test mode Panel test mode (Refer to Adjustment) Main programming mode

Function Customer use this mode Communication between the radio and PC (IBM compatible). It requires the KPG-59D Frequency, signalling and features write to the radio and read from the radio. Check the radio using the PC. This feature is included in the FPU. Dealer use to check the fundamental characteristics. Re-write the firmware of the flash ROM.

2. How to Enter Each Mode Mode User mode PC mode

Panel test mode

Main programming mode

10

4. Press the [PTT] key on the master side transceiver to start cloning. 5. The red LED on the master side transceiver flashes when cloning starts and an "END" message appears when cloning ends. 6. The green LED on the slave side transceiver flashes. 7. When a problem occurs during cloning, an "ERROR" message appears on the master side transceiver. 8. Pressing the [PTT] key sets clone mode again.

[PTT] [PTT] CLONE

[PTT] START

END

Red lamp flashes

4. Firmware Programming Mode Operation

Power on Turn on the transceiver. Then, set the transceiver to PC mode from the menu in KPG-59D Hold down the [Side 2] key and [PTT], turn the radio power on, and release [PTT] first. Held down the [Side 2] key and [PTT], turn the radio power on, and release [Side 2] key first.

4-1. Preface Flash memory is mounted on the transceiver. This allows the transceiver to be upgraded when new features are released in the future. (For details on how to obtain the firmware, contact Customer Service.)

4-2. Connection Procedure Connect the transceiver to the personal computer (IBM PC or compatible) with the interface cable (KPG-36). (Connection is the same as in the PC Mode.)

TK-190 REALIGNMENT 4-3. Programming 1. Set the transceiver to Main Programming Mode. (Refer to page 10) 2. Connect the KPG-36 to the transceiver. 3. Start up the programming software (KPG-59D), select "firmware program" in the "Program" item, and press the Return key on the personal computer. This starts up the firmware programmer. 4. The top screen is displayed. Press any key to advance to the next screen. 5. Set the communications speed (normally, 115,200bps) and communications port in the Setup item. 6. Set the firmware to be updated by File select. 7. Held down the [Side 2] and [PTT]. Turn the transceiver power on, and release [Side 2] first. Until the display change to "P R O G• R • A • M • " 8. Check the connection between the transceiver and the personal computer, and make sure that the transceiver is in the Main Program Mode. 9. Press F10 on the personal computer. A window opens on the display to indicate progress of writing. When the transceiver starts to receive data, "PG" is appeared on 2 digit sub display. 10.If writing ends successfully, the red LED on the transceiver lights and the checksum is displayed. 11.If you want to continue programming other transceivers, repeat steps 5 to 8.

Notes : • To start the Firmware Programmer from KPG-59D, the Fpro path must be set up by KPG-59D setup. • This mode cannot be entered if the Main Program mode is set to Disable in the Programming software (KPG-59D).

4-4. Function 1. If you press the [Top 2] key while "PROGRAM" is displayed, the checksum is displayed. If you press the [Top 1] key while the checksum is displayed, "PROGRAM" is redisplayed. 2. A transmission speed can be selected by pressing the [Top 1] key while "PROGRAM" is displaed. 19200bps : P R O G R A M• 1dot lights 38400bps : P R O G R A•M• 2dots light 57600bps : P R O G R•A•M• 3dots light 115200bps : P R O G•R•A•M• 4dots light

Note : Normally, write in the high-speed mode.

5. Panel Test Mode Setting method refer to ADJUSTMENT.

11

TK-190

CIRCUIT DESCRIPTION 3-3. IF amplifier

1. Overview The KENWOOD model TK-190 is a VHF/FM hand-held transceiver designed to operate in the frequency range of 29.7 to 37MHz(K),35.0 to 50.0MHz(K2), the unit consists of a receiver, a transmitter, a phase-locked loop(PLL) frequency synthesizer, power supply circuit, a control unit.

The 1st IF signal is amplified (Q302) and fed into IC300 in the FM IC. The IF signal is then mixed with the 2nd local oscillator frequency of 129.005MHz to generate the 2nd IF of 455kHz. The 455kHz signal is then passed through a ceramic filter (CF300) and fed back into IC300 for additional amplification.

2. Circuit Configuration by Frequency The receiver is a double-conversion super-heterodyne with a first intermediate frequency (IF) of 128.55MHz and a second IF of 455kHz. Incoming a signals from the antenna are mixed with the local signal from the PLL1 to produce the first IF of 128.55MHz. This is then mixed with the 129.005MHz seconds local oscillator output to produce the 455kHz second IF. This is detected to give the demodulated signal. The transmit signal is modulated PLL2VCO2(129.005MHz) from the microphone. The transmit signal frequency is down-conversion with PLL2 and PLL1. It is then amplified and sent to the antenna.

BPF

Q200 RF AMP

BPF

LPF

1st MIX

D102 T/R SW

MCF 128.55MHz

Q302 IF AMP IC300 FM IF SYSTEM CF300 455kHz 129.005MHz

ANT

Fig. 2

TX/RX 29.7~37.0MHz : K 35.0~50.0MHz : K2

BPF

Receiver section

CF 455kHz

MCF 1st MIX 128.55MHz

ANT SW

ANT SW

FM IF SYSTEM

158.25~165.55MHz : K 163.55~178.55MHz : K2

PA AMP

TX TX MIX AMP 29.7~37.0MHz : K 35.0~50.0MHz : K2

AF AMP

SP

PLL2 VCO2 158.705 ~166.005MHz : K 164.005 ~179.005MHz : K2 129.005MHz PLL1 MIC VCO1 AMP 129.005MHz

MIC

Item Nominal center frequency Pass band width Attenuation band width Ripple Insertion loss Guaranteed attenuation Terminating impedance

Fig. 1

Frequency configuration

3. Receiver System 3-1. Front-end RF amplifier The signal are then passed through an antenna matching coil, where the high-frequency components are amplified by a MES FET(Q200). The signals are then fed into band-pass filter that uses varactor diode tuning to reject unwanted signal components, and is fed to the 1st mixer.

3-2. First mixer The 1st mixer uses the GaAs IC (IC200). The 1st mixer mixes the signal with the 1st local oscillator frequency from the VCO1, and converts to the 1st IF (128.55MHz). The signal then passes through monolithic crystal filter (XF300) to remove unnecessary nearby frequency components. The signal from the MCF is used as the 1st IF signal.

12

Table 1

Rating 128.55MHz ± 5~7kHz or more at 3dB ± 25kHz or less at 3dB 1.0dB or less 6dB or less 80dB or more at fo± 910kHz 40dB or more within fo± 1MHz 600Ω

Crystal filter XF300 (L71-0559-05)

TK-190 CIRCUIT DESCRIPTION 3-4. Audio amplifier circuit • TX-RX unit

3-5. Squelch circuit

The demodulated signal from IC300 goes through IC301, and is amplified by IC601 (2/2), high-pass filtered, low-pass filtered, high-pass filtered, band-eliminate filtered, and deemphasized by IC607. The signal then goes through an electronic volume control (IC603), an AF amplifier IC604 (2/2), and an AF switch (Q8 is on and Q7 is on of the control unit), and is routed to audio power amplifier (IC1 of the control unit), where it is amplified and output to the internal speaker.

It amplifies the demodulated noise signal from FM IC (IC300) after filtering through BPF circuit. Then, the amplified signal is coverted to DC signal by the detection circuit. The coverted signal is feeded through the microprocessor (IC 406) and the voltage level is detected by ADC (A/D converter) to control the squelch circuit. AF OUT 9

IC300

Q304 DET OUT

• Control unit

8

NOISE AMP

7

NOISE AMP

IC406

IC403

BUSY CPU

OUTPUT EXPANDER

D301 42 DET

AMP SW INT AFC EXT AFC

The audio mute signal (AMP SW) from the microprocessor becomes Low in the standby and Q5, Q6 which are power supply circuit for IC1 turn off. When the audio is output, AMP SW becomes High to turn Q5, Q6 on, and voltage is supplied to power terminal VP of IC1. Speaker switching is done from IC403 (TX-RX unit) by INT AFC or EXT AFC. First, the logic level at the speakers switching terminal (SSW) on the universal connector is input to the microprocessor (IC406 TX-RX unit). The microprocessor then outputs data to IC403 based on this input. When there is no SP-MIC installed, this logic level is high. When the INT AFC is high, the EXT AFC goes low, so the AF signal is only input to the amplifier for the internal speaker (INT SP) of IC1. However, when a SP-MIC has been installed, this logic level is low, so the INT AFC goes low and the EXT AFC goes high. So that the AF signal is input only to amplifier for the external speaker (EXT SP) of IC1.

Fig. 4

Squelch circuit

Q5,6 SB IC601(2/2) AMP SW AF AMP Q8 AF SW

IC301 IC300 FM IF SYSTEM

SW

SW Q7 SW

2

INT AFC 129.005MHz

CF300 455kHz

SW

9 12

6

LPF

HPF

EXP

VOL

MUTE 41

Fig. 3

EXT.SP

IC604(2/2) IC603 AF AMP

BEF DEEMP

5

INT.SP

8

EXT AFC 1

IC607 2 HPF

IC1 5 13 4 16

AF

Audio amplifier circuit

13

TK-190

CIRCUIT DESCRIPTION 4-3. Down-mixer

4. Transmitter System

At Q102, a modulated VCO2 signal is mixed with 2nd local oscillator signal, 129.005MHz. The difference of the two signals is used for the transmission signal (29.7 – 37MHz). The output was filtered through a LPF (Low Pass Filter).

4-1. Microphone amplifier The signal from IC3 (control unit) goes through the mute switch (Q403). When the SP-MIC is not attached, the microphone switching terminal (MSW) on the universal connector becomes High, and mute switch (Q403) is turn on. When the SP-MIC is attached, MSW is connected to GND at inside of SP-MIC. For this reason, Q403 is turned off, the internal microphone is muted, and only the input of the external microphone is supplied to the microphone amplifier of the TXRX unit. The signal from microphone passes through the limiter circuit in D601, through the high-pass filter, the ALC circuit, the low-pass filter, the high-pass filter, and pre-emphasis/ IDC circuit in IC607. When encoding DTMF, mute switch (Q601) is turned off for muting the microphone input signal. The signal passes through the D/A converter (IC603) for the maximum deviation adjustment. And enters the summing amplifier consisting of IC605 (1/2), and is mixed with the low speed data from the CPU (IC406). The output signal from the summing amplifier goes to the VCO2 modulation input.

4-4. Drive and Final amplifier The signal from Down-mixer is amplified by the pre drive (Q32) and drive amplifier (Q1) to 500mW. The output of the drive amplifier is amplified by the RF power amplifier (Q1,Q2 in the FINAL unit) to 6W (1W when the power is low). The RF power amplifier consists of two MOS FET transistor. The output the RF power amplifier is then passed through the transmit-receive (TX-RX) antenna switching (D2 is on) and the harmonic filter (LPF) and applied to the antenna terminal.

Q32 PreDRIVE AMP

From T/R SW (D7)

R14

4-2. Noise cancelling microphone circuit

Q5

REF VOL (IC1)

MAIN MIC

N/C AMP

SUB

Q403

D601

SW

LIMIT

12

15

Fig. 6

16

18

COMP

ALC

MIC

(CONT) Q404

MSW

IC605 (1/2)

L800

SUM AMP

VCO

LSD

Fig. 5

14

IC603 D/A O4 I4

Microphoen circuit

Q4

TONE

19

LPF

HPF

PRE EMP

IC2 (1/2)

IC2 (2/2)

Drive and final amplifier and APC circuits

HPF HPF

SW

SW

SW 2

VGC

LPF

SW

MM

IC607

VDD

D2 TX-RX ANT SW Q8

R16

Q601 IC3

DRIVE AMP

Q1,Q2 FINAL unit RF POWER AMP

R15

The two signals from INT MIC (Main & Sub) are input to the positive (+) input (Sub) and to the negative (–) input (Main) of the IC3. If the same signal is input to both Main and Sub, the Main signal is canceled at the output of IC3 (pin 7). In other words, noise words, noise from nearby sources not directly connected the transceiver enters the Main and Sub inputs at the same signal and is therefore canceled out. When a signal is only input to Main and there is no signal at Sub, the Main signal is output as is, from IC3 (pin 7). In other words, only the voice audio of the operator in extremely close proximity to the Main MIC is input to Main so that the signal is output as is from IC3 (pin 7). Also, when the "N/C" switch is set to "L", transistor Q14 turns off so Sub microphone turns off and operation is the same as above.

EXT. MIC

Q1

IDC

6

TK-190 CIRCUIT DESCRIPTION 4-5. APC circuit The APC circuit always monitors the current flowing through the RF power amplifier (Q1, Q2) and keeps a constant current. The voltage drop at R14, R15, and R16 is caused by the current flowing through the RF power amplifier and this voltage is applied to the differential amplifier (IC2 1/2). IC2 (2/2) compares the output voltage of IC2 (1/2) with the reference voltage from IC1, and the output of IC2 (2/2) controls the VGC of the RF power amplifier to make the both voltages to same voltage. The change of power high/low is carried out by the change of the reference voltage. Q4, Q5, and Q8 are turned on in transmit and the APC circuit is active. (See Figure 6)

TCXO

VCO1

BUFF

SW

LPF

BUFF

5TB/5RB

TX LOCAL1 RX LOCAL1

16.8MHz Dual PLL UL

CPU

TX LOCAL2

DT,CLK,LE

MOD/TONE

LPF

BUFF

VCO2

BUFF

Fig. 7

RX LOCAL2

PLL block diagram

5. PLL Frequency Synthesizer

6. Power Supply Circuit

The frequency synthesizer consists of the VCXO (X1), VCO (L800), PLL IC (IC101) and buffer amplifiers. The VCXO generates a 16.8MHz reference frequency. The frequency stability is within ± 5.0ppm (temperature range of –30 to +60°C). The output of the VCXO is applied to pin 8 of the PLL IC. The VCO of TK-190 covers a 7.3MHz frequency spread. VCO (L800) has 2 internal VCOs. One for the 1st local oscillator (158.25 – 166.005MHz) and another one for the 2nd local oscillator (129.05MHz). Each output is connected to a dual PLL IC (IC101). VCO1 oscillates at 158.705 – 166.005MHz during transmission and it oscillates at 158.205 – 166.55MHz during reception. VCO2 oscillates at 129.005MHz during both reception and transmisson. However, the oscillated signal is modulated during transmission. Each PLL circuit has LPFs and buffer amplifiers. The output of VCO1 goes through the buffer amplifier, then the output is switched either for the 1st local oscillator circuit of the receiver or transmitter. The output of VCO2 goes through the buffer amplifier. The output is connected to both the receiver and transmitter 2nd local oscillator circuits.

Battery +B is supplied via a 3A fuse from the battery terminal connected to the TX-RX unit. After passing through the power switch power supply (SB) is applied to the two AVR ICs, and AVR circuit. IC401 supplies 5V (5CM) to the control circuit. IC402 supplies 5V (5C) to the common circuit. AVR circuit (Q400,Q402) supplies voltage to the TX circuit. 5R and 5RB is 5V for reception and output during reception. 5T and 5TB is 5V for transmission and output during transmission.

Battery

Fuse 3A SW

Power SW

+B SB 5CM

5V REG

5C PSW 5V REG from CPU

5RB

SW SW

5CC

5R

5TB

SW SW

5T

from CPU

Fig. 8

Power supply circuit

15

TK-190

CIRCUIT DESCRIPTION

7. Control Circuit

7-4. D/A converter

The control unit circuit consists of microprocessor IC406 and flash memory IC414. It controls the TX-RX unit and transfers data to and from the control unit. The CPU (IC406) mainly performs the following : 1) Switching between transmission and reception by PTT signal input. 2) Reading channel, frequency, and program data from the memory circuit. 3) Sending frequency program data to the PLL. 4) Controlling squelch on/off from the squelch circuit. 5) Controlling the audio mute circuit by decode data input. 6) Transmitting encode data (QT, DQT). 7) Sending serial data to output expander (IC400, IC403, IC404 and IC405) to various function in the unit.

7-5. Key input

7-1. Memory circuit IC414 has a flash memory with a capacity of 2M bits that contains the transceiver control program for the CPU and data such as transceiver channels and operating features. This program can be easily written from an external devices. Data, such as DTMF memories and operating status, are programmed into the EEPROM (IC412).

IC1 and IC603 is used as a conventional semi-fixed-resistor converter. It sets the following : 1) RX filter tuning 2) Transmission power tuning 3) Modulation level tuning 4) Audio power tuning

KI1 or KI2 becomes HIGH when any key is pressed (or Enable signal on the optional circuit). When KI1 or KI2 becomes HIGH, KI0 also becomes HIGH to trigger the interrupt to IC406 in order to start the key scan. When the key scan starts, the output terminals (Q1-Q5) become LOW. Only the key sensing circuit remains HIGH. When a key is pressed, the signal is routed through KI1 or KI2 to the microprocessor. Then, the microprocessor determines which key is pressed using this signals.

IC406

IC2 Q1 Q2 Q3 Q4 Q5

CLK,DAT,STB

CPU

IC412

IC406

EEPROM IC415 ADDRESS DECODE

CPU

IC414

Monitor

Tone1

Fig. 9

OPPTT KEY1

Memory circuit

7-2. CPU clock

SW A

The CPU clock is generated by VCXO (16.8MHz) and it is fed through an inverter, IC416. This clock was divided into a half cycle (1/2 frequency) at the internal CPU. The CPU further divides this clock to utilize it as the various clocks. IC406

x1

IC416 (3/3)

x2

INV

IC416 (1/3)

X1

INV

VCXO

to PLL

Fig. 10 CPU clock circuit 7-3. Shift register IC400, 403, 404 and 405 is an interface IC for output port expansion. It is used to expand the CPU (IC406) output ports.

16

IC4 TC7SH08 FU

SW B MAND

TCONT TCONT

KEY2

Fig. 11

CPU

OPPTT

Tone2

FLASH ROM

Key input

TK-190 CIRCUIT DESCRIPTION 7-6. Low battery warning The battery voltage is monitored by the microprocessor (IC406). When the battery voltage falls below the voltage set by the Low Battery Warning adjustment, the red LED flashes to notify the operator that it is time to replace the battery. If the battery voltage falls even more (approx. 5.8V), a beep sounds and transmission is stopped. Low battery warning The red LED flashes during transmission. The red LED flashes and continuous beep sounds while PTT pressed.

Battery condition The battery voltage is low, but the transceiver is still usable. The battery voltage is low and the transceiver is not usable to make calls.

8-2. Decode • Low-speed data (QT, DQT) The demodulated signal from the FM IC (IC300) is amplified by IC601 (2/2) and passes through a low-pass filter (IC602) to remove audio components. The signal is input to pin 28 of the CPU. The CPU digitizes this signal, performs processing such as DC restoration, and decodes the signal.

• High-speed data (DTMF) The DTMF input signal from the FM IC (IC300) is amplified by IC601 (2/2) and goes to IC600, the DTMF decoder. The decoded information is then processed by the CPU. During transmission and standby, the PD terminal is High. When the line is busy, the PD terminal becomes Low, the power down mode is canceled and decoding is carried out.

8. Signalling Circuit

• High-speed data (2 tone)

8-1. Encode

The demodulated signal from the FM IC (IC300) is amplified by IC601 (2/2) and passes through an audio processor (IC607) and band-pass filter (IC606) to remove a low-speed data. The CPU digitizes this signal, performs processing such as DC restoration, and decode the signal.

The CPU (IC406) transmits the encode data selected by the program.

