FLANGE BOLTING GUIDE The Ultimate Critical Service Triple Offset Valve
Flange Bolting Guide A Division of Bray International, Inc.
The Ultimate Critical Service Triple Offset Valve
Contents Examples of Typical Flange to Valve Bolting
3
Torque Loss
4
Gasket Installation
2
Page
4-5
Tightening Methods
5
Class 150 | Double Flange Face To Face API 609, Iso 5752 Basic Series 13 | Body Drilling Ansi B16.5
6
Class 150 | Double Flange Face To Face API 609, Iso 5752 Basic Series 13 | Body Drilling Ansi B16.47 Series A
6
Class 150 | Double Flange Face To Face API 609, Iso 5752 Basic Series 13 | Body Drilling Ansi B16.5 Series B
6
Class 300 | Double Flange Face To Face API 609, Iso 5752 Basic Series 13 | Body Drilling Ansi B16.5
7
Class 300 | Double Flange Face To Face API 609, Iso 5752 Basic Series 13 | Body Drilling Ansi B16.47 Series A
7
Class 300 | Double Flange Face To Face API 609, Iso 5752 Basic Series 13 | Body Drilling Ansi B16.47 Series B
7
Class 600 | Double Flange Face To Face API 609, Iso 5752 Basic Series 14 | Body Drilling Ansi B16.5
8
Class 900 | Double Flange Face To Face ISO 5752 Basic Series 8 | