TABLE OF CONTENTS
■ Rout-Outs ___________________________________ 1 ■ Radius Compartment Doors __________ 2-3 ■ Radius Entrance Doors ________________ 4-5 ■ Motorized Entrance Doors ____________ 6-7 ■ Radius Ramp Doors ____________________ 8-9 ■ Square Ramp Doors _________________ 10-11 ■ Bed Doors _____________________________ 12-13 ■ Baggage / Generator Doors ____________ 14 ■ 400 Square Corner Entrance Doors __ 15 ■ Transit Doors _____________________________ 16 ■ Batwing Doors ___________________________ 17
THE VALUE OF INNOVATION CHALLENGER DOOR enjoys our part in the ongoing success of the Recreational Vehicle and Cargo trailer industries. Continuing with our historical strength, our door products are designed and built with quality and consistency. These strengths are derived from a highly skilled workforce, with a near zero turnover of employees.
WE HAVE INCORPORATED everything we have learned about design into our new and current products. In addition to our reputation of quality, we also focus on your costs as manufactures. Our designs are expected to lower your installation costs,
■ Concession Windows ________________ 18-19
while maintaining the lowest warranty cost in
■ Hardware _____________________________ 20-21
WHILE OUR REPUTATION was established on
■
the industry.
craftsmanship, our design skills become evident Outdoor Kitchen – Aluminum Cabinets – Patio Slider Door ______________ back cover
in our stronger and lighter products, with ease of installation considered.
BOTH OUR NEW and existing products have been designed to be production friendly, and market driven. Whether it is through our own efforts, or your own unique engineering requests, our goal is to exceed your expectations and that of the industry. Sincerely,
CHALLENGER DOOR
Merlin Yoder
1205 East Lincoln Street
President – Challenger Door
P. O. Box 67 Nappanee, IN 46550 574.773.8100 574.773.0474
FAX
C H A L L E N G E R D O O R . C O M
• Material cost-saving
CHALLENGER DOOR Rout-Out Program
• Landfill savings - save tons of material from going to the landfill each month. • Environmentally friendly
ROUT-OUTS
THE VALUE OF GREEN
WHAT ARE ROUT-OUTS? They are retrieved material goods that were previously considered useless and discarded as trash.
HOW IT WORKS – After salvaging and neatly placing your unwanted routed-out materials on pallets, Challenger Door will pick them up and utilize the routed-out material to make new doors.
BENEFITS ■
Great for your company’s bottom line – You receive a better price on your doors by retaining and re-using “routed-out” materials, by simply allowing Challenger to use the routedout material from your laminated sidewall to make new doors.
TYPICAL ROUT-OUT ■
ROUT-OUT
Better for the environment – This unmatched recycling
As an environmentally sound way to
perfectly matches your wall material
save money, consider utilizing your
and color. Everyone wins, but it takes
waste. By saving your rout outs, we
Challenger Door's caring labor to make
can utilize your scrap as part of the
this program work. Contact your sales
core. This saves you material costs,
representative today for details.
reduces your scrap costs, and
effort keeps tons and tons of waste from going directly into the landfill.
This is a valuable program for many of our customers.
Contact your sales representative today for details. 1
RADIUS COMPARTMENT DOORS Operates with top, bottom or side hinge. Full flexibility of thumb and key locks. Can be ordered vented for generator or battery options. Door core is a sturdy .875" thick, depending on door options. • Extruded, piano and hidden hinges • Thumb/key locks or slam latches • Side/top/bottom hinge options • Vented generator or battery doors • Double doors: vertical or horizontal split • Available with Rout-Out Program
600 SERIES Operates as with top, bottom or side hinge. Full flexibility of thumb and key locks. Can be ordered vented for generator or battery options. Door core is a sturdy .875" thick.
2
C H A L L E N G E R D O O R . C O M
601 SERIES THUMB
DOUBLE DOORS
Our extrusion is 1.5" thick to assist with trimming the interior or the rough opening of 1" thick sidewalls.