• Low-speed data (QT, DQT) Low-speed data is output from pin 34 of the CPU. The signal passes through a low-pass filter consisting of IC413 (2/2), and goes to the summing amplifier (IC605 1/2). The signal is mixed with the audio signal and goes to the VCO (L800).

• High-speed data (DTMF) High-speed data is output from pin 35 of the CPU. The signal passes through a low-pass filter consisting of IC413 (1/2), and provides a TX DTMF tone and a RX DTMF tone including a beep tone. The TX DTMF tone is passed to the D/A convertor (IC603) for DTMF deviation adjustment, and then applied to the audio processor (IC607). The signal is mixed with the audio signal and goes to the VCO. The RX DTMF tone is passed the D/A convertor (IC603) for audio control summing amplifier (IC604 2/2), audio power amplifier and then to the speaker.

IC607 AF IC from IC300 FM IC

IC601 (2/2) AMP

IC606 BPF

IC602 LPF

2TONE IN

LSD IN IC406 CPU

IC600 DTMF DECODE IC

Fig. 13

CLOCK,DATA,STD

Decode

RX AUDIO HSD OUT

SUM

LPF IC603 DAC (ADJ)

IC406 CPU LSD OUT

to AF AMP

SUM TX AUDIO

LPF SUM

Fig. 12

MOD

VCO2

Encode

17

TK-190

CIRCUIT DESCRIPTION logarithmic ratio is 2 with reference to –10dBV. This reduces noise on the transmission path and prevents deterioration of the signal quality due to noise during transmission. The TK-190 contains IC607 (TC35453F) to perform this operation. Pin 16 : Compressor input pin Pin 18 : Compressor output pin Pin 43 : Expander input pin Pin 41 : Expander output pin

9. Compander circuit The term compander is a compound of compressor and expander. The compander reduces noise by utilizing a compressor and an expander. As shown in Fig. 14, the signal input to the compressor is compressed so that the logarithmic ratio is 1/2 with reference to –10dBV, and then output onto the transmission path. The signal is expanded by the expander so that the (dB) 0

Compressor

Transmission path

Expander

0

Signal –20

–20

–40

–40 Noise Input

Output

40dB S/N –60

–60

–80

–80

Input

60dB S/N

–100

–100

Modulator and Transmitter

Compressor

Demodulator and Receiver

Expander

Output

Fig. 14 nect R414 and R665 in TX-RX unit when the voice scrambler board is attached. Connect the option board to the connection terminals of the TX-RX unit.

10. Option Board Terminal Terminals for mounting the option board are provided at the bottom of the TX-RX unit. The table below shows the correspondence between the board and terminals. Discon-

C656 R660

C636

C644

R656

C640

R654

C637

C634

R649

C638

C635

L604

C646

C666 L406

C627

R414

C641

Fig. 15

C663

1

C632 R645

R664

16

R665

IC1

C30 C454

C463

8

L602

R651

+V

9

C633

R631 R658

R470 9

C643 C642 R655 TP10

PTT

D601

C653

RXIN

L601

C459 C460

C474

44

RXAEN EMERG

A+

1 34

C458

Q403

R408

C468

33

CLR/C

TXIN

R404

C647

IC607

PTTIO

BUSY

18

C462

Q404

L603

C456

E

KEY

C472

450

NC

AUX

R471

C654

11

C461 RXOUT

SCALL

MAND

C649 C650

TXOUT E

R481

R652

R661 12

C464 CODE1

STONE AUDIH

R674

Q602

C466

CODE2

TCNT

MUTE

R653

CODE3

DATO

C470

C651

C469

R662

C471

R415 R412

23

C467

CODE4

Q601

C664 22

DATI

652

C667

R675

X57-608X-XX Component side

R663

C604 R603

C657

R640

R666 C400

CIRCUIT DESCRIPTION

TK-190

10-1. Option port 1 (For ANI board etc.) Port name Abbreviation (PCB) Name DATI Data In

Description

Connection

Board data input Transceiver (Receiver demodulation circuit) → ANI board Board data output ANI board → Transceiver (Transmitter modulation circuit)

Connected to the circuit

Audio amplifier power control → Control unit (X53) counter → TX-RX unit (X57) microcomputer Beep during PTT ID Microphone muting during PTT ID Ground Mutes transceiver receive tone LED drive port for selective call Emergency Channel request → Control unit (X53) counter → TX-RX unit (X57) microcomputer Microcomputer PTT logic → ANI board Man Down mercury switch input port Transceiver → ANI board Microcomputer Emergency Channel logic → ANI board

Microcomputer input

DATO

Data Out

TCONT

T Control

STONE AUDIH E MUTE SCALL AUX

Side Tone Audio Inhibit Ground Mute Selective Call Aux

PTT MAND

PTT Man Down

EMERG

Emergency

BUSY

Channel Busy

Microcomputer Busy logic → ANI board

Microcomputer output

KEY

(Transmission) Key Board power supply

Transmission start control GE-Star → Control unit (X53) counter → TX-RX unit (X57) microcomputer Switched B

Microcomputer input

A+

Connected to the circuit

Connected to the circuit Connected to the circuit Ground Connected to the circuit Unused, no connection Microcomputer input Microcomputer output Microphone connector Microcomputer output

Note Reference 1kHz STD Dev → 250~350mVrms Reference 1kHz/150mVrms → 2.5~3.5kHz/wide 1.25~1.75kHz/narrow L : Audio amp on H : Audio amp off

L : EMG CH request H : No EMG CH request L : RX, H : TX L : Switch on H : Switch off L : Emergency operation request H : No emergency operatiion request L : Busy H : Not busy L : Transmission request H : No transmission request

Power supply

10-2. Option port 2 (For voice scrambler etc.) Abbreviation (PCB) CODE1 CODE2 CODE3 CODE4 TXOUT

RXOUT NC E PTTIO CLR/C (AUX)

Name Scramble Code 1 Scramble Code 2 Scramble Code 3 Scramble Code 4 TX Out

Description First of four bits of scramble code Second of four biits of scramble code Third of four bits of scramble code Fourth of four bits of scramble code Board → Transceiver (Transmitter modulation circuit)

Check mode operation Microcomputer output

Note Board code selection (Logic by binary code)

Connected to the circuit

Reference 1kHz/15mVrms → 2.5~3.5kHz/wide 1.25~1.75kHz/narrow

RX Out No Connection Ground

Board → Transceiver (Audio amp) No connection Ground Scramble modulation/demodulation control Specifies whether to scramble

Connected to the circuit No connection Ground Microcomputer output Microcomputer output

Enables the power save mode of the board

Microcomputer output

Clear/Code

RXAEN RXIN

RX In

Transceiver (Receiver detection output) →␣ Board

Connected to the circuit

TXIN +V

TX In Board power supply

Transceiver (Microphone circuit) → Board Switched B

Connected to the circuit Power supply

L : TX, H : RX L : Scramble H : Normal L : Power save mode H : Normal Reference 1kHz STD Dev → 250~350mVrms

19

TK-190

SEMICONDUCTOR DATA

1. Microprocessor : 784214GC0618EU (TX-RX Unit IC406) 1-1. Terminal function Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

20

Port name P120/RTP0 P121/RTP1 P122/RTP2 P123/RTP3 P124/RTP4 P125/RTP5 P126/RTP6 P127/RTP7 VDD X2 X1 VSS XT2 XT1 RESET P00/INTP0 P01/INTP1 P02/INTP2/NMI P03/INTP3 P04/INTP4 P05/INTP5 P06/INTP6 AVDD AVREF0 P10/ANI0 P11/ANI1 P12/ANI2 P13/ANI3 P14/ANI4 P15/ANI5 P16/ANI6 P17/ANI7 AVSS P130/ANO0 P131/ANO1 AVREF1 P70/RXD2/SI2 P71/TXD2/SO2 P72/ASCK2/SCK2 P20/RXD1/SI1 P21/TXD1/SO1 P22/ASCK1/SCK1 P23/PCL P24/BUZ P25/SI0 P26/SO0 P27/SCK0 P80/A0 P81/A1 P82/A2 P83/A3

I/O O O O O O I I O – – – – – – – I I I I I I I – – I I I I I I I I – O O – O I O I O O O I O O O – – – –

Function MODEM FCLR SB Control D/A CONVERTER CS MODEM MSKE (MSK ENABLE) MODEM DIN (DATA/TX_DATA) Model select 1 Model select 2 Clock Shift +5V X,TAL(12.0MHz) GND OPEN GND CPU RESET UCOM Stop Modem TRD (TX CLOCK) Modem RTM (RX CLOCK) DTMF Decode STD Key Interrupt Power Switch Detect MIC PTT +5V +5V Volume level input SP key 1/2 (Temp) QT/DQT input Battery Level input PLL unlock Detect input *SQL Level input *RSSI Level input GND LSD (QT/DQT) Output DTMF/BEEP Output +5V BATTERY DET SW EXT. SP install check (NO : H) Non Connect ←FPU →FPU MODEM STB DTMF Clock DTMF decoder SD LCD CS SHIFT REGISTER 1 STB SHIFT REGISTER 2 STB CAN’T USE. FLASH ROM ACCESS PORT. CAN’T USE.

Pin No.

Port name

I/O

52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75

P84/A4 P85/A5 P86/A6 P87/A7 P40/AD0 P41/AD1 P42/AD2 P43/AD3 P44/AD4 P45/AD5 P46/AD6 P47/AD7 P50/A8 P51/A9 P52/A10 P53/A11 P54/A12 P55/A13 P56/A14 P57/A15 VSS P60/A16 P61/A17 P62/A18

– – – – – – – – – – – – – – – – – – – – – – – –

76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

P63/A19 P64/RD P65/WR P66/WAIT P67/ASTB VDD P100/TI5/TO5 P101/TI6/TO6 P102/TI7/TO7 P103/TI8/TO8 P30/TO0 P31/TO1 P32/TO2 P33/TI1 P34/TI2 P35/TI00 P36/TI01 P37 TEST P90 P91 P92 P93 P94 P95

– – – I – – O IO O O O I I I O I I O – I I I I I I

Function CAN'T USE.

GND CAN’T USE. FLASH ROM ACCESS PORT. CAN’T USE. FLASH ROM (4Mbit) ACCESS PORT. CAN’T USE. OPEN CAN’T USE. FLASH ROM ACCESS PORT. TX Inhibit (Radio kill) CAN’T USE. OPEN +5V EEPROM CLOCK EEPROM DATA COMMON Clock COMMON Data Shift Register Out Enable Key Counter return 1 Key Counter return 2 Self Program Flag (SOFT PULL UP) KEY Counter Enable 2Tone Decode Latch Digital SQL PLL LE GND Rotary SW 1 Rotary SW 2 Rotary SW 3 Rotary SW 4 Toggle SW Input Modem RDT (RX DATA)

TK-190

SEMICONDUCTOR DATA 3-1. Block diagram VCC VDD Ao6 Ao5 Ao4 Ao3 NC ASS

VDD1 VDD2

S51 S50

16 15 14 13 12 11 10 9

COM4 COM3 COM2 COM1

M62354GP

1 2 3 4 5 6 7 8

Do LD CLK DI Ao1 Ao2 NC GND

Common driver

...................

........

S2/P2 S1/P1

3. LCD Driver : LC75824W (Control unit IC101)

2-1. Terminal connection

S13 S12/P12

2. D/A Converter : M62354GP (TX-RX Unit IC1)

Segment Driver & Latch

2-2. Block diagram VCC 16

Ao6 14

VDD 15

Ao5 13

Ao4 12

Ao3 11

VSS 9

INH Shift Register OSC

+ –

+ –

+ –

D-A

D-A

D-A

Clock Generator

+ –

VDD

L

L

8 bit Latch

(6)

(6)

.......

.....

Address Decoder

L

D7 D6 D5 D4 D3 D2 D1 D0

D11 D10 D9 D8

8 bit Latch Ch2

Ch1 D-A

12 bit Shift Register + –

8 bit R-2R+Segment D-A Converter + – Buffer OP amp

1 Do

2 LD

3 CLK

4 DI

5 Ao1

6 Ao2

8 GND

2-3. Terminal function Pin No. 1

Symbol Do

2

LD

Address Detector

VSS

Ch3

CE

L

Ch4

CL

Ch5

DI

Ch6

8 bit R-2R+Segment D-A converter

I/O O I

3

CLK

I

4

DI

I

5,6 7 8 9

AO1, AO2 NC GND Vss

O – – –

10 11~14 15

NC AO3~AO6 VDD

– O –

16

Vcc



Function 12-bit shift register MSB bit data is output. When the LD is at the high level, the 12-bit shift register value is loaded to the D/A output register. Shift clock input. With the rise of the shift clock, the input signal from the DI is input to the 12-bit shift register. Serial data input. Input serial data 12 bits long. 8-bit resolution D/A. Not connected. GND. Terminal for determining the D/A conversion reference low side point level. Not connected. 8-bit resolution D/A. Terminal for determining the D/A conversion reference up side point level. Power supply.

3-2. Terminal function Pin No. 1~12 13~51 52~55 56 57

58

59 60 61

62

63

64

Name I/O Active Function S1/P1~S12/P12 O – Segment output for displaying S13~S51 data transferred from serial data. COM1~COM4 O – Common driver output. Frame frequency fo=(fosc/512)Hz VDD – – VDD1 I – Apply 2/3 the LCD drive bias voltage from outside. If 1/2 the bias is applied, connect to VDD2. VDD2 I – Apply 1/3 the LCD drive bias voltage from outside. If 1/2 the bias is applied, connect to VDD1. VSS – – OSC I/O – Oscillation terminal. INH I L Force the display to turn off regardless of internal data. Serial data can be input regardless of whether it is "H" or "L". CE I H Chip enable. Serial data transfer terminal. Connected to the microprocessor. CL I ± Synchronizing clock. Serial data transfer terminal. Connected to the microprocessor. DI I – Transfer data. Serial data transfer terminal. Connected to the microprocessor.

21

TK-190

SEMICONDUCTOR DATA / DESCRIPTION OF COMPONENTS 5. Active DBM : GN2011 (TX-RX Unit IC200)

4. VCO System : L78-0481-05 (TX-RX Unit L800) 4-1. Circuit diagram

100

R11 R10

150nH

100k L9

C22 1000p

C21 220

C19 2p

FO2

G2

S2 S1

Vcc2

L34-4620-05

Vcc1

R5

R3 33

CV1

100

GND

D1 D2

G1 C23 8p Q4 2SC4649(N,P)

220

MOD

10uH

27p R8

27p L8

C18 C17

C27

22p

C26

R6 10k

22p

*1

1p C25

C13

33p

L7

1000p

Q3

C15

3p C14

HVC350B

CV2

C12 2p

TC2

C11 1000p D2

L6 10uH

2SK508NV(K52)

C20

HVC202A

22k

D3 R9

R7

100k

C16 1p

R12

1000p

5-1. Circuit diagram VCO2

FO1

C7 1p

C9 1000p

120nH

C8

L5

C10 7p Q2 2SC4649(N,P)

220

L4 10uH

18p R2

C6

18p

39p

R1 10k

C3

27P

L3

10p

10uH

C1

L2

TC1

27p

10uH

1000p

2SK508NV(K53) Q1 C4

C2

C5

D1 KV1470 L1

1000p R4 82k

VCO1

L34-4619-05

*1 Trimmer capacitor (TC2) decides the oscillation frequency value (oscillation frequency of VC02) of C26 and C27 so that become 127.5~127.7MHz and set to 1/2 position mechanically. (The value will be change when these ranges of C26 is within 0~6pF and C27 is within 0~1pF).

Final Unit (X45-3610-10) Ref. No. Use / Function Q1 RF power amplifier Q2 RF power amplifier

Operation / Condition Q1, Q2 Push Pull amplifter Q1, Q2 Push Pull amplifter

Control Unit (X53-3930-10) Ref. No. IC1 IC2 IC3 IC4 IC5

Option enable selector

IC6

Option enable selector

IC10 IC101 Q5

Signal logic reversal LCD driver Audio amplifier power supply switch Audio amplifier power supply switch Internal SP output control switch Audio mute switch

Q6 Q7 Q8

22

Use / Function Audio power amplifier Shift register Microphone amplifier Option enable selector

Operation / Condition 0.5W/16Ω, BTL amplifier

Ref. No. Use / Function Q14 Noise cancel circuit switch Q15

Output by AND logic when key scanned Output by AND logic when key scanned Output by AND logic when key scanned Inverter containing Operate when output audio signal Operate when output audio signal Operate when output internal SP Operate when output SP and not operate when mute

D2

External SP output control switch Low voltage control

D12 D13 D14 D15 D16 D19 D20 D101 D102 D103 D104

Commutation Commutation Commutation Commutation Commutation Commutation Commutation Commutation LED for LCD light LED for LCD light LED fot TX, BUSY turn on

Operation / Condition Operates when noise canceled Operate when output external SP Stabilize of audio amplifier power supply voltage

RED, GREEN

TK-190 DESCRIPTION OF COMPONENTS TX-RX Unit (X57-608X-XX) Ref. No. IC1 IC2 IC101 IC200 IC300 IC301 IC400 IC401 IC402 IC403 IC404 IC405 IC406 IC409 IC412 IC413 IC414 IC415 IC416 IC417 IC600 IC601 IC602 IC603 IC604 IC606 IC607 Q1 Q2 Q4 Q5 Q7 Q8 Q32 Q101 Q102 Q103 Q104

Use / Function Operation / Condition D/A converter APC comparator PLL IC containing two circuits 1st mixer IC reception FM IF SYSTEM IC 2nd mixer, detector, AF amplifier, noise amplifier Audio switch Operate (ON) when received Shift register Expansion output port 5V voltage power supply 5CM 5V voltage power supply 5C, 5R Shift register Qutput expander Shift register Qutput expander Shift register Qutput expander Microprocessor Reset voltage detection EEPROM LPF filter For HSD, LSD output Flash ROM Address decode latch NOR gate Clock reverse, buffer amplifier Inverter Clock reverse Inverter DTMF decode IC Buffer amplifier Active low pass filter For LSD input D/A converter Audio adjustment Mixed, buffer amplifier For AF, TONE Mixed amplifier For MOD Audio processor RF drive amplifier Operate when transmitted RF drive amplifier Operate when transmitted APC circuit movement SW Operate when transmitted APC reference voltage SW Operate when transmitted ANT_SWcircuit control SW Operate when transmitted Transmission power control Operate when transmitted voltage SW RF pre-drive amplifier Operate when transmitted Ripple filter Transmission mixer Operate when transmitted RF amplifier RF amplifier

Ref. No. Q105 Q106 Q200 Q302 Q304 Q400 Q401 Q402 Q403 Q404 Q405 Q406 Q407 Q408 Q409 Q410 Q411 Q413 Q414 Q415 Q416 Q601 Q602 D1 D2 D3 D102 D201 D203 D207 D301 D400 D401 D402 D403 D404 D405 D409 D601

Use / Function RF amplifier RF amplifier RF amplifier IF amplifier Noise amplifier DC SWITCH DC SWITCH DC SWITCH DC SWITCH DC SWITCH DC SWITCH DC SWITCH DC SWITCH DC SWITCH DC SWITCH DC SWITCH Current driver DC SWITCH DC SWITCH DC SWITCH DC SWITCH MUTE SWITCH DC SWITCH Constant voltage circuit Antenna switch Antenna switch RF switch VARACTOR TUNING VARACTOR TUNING VARACTOR TUNING AM detector Reverse connect prevention Over voltage protection Surge voltage protecton Surge voltage protecton Commutation Commutation Constant voltage circuit Voltage clamp

Operation / Condition

Operate when transmitted Operate when transmitted Operate when transmitted 5T control 5T control 5TB MIC mute MIC SW 5T 5RB 5R TX LED (RED) driver BUSY LED (GREEN) driver LAMP LAMP :Back light Battery voltage detection Power supply circuit SW SB SB MIC mute

For L201 For L202 For L206 Noise squelch

23

TK-190

PARTS␣ LIST

∗ New Parts. indicates safety critical components. Parts without Parts No. are not supplied. Les articles non mentionnes dans le Parts No. ne sont pas fournis. Teile ohne Parts No. werden nicht geliefert.

