Thermomechanical Fatigue Behavior of Materials: 4th Volume

STP 1428 Thermomechanical Fatigue Behavior of Materials: 4th Volume Michael A. McGaw, Sreeramesh Kalluri, Johan Bressers, and Stathis D. Peteves, E...
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STP 1428

Thermomechanical Fatigue Behavior of Materials: 4th Volume

Michael A. McGaw, Sreeramesh Kalluri, Johan Bressers, and Stathis D. Peteves, Editors

ASTM Stock Number: STP1428

INTERNATIONAL

ASTM International 100 Barr Harbor Drive PO Box C700 West Conshohocken, PA 19428-2959 Printed in the U.S.A.

Library of Congress Cataloging-in-Publication Data ISBN: Thermomechanical fatigue behavior of materials. Fourth volume / Michael A. M c G a w . . . let al.]. p. cm. - - (STP ; 1428) "ASTM Stock Number: STP1428." Includes bibliographical references and index. ISBN 0-8031-3467-3 1. Alloys--Thermomechanical properties--Congresses. 2. Composite materials--Thermomechanical properties--Congresses. 3. Fracture mechanics--Congresses. I. McGaw, Michael A., 1959- II. Symposium on 'q-hermomechanical Fatigue Behavior of Materials (4th : 2001 : Dallas, Tex.) II1. ASTM special technical publication ; 1428. TA483.T48 2003 620.1' 126---dc22 2003058256 Copyright 9 2003 ASTM International, West Conshohocken, PA. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film, or other distribution and storage media, without the written consent of the publisher.

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Peer Review Policy Each paper published in this volume was evaluated by two peer reviewers and at least one editor. The authors addressed all of the reviewers' comments to the satisfaction of both the technical editor(s) and the ASTM International Committee on Publications. The quality of the papers in this publication reflects not only the obvious efforts of the authors and the technical editor(s), but also the work of the peer reviewers. In keeping with long-standing publication practices, ASTM International maintains the anonymity of the peer reviewers. The ASTM International Committee on Publications acknowledges with appreciation their dedication and contribution of time and effort on behalf of ASTM International.

Printed in Bridgeport,NJ August 2003

Foreword This publication, Thermomechanical Fatigue Behavior of Materials: 4 th Volume, contains papers presented at the Fourth Symposium on Thermomechanical Fatigue Behavior of Materials, held in Dallas, Texas on November 7-8, 2001. The Symposium was sponsored by ASTM Committee E08 on Fatigue and Fracture and its Subcommittee E08.05 on Cyclic Deformation and Fatigue Crack Formation. Symposium co-chairmen and publication editors were Michael A. McGaw, McGaw Technology, Inc.; Sreeramesh Kalluri, Ohio Aerospace Institute, NASA Glenn Research Center at Lewis Field; Johan Bressers (Retired), Institute for Energy, European Commission - Joint Research Center; and Stathis D. Peteves, Institute for Energy, European Commission - Joint Research Center.

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Contents vii

Overview SECTION I: THERMOMECHANICALDEFORMATION BEHAVIOR AND MODELING

Modeling Thermomechanical Cyclic Deformation by Evolution of its Activation Energy--x. J. wG s. YANDT,P. AU, ANDJ.-P. 1MMARIGEON Modeling of Deformation during TMF-Loading--E. E. AFFELDT,J. HAMMER, ANDL. CERD.~NDE LACRUZ

15

Modelling of Hysteresis Loops During Thermomechanical Fatigue-R. SANDSTROMANDH. C. M. ANDERSSON

31

Cyclic Behavior of AI319-T7B Under Isothermal and Non-Isothermal Conditions-C. C. ENGLER-PINTO, JR., H. SEHITOGLU, AND H. J. MAIER (Received the Best Presented Paper Award at the Symposium)

45

Cyclic Deformation Behavior of Haynes 188 Superalloy Under Axial-Torsional, Thermomechanical Loading--P. L BONACUSEANDS. KALLURI

65

SECTION [I: DAMAGE MECHANISMS UNDER THERMOMECHANICALFATIGUE

Damage and Failure Mechanisms of Thermal Barrier Coatings Under Thermomechanical Fatigue Loadings--E. T Z ~ S , P. HAHNER,P. MOemTTO, S. D. PETEVES, AND J. BRESSERS

Thermo-mechanical Creep-Fatigue of Coated Systems--L. RI~MY, A.