KEY
RADIUS COMPARTMENT DOORS
ADJUSTABLE STRIKER
NOVA
725 SERIES
600 SERIES
Thickness: 1.5"
(open)
SOUTHCO
CONTINUOUS HINGE
EXTRUDED HINGE
DOOR THICKNESS MODEL
CORE
INTERIOR PLASTIC COLORS
OUTER
600
.875"
1.9"
601 725
.875" 1.25"
1.5" 1.9"
WHITE
GRAY
TAN
BLACK
TRIMARK
3
RADIUS ENTRANCE DOORS
805
975
Core Thickness: 1.5" Frame Depth: 1.25"
Core Thickness: 1.5" Frame Depth: 2.125"
975
975
4-CORNER CONTOUR RADIUS Core Thickness: 1.5" Frame Depth: 2.125"
4
(open)
C H A L L E N G E R D O O R . C O M
(open)
BLACK BUBBLE SLIDER PROTECTION
950
CONTOUR
RADIUS ENTRANCE DOORS
WHITE BUBBLE SLIDER PROTECTION
950
Core Thickness: 1.5" Frame Depth: 2.125"
Core Thickness: 1.5" Frame Depth: 2.125"
BAUER KEYLESS ENTRY
TUBE FRAME CONSTRUCTION
STORM WINDOW (option)
STRUT (option)
(OPTIONAL)
C L E A R
E U R S C B O
INTERIOR PLASTIC COLORS
WHITE
GRAY
TAN
BLACK
WINDOW OPTIONS
5
MOTORIZED ENTRANCE DOORS Integrated Air Cylinder pulls leading edge to seal
Designed to function and feel like a bus door, this motorized entrance door is tough yet filled with options. • FMVSS approved • Integrated air cylinder reduces wind noise (standard on slanted door) • Keyless entry option • Bottom window option • Separate locking deadbolt option
The optional slant will match the windshield angle perfectly, giving nice clean lines. The large window opening offers excellent light and visibility. Installation assisted with adjusting setscrews around perimeter. 3000 Entrance Doors have a Frame Depth of 3.375" and a Core Thickness of 1.875"
3000
ENTRANCE
ANGLE
6
C H A L L E N G E R D O O R . C O M
(open)
3000
ENTRANCE (optional)
SQUARE
(open)
CONTACT SWITCH AS POWER LOCK OPTION
Square doors include hinge up the entire front edge.
MOTORIZED ENTRANCE DOORS
TRIMARK FMVSS
TUBE FRAME CONSTRUCTION
R C L E A
INTERIOR PLASTIC COLORS T I N T E D WHITE
GRAY
TAN
BLACK
WINDOW OPTIONS
7
5000 RADIUS RAMP DOORS With continuous design and updated features, our ramp perfectly enhances the toy hauler. Our spring system eliminates the need for cables. Two persons accomplish installation in as little as 5-7 minutes: a significant labor savings. Please ask your Sales Representative for various weight ratings.
Core Thickness is 1.625"
OPTIONS INCLUDE:
• Traditional square corner or 7.75" radius corners • Mill finish or white powder coat aluminum trim • TPO, Spray-On Tough Coat, or raw interior surfaces are available • Use in conjunction with our optional integrated door locks
RAMP
WITH EXTENSION OPTION
8
C H A L L E N G E R D O O R . C O M
5000 RADIUS RAMP DOORS - TOY HAULERS
5000 SERIES RAMP
WITH EXTENSION OPTION C K B L A
TOUGH COATS G R A Y
9
PATIO RAMP DOORS
C O R N E R D E TA I L
10
C H A L L E N G E R D O O R . C O M
PATIO RAMP BRACKET
SQUARE RAMP DOORS - PATIO AND HORSE
HORSE RAMP DOORS
C K B L A
G R A Y
T O U G H C O AT FINISHES
RAMP WITH UPPER DUTCH DOORS 11
BED DOORS
BED DOOR Shown with tent
BED DOOR Held in open position by cables
12
C H A L L E N G E R D O O R . C O M
BED DOORS
Fold out bed doors create more interior space for hybrid towables. Utilizing cables, no exterior support is needed. These are easy for your customers to setup and close. Challenger Door can laminate and construct the entire door with frame and cables. For a more cost effective option, let Challenger Door build an aluminum frame, which you laminate into your side wall. Then, simply rout-out the opening and supply the core back to Challenger, to save money, reduce waste, and perfectly match your wall material and color. BED DOOR INTERIOR VIEW
BED DOOR LATCH
A smooth exterior latch integrated into the core is available (shown above): creating a clean look. Alternatively, short-based bar locks provide easy leverage to increase pressure into seal.
INTERIOR PLASTIC COLORS
WHITE
GRAY
TAN
BLACK
13
SQUARE CORNER BAGGAGE AND GENERATOR DOORS
SIDE HINGE AND BOTTOM HINGE ALSO AVAILABLE
200 SERIES
205 SERIES Frame Thickness of .75"
Frame Thickness of .75"
250 CARGO Frame Thickness of .75"
250 GENERATOR Frame Thickness of .75"
301 BAGGAGE Frame Thickness of .875"
301 GENERATOR Frame Thickness of .875"
14
C H A L L E N G E R D O O R . C O M
400 SERIES Frame Thickness of 1.375"
450 SERIES
BLACK BUBBLE SLIDER PROTECTION
WINDOW/SCREEN Frame Thickness of 2.125"
(open)
400 SERIES ENTRANCE DOUBLE DOORS Frame Thickness of 1.375"
(open)
400 SQUARE CORNER ENTRANCE DOORS
WHITE BUBBLE SLIDER PROTECTION
TUBE FRAME CONSTRUCTION (OPTIONAL)
C L E A R
R E C U S O B
INTERIOR PLASTIC COLORS
T I N T
WINDOW OPTIONS WHITE
GRAY
TAN
BLACK
15
TRANSIT DOORS
AMBULANCE
1520 DOUBLE DOORS 1520 SINGLE DOOR
(open)
Frame Thickness is 2.625" Core Thickness is 2.75"
500 REAR TRANSIT DOOR
500 TRANSIT
DOUBLE DOORS
Frame Thickness is 1.375" Core Thickness is 1.5"
(open)
16
C H A L L E N G E R D O O R . C O M
360 ENTRANCE DOORS
360 ENTRANCE DOORS
HEADER MECHANISM USED FOR 360 ENTRANCE DOORS
360 ENTRANCE DOORS (open)
17
CONCESSION WINDOWS
1000 SERIES CONCESSION WINDOWS
• Vertical or horizontal sliders • Self-storing screens • Solid panes anywhere • Inside or outside mounting* * Inside mounting can be used in conjunction with our 350 Series awning
1300 SERIES COMBINATION
Concession window incorporated into an awning door. Functional design with significant installation labor savings!
18
C H A L L E N G E R D O O R . C O M
CONCESSION WINDOWS
1300 SERIES COMBINATION
The 1300 Series is essentially a 1000 Series Concession Window with the awning attached. This was designed for convenience and ease of installation by incorporating two products into one. We also offer split awnings for marquee signs, INTERIOR PLASTIC COLORS
WHITE
GRAY
TAN
BLACK
1000 & 1300 SERIES
WINDOW CONFIGURATIONS We have conveniently numbered our window configurations for ease of ordering.
VERTICAL / HORIZONTAL SLIDERS WITH SOLID PANE CONFIGURATIONS
CONFIG #1
CONFIG #2
CONFIG #3A
CONFIG #3B
CONFIG #3C
CONFIG #4
CONFIG #5
CONFIG #6
CONFIG #7
CONFIG #8
CONFIG #9
CONFIG #10
19
HARDWARE OPTIONS EXTRUSION COLORS
CONTACT SWITCH
SLIDERS
WHITE
TAN
GRAY BUBBLE SLIDER PROTECTION (WHITE) BLACK
BED DOOR LATCH BUBBLE SLIDER PROTECTION (BLACK)
HINGES ADJUSTABLE STRIKER
EXTRUDED
20
C H A L L E N G E R D O O R . C O M
CONTINUOUS
HARDWARE
INTERIOR PLASTIC COLORS
WHITE
TAN
GRAY
BLACK
LATCHES
THUMB
KEY
SOUTHCO
NOVA
TRIMARK
FMVSS
SECURITY
AMBULANCE DOOR
GLASS WINDOWS
TT
CLEAR
OBSCURE
TINT
21
RV OUTDOOR KITCHEN
WITH CUSTOM ALUMINUM CABINETS
CHALLENGER DOOR 1205 East Lincoln Street P. O. Box 67 Nappanee, IN 46550 574.773.8100 574.773.0474
(OPTIONAL) PATIO SLIDING DOOR WITH REMOVABLE STORM WINDOWS
C H A L L E N G E R D O O R . C O M
FAX