Ref. No.

New Address parts

Parts No.

Description

TK-190 1 2 3 4 5

1A 3A 2B 2B 1C

A02-2139-63 A10-4015-21 A22-2501-25 A62-0537-53 B03-0594-04

CABINET ASSY CHASSIS SUB PANEL ASSY PANEL ASSY DRESSING PLATE

6 7 8 9 11

1C 1B 1B 1A 1A

B09-0363-03 B11-1183-14 B38-0786-05 B42-3394-14 B43-1111-14

CAP (UNIVERSAL) REFLECTOR (LCD) LCD STANDARD LABEL BADGE (KENWOOD)

12 13 15 16 17

1D 1D 1D 2A 2B

B46-0470-00 B62-1175-00 D32-0421-24 E23-1102-14 E23-1162-04

WARRANTY CARD INSTRUCTION MANUAL STOPPER ACSY TERMINAL TERMINAL (X53 D/6)

18 20 21 22 23

3A 1B 2A 1B 1B



E23-1163-04 E29-1165-05 E37-0682-05 E37-0684-05 E37-0692-05

RELAY TERMINAL INTER CONNECTOR(LCD) FLAT CABLE (TX/RX-CONT) LEAD WIRE WITH CONNECTOR(SP) PROCESSED LEAD WIRE(TOGGLE SW)

24 25 27 28 29

2B 3B 2A 2A 2A

∗ ∗ ∗ ∗

E37-0722-05 E58-0440-05 E72-0411-04 F12-0453-14 G01-0891-04

LEAD WIRE WITH CONNECTOR UNIVERSAL CONNECTOR TERMINAL BLOCK CONDUCTIVE SHEET COIL SPRING (BATT RELEASE)

32 33 34

2A 3A 2B

G11-2554-04 G11-2555-04 G11-2649-04 G13-1800-04 G53-0822-04

SHEET (KEY TOP) SHEET (TOGGLE) SHEET (X53) CUSHION PACKING(CHASSIS)

35 36 37 38 39

1B 1A 3A 3A 2C

G53-0823-04 G53-0874-03 G53-1511-04 G53-1518-04 H12-3018-02

PACKING(SPEAKER) PACKING(RING) PACKING(BATT +) PACKING(BATT TERMINAL) PACKING FIXTURE

40 42 43 44 45

1C 3D 2A 1A 1B

H25-0029-04 H52-1480-02 J19-5330-14 J21-8326-14 J21-8328-14

PROTECTION BAG (60/110) ITEM CARTON CASE HOLDER(BATT RELEASE) HARDWARE FIXTURE(SIDE KEY) HARDWARE FIXTURE(LCD)

47 48 49 50 52

2A 2B 1C 1A 2B

J21-8329-14 J21-8343-14 J29-0652-25 J82-0047-05 J82-0049-15

HARDWARE FIXTURE(CONT UNIT) HARDWARE FIXTURE BELT HOOK ACSY FPC (SIDE KEY) FPC (VOL-CH SW)

53 54 55 57 58

3A 2B 2B 1A 2A

J82-0052-15 J99-0346-24 K29-5172-32 K29-5173-13 K29-5220-13

FPC (UNVERSAL CONNECTOR) ADHESIVE TAPE(TOGGLE SW) KEY TOP (TOP) KEY TOP (SIDE KEY) LEVER KNOB (BATT RELEASE)

59 60 61 A

2B 2B 1A 2B

K29-5282-04 K29-5283-04 K29-5441-04 N14-0594-04

KNOB ASSY (CH SW) KNOB ASSY (VOL) KNOB ASSY (PTT) CIRCULAR NUT (ANT CONNECTOR)

24









∗ ∗







ACSY ACSY

L : Scandinavia Y : PX (Far East, Hawaii) Y :␣ AAFES (Europe)

Destination

Ref. No.

New Address parts

K :␣ USA T :␣ England X:␣ Australia

P :␣ Canada E :␣ Europe M:␣ Other Areas TK-290-11B TK-190 FINAL FINALUNIT UNIT(X45-3592-71) (X45-3610-10) CONTROL CONTROLUNIT UNIT(X53-3932-71) (X53-3930-10) DestiDescription nation

Parts No.

B C E F G

2B 3A 1A 3A 2A

N14-0578-04 N30-2608-45 N78-2030-46 N79-2035-46 N83-2004-46

CIRCULAR NUT (VOL/CH SW) PAN HEAD MACHINE SCREW PAN HEAD TAPTITE SCREW PAN HEAD TAPTITE SCREW PAN HEAD TAPTITE SCREW

H 65 66 67 68

2A 1C 2B 2B 1B

N83-2005-45 N99-2004-05 R31-0638-05 S60-0408-15 S72-0402-05

PAN HEAD TAPTITE SCREW SCREW SET VARIABLE RESISTOR ROTARY SWITCH TOGGLE SWITCH

69 70

1B 2A

T07-0349-05 T91-0575-05

SPEAKER MIC ELEMENT



FINAL UNIT (X45-3610-10) C2 C3,4 C5,6 C8,9 C10 L1,2 R1-4 R5 Q1,2 TH1





CC73FCH1H221J CK73FB1H103K CK73GB1H103K CK73FB1H103K CK73GB1H103K

CHIP C CHIP C CHIP C CHIP C CHIP C

220PF 0.010UF 0.010UF 0.010UF 0.010UF

L39-1439-05 RK73FB2A101J RK73GB1J103J 2SK3075 157-503-65001

TOROIDAL COIL CHIP R 100 CHIP R 10K FET THERMISTOR

J K K K K

J J

CONTROL UNIT (X53-3930-10) C1-5 C8 C12,13 C14 C15

CK73GB1H471K CK73FB1C474K CK73FB1C474K CK73FB1C104KTD CK73GB1H471K

CHIP C CHIP C CHIP C CHIP C CHIP C

470PF 0.47UF 0.47UF 0.10UF 470PF

K K K K K

C16 C19 C22 C27 -29 C30

C92-0734-05 CK73FB1C474K CK73GB1H471K CK73GB1C104K CK73FB1C474K

CHIP-TAN CHIP C CHIP C CHIP C CHIP C

100UF 0.47UF 470PF 0.10UF 0.47UF

10WV K K K K

C31 C32 C33,34 C35 C37

CK73GB1E223K CK73FB1C474K CK73GB1H471K CK73GB1H102K CC73GCH1H101J

CHIP C CHIP C CHIP C CHIP C CHIP C

0.022UF 0.47UF 470PF 1000PF 100PF

K K K K J

C38 C39 C43 C45,46 C103

CK73GB1H102K CK73GB1H471K CK73GB1H471K CK73GB1H471K CK73GB1H102K

CHIP C CHIP C CHIP C CHIP C CHIP C

1000PF 470PF 470PF 470PF 1000PF

K K K K K

C104,105 C106 CN1 CN3 CN4

CC73GCH1H101J C92-0602-05 E40-5947-05 E40-5948-05 E40-5662-05

CHIP C 100PF J CHIP-TAN 1.0UF 10WV FLAT CABLE CONNECTOR FLAT CABLE CONNECTOR PIN ASSY SOCKET

CN101 CN501 L1-4 L6 L9

E40-5920-05 E04-0403-05 L92-0141-05 L92-0149-05 L92-0138-05

FLAT CABLE CONNECTOR PIN SOCKET FERRITE CHIP FERRITE CHIP FERRITE CHIP

1/10W 1/16W

TK-190 PARTS LIST CONTROL UNIT (X53-3930-10) TX-RX UNIT (X57-608X-XX) 0-10:K, 0-11:K2 Ref. No.

Address New parts

Parts No.

Destination

Description

L101 CP1 R1 R2 R3

L92-0138-05 R90-0723-05 RK73GB1J183J RK73GB1J103J RK73GB1J470J

FERRITE CHIP MULTI-COMP 47KX2 CHIP R 18K J CHIP R 10K J CHIP R 47 J

R4,5 R6-8 R9,10 R11 R12

RK73GB1J103J R92-1252-05 RK73GB1J102J R92-1252-05 RK73GB1J102J

CHIP R CHIP R CHIP R CHIP R CHIP R

10K J 0 OHM 1.0K J 0 OHM 1.0K J

1/16W

R13 R14 R15 R17,18 R22,23

RK73GB1J473J RK73GB1J104J RK73GB1J222J RK73GB1J473J RK73GB1J102J

CHIP R CHIP R CHIP R CHIP R CHIP R

47K 100K 2.2K 47K 1.0K

J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W

R26 -28 R29,30 R32 R33 R34

RK73GB1J103J RK73GB1J223J RK73GB1J680J RK73GB1J223J RK73GB1J182J

CHIP R CHIP R CHIP R CHIP R CHIP R

10K 22K 68 22K 1.8K

J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W

R35 R36 R43,44 R45 -49 R56

RK73GB1J103J RK73GB1J182J RK73GB1J473J RK73GB1J102J RK73GB1J153J

CHIP R CHIP R CHIP R CHIP R CHIP R

10K 1.8K 47K 1.0K 15K

J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W

R57 R59 R60 R62,63 R66,67

R92-1252-05 RK73GB1J102J RK73GB1J101J R92-1252-05 R92-1252-05

CHIP R CHIP R CHIP R CHIP R CHIP R

0 OHM 1.0K J 100 J 0 OHM 0 OHM

R101 R102-104 R105 R106 R107

RK73GB1J104J RK73GB1J103J RK73GB1J332J RK73GB1J274J RK73GB1J472J

CHIP R CHIP R CHIP R CHIP R CHIP R

100K 10K 3.3K 270K 4.7K

J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W

R108 R502 D2 D12,13 D15

RK73GB1J100J RK73GB1J102J DTZ3.9(B) MA2S111 MA2S111

CHIP R 10 CHIP R 1.0K ZENER DIODE DIODE DIODE

J J

1/16W 1/16W

D16 D19,20 D101 D102,103 D104

IMN10 MA2S111 1SS373 B30-2190-05 B30-2019-05

DIODE DIODE DIODE LED(TY) LED(RED/GR)

IC1 IC2 IC3 IC4 -6 IC10

TDA7053AT BU4094BCFV NJM2904V TC7SH08FU TC7W04FU

IC(AUDIO AMP) IC(8bit SHIFT/STORE REGISTER) IC(APC) IC(2ch AND GATE) MOS IC

IC101 Q5 Q6 Q7,8 Q14

LC75824W 2SC4617(S) 2SB798(DL,DK) 2SK1824 UMC4

IC(LCD DRIVER) TRANSISTOR TRANSISTOR FET TRANSISTOR

Q15

2SK1824

FET

Ref. No.

Address New parts

Parts No.

Description

Destination

TX-RX UNIT (X57-608X-XX) 0-10:K, 0-11:K2 1/16W 1/16W 1/16W

1/16W 1/16W

1/16W 1/16W

C3-5 C6 C6 C7,8 C9

CK73GB1H103K CC73GCH1H470J CC73GCH1H560J CK73GB1H103K CK73GB1H102K

CHIP C CHIP C CHIP C CHIP C CHIP C

0.010UF 47PF 56PF 0.010UF 1000PF

K J J K K

C10 C11 C12 C13 C14

CC73GCH1H120J CK73GB1H103K CC73GCH1H560J CC73GCH1H101J CC73GCH1H470J

CHIP C CHIP C CHIP C CHIP C CHIP C

12PF 0.010UF 56PF 100PF 47PF

J K J J J

C15 C16 C17 C18 C19

CC73GCH1H220J CK73GB1H103K CK73GB1H102K CK73GB1H103K CK73FB1H103K

CHIP C CHIP C CHIP C CHIP C CHIP C

22PF 0.010UF 1000PF 0.010UF 0.010UF

J K K K K

C19 C20 C20 C21 C22

CK73FB1H102K CC73GCH1H390J CC73GCH1H680J CK73FB1H103K CC73FCH1H270J

CHIP C CHIP C CHIP C CHIP C CHIP C

1000PF 39PF 68PF 0.010UF 27PF

K J J K J

K K2 K

C22 C23 C23 C24 C24

CC73FCH1H560J CC73FCH1H470J CC73FCH1H680J CC73FCH1H090D CC73FCH1H120J

CHIP C CHIP C CHIP C CHIP C CHIP C

56PF 47PF 68PF 9.0PF 12PF

J J J D J

K K2 K K2 K

C25 C25 C26,27 C26,27 C28

CC73FCH1H101J CC73FCH1H560J CC73FCH1H151J CC73FCH1H820J CC73FCH1H101J

CHIP C CHIP C CHIP C CHIP C CHIP C

100PF 56PF 150PF 82PF 100PF

J J J J J

K K2 K K2 K

C28 C29 C29 C30 C31

CC73FCH1H560J CC73GCH1H680J CC73GCH1H820J C92-0560-05 CK73GB1H102K

CHIP C CHIP C CHIP C CHIP-TAN CHIP C

56PF 68PF 82PF 10UF 1000PF

J J J 6.3WV K

K2 K2 K

C32 C33,34 C35 C36 C37

CC73GCH1H101J CK73GB1H102K CK73GB1H103K CK73GB1C104K C92-0543-05

CHIP C CHIP C CHIP C CHIP C CHIP-TAN

100PF 1000PF 0.010UF 0.10UF 3.3UF

J K K K 10WV

C38 C39 C40 C41 C42

CK73GB1C104K CK73GB1H103K CK73HB1C103K CC73HCH1H680J CK73HB1C103K

CHIP C CHIP C CHIP C CHIP C CHIP C

0.10UF 0.010UF 0.010UF 68PF 0.010UF

K K K J K

C43 C43 C44 C45 C46

CC73HCH1H101J CC73HCH1H560J CK73HB1C103K CK73GB1H103K CC73GCH1H470J

CHIP C CHIP C CHIP C CHIP C CHIP C

100PF 56PF 0.010UF 0.010UF 47PF

J J K K J

C47 C48 C101 C102-104 C105

CC73GCH1H050C CC73GCH1H150J C92-0712-05 CK73GB1H103K CK73GB1H102K

CHIP C CHIP C CHIP-TAN CHIP C CHIP C

5.0PF 15PF 22UF 0.010UF 1000PF

C J 6.3WV K K

C106 C107 C108

CK73GB1H222K CK73GB1H102K C92-0560-05

CHIP C CHIP C CHIP-TAN

2200PF 1000PF 10UF

K K 6.3WV

K2 K

K2

K2

K2 K

25

TK-190

PARTS␣ LIST

TX-RX UNIT (X57-608X-XX) 0-10:K, 0-11:K2 Ref. No.

Address

New parts

Parts No.

Description

Destination

Ref. No.

Address

New parts

Parts No.

Description

C109 C110 C111 C112 C113

CK73GB1H103K CK73GB1H102K C92-0560-05 C92-0589-05 C92-0004-05

CHIP C CHIP C CHIP-TAN CHIP-TAN CHIP-TAN

0.010UF 1000PF 10UF 47UF 1.0UF

K K 6.3WV 6.3WV 16WV

C214 C217 C220 C223 C224

CC73GCH1H040C CK73GB1H103K CK73GB1H103K CC73GCH1H470J CK73GB1H102K

CHIP C CHIP C CHIP C CHIP C CHIP C

4.0PF 0.010UF 0.010UF 47PF 1000PF

C K K J K

C114 C115 C116 C117 C118

C92-0714-05 CK73GB1H102K CC73HCH1H470J CK73GB1H103K C92-0001-05

CHIP-TAN CHIP C CHIP C CHIP C CHIP-C

4.7UF 1000PF 47PF 0.010UF 0.1UF

6.3WV K J K 35WV

C225 C226 C227 C228 C229,230

CC73GCH1H470J CK73GB1H102K CK73GB1H103K CK73GB1H471K CK73GB1H102K

CHIP C CHIP C CHIP C CHIP C CHIP C

47PF 1000PF 0.010UF 470PF 1000PF

J K K K K

C119 C120 C121 C122 C123

C92-0004-05 CK73GB1C473K CK73GB1H102K CK73GB1H103K C92-0589-05

CHIP-TAN CHIP C CHIP C CHIP C CHIP-TAN

1.0UF 0.047UF 1000PF 0.010UF 47UF

16WV K K K 6.3WV

C233 C234 C237 C238 C301

CK73GB1H102K CK73GB1H103K CC73GCH1H150J CK73GB1H103K CK73GB1H102K

CHIP C CHIP C CHIP C CHIP C CHIP C

1000PF 0.010UF 15PF 0.010UF 1000PF

K K J K K

C124 C125 C126 C127 C128

CC73HCH1H050C CC73HCH1H100D CK73GB1H103K CC73HCH1H101J CC73HCH1H560J

CHIP C CHIP C CHIP C CHIP C CHIP C

5.0PF 10PF 0.010UF 100PF 56PF

C D K J J

C302,303 C304 C305 C306 C307

CC73GCH1H010C CK73GB1H102K CK73GB1H103K CK73GB1H102K CK73GB1H103K

CHIP C CHIP C CHIP C CHIP C CHIP C

1.0PF 1000PF 0.010UF 1000PF 0.010UF

C K K K K

C129 C130 C131 C132 C133

CK73HB1C103K CK73HB1H102K CK73GB1H103K CC73HCH1H330J CK73GB1H103K

CHIP C CHIP C CHIP C CHIP C CHIP C

0.010UF 1000PF 0.010UF 33PF 0.010UF

K K K J K

C308 C309 C310,311 C312 C313

CC73GCH1H471J C92-0602-05 CK73GB1C104K CK73GB1C333K CK73GB1H102K

CHIP C CHIP-TAN CHIP C CHIP C CHIP C

470PF 1.0UF 0.10UF 0.033UF 1000PF

J 10WV K K K

C134 C135 C136 C137 C138,139

CC73HCH1H390J CK73HB1C103K CK73GB1H102K C92-0714-05 CC73GCH1H100D

CHIP C CHIP C CHIP C CHIP-TAN CHIP C

39PF 0.010UF 1000PF 4.7UF 10PF

J K K 6.3WV D

C314 C316 C317 C318 C319

CC73GCH1H010C CC73GCH1H820J CK73GB1H102K CK73GB1C104K CC73GCH1H030C

CHIP C CHIP C CHIP C CHIP C CHIP C

1.0PF 82PF 1000PF 0.10UF 3.0PF

C J K K C

C140 C141 C142,143 C144 C147

CC73HCH1H060D CC73HCH1H090D CC73HCH1H180J CK73GB1H102K CC73GCH1H180J

CHIP C CHIP C CHIP C CHIP C CHIP C

6.0PF 9.0PF 18PF 1000PF 18PF

D D J K J

C320 C321 C322,323 C324 C325

C92-0560-05 CK73GB1H472K CC73GCH1H221J CK73GB1H102K CK73GB1C104K

CHIP-TAN CHIP C CHIP C CHIP C CHIP C

10UF 4700PF 220PF 1000PF 0.10UF

6.3WV K J K K

C148 C149 C150 C151-153 C154

CC73GCH1H390J CC73GCH1H180J CC73GCH1H070D CK73GB1H102K CK73GB1H103K

CHIP C CHIP C CHIP C CHIP C CHIP C

39PF 18PF 7.0PF 1000PF 0.010UF

J J D K K

C326 C327 C328 C329 C400,401

CK73GB1H102K CK73GB1H103K CK73GB1A224K CK73FB1C334K CC73HCH1H101J

CHIP C CHIP C CHIP C CHIP C CHIP C

1000PF 0.010UF 0.22UF 0.33UF 100PF

K K K K J

C157 C158 C159 C160 C161-163

CC73GCH1H220J CC73GCH1H470J CC73GCH1H220J CC73GCH1H090D CK73GB1H102K

CHIP C CHIP C CHIP C CHIP C CHIP C

22PF 47PF 22PF 9.0PF 1000PF

J J J D K

C403-407 C408 C409 C410 C411

CK73HB1H102K CK73GB1H102K CK73HB1H102K CK73GB1H102K CK73HB1H102K

CHIP C CHIP C CHIP C CHIP C CHIP C

1000PF 1000PF 1000PF 1000PF 1000PF

K K K K K

C164 C165 C166,167 C168 C169

CC73HCH1H080D CC73HCH1H270J CK73HB1H102K CC73HCH1H270J CC73HCH1H090D

CHIP C CHIP C CHIP C CHIP C CHIP C

8.0PF 27PF 1000PF 27PF 9.0PF

D J K J D

C413 C414 C415 C416 C417

CK73GB1H471K CK73GB1H103K CK73FB0J105K CK73GB1H102K CK73GB1H471K

CHIP C CHIP C CHIP C CHIP C CHIP C

470PF 0.010UF 1.0UF 1000PF 470PF

K K K K K

C170 C171 C173 C174 C200

C92-0560-05 CC73HCH1H070D CK73HB1H102K CC73HCH1H101J CK73GB1H103K

CHIP-TAN CHIP C CHIP C CHIP C CHIP C

10UF 7.0PF 1000PF 100PF 0.010UF

6.3WV D K J K

C419 C420 C421 C422 C423

C92-0589-05 C92-0702-05 CK73GB1H102K CK73FF1C105Z CC73GCH1H471J

CHIP-TAN ELECTRO CHIP C CHIP C CHIP C

47UF 47UF 1000PF 1.0UF 470PF

6.3WV 6.3WV K Z J

C204 C206 C207 C209,210 C212,213

CK73GB1H103K CK73GB1H102K CK73GB1H103K CK73GB1H103K CK73GB1H103K

CHIP C CHIP C CHIP C CHIP C CHIP C

0.010UF 1000PF 0.010UF 0.010UF 0.010UF

K K K K K

C424 C425 C426 C427 C428

CK73GB1H471K CK73GB1H103K CK73GB1H102K CK73GB1H103K C92-0004-05

CHIP C CHIP C CHIP C CHIP C CHIP-TAN

470PF 0.010UF 1000PF 0.010UF 1.0UF

K K K K 16WV

26

Destination

TK-190 PARTS LIST TX-RX UNIT (X57-608X-XX) 0-10:K, 0-11:K2 Ref. No.

New Address parts

Parts No.

Description

Destination

Ref. No.

New Address parts

Parts No.

Description

C429,430 C431 C432 C433 C434

CK73GB1H102K CK73GB1H471K CK73FF1C105Z C92-0698-05 CC73GCH1H471J

CHIP C CHIP C CHIP C ELECTRO CHIP C

1000PF 470PF 1.0UF 47UF 470PF

K K Z 16WV J

C657 C659 C660 C661 C663

C92-0714-05 CK73GB1C104K C92-0560-05 CK73GB1C104K CK73GB1H102K

CHIP-TAN CHIP C CHIP-TAN CHIP C CHIP C

4.7UF 0.10UF 10UF 0.10UF 1000PF

6.3WV K 6.3WV K K

C435 C436 C437 C438,439 C440

C92-0560-05 CK73FF1C105Z CK73GB1H472K CK73GB1H103K CK73GB1C273K

CHIP-TAN CHIP C CHIP C CHIP C CHIP C

10UF 1.0UF 4700PF 0.010UF 0.027UF

6.3WV Z K K K

C664 C665 C666 C667 C668

CK73GB1C104K CK73GB1C333K CK73GB1E153K CK73GB1H103K CK73GB1H102K

CHIP C CHIP C CHIP C CHIP C CHIP C

0.10UF 0.033UF 0.015UF 0.010UF 1000PF

K K K K K

C441,442 C443 C444 C445,446 C447,448

CK73GB1H102K CK73GB1H222K CK73GB1H102K CK73GB1H222K CK73GB1C104K

CHIP C CHIP C CHIP C CHIP C CHIP C

1000PF 2200PF 1000PF 2200PF 0.10UF

K K K K K

C681 CN1 CN400 CN401 CN403

CK73GB1H103K E04-0410-05 E40-5563-05 E40-5947-05 E40-5856-05

CHIP C 0.010UF K PIN SOCKET FLAT CABLE CONNECTOR FLAT CABLE CONNECTOR FLAT CABLE CONNECTOR

C449 C450 C454 C456-477 C478

CK73GB1H103K C92-0713-05 CC73GCH1H101J CC73GCH1H101J CK73GB1C104K

CHIP C CHIP-TAN CHIP C CHIP C CHIP C

0.010UF 10UF 100PF 100PF 0.10UF

K 6.3WV J J K

CN404,405 F400 CD300 CF300,301 L2

E23-0342-05 F53-0143-05 L79-1072-05 L72-0916-05 L40-6875-44

TEST TERMINAL FUSE TUNING COIL CERAMIC FILTER SMALL FIXED INDUCTOR(68.0NH/16)

C479 C480 C600 C601 C602

CC73GCH1H271J CK73FB1C105K CK73GB1C473K C92-0003-05 CK73GB1C104K

CHIP C CHIP C CHIP C CHIP-TAN CHIP C

270PF 1.0UF 0.047UF 0.47UF 0.10UF

J K K 25WV K

L3 L4 L5 L7 L8

L40-1095-34 L40-1885-54 L40-1585-54 L92-0176-05 L34-4638-05

SMALL FIXED INDUCTOR(1UH/8) SMALL FIXED INDUCTOR(180NH/201) SMALL FIXED INDUCTOR(150NH/201) FERRITE CHIP AIR-CORE COIL

C603 C604 C606 C607 C608

CK73GB1C683K CK73GB1H103K CK73GB1H222K CC73GCH1H101J CK73GB1H103K

CHIP C CHIP C CHIP C CHIP C CHIP C

0.068UF 0.010UF 2200PF 100PF 0.010UF

K K K J K

L9 L10 L10 L11 L12

L34-4616-05 L34-4616-05 L34-4623-05 L34-4637-05 L40-1001-81

AIR-CORE COIL AIR-CORE COIL AIR-CORE COIL AIR-CORE COIL SMALL FIXED INDUCTOR

C609 C610 C611 C612 C613

CC73GCH1H121J CK73GB1H103K CK73GB1E123K C92-0714-05 CK73GB1H103K

CHIP C CHIP C CHIP C CHIP-TAN CHIP C

120PF 0.010UF 0.012UF 4.7UF 0.010UF

J K K 6.3WV K

L13 L14 L15 L16 L16

L40-1005-34 L92-0149-05 L40-3381-37 L40-2281-37 L40-8272-37

SMALL FIXED INDUCTOR(10UH/8) FERRITE CHIP SMALL FIXED INDUCTOR(0.330UH/8) SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR

C619 C621 C622,623 C625,626 C627

CC73GCH1H471J CK73GB1C104K CK73GB1H103K CK73GB1C104K CK73GB1H122J

CHIP C CHIP C CHIP C CHIP C CHIP C

470PF 0.10UF 0.010UF 0.10UF 1200PF

J K K K J

L17, 18 L19 L101 L102 L103

L40-2281-37 L40-1091-37 L92-0138-05 L40-4791-37 L40-1581-37

SMALL FIXED INDUCTOR(0.220UH/8) SMALL FIXED INDUCTOR(1.000UH/8) FERRITE CHIP SMALL FIXED INDUCTOR(4.700UH/8) SMALL FIXED INDUCTOR(0.150UH/8)

C628-630 C631 C632 C633 C634,635

CK73GB1H103K CK73GB1C104K CK73HB1A104K CK73HB1C103K CK73GB1H562J

CHIP C CHIP C CHIP C CHIP C CHIP C

0.010UF 0.10UF 0.10UF 0.010UF 5600PF

K K K K J

L104 L105 L106,107 L108 L109

L40-1881-37 L40-3981-37 L40-5675-44 L40-1581-37 L40-4775-44

SMALL FIXED INDUCTOR(0.180UH/8) SMALL FIXED INDUCTOR(0.390UH/8) SMALL FIXED INDUCTOR(56.0NH/16) SMALL FIXED INDUCTOR(0.150UH/8) SMALL FIXED INDUCTOR(47.0NH/16)

C636 C637 C638 C639 C640,641

CK73GB1C333K CK73GB1H562J CK73GB1H272J CC73GCH1H090D CK73GB1H272J

CHIP C CHIP C CHIP C CHIP C CHIP C

0.033UF 5600PF 2700PF 9.0PF 2700PF

K J J D J

L110 L111 L112 L113,114 L115,116

L40-3375-44 L40-1085-44 L40-3375-44 L40-4775-44 L40-5675-44

SMALL FIXED INDUCTOR(33.0NH/16) SMALL FIXED INDUCTOR(100.0NH-1) SMALL FIXED INDUCTOR(33.0NH/16) SMALL FIXED INDUCTOR(47.0NH/16) SMALL FIXED INDUCTOR(56.0NH/16)

C642 C643 C644 C645 C646

CC73GCH1H151J CK73GB1H122K CK73GB1H102K CC73GCH1H090D C92-0713-05

CHIP C CHIP C CHIP C CHIP C CHIP-TAN

150PF 1200PF 1000PF 9.0PF 10UF

J K K D 6.3WV

L117 L118 L119 L120 L121

L40-1281-37 L40-8275-44 L40-1281-37 L40-8275-44 L40-1085-44

SMALL FIXED INDUCTOR(0.120UH/8) SMALL FIXED INDUCTOR(82.0NH/16) SMALL FIXED INDUCTOR(0.120UH/8) SMALL FIXED INDUCTOR(82.0NH/16) SMALL FIXED INDUCTOR(100.0NH-1)

C647 C649-651 C652 C653,654 C656

CK73GB1C104K CK73GB1C104K C92-0714-05 CK73GB1H472K CK73FB1H563K

CHIP C CHIP C CHIP-TAN CHIP C CHIP C

0.10UF 0.10UF 4.7UF 4700PF 0.056UF

K K 6.3WV K K

L122 L123 L201,202 L203 L206

L40-3375-44 L40-1881-37 L34-4624-05 L40-1081-37 L34-4624-05

SMALL FIXED INDUCTOR(33.0NH/16) SMALL FIXED INDUCTOR(0.180UH/8) COIL SMALL FIXED INDUCTOR(0.100UH/8) COIL





∗ ∗ ∗ ∗ ∗

∗ ∗

Destination

K K2

K K2

27

TK-190

PARTS␣ LIST

TX-RX UNIT (X57-608X-XX) 0-10:K, 0-11:K2 Ref. No.

Address

New parts

Parts No.

Destination

Description

Ref. No.

Address

New parts

Parts No.

Destination

Description

L40-1281-37 L39-1272-05 L92-0138-05 L39-1272-05 L40-2781-37

SMALL FIXED INDUCTOR(0.120UH/8) TOROIDAL COIL FERRITE CHIP TOROIDAL COIL SMALL FIXED INDUCTOR(0.270UH/8)

R104 R106 R107,108 R109 R110

R92-1252-05 RK73GB1J560J RK73GB1J100J R92-1252-05 RK73GB1J152J

CHIP R CHIP R CHIP R CHIP R CHIP R

0 OHM 56 J 10 J 0 OHM 1.5K J

L34-4625-05 L40-2281-37 L40-1581-37 L40-1081-37 L40-2281-37

COIL SMALL FIXED INDUCTOR(0.220UH/8) SMALL FIXED INDUCTOR(0.150UH/8) SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR

R111,112 R113 R114 R115 R116

RK73GB1J100J RK73HB1J333J RK73HB1J154J RK73GB1J102J RK73GB1J182J

CHIP R CHIP R CHIP R CHIP R CHIP R

10 33K 150K 1.0K 1.8K

J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W

L400 L401 L403 L404 L405,406

L92-0136-05 L92-0138-05 L92-0138-05 L40-1001-37 L92-0138-05

FERRITE CHIP FERRITE CHIP FERRITE CHIP SMALL FIXED INDUCTOR(10.00UH/8) FERRITE CHIP

R117 R118 R119 R120 R121,122

RK73HB1J100J RK73HB1J331J RK73GB1J223J RK73GB1J102J RK73GB1J222J

CHIP R CHIP R CHIP R CHIP R CHIP R

10 330 22K 1.0K 2.2K

J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W

L601-603 L604 L800 X101 X600

L92-0140-05 L92-0138-05 L78-0481-05 L77-1832-05 L77-1708-05

FERRITE CHIP FERRITE CHIP VCO VCXO(16.8MHZ/4P/16) CRYSTAL RESONATOR(3.579545MHZ)

R123 R124 R125 R126 R127

RK73GB1J180J RK73HB1J180J RK73HB1J471J RK73GB1J471J RK73GB1J560J

CHIP R CHIP R CHIP R CHIP R CHIP R

18 18 470 470 56

J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W

L71-0559-05

MCF(128.55MHz)

CP101 CP401-418 R1 R2 R2

R90-0741-05 R90-0741-05 RK73GB1J123J RK73GB1J100J RK73GB1J150J

MULTIPLE RESISTOR MULTIPLE RESISTOR CHIP R 12K J CHIP R 10 J CHIP R 15 J

1/16W 1/16W 1/16W

R128 R129 R130 R131 R133

RK73GB1J102J RK73GB1J331J RK73GB1J102J RK73GB1J223J RK73HB1J221J

CHIP R CHIP R CHIP R CHIP R CHIP R

1.0K 330 1.0K 22K 220

J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W

K K2

R3 R4 R4 R5 R5

RK73GB1J100J RK73GB1J151J RK73GB1J271J RK73GB1J180J RK73GB1J390J

CHIP R CHIP R CHIP R CHIP R CHIP R

10 150 270 18 39

J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W

K2 K K K2

R134 R135 R137 R139 R140

RK73GB1J102J RK73HB1J334J RK73HB1J101J RK73GB1J680J RK73GB1J561J

CHIP R CHIP R CHIP R CHIP R CHIP R

1.0K 330K 100 68 560

J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W

R6 R6 R7 R8 R10 -12

RK73GB1J151J RK73GB1J271J RK73GB1J560J RK73GB1J103J RK73GB1J821J

CHIP R CHIP R CHIP R CHIP R CHIP R

150 270 56 10K 820

J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W

R141 R143 R144 R145 R146

RK73GB1J224J RK73HB1J100J RK73HB1J222J RK73HB1J104J R92-1252-05

CHIP R CHIP R CHIP R CHIP R CHIP R

220K 10 2.2K 100K 0 OHM

J J J J

1/16W 1/16W 1/16W 1/16W

R13 R14 -16 R17 -22 R23 R24

RK73GB1J100J RK73EB2ER39K RN73GH1J154D RK73GB1J103J RK73GB1J222J

CHIP R CHIP R CHIP R CHIP R CHIP R

10 0.39 150K 10K 2.2K

J K D J J

1/16W 1/4W 1/16W 1/16W 1/16W

R147,148 R149,150 R151 R152 R153

RK73GB1J470J RK73GB1J103J RK73HB1J102J RK73GB1J101J RK73GB1J100J

CHIP R CHIP R CHIP R CHIP R CHIP R

47 10K 1.0K 100 10

J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W

CHIP R CHIP R CHIP R CHIP R CHIP R

10K 1.0M 39K 0 OHM 47K

J J J

1/16W 1/16W 1/16W

CHIP R CHIP R CHIP R CHIP R CHIP R

47 0 OHM 47 1.0K 100

1/16W

RK73GB1J103J RK73GB1J105J RK73GB1J393J R92-1252-05 RK73GB1J473J

RK73GB1J470J R92-1252-05 RK73GB1J470J RK73HB1J102J RK73HB1J101J

J

R25 R26 R27 R28 R29

R154 R155 R156 R157 R158

J J J

1/16W 1/16W 1/16W

J

1/16W

R30,31 R32 R33 R34 R35

RK73GB1J104J RK73HB1J104J RK73HB1J100J RK73GB1J104J RK73GB1J102J

CHIP R CHIP R CHIP R CHIP R CHIP R

100K 100K 10 100K 1.0K

J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W

R159-161 R200 R201,202 R203 R204

R92-1252-05 RK73GB1J473J RK73GB1J104J RK73GB1J334J RK73GB1J680J

CHIP R CHIP R CHIP R CHIP R CHIP R

0 OHM 47K 100K 330K 68

J J J J

1/16W 1/16W 1/16W 1/16W

R36 -38 R40 R41 R42 R43

RK73GB1J104J RK73HB1J221J RK73HB1J471J RK73GB1J151J RK73GB1J331J

CHIP R CHIP R CHIP R CHIP R CHIP R

100K 220 470 150 330

J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W

R205 R206 R208 R209 R210

RK73GB1J104J RK73GB1J473J RK73GB1J561J RK73GB1J100J R92-1252-05

CHIP R CHIP R CHIP R CHIP R CHIP R

100K 47K 560 10 0 OHM

J J J J

1/16W 1/16W 1/16W 1/16W

R44 R101,102 R103

R92-1252-05 RK73GB1J473J RK73GB1J560J

CHIP R CHIP R CHIP R

0 OHM 47K J 56 J

1/16W 1/16W

R211 R212 R213 R214 R216

RK73GB1J104J RK73GB1J222J RK73GB1J271J RK73GB1J101J R92-1252-05

CHIP R CHIP R CHIP R CHIP R CHIP R

100K 2.2K 270 100 0 OHM

J J J J

1/16W 1/16W 1/16W 1/16W

L208 L211,212 L213 L214 L301 L302-304 L306 L307 L308 L309

XF300

28



∗ ∗



K2 K

1/16W 1/16W 1/16W

TK-190 PARTS LIST TX-RX UNIT (X57-608X-XX) 0-10:K, 0-11:K2 Ref. No.

New Address parts

Parts No.

Destination

Description

Ref. No.

New Address parts

Parts No.