83 M.

ALAM,

AND A. BICKARD

98

Enhancement of Thermo-Mechanical Fatigue Resistance of a Monocrystalline Nickel-Base Superalloy by Pre-Rafting--F. c. ~,~U~mR,U. ~TZL~F, AND H. MUGHRABI

Environmental Effects on the Isothermal and Thermomechanical Fatigue Behavior of a Near-~, Titanium Aluminide--H. j. MAIER,F. O. R. FISCHER,ANDH.-J. CHRIST

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127

vJ

CONTENTS SECTIONIII: THERMOMECHANICAL FATIGUE BEHAVIOR AND CYCLIC LIFE PREDICTION

Using Fracture Mechanics Concepts for a Mechanism-Based Prediction of Thermomechanieal Fatigue Life---n.-J. crn~ST, R. TETERUK,a. JUNG, AND H. J. MAIER

Thermomechanicai Fatigue Behavior of an Aiuminide.Coated Monocrystalline Ni-Base Superalloy--F. GRUBE,E. E. AFFELDT,AND H. MUGHRABI

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164

Collaborative Research on Thermo-Mechanical and Isothermal Low-Cycle Fatigue Strength of Ni-Base Superalloys and Protective Coatings at Elevated Temperatures in The Society of Materials Science, Japan (JSMS)-M. OKAZAKI, K. TAKE, K. KAKEHI, Y. YAMAZAKI, M. SAKANE, M. ARAI, S. SAKURAI, H. KANEKO, Y. HARADA, Y. SUGITA, T. OKUDA, I. NONAKA, K. FUJIYAMA, AND K. NANBA

180

The Fatigue Behavior of NiCr22Co12Mo9 Under Low-Frequency Thermal-Mechanical Loading and Superimposed Higher-Frequency Mechanical Loading--M. MOALLA, K.-H. LANG, AND D. LOHE

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Thermomechanical Response of Single Crystal Nickel-Base Superalloy CM186SX-C. N. KONG, C. K. BULLOUGH, AND D. J. SMITH

Thermomecbanical Fatigue Behavior of Stainless Steel Grades for Automotive Exhaust Manifold Applications--e.-o. S~dCrACREU,C. Sn~ON,ANDA. COLEMAN

210

227

Thermomechanical Fatigue Analysis of Cast Aluminum Engine Components-X. SU, M. ZUBECK, J, LASECKI, H. SEHITOGLU, C. C. ENGLER-PINTO, JR., C.-Y. TANG, AND J. E. ALLISON

240

SECTION I V : EXPERIMENTAL TECHNIQUES FOR THERMOMECHANICAL TESTING

Acoustic Emission Analysis of Damage Accumulation During Thermal and Mechanical Loading of Coated Ni-Base Superalloys--Y. VOUGIOUKLAVaS, P. HAHNER, F. DE HAAN, V. STAMOS, AND S. D. PETEVES

Miniature Thermomeehanieal Ramping Tests for Accelerated Material Discrimination--B. ROEBUCK, M. G. GEE, A. GANT, AND M. S. LOVEDAY

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270

Improving the Reproducibility and Control Accuracy of TMF Experiments with High Temperature Transients--T. BRENDEL, M. NADERHIRN, L. DEL RE, AND C. SCHWAMINGER

282

Two Specimen Complex Thermal-Mechanical Fatigue Tests on the Austenitic Stainless Steel AISI 316 L---K. RAU,T, BECK, ANDD. L6HE

297

Analysis of Thermal Gradients during Cyclic Thermal Loading under High Heating Rates--E. E. AFFELDT, J. HAMMER, U. HUBER, AND H. LUNDBLAD

312

Overview Thermal fatigue and thermomechanical fatigue (TMF) of structural materials have been topics of intense research interest among materials scientists and engineers for over fifty years, and are subjects that continue to receive considerable attention. Several symposia have been sponsored by ASTM on these two topics over the previous thirty years, and have resulted in Special Technical Publications (STPs) 612, 1186, 1263, and 1371. The Fourth Symposium on Thermomechanical Fatigue Behavior of Materials was held at a time when significant efforts have been underway both in the U.S., under the auspices of ASTM, and internationally, under the auspices of ISO, to develop standards for thermomechanical fatigue testing of materials. This STP represents a continuation of the effort to disseminate all aspects of thermomechanical fatigue behavior of materials from a wide variety of disciplines. The materials scientist, for example, seeks a deeper understanding of the mechanisms by which deformation and damage develop, how they are influenced by microstructure, and how this microstructure may be tailored to a specific application. The analyst wishes to develop engineering relationships and mathematical models that describe constitutive and damage evolution behaviors of materials. Ultimately, the designer seeks engineering tools and test methods to reliably and economically create load-bearing structures subjected to cyclic, thermally-induced loads. The present STP continues the trend of past symposia of strong international participation. The twenty-one contributed papers in this STP have been organized into four sections. The first section is on Thermomechanical Deformation Behavior and Modeling. Continuation of rapid advances in computational technology has provided greater opportunity than ever before to enable the identification and characterization of the complex viscoplastic deformation of materials under thermomechanical conditions, and this section's collection of five papers is a consequence of these endeavors. Notable among these is the paper, "Cyclic Behavior of A1319-T7B Under Isothermal and Non-Isothermal Conditions," by C. C. Engler-Pinto, Jr., H. Sehitoglu, and H. J. Maier, as it received the Best Presented Paper Award at the Symposium. The second section, Damage Mechanisms under Thermomechanical Fatigue, contains four contributions addressing coated alloys, single crystal nickel-base superalloys, and titanium aluminide materials. The third section, Thermomechanical Fatigue Behavior and Cyclic Life Prediction, contains the following seven contributions: an approach utilizing fracture mechanics for TMF life prediction, a contribution on coated TMF behavior of a monocrystalline superalloy, a collaborative, round-robin style effort to characterize behaviors of uncoated and coated superalloys under TMF conditions, a work on complex loading effects, and two contributions dealing, significantly, with applications in the automotive arena. The fourth and final section addresses Experimental Techniques for Themomechanical Testing. Too often, especially in thermomechanical fatigue, experimental details are given secondary importance in the literature, when in reality the conduct of thermomechanical fatigue tests requires unusually fine attention to detail and practice. Here again, the tremendous advances in computer technology have enabled the development and implementation of sophisticated testing techniques. The five papers in this section are reflective of these advances, and can be read with profit by the experimentalist interested in establishing or improving thermomechanical fatigue testing capability. Finally, we would like to express our sincere gratitude to the authors, the reviewers, and ASTM staff (Ms. Dorothy Fitzpatrick, Ms. Crystal Kemp, Ms. Maria Langiewicz, Ms. Christina Painton, Ms.

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OVERVIEW

Holly Stupak, Ms. Qiu Ping Gong, Mr. Scott Emery, and Ms. Annette Adams) for their contributions to the publication of this STP.

Michael A. McGaw McGaw Technology, Inc. Fairview Park, Ohio Symposium Co-Chairman and Editor

Sreeramesh Kalluri Ohio Aerospace Institute NASA Glenn Research Center at Lewis Field Brook Park, Ohio Symposium Co-Chairman and Editor

Johan Bressers Institute for Energy, JRC-EC (Retired) Petten, The Netherlands Symposium Co-Chairman and Editor

Stathis D. Peteves Institute for Energy, JRC-EC Petten, The Netherlands Symposium Co-Chairman and Editor

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