Destination

Description

RK73GB1J473J RK73GB1J103J RK73GB1J104J RK73GB1J473J R92-1252-05

CHIP R CHIP R CHIP R CHIP R CHIP R

47K 10K 100K 47K 0 OHM

J J J J

1/16W 1/16W 1/16W 1/16W

1/16W

R450 R451 R452-455 R456-458 R459-462

J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W

R463,464 R465 R466-469 R470-473 R474

RK73GB1J473J RK73HB1J102J RK73GB1J473J R92-1252-05 RK73GB1J103J

CHIP R CHIP R CHIP R CHIP R CHIP R

47K 1.0K 47K 0 OHM 10K

J J J

1/16W 1/16W 1/16W

J

1/16W

270K 1.8K 18K 22K 220K

J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W

R475,476 R477 R478 R479 R480

RK73HB1J102J RK73GB1J101J R92-1252-05 RK73HB1J102J RK73GB1J473J

CHIP R CHIP R CHIP R CHIP R CHIP R

1.0K 100 0 OHM 1.0K 47K

J J

1/16W 1/16W

J J

1/16W 1/16W

CHIP R CHIP R CHIP R CHIP R CHIP R

3.3K 270 39K 120K 0 OHM

J J J J

1/16W 1/16W 1/16W 1/16W

R481 R482 R601 R602 R603

R92-1252-05 RK73GB1J473J RK73GB1J153J RK73GB1J223J R92-1252-05

CHIP R CHIP R CHIP R CHIP R CHIP R

0 OHM 47K J 15K J 22K J 0 OHM

1/16W 1/16W 1/16W

RK73GB1J100J RK73GB1J473J RK73GB1J102J RK73GB1J272J RK73GB1J332J

CHIP R CHIP R CHIP R CHIP R CHIP R

10 47K 1.0K 2.7K 3.3K

J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W

R605,606 R607 R608 R609 R610

R92-1252-05 RK73GB1J153J RK73GB1J103J RK73GB1J154J RK73GB1J563J

CHIP R CHIP R CHIP R CHIP R CHIP R

0 OHM 15K 10K 150K 56K

R403 R404 R405 R407 R408

RK73GB1J473J RK73GB1J182J RK73GB1J474J RK73GB1J102J RK73GB1J104J

CHIP R CHIP R CHIP R CHIP R CHIP R

47K 1.8K 470K 1.0K 100K

J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W

R611 R612 R614 R615,616 R617

RK73GB1J184J RK73GB1J334J RK73GB1J184J RK73GB1J103J R92-1252-05

CHIP R CHIP R CHIP R CHIP R CHIP R

R409 R410 R411 R412 R413

RK73GB1J102J RK73GB1J473J RK73GB1J472J RK73GB1J182J RK73GB1J473J

CHIP R CHIP R CHIP R CHIP R CHIP R

1.0K 47K 4.7K 1.8K 47K

J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W

R618 R621 R622 R623 R625

RK73GB1J333J RK73GB1J683J RK73GB1J223J RK73GB1J334J RK73GB1J101J

R414 R415 R416 R417 R418,419

R92-1252-05 RK73GB1J471J RK73GB1J104J RK73GB1J102J RK73GB1J104J

CHIP R CHIP R CHIP R CHIP R CHIP R

0 OHM 470 100K 1.0K 100K

J J J J

1/16W 1/16W 1/16W 1/16W

R626 R629 R631 R636 R637

R420 R421 R422 R423 R424

RK73GB1J103J RK73GB1J223J RK73GB1J103J RK73GB1J473J RK73GB1J103J

CHIP R CHIP R CHIP R CHIP R CHIP R

10K 22K 10K 47K 10K

J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W

R425 R426-429 R430 R431 R432,433

RK73GB1J100J RK73GB1J103J RK73GB1J473J RK73GB1J100J RK73GB1J473J

CHIP R CHIP R CHIP R CHIP R CHIP R

10 10K 47K 10 47K

J J J J J

R434 R435,436 R438-440 R441 R442

RK73GB1J103J RK73GB1J102J RK73GB1J102J RK73GB1J473J RK73GB1J152J

CHIP R CHIP R CHIP R CHIP R CHIP R

10K 1.0K 1.0K 47K 1.5K

R443 R444,445 R446 R447 R448,449

RK73GB1J821J R92-1252-05 RK73GB1J472J RK73GB1J473J RK73GB1J102J

CHIP R CHIP R CHIP R CHIP R CHIP R

820 0 OHM 4.7K 47K 1.0K

R218,219 R222,223 R225 R226 R301

R92-1252-05 R92-1252-05 RK73GB1J222J R92-1252-05 RK73GB1J101J

CHIP R CHIP R CHIP R CHIP R CHIP R

0 OHM 0 OHM 2.2K J 0 OHM 100 J

1/16W

R312 R313 R314,315 R320 R321

RK73GB1J100J RK73GB1J331J RK73GB1J102J RK73GB1J182J RK73GB1J102J

CHIP R CHIP R CHIP R CHIP R CHIP R

10 330 1.0K 1.8K 1.0K

R322 R323 R324 R325 R326

RK73GB1J274J RK73GB1J182J RK73GB1J183J RK73GB1J223J RK73GB1J224J

CHIP R CHIP R CHIP R CHIP R CHIP R

R327 R328 R330 R331 R333

RK73GB1J332J RK73GB1J471J RK73GB1J393J RK73GB1J124J R92-1252-05

R334 R335 R400 R401 R402

J J J J

1/16W 1/16W 1/16W 1/16W

180K 330K 180K 10K 0 OHM

J J J J

1/16W 1/16W 1/16W 1/16W

CHIP R CHIP R CHIP R CHIP R CHIP R

33K 68K 22K 330K 100

J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W

RK73GB1J104J RK73GB1J223J RK73GB1J103J R92-1252-05 RK73HB1J472J

CHIP R CHIP R CHIP R CHIP R CHIP R

100K 22K 10K 0 OHM 4.7K

J J J

1/16W 1/16W 1/16W

J

1/16W

R638 R639 R640 R641 R642

RK73GB1J472J RN73GH1J913D RN73GH1J683D RN73GH1J913D RN73GH1J333D

CHIP R CHIP R CHIP R CHIP R CHIP R

4.7K 91K 68K 91K 33K

J D D D D

1/16W 1/16W 1/16W 1/16W 1/16W

1/16W 1/16W 1/16W 1/16W 1/16W

R643 R644 R645 R646 R648

RK73GB1J564J RK73GB1J474J RN73GH1J274D RK73GB1J332J RN73GH1J913D

CHIP R CHIP R CHIP R CHIP R CHIP R

560K 470K 270K 3.3K 91K

J J D J D

1/16W 1/16W 1/16W 1/16W 1/16W

J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W

R649 R650 R651 R652 R653

RN73GH1J682D RK73GB1J473J RK73GB1J155J RK73GB1J473J RK73GB1J184J

CHIP R CHIP R CHIP R CHIP R CHIP R

6.8K 47K 1.5M 47K 180K

D J J J J

1/16W 1/16W 1/16W 1/16W 1/16W

J

1/16W

J J J

1/16W 1/16W 1/16W

R654 R655 R656 R657 R658

RN73GH1J683D RK73GB1J474J RN73GH1J682D RK73GB1J101J RK73GB1J224J

CHIP R CHIP R CHIP R CHIP R CHIP R

68K 470K 6.8K 100 220K

D J D J J

1/16W 1/16W 1/16W 1/16W 1/16W

29

TK-190

PARTS␣ LIST

TX-RX UNIT (X57-608X-XX) 0-10:K, 0-11:K2 Ref. No.

Address

New parts

Parts No.

Destination

Description

R660 R661 R662 R663 R664

RK73GB1J223J RK73GB1J394J RK73GB1J470J RK73GB1J220J RK73GB1J333J

CHIP R CHIP R CHIP R CHIP R CHIP R

22K 390K 47 22 33K

R665-666 R668 R669 R670-673 R674

R92-1252-05 RK73GB1J334J R92-1252-05 RK73GB1J472J RK73GB1J104J

CHIP R CHIP R CHIP R CHIP R CHIP R

0 OHM 330K J 0 OHM 4.7K J 100K J

R675 R677 R679

RK73GB1J473J RK73GB1J333J R92-1252-05

CHIP R CHIP R CHIP R

47K J 33K J 0 OHM

D1 D2,3 D102 D201 D203

DTZ4.3(A) XB15A709 DAN235E KV1460 KV1460

ZENER DIODE DIODE DIODE VARIABLE CAPACITANCE DIODE VARIABLE CAPACITANCE DIODE

D207 D301 D400 D401 D402,403

KV1460 MA742 1SR154-400 MA2S111 NNCD6.8G

VARIABLE CAPACITANCE DIODE DIODE DIODE DIODE ZENER DIODE

D404,405 D409 D601 IC1 IC2

1SS301 MA2S111 MA742 M62354GP NJM2904V

DIODE DIODE DIODE MOS IC IC(APC)

LMX2332LTMX GN2011(Q) TA31136FN TC7S66FU BU4094BCFV

ANALOG IC IC IC(FM IF DETECTOR) IC(ANALOG SWITCH) IC(8bit SHIFT/STORE REGISTER)

TK11250BM BU4094BCFV 784214GC0618EU PST9132NR AT2408N10SI2.5

IC(VOLTAGE REGULATOR) IC(8bit SHIFT/STORE REGISTER) MPU IC IC(8kbit SERIAL EEPROM)

IC413 IC414 IC415 IC416 IC417

TC75W51FU AT29C020-90TI TC7S02F TC7WU04FU TC7S04FU

IC(OP AMP X2) IC IC(NOR GATE) IC(INVERTOR) IC(INVERTER)

IC600 IC601 IC602 IC603 IC604

LC73872M TC75W51FU TA75W01FU M62364FP TC75W51FU

IC(DTMF RECEIVER) IC(OP AMP X2) IC(OP AMP X2) IC(D/A CONVERTER) IC(OP AMP X2)

IC606 IC607 Q1 Q2 Q4

TC75W51FU TC35453F 2SC3356(R23) 2SK3074 DTC114EE

IC(OP AMP X2) IC(AUDIO PROCESSOR) TRANSISTOR FET DIGITAL TRANSISTOR

Q5 Q7,8 Q32 Q101 Q102

2SK1824 HN1L02FU 2SC4649(N,P) 2SC4617(S) 3SK131(L)

FET FET TRANSISTOR TRANSISTOR FET

Q103

2SC4649(N,P)

TRANSISTOR

IC101 IC200 IC300 IC301 IC400 IC401,402 IC403-405 IC406 IC409 IC412

30





∗ ∗

J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W

1/16W 1/16W 1/16W 1/16W 1/16W

Ref. No.

Address

New parts

Parts No.

Description

Q104,105 Q106 Q200 Q302 Q304

2SC4617(R) 2SC4649(N,P) 3SK131(L) 2SK1215(E) 2SC4617(S)

TRANSISTOR TRANSISTOR FET FET TRANSISTOR

Q400 Q401 Q402 Q403 Q404

UMG3N 2SK1824 2SA1362(Y) 2SJ243 DTC144EE

TRANSISTOR FET TRANSISTOR FET DIGITAL TRANSISTOR

Q405 Q406,407 Q408-410 Q411 Q413

DTB123YK DTA123JE 2SC4617(S) 2SB1132(Q,R) HN1L02FU

DIGITAL TRANSISTOR DIGITAL TRANSISTOR TRANSISTOR TRANSISTOR FET

2SK1824 2SJ517 2SK1824 2SK1824 157-503-65001

FET FET FET FET THERMISTOR

Q414 Q415 Q416 Q601,602 TH301



Destination

TK-190

EXPLODED VIEW A

B A B C E F G H

61 11

50

Ex2

35

M2.6 x8 BLK M2 x 3 M2 x 3 M2 x 4 M2 x 5

: N14-0577-04 : N14-0578-04 : N30-2608-45 : N78-2030-46 : N79-2035-46 : N83-2004-46 : N83-2005-45

44

1

45

69

8

57 1

7

9

G 22 X53 B/6

29

20

36

29

68 23

70

E

54

43 16 58

48 3

X53 A/6 Hx2 32 G

47 28 Gx2

55 Bx2

G

Gx2

X53 D/6

G

60

59

B

Hx3

703 2

B

Gx2

A

67

G

17

24

704

4 66

21 X57

52

G

33

27

34

18 F

G

37

X45

2

25 53

3

Cx2

700

33 18

F 38 701

Parts with the exploded numbers larger than 700 are not supplied. 31

TK-190

PACKING C

D 5 Dressing plate (B03-0594-04) 13 Instruction manual (B62-1175-00)

6 Cap (Universal) (B09-0363-03) 15 Stopper (D32-0421-24)

40 Protection bag (H25-0029-04)

1 65 Screw set (N99-2004-05)

49 Belt hook (J29-0652-25) 12 Warranty card (B46-0470-00)

39 Packing fixture (H12-3018-02)

2

3 42 Item carton case (H52-1480-02)

UPC code label

32

DISASSEMBLY FOR REPAIR

TK-190

Disassembly of Front Case and Chassis

Remove the Side Key Assy

1. Remove the 2 screws ( 1 ) and a cap fixed screw ( 2 ). 2. Press the chassis bottom upwards and remove the clips ( 3 ) at the top. The front case is still connected to the chassis by the FPC at this time so be gentle when lifting upwards, otherwise unwanted stress is applied on the FPC. 3. The front case and chassis can only be opened to the side when connected by the FPC ( 4 ).

1. The side key assy is clips form a slide-hook structure. Lift up gently and take from the side ( 12 ).

Side key assy

Front case Chassis

The waterproof packing for the front case cannot be removed unless the control unit is detached.

Chassis

Remove the TX-RX Unit from the Chassis 1. The TX-RX unit cannot be removed simply by removing the seven screws ( 5 ). 2. A total of 9 solder connections, 6 on the RF power module ( 6 ) and 3 on the antenna daughter board ( 7 ) must be disconnected.

Disassembly of the Panel Assy 1. The LCD assy and toggle switch are joined by wire ( 13 ). Use caution not to break this wire during handling.

Remove the Universal Connector 1. The universal connector ( 8 ) is fastened to the chassis with double-side tape. 2. Press firmly with a tool such as a screwdriver and so that it can peel ( 10 ). Note : You must replace both parts together when replacing the universal connector or the FPC ( 11 ).

Toggle switch

LCD assy

Panel assy

33

TK-190

ADJUSTMENT

Test Equipment Required for Alignment No. 1

Test Equipment Standard Signal Generator (SSG)

2

Power Meter

3 4

9

Deviation Meter Digital Volt Meter (DVM) Oscilloscope High Sensitivity Frequency Counter Ammeter AF Volt Meter (AF VTVM) Audio Generator (AG)

10

Distortion Meter

11 12

16Ω Dummy Load Regulated Power Supply

13 14

Spectrum Analyzer Tracking Generator

5 6 7 8

Frequency Range Modulation Output Input Impedance Operation Frequency Measurement Range Frequency Range Measuring Range Accuracy Frequency Range Frequency Stability Frequency Range Voltage Range Frequency Range Output Capability Input Level

Measuring Range Center Frequency Frequency Deviation Output Voltage

Major Specifications Maximum 50MHz or more. Frequency modulation and external modulation. –133dBm/0.05µV to 7dBm/501mV 50Ω. Up to 50MHz. Full scale of 10W or so. 20 to 50MHz. FS=18V or so. High input impedance for minimum circuit loading. DC through 30MHz. Up to 1GHz or so. 0.2ppm or less. 5A. 50Hz to 1MHz. 1mV to 10V. 100Hz to 100kHz or more. 0 to 1V. 3% or less at 1kHz. 50mV to 10Vrms. Approx. 16Ω, 5W. 5V to 10V, approx. 5A Useful if ammeter equipped. DC to 1GHz or more. 50kHz to 600MHz. ± 35MHz. 100mV or more.

■ The following parts are required for adjustment 1. Antenna connector adapter

Caution

The antenna connector of this radio uses an SMA terminal. Use an antenna connector adapter [SMA(f) – BNC(f) or SMA(f) – N(f)] for adjustment. (The adapter is not provided as an option, so buy a commercially-available one.)

1. When connecting the plug to the universal connector of the radio, a short circuit may occur. To provent this, be sure to turn the radio POWER switch off. 2. Since the RX AF output is a BTL output, there is a DC component. Isolate this with a capacitor or transformer as shown in the figure. 3. Do not connct an instrument between red or black and GND.

Note When the antenna connector adapter touches the knob, draw out the knob to mount the connector.

• Universal connector 2. Universal connector Use the interface cable (KPG-36) for PC tuning or the lead wire with plug (E30-3287-08) and screw (N08-0535-08) for panel tuning. Connct the plug to the universal connector of the radio and tighten the screw. The lead wire with plug (E30-3287-08) and screw (N080535-08) terminals are as follows. Numbers are universal connector terminal numbers.

Universal connector

1: SSW

2: SP+

3: SP–

4: MSW

5: EMC

6: ME

7: PTT

8: PF

9: NC

34

10: E

11: 5M

12: TXD

13: RXD

14: NC

TK-190

ADJUSTMENT • Panel tuning

Repair Jig (Chassis) Use jig (part No.: W05-0824-00) for repairing the TK-190. Place the TX-RX unit on the jig and fit it with 7 screws.

2: RED (RX AF OUTPUT)

Note : Supply power from an external power supply (Battery terminal : +, jig (chassis) : –)

3: BLACK (RX AF OUTPUT) 5: WHITE (MIC INPUT) SCREW

Battery terminal (+)

6: BROWN (MIC GND) TUBE

7: BLUE (PTT SW) GND → ON

TX-RX unit

8: YELLOW (PF SW) 10: BROWN (GND) 11: GREEN (5M)

To Radio

BLU (7)

PTT SW

BRN (10) 100µ 10V

RED (2)

Jig

+ 16Ω

AF Voltmeter

+ 100µ 10V

BLK (3)

WHT (5) + 10µ 10V

Audio generator

BRN (6)

How to Remove the Flat Cable

• PC tuning Connect the wires to the PCB in the connector case of interface cable. For output the wires out of the connector case, need to process the connector case.

1. Gently draw out both sides of the connector lever uniformly in the direction of the arrow with tweezers. (CN101, CN400)

Tweezers Flat cable

KPG-36

Lever

2. Gently rise up the connector lever in the direction of the arrow with a fine regular screwdriver or tweezers. (CN1, CN3, CN401, CN403) Note : Gently push both sides of the connector lever, when put in the flat cable.

Remove the screw

Connector case

Regular screwdriver PCB layout

16 Ω

100 µ 10 V + 100 µ 10 V +

AF voltmeter

10 µ 10 V +

Flat cable Audio generator

Shield

Lever

35

TK-190

ADJUSTMENT

Panel Test Mode

• Memory clear function

This mode is used for making transceiver connection tests and clearing the memory. To set Panel test mode, turn on the power with [Side 2] and [PTT] are still held down and then first release [PTT]. This mode cannot be set when disabled with the FPU. In Panel test mode, when channel or signalling is selected, the signalling that was most recently used is displayed.

• Panel tuning mode

Channel

Signalling

Pressing [PTT] while holding down [Orange] in Panel test mode, triggers the Memory clear function which clears all transceiver data settings.

Press [Side 1] in Panel test mode to set Panel tuning mode. Note : Different sample displays are shown.

Function name

Display

[Side 2]

Remarks [Orange]

RF high power

RF high power (Low)

POW 115

[Side 2] [Orange]

Key operations in Panel test mode are as follows. [Selector switch] : Use to select the test channel. [PTT] : For transmit. [TOP 1] : For down signalling. [TOP 2] : For up signalling. [Side 1] : For setting Panel tuning mode. [Side 2] : For switching power between Hi/Low. Enter the LCD all lamp mode if held down. [Orange] : For monitoring. [Toggle] : No function.

CH 1 2 3 4 5 6

RF high power (Cen) RF high power (Hi)

POW 115 C

High power adj. (Center)

POW 102 H

High power adj. (Hi edge)

MDV 73 L

Deviation adj. (Low edge)

MDV 50 C

Deviation adj. (Center)

MDV 35 H

Deviation adj. (Hi edge)

Low power adj. [Orange] Max deviation (Low)

MDV 50

[Side 2]

[Side 2] [Orange]

Max deviation (Cen) [Side 2]

[Orange]

Max deviation (Hi)

[Side 2] QT deviation

[Side 2] QTDV67

[Side 2] DQT deviation

DQDV48

[Side 2] DTMF deviation

Frequency

POW 55 LO

[Side 2] Max deviation

High power adj. (Low edge)

[Side 2]

[Orange]

RF low power

POW 107 L

[Side 2]

DTDV150

[Side 2]

K RX (MHz) 33.4000 (Center) 29.8000 (Low) 36.9000 (Hi) 33.3000 33.5000 33.7000

K2 TX (MHz) 33.3000 (Center) 29.7000 (Low) 37.0000 (Hi) 33.3000 33.5000 33.7000

RX (MHz) 42.6000 (Center) 35.1000 (Low) 49.9000 (Hi) 42.5000 42.7000 42.9000

TX (MHz) 42.5000 (Center) 35.0000 (Low) 50.0000 (Hi) 42.5000 42.7000 42.9000

MSK deviation

MSDV87

[Side 2] Sensitivity

[Orange]

SENS 75 MON

Sensitivity (Low)

SNS 17 L MON

Sensitivity adj. (Low edge)

SNS 75 C MON

Sensitivity adj. (Center)

SNS 191 H MON

Sensitivity adj. (Hi edge)

[Side 2]

[Side 2] [Orange]

Sensitivity (Cen) [Side 2

[Orange]

Sensitivity (Hi)

[Side 2]

[Orange] Squelch tight

Squelch tight (Low)

SQ T220

SQ T200 L

Squelch tight adj.(Low edge)

SQ T220 C

Squelch tight adj. (Center)

SQ T230 H

Squelch tight adj. (Hi edge)

[Side 2]

[Side 2] [Orange]

Note : Internal beat interference exists at both 33. 660MHz and 42.000MHz.

Squelch tight (Cen) [Side 2]

[Orange]

Squelch tight (Hi)

[Side 2]

Signalling No. 1 2 3 4 5 6 7 8 9

Encode tone None QT 67.0Hz QT 250.3Hz DQT 023N None DTMF (9) MSK PN pattern 100Hz square wave Tone 1 1633Hz

• LCD all lamp mode Panel test mode [Side 2] Hold down LCD all lamp mode

36

Decode tone None QT 67.0Hz QT 25.03Hz DQT 023N 2 Tone 321.7Hz/928.1Hz DTMF (159) None None None

[Orange] Squelch open

Squelch open (Low)

SQ O170

SQ O150 L

Squelch open adj.(Low edge)

SQ O170 C

Squelch open adj. (Center)

SQ O180 H

Squelch open adj. (Hi edge)

[Side 2]

[Side 2] [Orange]

Squelch open (Cen) [Side 2]

[Orange]

Squelch open (Hi)

[Side 2] Battery level [PTT]

BATT– – – BATT153 [Side 2]

[Orange] : Write data [Side 2]

END

TK-190 ADJUSTMENT Common Section Measurement Item 1. PLL lock voltage check RX

Condition

Testequipment

1) Set panel test mode CH No. : 2 Signalling No. : 1

Unit Panel TX-RX

Terminal

Adjustment Unit

Parts

TP1

Method Check

2) Set panel test mode CH No. : 3 Signalling No. : 1

SUB RX-Hi

TP2

2.2~2.8V

Caution : When adjusting transmit power and sensitivity, connect the cable to the SMA antenna connector on the top panel. At this time, use the antenna-less type jig connector (E30-3287-08) in the universal connector. Measurement

Item

1.0~1.6V

4.3V or less

3) Set panel tuning mode CH No. : 1 Signalling No. : 1

Transmitter Section

Specifications/Remarks

Condition

Testequipment

Unit

Terminal

1. Frequency adjustment

1) Set panel test mode CH No. : 3 Signalling No. : 1 Select FRQ ∗ ∗ ∗ in panel tuning mode PTT : ON

Power meter Panel f. counter

ANT

2. Maximum power check

1) Set panel test mode CH No. : 3 Signalling No. : 1 BATT terminal voltage : 7.5V Select POW 255 in panel tuning mode PTT : ON

Power meter Panel

ANT

3. TX high power adjustment

1) Set panel test mode CH No. : 3 Signalling No. : 1 Select POW ∗ ∗ ∗ in tuning mode Push Monitor to 3 point adjustment mode Select POW ∗ ∗ ∗ L PTT : ON 2) Push Tone2 to select POW ∗ ∗ ∗ M PTT : ON 3) Push Tone2 to select POW ∗ ∗ ∗ H PTT : ON

Adjustment Unit Panel

Parts

Method

TOP1/ 33.3000MHz :K TOP2 42.5000MHz :K2

Check

Specifications/Remarks ± 50Hz

6.3W or more

Ammeter

Panel

TOP1/ 5.8W TOP2

± 0.5W 2.3A or less

37

TK-190

ADJUSTMENT Measurement

Item 4. TX high power check

Condition 1) Set panel test mode CH No. : 1 Signalling No. : 1 PTT : ON

Testequipment

Unit

Power meter Panel

Terminal

Adjustment Unit

ANT

Parts

Method Check

Specifications/Remarks 5.5W or more 2.3A or less

Ammeter

2) CH No. : 2 Signalling No. : 1 PTT : ON 3) CH No. : 3 Signalling No. : 1 PTT : ON 5. TX low power adjustment

1) Set panel test mode CH No. : 3 Signalling No. : 1 Select POW ∗ ∗ ∗ LO PTT : ON

6. TX low power check

1) Set panel test mode CH No. : 1 Signalling No. : 1 Set low power (Push Side2) PTT : ON

Panel

TOP1/ 1.0W TOP2

Check

± 0.2W 1.4A or less

0.7W~1.3W 1.4A or less

2) CH No. : 2 Signalling No. : 1 Set low power (Push Side2) PTT : ON 3) CH No. : 3 Signalling No. : 1 Set low power (Push Side2) PTT : ON 7. DQT balance 1) Set panel test mode adjustment CH No. : 3 Signalling No. : 1 Select BLNC ∗ ∗ ∗ in panel tuning mode Deviation meter filter setting LPF : 3kHz HPF : OFF PTT : ON 8. Maximum deviation adjustment

38

1) Set panel test mode CH No. : 3 Signalling No. : 1 Select MDV ∗ ∗ ∗ in panel tuning mode Push Monitor to 3 point adjustment mode Select MDV ∗ ∗ ∗ L AG : 1kHz/150mV Deviation meter filter setting LPF : 15kHz HPF : OFF PTT : ON

Power meter Panel Deviation meter Oscilloscope

ANT

AG AF VTVM

Universal

Side

Panel

TOP1/ Make the demoduTOP2 lation waves into square waves.

3.95kHz (According to the larger +, –)

± 50Hz

TK-190 ADJUSTMENT Measurement Item 8. Maximum deviation adjustment

Condition 2) Push Tone2 to select POW ∗ ∗ ∗ M PTT : ON 3) Push Tone2 to select POW ∗ ∗ ∗ H PTT : ON

9. MIC sensitivity check

1) Set panel test mode CH No. : 3 Signalling No. : 1 AG : 1kHz/10mV Deviation meter filter setting LPF : 15kHz HPF : OFF PTT : ON

10. QT deviation adjustment

1) Set panel tuning mode CH No. : 3 Signalling No. : 1 MIC input : OFF Select QTDV ∗ ∗ ∗ in panel tuning mode Deviation meter filter setting LPF : 3kHz HPF : 50Hz De-emphasis : 750µs PTT : ON

11. DQT deviation adjustment

Testequipment

Unit

Terminal

Power meter Panel Deviation meter Oscilloscope

ANT

AG AF VTVM

Universal

Side

Adjustment Unit Panel

Parts

Method

TOP1/ 3.95kHz TOP2 (According to the larger +, –)

Check

Specifications/Remarks ± 50Hz

1.4kHz~2.9kHz

TOP1/ 0.75kHz TOP2

± 0.05kHz

1) Set panel test mode CH No. : 3 Signalling No. : 1 Select DQDV ∗ ∗ ∗ in panel tuning mode Deviation meter filter setting LPF : 3kHz HPF : OFF PTT : ON

0.75kHz

± 0.05kHz

12. DTMF deviation adjustment

1) Set panel test mode CH No. : 3 Signalling No. : 1 Select DTDV ∗ ∗ ∗ in tuning mode Deviation meter filter setting LPF : 15kHz HPF : OFF PTT : ON

3.0kHz

± 0.2kHz

13. MSK deviation adjustment

1) Set panel test mode CH No. : 3 Signalling No. : 1 Select MSDV ∗ ∗ ∗ in panel tuning mode Deviation meter filter setting LPF : 15kHz HPF : OFF PTT : ON

3.0kHz

± 0.2kHz

Panel

39

TK-190

ADJUSTMENT Measurement

Item

Condition

14. Transmission 1) Set panel test mode S/N check CH No. : 3 Signalling No. : 1 Deviation meter filter setting LPF : 300Hz HPF : 3kHz De-emphasis : 750µs PTT : ON 15. BATT detection writing

16. BATT detection check

1) Set panel test mode CH No. : 3 Signalling No. : 1 Select BATT ∗ ∗ ∗ in panel tuning mode PTT : ON

Testequipment

Unit

Terminal

Power meter Panel Deviation meter Oscilloscope

ANT

AG AF VTVM

Universal

Side

Power meter Panel

ANT

Adjustment Unit

Parts

Method Check

Side

Monitor Write the voltage level

Specifications/Remarks 42dB or more

6.2V

DC VTVM Bottom BATT terminal

1) Set panel test mode CH No. : 3 Signalling No. : 1 BATT terminal voltage : 5.3V PTT : ON

Check

2) BATT terminal voltage : 6.5V PTT : ON

Cannot transmit LED (TX) blinks

Transmit

Receiver Section Measurement Item 1. AF level check

2. Hum and noise ratio check

3. BPF coil

Condition 1) Set panel test mode CH No. : 3 Signalling No. : 1 SSG freq. : Each freq. output : –53dBm/501µV MOD. : 1kHz DEV. : 2.4kHz

Testequipment SSG

Unit Panel

Terminal

Adjustment Unit

Parts

ANT

Check

Specifications/Remarks 0.55V± 0.3V (VOL.2) 5% or less

AF VTVM Oscilloscope Distortion meter Audio analyzer

1) Set panel test mode CH No. : 3 Signalling No. : 1 SSG output : –53dBm/501µV

1) Set panel test mode CH No. : 1 Use this Connect the spectrum adjustment analyzer to TP3 procedure Signalling No. : 1 after replacePush Monitor to 3 point ing any of adjustment mode the BPF Select SNS 75 coils M

Method

42dB or more

Tracking Panel generator

ANT

Spectrum TX-RX analyzer

TP3

TX-RX

L201 L202 L206

Adjust the BPF coil so that the waveform is peaked. The frequency with the peak waveform does not have to be the center frequency. After finished peaking the waveform, perform a 3 point adjustment and set for maximum sensitivity.

Fig. 1 :K 40

TK-190

ADJUSTMENT Measurement Item

Condition

3. BPF coil

Testequipment

Unit

Terminal

Tracking Panel generator

ANT

Spectrum TX-RX analyzer

TP3

TK-190

Measurement

Adjustment Unit TX-RX

Parts

Method

Specifications/Remarks

Item 7. Squelch adjustment

L201 L202 L206

8. Squelch check

Fig. 1 :K2 4. MCF adjustment

1) Set panel test mode CH No. : 1 Signalling No. : 1

Use this adjustment procedure after replaceing any of the MCF coils.

Tracking Panel generator

TP10

Spectrum TX-RX analyzer

TP11

ADJUSTMENT

TX-RX

L302 L303 L304

Condition 1) Set panel test mode CH No. : 3 Signalling No. : 1 Select SQ O ∗ ∗ ∗ in panel tuning mode SSG output : 3dB below to 12dB SINAD level

Terminal ANT

Unit Panel

Parts

Specifications/Remarks

Method

TOP1/ Adjust to point of TOP2 opening squelch

Universal

Check

Squelch must be opened

2) SSG output : –127dBm

Squelch must be closed

Adjust the coil so that it becomes the Spectrum waveform shown in Fig. 2. REF -64.0 dBm 2dB/

ATT10dB

A_write B_blank MKR

15.00 kHz

TG LEVEL -25 dBm

0.749 dB

Adjustment Point ■ Foil side

■ Component side E

L201

E

Panel

TOP1/ Adjust for maximum 12dB SINAD or more TOP2 SINAD

L302

Universal L304

L303

TP10

TP11

IC607

IC600

E

IC603

L800 TP1 TP6 TP2

X101

AF VTVM Side Oscilloscope Distortion meter Audio analyzer

ANT

Adjust to point of opening squelch

41

TP4 IC414

Panel

TP7

TP3

L206

IC406

1) Set panel test mode CH No. : 3 Signalling No. : 1 Select SQ T ∗ ∗ ∗ in panel tuning mode SSG output : 6dB above to 12dB SINAD level

SSG

E

SPAN 50.0 kHz

Fig. 2 1) Set panel test mode CH No. : 3 Signalling No. : 1 Select SNS ∗ ∗ ∗ in panel tuning mode Push Monitor to 3 point adjustment mode Select SNS ∗ ∗ ∗ L SSG freq. : Low output : –116dBm/0.35µV 2) Push Tone2 to select SNS ∗ ∗ ∗ M SSG freq. : Center 3) Push Tone2 to select SNS ∗ ∗ ∗ H SSG freq. : Hi

E

L202 CENTER 128.55000 MHz

6. Tight squelch adjustment

AF VTVM Side Oscilloscope Distortion meter analyzer

Adjustment

1) Set panel test mode CH No. : 3 Signalling No. : 1 SSG output : –118dBm/0.28µV

RBW 1 kHz VBW 1 kHz SWP 500 ms

5. Sensitivity adjustment and check

Testequipment Unit SSG Panel

TP5

E

42

A

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

FINAL UNIT (X45-3610-10) Component Side View

CONTROL UNIT (X53-3930-10 B/6,D/6,E/6,F/6) Component Side View

2

R105

C9

R5

X45-3610-10 J72-0717-02

D/6

Address 3D

Q2

F/6

TGL

2D

TOGGLE SW

Component side

GND

CONTROL UNIT B/6 (Component side)

Pattern 1 Pattern 2 5

Ref No. D102

Foil side

D103 D104

CONTROL UNIT (X53-3930-10 A/6) Component Side View

Address 3M 3Q 4Q

6 MIC +



#

9

6

3

7

2

5

8

0

4

7



9

1

8

10



MIC

+

11

X53-3930-10 (A/6) J72-0705-02

12

Component side

2SK3075 Pattern 1 Pattern 2 Pattern 3 Pattern 4

13

Foil side

43

44

CN501

C8

Ref No. Q1

D104

D

C4

R1

R2

C3

C6

S

D103

FINAL UNIT (Component side)

Q1 G

D102

C2

TH1

C10

SW A

D

GND

S

ANT

R4

R3

SW B

C5

3

4

B/6

E/6

Q2 G

14

S

TK-190 PC BOARD VIEWS

GND

1

B

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

PC BOARD VIEWS TK-190

1

49

1

C104

C106 R101

R106

IMN10

E/6

R108

2SB798

UMC4

2SK1824

2

LC75824W

48

R103

R102

R104

IC101

3

1

16

D/6

33 17

C105

12 5CM BLED TXLED LAMP DI CL CE Q7 Q6 K12 TOGGLE DGND

64

D101

CN101

C103

R107

L101

CONTROL UNIT (X53-3930-10 B/6,D/6,E/6,F/6) Foil Side View

TC7SH08FU

32

BU4094BCFV M62354GP

NJM2904V

TDA7053AT

TC7W04FU

F/6 4

R502

B/6 CONTROL UNIT B/6 (Foil side) Ref.No. IC101 D101

Address 3F

5

2E

CONTROL UNIT (X53-3930-10 A/6) Foil Side View

6

X53-3930-10 (A/6) J72-0705-02

C46

C45

C34

CN4

16

L3

R66

1 R4

2

-

1

+

7

C12 L4

1

4

R34 IC3 8

5 R29

R57

10

1

TCONT OPPTT AMPSW EXAFC INAFC NC KES DGND KEY1 KEY2 LCS PTT N/CSW 5TB CLK DATA E SB SB 5CM MICE MIC AF AFE AFE SP+ SPMUTE SD TO MAN D LAMP Q7 Q6

R62

C15

11 CN3

R47 R59

C38

R64

CP1

R63

4

C4

R27

6

D15

R48

1 C33

CN1

33

R45 R46

C28

3 1

C29 R28

1 IC4

5

R26

1

5

R44 R36

C19

C27

1 8

C22 IC5 4 3

4

R30

C37

R60

R43

3

IC10

IC2

IC6

5

5

2 R35

L6

D2 C5

C8

R15

C1

C3

R3

C32

4

16

C31

R7 R6

9

R32 C2

R11

1

8

R8

R23

E

Q5

C39 R17

R1

R22

9 R33

Q8

D12 D19

R9

R12

R14

R10

D20

D13

C43

R2

5 4 3

Q6 Q7 B

L9

C

C14

R5

R56

C13

R13

D16

Q14

R18

8

C30

1 C35

9 Q15

L2

8

R67

C16

L1

IC1

R49

12

CONTROL UNIT A/6 (Foil side) Ref.No. IC1

Address 7J

Ref.No. IC6

Component side Address Ref.No. 11I Q8

Address Ref.No. 9J D13

Pattern 1 Pattern 2 Pattern 3 Pattern 4

Address 10H

IC2 IC3

11H 9M

IC10 Q5

11I 9J

Q14 Q15

8L 8J

D15 D16

12N 11H

IC4 IC5

12H 11H

Q6 Q7

9J 9J

D2 D12

9J 9H

D19 D20

9H 9H

13

Foil side

45

46 14

A

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

TK-190 PC BOARD VIEWS TX-RX UNIT (X57-608X-XX) 0-10:K,0-11:K2 Component Side View

2

TP3

L7

C31

R456 R445

C477

R446

C Q409 C478 R457 B D409

D402

TP7

Q410

R444

E

D403

R37 1 2 3

L12

Q7

6 5 4

R12

TP11

C18

R11

C17

R10 CN1

C411

C622

R615

Q407

9

TX-RX UNIT (Component side) 10

Ref.No. IC1

11

12

Address 5G

Ref.No. IC604

Address 8L

Ref.No. Q401

Address Ref.No. 9G Q601

Address 5L

IC2 IC400

4Q 5I

IC606 IC607

8M 6M

Q402 Q403

8H 4N

Q602 D1

4M 3Q

IC402 IC403

8G 4I

Q1 Q2

3N 3O

Q404 Q405

4N 8I

D2 D400

7Q 8H

IC404 IC405

3I 4I

Q4 Q5

4R 4R

Q406 Q407

9H 9I

D402 D403

6P 7P

IC600 IC601

4K 5J

Q7 Q8

8Q 3Q

Q408 Q409

6R 6R

D409 D601

6R 5N

IC602 IC603

8J 8K

Q32 Q400

3M 9G

Q410 Q411

6R 6Q

DTA123JE 2SA1362 DTB123YK 2SC3356 DTC114EE 2SC4617 DTC144EE

2SB1132

1SS301

14

Component side

UMG3N Pattern 1 Pattern 2 Pattern 3 Pattern 4 Pattern 5 Pattern 6

Foil side MA742

2SK1215

2SJ243 2SK1824

784214GC0618EU

13

47

2SJ517

48

LMX2332LTMX

E

L13

R36

D2

C19

C407

R448 Q408

E

R439 R413

C401

C403 C404

C476 C475

22 5CM BLED TXLED LAMP DAT CLK LCDCS Q7 Q6 KEY2 TGL PWSW PWSW B+ B+ 5CM VOL DGND CH B CH C CH A CH D

CN400

R17

TP8

TP9 R458

R14

R18

R438

R409 R434

CN403

R648

NC RXD TXD 5C E (DET) REM PTT EME EMC MSW SPSP+ SSW

C409

C400

R473

4

R443

R442

R22

1

R447

R21

R25

R436

R435

R649

R666

C33

IC2

C32

R15

R656

R665

R640

14

R16

L14

C636

L604

C666 L406

C408

R474

R19

R440 C410

C634

Q4

Q411

R654

R478

8

R31

5

R29

E

R30

C34

Q5

R23 R451

C641

R631 R658

R651

C637

R27

R24

C37 R20

C36

R660

C635

R28

R26

D1

C656

C663

R664

C16 C35

C646 C644

R38

E

6 5 4 Q8

R34

C6 C14

R44

R414

C638

R638

D

R35 1 2 3

L5

C13

S

C12

L2

C10

R5

Q403

C643 C642 R655 TP10

R477

R7

C5

R4

R2

C3 D601

C653

C623

R650

R644

C682

C619

R646

C625

C631

1

L4

C39

1

R637

8

1 C659

R625

G

C48

C38

C627

IC606 4 R636

C234 C47

Q404

C640

C628 R643

C630 R641

1

C629 R642

R629

C626 R639

R623

C8

R43

C46

R3

R408

IC607 R645

8

R621

C660

C632

C633 L602

5

5

C613

R677

R679

C668 R626

IC603

R605

TP6

Q406

44

12

24

1

L3

R8

C7

L603

34

R622 4 IC604

13

R404

23

C11

C9

Q2

R6

C647 11

L601

C621

Q1

C15

C450

R661 12

33

C661

1 8 R669 IC602 R602 C609 R614 4 5 R668 C606 C665 R609

R612

C421

2 R402

Q405

Q400

C417

C416

1 R400

Q402

R472

C415

5 4 3

L400

C413

R611 R617

D400

FUSE

Q401

R463

C414 R401

1

3

C436

IC402

E

C431

C425

R671 R670 R673

C611

F400

C423

4

C429 6

R407

CN404

TP4

8

C603

CN405

L401

C654

R672

TP5 C428

Q601

TP2

6

7

R652

Q602

X600

1

R13

L18

L17

R415 R412 R653

C649 C650

R610

R675

9

C651

8

16

C652

IC400

22

R662

8

5 R618

R663

8

C667

C664

C608

C639 R616 R657 C645

R601 C602

C657

C604 R603 7

1

C600

C43

C40

8

14

1

9 16

IC1

C472

9

C30 C454

C463

R471

R607 8 1

C612

+V

IC600

R608 C607

IC405

IC601

R470

C601

C681

PTT A+

C610

RXIN

TXIN

9 16

4

BUSY

5

C459 C460

C474

RXAEN EMERG

R606

CLR/C

KEY MAND

IC403

C457 C458 8 1

C473

R481

PTTIO

C468 C456

E

AUX

4

9 16

TP1

R674

NC

SCALL

8 1

C461 RXOUT

E MUTE

C462

L19

C41

TXOUT

AUDIH

L15

R42

CODE1

STONE

C45

CN401

C464

C4

R1

Q32 L16

C470

R33 R41 C44 C42

R40 R32

CODE2

16

E

CODE3

DATO TCNT

1 C465

33

C469

C466

1

X57-608X-XX J72-0704-12

C471

IC404

C467

CODE4

Q6 Q7 LAMP MAN D SD TO MUTE SPSP+ AFE AFE AF MIC MICE 5CM SB SB E DAT CLK 5TB N/CSW PTT LCS KEY2 KEY1 DGND KES NC INAFC EXAFC AMPSW OPPTT TCONT

RDT

SENS. B

3

DATI

C405

1

B

1

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

PC BOARD VIEWS TK-190 TX-RX UNIT (X57-608X-XX) 0-10:K,0-11:K2 Foil Side View

2

VC

GND

R462 C430

4

75

76

R461

50

L404 CP410 CP409

5

CP413

R111

D405

Q414

CP415 R453

CP416

R455 100 CP418

R452

6

R433 CP406

R422 C438 R421

R420

R423 R468 4

4

IC413

R429

7

C440

C439

6 5 4

R428

Q413

5 8

R419

C479

1 2 3

C437

D401

R427

R424

R467

R431

R475

R482

IC416

4 3

C445 C446

1

IC409

5

3

C419

C432

C434

C427

1

IC401

6

C424

CP404 25 R425

4

C422

C433

C420

C320

R327

R328

R315

C325

C311

C312

C305

C306

L405

5

1

4

R405

CP403

C443

5

1

C426

C449 1 IC417 3

C447 8

R426

R469

L403 R465 CP402

R466

CP401

C441

R410 C442

R333

Q415

R464

CP405 1

R479

R480

R432

C448 R476 26

S G

CP407

CP417

R454

D404

R411

R416

Q416

CP408

IC406

CP414

R418

D

C435

51

CP411

R449

C115 C114

R441

1

1 R459

C444 R450

32

3

CP412

R112 C117

20

C121 R151

CP101

R161

4 IC415 5

R460

IC101

R108

11

C329 C326

C328

16

9

C317

8

1

C126

R159

C105

C104

R109

R331

5 R326 Q304

5

R102

C103

R160 10 R157

R107

C136

TH301

1 R321

IC414 R403 R430

C101

C106

R126

C122

C111

C157

R127

C158

C159

L307 C324

IC301 4 3

16

IC412

+VDC

C102

L102

C139

L113

R103

C137

R330

D301

1

4

OUTPUT

L114

R101

C138 R104

C154

3 17

R417

CF301

C321 C316

C123

R312

C323

C308

C170

L115

CF300

IC300

R324

R334

C327

R313

L306

Q302

C26

C330

R325

C304

L304

R335

L301

C314

L116

R314 C319

8

C27

C28

R323 C322 R322

R152

C162

L119

R140

C309

C310

CD300

R320

R141 Q104 C160 C161

C23

L10

R115

C163

C307 C318

L117 C169 R135 C166 C313 R123

R133

C168 C165

XF300

C22

L9

C303

R106

R146

R147

L111

C167

R119

C112

C25

C24

C118

R150

R153 R148

Q105

L120 C164

C147

C113

R118 C134

L101

L105

R110

R124 L109

L303

C21

L201 D201

R137

R139

C302

R128

C119

Q101

L108

R225

L302

R116

C129

L123

C135

3

4 C238 R201

L8

L11

C120

L800

C109 C127 C128 C110

R114 C107 R117 R134 C108 L107 R158

L118

R120

R143

C132

L203

C148

Q103 R149

X57-608X-XX J72-0704-12

X101

C149

R130

Q106 R145

C173

R131 C151

R155

L121

C153 C152 R129 C150

L112

C174

C171 C125

L104

C206

C228

L213

R214

C301 C315

L122

L103

4

6

L214

D C130

C230 R301 R113

C200

C124

R218

L211

IC200

R202

S

R156

C143

3

1

C229 C20

R203

2

1 Q200 R200

L106

G1 Q102 G2

R226 C204

L110 C140 C116

4W

D203

C207

R121 C141

C133

R212

C225

C226 C224

R144 C142

D102

R222

R223

C212

R213

D3

R206

C209

R205

C237

C144

R125

C29

R204

C223

C210

L208

R211 C217

R209 C213

C214

C220 R219

D207

C233 R208

L202

R210

L206

C131 R122 C227

R154

L212 R216

1

1

8

C480

9

TK11250BM

TX-RX UNIT (Foil side) Ref.No.

Address

Ref.No.

Address

Ref.No.

TC704FU TC7S66FU

AT2408N10SI2.5

TC35453F

GN2011 Component side Pattern 1 Pattern 2 Pattern 3 Pattern 4 Pattern 5 Pattern 6

Address

IC101 IC200

5M 4E

IC417 Q101

8P 4H

Q415 D3

7M 5C

IC300 IC301

8I 8L

Q102 Q103

4G 3L

D102 D201

3G 6A

IC401 IC406

8P 6P

Q104 Q105

6I 6H

D203 D207

5B 3B

IC409 IC412

8Q 3O

Q106 Q200

3H 5A

D301 D401

8K 7Q

IC413 IC414

8R 4Q

Q302 Q304

9G 8K

D404 D405

7O 7M

IC415 IC416

4O 8P

Q413 Q414

8Q 7N

10

11

Foil side TC7S02F

HN1L02FU

3SK131

BU4094BCFV M62354GP

MAX856 NJM2904V

12

13

49

50 14

A

C

D

E

F

G

I

J

K

L

M

N

O

P

Q

R

S

TK-190 PC BOARD VIEWS TX-RX UNIT (X57-608X-XX) 0-10:K,0-11:K2 Component Side View + Foil Side View

2

R478 R473 CN400 C238 R201 Q200 C28

C24

E

7Q 5Q

R225

D2 D3

4

4N 4N

3

Q403 Q404

1

4R 8Q

R10

2

Q5 Q7

R456 R445

3E 8B

TP8

IC412 IC413

R11

C17

R203

5N

C23

R12 C18

R206

D601

C33

4M 3Q

R31

Q602 D1

E

9G 8H

Q7

6 5 4

L12

Q401 Q402

R446

3O 4R

R442

Q2 Q4

R30

6C 9C

C233 R208

IC406 IC409

C25 L11

R37 1 2 3

D201

L201

Q410

C27

7G 6R

C207

R448 Q408

C477

D405 D409

R209 C213

7G 5L

R27

Q416 Q601

E D207

8I 9G

L203

22 5CM R204 BLED TXLED LAMP C209 DAT CLKC212 LCDCS Q7 Q6 KEY2 TGL PWSW PWSW B+ B+ R226 5CM VOL DGND C204 CH B CH C CH A R200 CH D 1

R36

Q304 Q400

TP9 R458

6M 3N

R22

IC607 Q1

R447

R443 R202

E

3I 4I

4

IC404 IC405

5

7P 7E

R34

D403 D404

L13

C403 C404

D203

L9

7F 7F

C19

C407

TP7

Q414 Q415

C31

5S 9M

IC2

Q200 Q302

8

8L 8M

R24

IC604 IC606

R14

8G 4I

R20

IC402 IC403

1 D3 C29 C32

7C 6P

R23

D401 D402

C37

6Q 8C

TP3

Q411 Q413

14

C401

C26

6L 3L

C314

NC RXD TXD 5C E (DET) REM PTT EME EMC MSW SPSP+ SSW

R205

C476 C475

R444

D2

Q105 Q106

1

C210

L202

C Q409 C478 R457 B D409

R439 R413

D403

C214

R474

E

L8

C22

8J 8K

R21

R18C200 R17

C21

IC602 IC603

Q4

R25

5I 9D

R15

IC400 IC401

C20

8I 8H

D1

D301 D400

C220 R219

6R 6R

C400

D402

R438

Q409 Q410

C408

R640

R436

3H 6K

R16

Q103 Q104

C223 C6

4K 5J

L7 R210

IC600 IC601

L14

8K 8H

Q5

R19

Q411

C410

R28

R29 R211

R440

C409

IC300 IC301

C634

CN403

5R 3R

C302

R313

D203 D207

R654 L302

R38

C34

R26 C217

R660

C638

TP11

9I 6R

L214

C644

C640

R648

Q407 Q408

C623

5L 5M

C631

Q101 Q102

R650

8D 8D

R637

IC416 IC417

R644 C327

5G 4O

R451

L304

R643

IC101 IC200

R641

3M 6S

C682 Q302 R335 R646 R334

D102 D201

R642

8I 9H

R639

Q405 Q406

6 5 4 Q8

L10 CN1

C411

Q407

Address

3Q 3M

L306 C619 C306

Address Ref.No.

Q8 Q32

R325

Ref.No.

4C 4E

C305

Address

IC414 IC415

C36

C301 C646

R666

R322 C322 5 R323 IC606 4 R636 C323 L301 C321 C3041 8 R477 C625 R621C308 R625 C316 R638 1 C659 C622 L309 R615

R324 8

Address Ref.No.

5G 4Q

C35

C303

1

R315

C660

C311

C317

C312

24

16

R321

C16

C230

C627

R629

C39

C229

C635

44

R44

1 2 3

C38

R414

C632

R645

R623

5 C668 9 R626

IC603

C613

TP6

R677

C324

IC300

R312

R320

1

C237

4W

C637

C633

R679

L303

L5

L208

L206 R35

Q404

R409 R434

1

13

L109 R124

L602

R622 4 IC604 8

C319 R314 12

C310

C307 C318 C661 C309

C621

L307

R611

R605

R612

R328 Q405 C325 C421

R327

C320 C416

Q406

C162

L120 C164

C167

L117 R135 C169 C16633 C313 34 R123

R133

L119

R152

C159

C158

C157

1 8 R669 IC602 R602 C609 R614 4 5 R668 C606 C665 R609

C328

C326

Q402

R326 Q304

C417

R127

TH301 R331 CF301

5

C415

2 R402

D301

R140

R671 R670 R673

C611

C329

L400 R333

1 R400

Q104 R141 C160 C161 R672

CF300 C603

R147

L107

R158

D

R435

TP2

C154

R148

S

L4

C14

L116

R617

IC301 3 4 1

C420

R472

D400

FUSE

C413

Q400

L115

C163

L111

C170

X600

C111

C112

23

Q2

R223

R610

22

C234

R216 C47 C48

C13 C225 C12

8

5

R150

R146

R618

R663

C608

M62364FP

IC1 IC2

C639 R616 R657 C645

IC601

C681

R601 C602

Q101 C667 R110

G L212

C7

L106 R415 R412 R125 S R653 G1 R652Q102 Q602 D G2 C654 C130 R301 R113 R661 L308 C647 R114 12 C107 C132 L603 R117 R134 11 C108

L3

R8

R6

C116

C11

C9

R213 Q1

C224 C226

C140

L121

C173 R143 C657 C109 C127 C110 C128

C604 R603 7

1

C600

L17

L110

C171

1

R607

4

C119

C118

IC405

C4

R1

R122 C131 L19 C45 C227 L15 L18 C144 D102

R156

R145 Q106

8

14

C473

C612 L800

C610

R606

TP1

R116

C120

IC600

R608 C607

9

R330

R33 R41 C44 C42

IC200 1 6 C10 L604 L2 R7 4 C8 3 R649 C666 L213 R5 C5 L406 C636 C656 R4 R656 R212 R664 C46 C641 R214 C663 R2 XF300 Q403 R43 R631 C228 R658 R222 C3 R3 C643 C642 R655 R651 C206 D601 L211 C133 R665 R404 TP10 R42 C41 C15 R408 C653 R121 C141 R218 C135 C43 Q32 L16 R40 IC607 C450 C124 R32 L108 R139 C142 L123 C40 L103 C628 C649 R144 L104 R137 C630 C650 C143 C125 L105 C651 C165 C129 C629 C652 E Q601 L122 C168 R675 C626 Q105 L101 CD300 R662 R155 C174 R153 C134 R118 L601 C664 33

1

R128 C148 L113

R115

F400

C425

5 4 3

C601

9 16

R119

R154

Q6 Q7 LAMP MAN D SD TO MUTE SPSP+ AFE AFE AF MIC MICE 5CM SB SB E DAT CLK 5TB N/CSW PTT LCS KEY2 KEY1 DGND KES NC INAFC EXAFC AMPSW OPPTT TCONT

L112

L118 R109

CP101

51

11

13

R126 C459 C460 C122 C106 R157 R160 10

12

Ref.No.

L114

11

Address

C441 C442

Q401

TX-RX UNIT (Component side) + (Foil side) Ref.No.

9 16

8 1

CN405

C414 R401

R463

1

3

L405

IC403

C123

3

1

C433

C422

6

4 C427

C432

C434

1

3

C419

IC409

IC401

5

4

C445 C446

C431

9

10

R120

8 1

R410

IC402

C443

C424

C113

9 16

IC400

R151

R426

C121

Q415

4

C429 6

R480

C436

R405

C428 S L401 G C423 D

R407

4

R411

5

CP401

1 E

4

C449 1 IC417 3

C426

IC416

CP402 R465 L403

R466

Q416

CN404

R469

C447 8 TP4 5

CP403

R419

R479

R416

1

Q414

R452

D404

TP5

R429

3 Q4134 2 5 1 6

8

IC413

R482

R427

R428

5

C480

25 CP404

R475

R421

C437

C439

4 1

8

C438

C479

R423 R468

R422

R431 D401

C440

R425

R424

R467

R420

7

R418

R454

100 CP418

C114

CN401

R130 8 Q103 1 R149

R417

R455

26 CP405

16 R161 R13 C115

R111

R453

CP417

IC1

CP415

C151

C147 C457 C458 8 1 R106

8

16

D405

R433 CP406

CP414

CP416

C139

C448 R476

C456

E

IC101

R464

C104

CP407

L102

6

IC406

R432

C468

IC404 C153

1 C465 R131

+V

20

R112 C117

CP413 CP408

OUTPUT

R471

R470

C136 9 R108

C30 C454

R441

PTT

C137

A+

C105

R159

C444

R450

C102

1

BUSY

CP412 C472

CP409

C103

5

C463

CP411

CP410

MAND

C461

RXOUT

R103 PTTIO CLR/C KEY R104 C138 C101 RXAEN EMERG R107 RXIN TXIN

C126

L404

R449

76

R102

C474

50

R460

R461

1 R459 IC415

75

51

NC R101

SCALL

AUX

R430 R403 R481 3 4

32

C435

5

8

R674

TXOUT

+VDC

IC412

R462 C430

MUTE IC414

1

C464 CODE1 C149 C462

STONE E

C466

C150

CODE2 X101

AUDIH

R129 C152 C467

CODE3

DATO

C470

17

CODE4

TCNT

4

1

C469

GND

C471

4

5

VC

RDT

16

DATI

X57-608X-XX J72-0704-12

SENS. B

3

14

H

C405

1

B

TC7WU04FU TC7W04FU TA75W01FU TC75W51FU

Component side

784214GC0618EU Pattern 1 Pattern 2 Pattern 3 Pattern 4 Pattern 5 Pattern 6

Foil side Connect 1 and 6 TA31136FN

52

LC73872M

AT29C020-90TI

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

SCHEMATIC DIAGRAM TK-190 1

2

3

4

5

6

7

U

V

W

X

Y

Z

AA

AB

AC

AD

AE

AF

AG

AH

AI

AJ

AK

AL

AM

AN

TK-190 SCHEMATIC DIAGRAM BLOCK DIAGRAM

1

RF X57-608 Fuse

K:29.7 ‘37MHz k2: 35 ‘50MHz

+BATT

Protect

Buff Amp Mixer

RF Amp

LPF

Drive Amp Drive Amp

Power Amp

LPF ANT SW

2

1SR154-40C

2SC4649

Buff Amp 129.005MHz

SB SW

DISPLAY X53 B/6 Power SW

VCO1/2

Dual PLL SB

Q32 2SC4649

L104 Q102 3SK131(L)

Q1 2SC3356

Q2 2SK3074

L9,10,11

16.8MHz

Q1,2 2SK3075 (X45-361)

2SC4649 158.705 ‘179.005MHz Q415 2SJ517 Q416 2SK1824

LCD Driver

Rect 1SS1 84

LCD PF1

Rect 1SS1 84

L800 L78-0481-05

Buff Amp

Buff Amp

Lo SW

D2 MI809

PWR

SBC

IC2 NJM2904V

+B ¤ 5V 2SK1 824

IC101 LC73824W

3

IC101 LM2332L

APC

2SC4649

2SC4649

DAN235E

Mixer FM System IC

158.25 ‘178.55MHz

IC300 TA31136FN

IF Amp

MCF

BPF

RF Amp

BPF

PF2 128.55MHz

TX,BUSY LED 5T Reg 5V

SB

Togle SW

SW 5V

5TB

XF300

Q302 2SK1215

455kHz

SQL

IC200 GN2011

L202,206

Q102 3SK131

L201

RSSI

LAMP 5TC

Regulate

SW 5V

CD300

CF300,301

SB

DET 5C

4

5TBC

IC402 TK11250BM

INT MIC (Main)

CONTROL X53-393 A/6 MIC Amp 5R IC3

SW 5V

NJM2904V

INT MIC (N/C)

SW 5V

5RB

DTMF_TX EXT.MIC

NCSW

SB

5RBC

5RC

MIC SW 2SJ243/ DTC114EE

Mute SW

Option Audio MIC

Audio Processor

SW

2SK1824 MM

SUM Amp

D/A convertor

5

TXOUT

SP

AF Amp

ASW

SW

SW

TC75W51FU

Regulate SB ISW

AF

AF Amp

Option Audio

DTMF

IC401 TK11250BM

RESET

TC35453F 3.58MHz

TC75W51FU

LPF

IC1 EXT TDA7053AT

B_Det DET=8.5V

SB

DTMF Decoder

LSD

LPF

INT

16.8MHz

Buff(INV)

LPF

ESW

HSD TCXO

SW

AF

MUT

SW

6

A/D M62364FP

SUM Amp

LC73872M

INV

STD 2Tone

TC7WU04FU

LPF

Latch Microprocessor upc784214GC***8EU

Flash-ROM

LSD

TC7S02FU 5CC,5RC ,5TC

Adress Data AT29C020-90TI

TC75W01FU

EERROM CLK DATA

7 AT2408N10SI2.5

IC400,403,404,405 BU4094BCFV

Shift Register

TC75W51FU

TC7S66FU 5RBC

INT.ANT

*

5

L201

4

3

120mVrms

C200

Q200

–113.0dBm –118.0dBm

MIC (MAIN)

*

Q105

–9.5dBm

RF1

EMC

Q106 RX Lo

15

IC200

AF

Q1

–6.2dBm

COMP

18

*

19

Q2

RF +9.5dBm

SW

320mVrms

IC603

O5 IC604 (2/2)

770mVrms 83mVrms

–98.0dBm

DAC I5

16

–1.2dBm

Q32

–23.5dBm

ALC

Q102

–18.0dBm

D102

RF2

13 LPF

IC607

12

41

AF

L206

185mVrms

L205

*

IC607

RF

330mVrms 38.0mVrms

L202

–96.0dBm

16.0mVrms

–7.7dBm PLL

PLL

L800

8 5

IC3 NC AMP

17.5mVrms

VCO

17.5mVrms

Transmitter Section

ANT

–118.5dBm

Receiver Section

C6

8 IDC

Power amp.

+20.5dBm

9

310mVrms

IC1

–114.5dBm

6

ANT 6.0W

C661

460mVrms

SP

IC603

O4

DAC I4

C308

AF

IC601 (2/2)

*

RF2

162.505MHz .... K 171.605MHz .... K2

129.005MHz

33.5MHz .......... K 42.6MHz .......... K2

AG is set to the MIC input becomes 3kHz DEV. at 1kHz MOD. To make measurements in the AF section, connect the AC level meter. In the RF section, use a 10000pF coupling capacitor.

IC605 (1/2)

*

RF1

RF*

To make measurements in the AF section, connect the AC level meter. (ANT input : –53dBm, 1kHz FM, 3kHz DEV.) In the RF section, use a 10000pF coupling capacitor. (The display shows the SSG input value required to obtain 12dB SINAD.)

FM IF SYSTEM

155mVrms 262mVrms

IF2 (455kHz)

–107.5dBm

210mVrms

500mW (BTL)

C304 Q302

XF300

AF AMP

205mVrms

–110.0dBm

IF (128.55MHz)

LEVEL DIAGRAM

TK-190

61

TK-190

TERMINAL FUNCTION

CN No. Pin No. Name I/O

Function

CN No. Pin No. Name I/O

TX-RX UNIT (X57-608X-XX) CN400

1 2 to 3 X53 4 (CN101) 5 6 7 8 9 10 11 12

CH D CH A CH C CH B DGND VOL 5CM B+ B+ PWSW PWSW TGL

I I I I – I – – – – – I

13 14 15 16 17 18 19

KEY2 Q6 Q7 LCDCS CLK DAT LAMP

I O O O O O –

20

TXLED



21

BLED



CN401 to X53(A/6) (CN1)

62

22

5CM



CH switch data. CH switch data. CH switch data. CH switch data. Digital ground Volume voltage level input for audio control. 5V. Power input after passing through the fuse. Power input after passing through the fuse. Power output after power switch. Power output after power switch. Toggle switch output. Normally : 5V, switched : 0V Key scan sense KEY2. Key scan signal. Key scan signal. LCD driver IC enable. LCD driver IC clock. LCD driver IC data. Backlight LED control. Normally : 0V, Lighting : 7.5V TX LED control. Normally : 0V, Lighting : 7.5V Busy LED control. Normally : 0V, Lighting : 7.5V 5V.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

TCONT OPPTT AMPSW EXTAFC INTAFC NC KES DGND KEY1 KEY2 LCS PTT N/CSW 5TB CLK DAT E SB SB 5CM MICE MIC AF AFE AFE

O O O O O – O – O O O O O – O O – – – – – I O – –

Optional board enable. Optional board enable. Audio AMP control switch output. External speaker switch. Internal speaker switch. Non connect. Key scan IC enable. Digital ground. Key scan input. Key scan input. LCD driver IC enable. PTT switch. Noise canseler microphone switch. 5V. Clock line. Data line. GND. Power output after power switch. Power output after power switch. 5V. MIC GND. MIC signal. Audio signal. Audio GND. Audio GND.

CN403 X57 for universal connector

Function

26 27 28 29 30 31

SP+ SP– MUTE SD TO MAN D LAMP

I I – O O O

32 33

Q7 Q6

O O

BTL input + for external speaker. BTL input – for external speaker. Audio mute switch. Optional board enable. Optional board enable. Backlight LED control. Normally : 0V, Lighting : 7.5V Key scan signal Q7. Key scan signal Q8.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

NC RXD TXD 5CM E NC REM PTT EME EMC MSW SP– SP+ SSW

– I O – – – I I – I I O O I

Not connect. Serial data input. Serial data output. 5V. GND Non connect. Programmable function key input. External PTT input. External microphone GND. External microphone input. EXT/INT MIC switch input. BTL output – for external speaker. BTL output + for external speaker. EXT/INT speaker switch input.

CONTROL UNIT (X53-3930-10) (A/6) CN1 to X57 (CN401)

1 2 3

Q6 Q7 LAMP

O O I

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

MAN D SD TO MUTE SP– SP+ AFE AFE AF MIC MICE 5CM SB SB E DATA CLK 5TB N/CSW PTT LCS KEY2 KEY1 DGND KES

I I I O O – – I O – – – – – I I – I O I I I – I

Key scan signal Q6. Key scan signal Q7. Backlight LED control. Normally : 0V, Lighting : 7.5V Optional board enable. Optional board enable. Audio mute switch. BTL output – for external speaker. BTL output + for external speaker. Audio GND. Audio GND. Audio signal output. MIC signal input. MIC GND. 5V. Power output after power switch. Power output after power switch. GND. Data line. Clock line. –5V Noise canseler microphone switch input. PTT switch. LCD driver IC enable. Scan input KEY2. Scan input KEY1. Digital ground. Key scan IC enable input.

TK-190

TERMINAL FUNCTION / KNB-17A (Ni-Cd BATTERY) CN No. Pin No. Name I/O CN1

NC



Non connect.

to 29 X57 30 (CN401) 31 32 33

INAFC EXTAFC AMPSW OPPTT TCONT

I I I I I

Internal speaker switch input. External speaker switch input. Audio amplifier switch. Optional board enable. Optional board enable.

CN3

1

Q8

O

Key scan signal Q8.

to FPC

2 3 4

Q7 PTTE PTT

O – I

5 6

KI1 Q6

I O

Key scan signal Q7. PTT GND. PTT signal input Normally : 5V, Transmit : 0V. Key scan sense KEY1. Key scan signal.

CN4

28

Function

1

+

O

BTL + output for internal speaker.

2



O

BTL – output for internal speaker.

KNB-17A

External View

KNB-17A

Circuit Diagram

CONTROL UNIT (X53-3930-10) (B/6) CN101

1

DGND

to X57 (CN400)

2 3 4 5 6 7 8 9

TOGGLE O KI2 O Q6 I Q7 I CE I CL I DI I LAMP I



10

TX LED

I

11

BLED

I

12

5CM



Digital ground. Taggle switch. Key sense KI1. Key scan signal. Key scan signal. LCD driver IC enable. LCD driver IC clock. LCD driver IC data. Backlight LED control. Normally : 0V, Lighting : 7.5V TX LED switch. Normally : 0V, Lighting : 7.5V Busy LED switch. Normally : 0V, Lighting : 7.5V Mic ground.

Discharge pin side + Breaker (70±5°C)

– Breaker (80±5°C)

Diode

Thermister +

T



Charge pin side

KNB-17A

Specifications

Voltage ....................................... Charging current ........................ Dimensions (mm) ...................... (Projections included) Charger and charging time KSC-19 (Normal Charger) ...... KSC-20 (Rapid charger) ......... Weight .......................................

7.2V (1.2V x 6) 1500mAh 58.0 W x 110.8 H x 20.0 D

Approx. 8 hours Approx. 1.3 hour 220g

63

KMC-25A

KMC-25A (SPEAKER MICROPHONE)

External View

KMC-25A Universal connector SP+ SP–

Circuit Diagram SP/MIC

8.2mH 8.2mH

2 3

SP If the earphone jack output is too high, adjust the value of resistor R12. R12 0

1K

5 NJM3404 4 +

10K 10µ +

PTT

7

10µ

6

+

10K

8.2mH

MIC E

2.7K

ECM SUB

+

+

ECM MAIN 470P

More than 25V 0.01µ

12K 2.7K

10K

+ 10µ

10µ

5

JP 0

27K 10µ +

7

1000P

MIC

– 6

8

Shield

8.2mH

1K

2.2K

68K

470P

5V 11

Earphone jack ø3.5

8.2mH 10µ

TK-190

8.2mH SW1 PTT 8.2mH

SSW

1

MSW

4

E 10

KMC-25A

Specifications

Microphone Impedance .............................. 1.6kΩ Sensitivity ................................ –65dB± 4.0dB at 1kHz Speaker Impedance .............................. 16Ω Input ........................................ 0.5W Maximum input ....................... 1.5W Dimensions .................................. 62 W x 81 H x 29 D (mm) Weight (With plug cord) .............. Approx. 220g

64 2

27K

8

10K

PF

PF1

PF2

8.2mH

KMC-25A Parts List Ref. No. New parts

Parts No.

∗ : New parts Description

A02-2092-08 A02-2093-08

Case (Front) Case (Rear)

B09-0382-08

Cap (Phone)

D10-0629-08

Lever (PTT)

E30-3429-08

Lead wire with plug assy

J29-0644-08 J42-0495-08

Clip assy Bushing

S70-0459-18

Tact switch

T07-0359-08 T91-0625-08

Speaker MIC element

N08-0535-08

Dressed screw

Model

TK-190

TK-190

GENERAL / SYSTEM SET-UP

KSC-19 (CHARGER) / KSC-20 (RAPID CHARGER) / KPG-36 (PROGRAMMING INTERFACE CABLE)

INTRODUCTION

PERSONNEL␣ SAFETY

SCOPE␣ OF␣ THIS␣ MANUAL This manual is intended for use by experienced technicians familiar with similar types of commercial grade communications equipment. It contains all required service information for the equipment and is current as of the publication date. Changes which may occur after publication are covered by either Service Bulletins or Manual Revisions. These are issued as required.

The following precautions are recommended for personnel safety : • DO␣ NOT␣ transmit until all RF␣ connectors are verified secure and any open connectors are properly terminated. • SHUT␣ OFF␣ and DO␣ NOT␣ operate this equipment near electrical blasting caps or in an explosive atmosphere. • This equipment should be serviced by a qualified technician only.

KSC-19 External View

ORDERING␣ REPLACEMENT␣ PARTS

SERVICE

When ordering replacement parts or equipment information, the full part identification number should be included. This applies to all parts : components, kits, or chassis. If the part number is not known, include the chassis or kit number of which it is a part, and a sufficient description of the required component for proper identification.

This radio is designed for easy servicing. Refer to the schematic diagrams, printed circuit board views, and alignment procedures contained within.

KSC-19 Charging Caution Do not bring the antenna close to metallic objects.

FCC COMPLIANCE AND TYPE NUMBERS Model Type acceptance number Frequency range TK-190 K ALH29521110 29.7~37.0MHz TK-190 K2 ALH29521120 35.0~50.0MHz

KPG-36 External View

Compliance Parts 22,90 Part 90

KNB-17A Voltage ................................................. 7.2V Battery capacity ................................... 1500mAh Charging time ....................................... Approx. 8 hours

KSC-20 External View

KBP-4 External View Battery case for 6x2 AA Alkaline Batteries

Unit Model & destination K TK-190 K2

X57-608X-XX 0-10 ✔

0-11 ✔

X53-3930-10

X45-3610-10

0-10 ✔ ✔

0-10 ✔ ✔

Frequency range

Remarks

Charger

Battery

Antenna

29.7~37.0MHz 35.0~50.0MHz

IF1: 128.55MHz LOC: 129.005MHz

OP OP

OP OP

OP OP

Note : Internal beat interference exists at both 33. 600MHz and 42.000MHz.

KSC-20 Specifications

SYSTEMSET-UP Merchandise received License and frequency allocated by FCC Frequency range (MHz) RF power Choose the type of transceiver

Transceiver programming

Are you using the optional antenna?

6W/1W

TK-190 K

TX/RX 35.0~50.0

6W/1W

TK-190 K2

1100mA± 150mA KNB-17A : 80 min.± 24% Approx 15V 0°C~40°C 105 W x 135 D x 52 H (mm) 0.18kg

A personal computer (IBM PC or compatible), programming interface (KPG-36), and programming software (KPG-59D) are required for programming. (The frequency, and signalling data are programmed for the transceiver.) YES

NO

Are you using the speaker microphone?

Type

TX/RX 29.7~37.0

Charging current ..................... Charging time ......................... Source voltage ........................ Ambient temperature ............. Dimensions ............................. Weight ....................................

KRA-21 Helical antenna (Option)

YES

KMC-25A

NO

Delivery

2

65

TK-190

VHF FM TRANSCEIVER

SPECIFICATIONS

SERVICE MANUAL

GENERAL Frequency Range ................................................. Number of Channels ............................................ Channel Spacing .................................................. PLL Step .............................................................. Operating Voltage ................................................ Battery Life .......................................................... Operating Temperature range ............................. Dimensions and Weight With KNB-17A (7.2V 1500mAh battery) .........

TK-190

29.7 to 37.0MHz (K), 35.0 to 50.0MHz (K2) Max. 16 channels 20kHz / 25kHz 5kHz 7.5V DC 9 hours at 6 watts (5-5-90 duty cycle with KNB-17A battery –30°C to +60°C (–22°F to +140°F)

REVISED

© 2001-2 PRINTED IN JAPAN B51-8510-10 (S) 858

58 (2-5/16) W x 155 (6-3/32) H x 38 (1-1/2) D mm (in) 600g

RECEIVER (Measurements made per EIA/TIA-603) Sensitivity EIA 12dB SINAD ............................................. Selectivity ............................................................ Intermodulation .................................................... Spurious response ............................................... Audio Power Output ............................................ Frequency Stability .............................................. Channel Frequency Spread .................................

0.25µV 70dB 65dB 70dB 500mW ± 5ppm 7.3MHz (K), 15MHz (K2)

CONTENTS Antenna (KRA-21:Option)

TRANSMITTER ( Measurements made per EIA/TIA-603) RF Power Output ................................................. Spurious Harmonics ............................................ Modulation ........................................................... FM Noise ............................................................. Audio Distortion ................................................... Frequency Stability .............................................. Channel Frequency Spread .................................

6W / 1W 55dB/60dB 16KøF3E (Wide) 45dB Less than 3% ± 5ppm 7.3MHz (K), 15MHz (K2)

KENWOOD CORPORATION 14-6, Dogenzaka 1-chome, Shibuya-ku, Tokyo 150-8501, Japan KENWOOD SERVICE CORPORATION P.O. BOX 22745, 2201 East Dominguez Street, Long Beach, CA 90801-5745, U.S.A.

KENWOOD ELECTRONICS CANADA INC.

Knob assy (SEL) (K29-5282-04)

Knob assy (VOL) (K29-5283-04) Panel assy (A62-0779-03)

Knob assy (Side key) (K29-5423-04)

6070 Kestrel Road, Mississauga, Ontario, Canada L5T 1S8

KENWOOD ELECTRONICS DEUTSCHLAND GMBH Rembrücker Str. 15, 63150 Heusenstamm, Germany

KENWOOD ELECTRONICS BELGIUM N.V. Mechelsesteenweg 418 B-1930 Zaventem, Belgium

Cabinet assy (A02-2139-63)

KENWOOD ELECTRONICS FRANCE S.A. 13, Boulevard Ney, 75018 Paris, France

KENWOOD ELECTRONICS U.K. LIMITED KENWOOD House, Dwight Road, Watford, Herts., WD1 8EB United Kingdom

KENWOOD ELECTRONICS EUROPE B.V. Amsterdamseweg 37, 1422 AC Uithoorn, The Netherlands

KENWOOD ELECTRONICS ITALIA S.p.A. Via G. Sirtori, 7/9 20129 Milano, Italy

KENWOOD IBERICA S.A. Bolivia, 239-08020 Barcelona, Spain

GENERAL ................................................................. 2 SYSTEM SET-UP ..................................................... 2 OPERATING FEATURES ......................................... 3 REALIGNMENT ...................................................... 10 CIRCUIT DESCRIPTION ......................................... 12 SEMICONDUCTOR DATA ..................................... 20 DESCRIPTION OF COMPONENTS ....................... 22 PARTS LIST ............................................................ 24 EXPLODED VIEW .................................................. 31 PACKING ................................................................ 32 DISASSEMBLY FOR REPAIR ................................ 33 ADJUSTMENT ....................................................... 34 PC BOARD VIEWS FINAL UNIT (X45-3610-10) ............................... 43 CONTROL UNIT (X53-3930-10) ........................ 43 TX-RX UNIT (X57-608X-XX) ............................ 47 SCHEMATIC DIAGRAM ........................................ 53 BLOCK DIAGRAM .................................................. 59 LEVEL DIAGRAM ................................................... 61 TERMINAL FUNCTION ......................................... 62 KNB-17A (Ni-Cd BATTERY) .................................. 63 KMC-25A (SPEAKER MICROPHONE) .................. 64 KSC-19 (CHARGER) ............................................... 65 KSC-20 (RAPID CHARGER) ................................... 65 KPG-36 (PROGRAMMING INTERFACE CABLE) ..... 65 KBP-4 ....................................................................... 65 SPECIFICATIONS ............................... BACK COVER

KENWOOD ELECTRONICS AUSTRALIA PTY. LTD. (A.C.N. 001 499 074) 16 Giffnock Avenue, Centrecourt Estate, North Ryde, N.S.W. 2113, Australia

KENWOOD ELECTRONICS (HONG KONG) LTD. Unit 3712-3724, Level 37, Tower one Metroplaza, 223 Hing Fong Road, Kwai Fong, N.T., Hong Kong

1

KENWOOD ELECTRONICS TECHNOLOGIES(S) PTE LTD. Sales Marketing Division 1 Ang Mo Kio Street 63, Singapore 569110

Photo is TK-190 K type. Does not come with antenna. Antenna is available as an option.

CAUTION When using an external power connector, please use with maximum final module protection of 10V

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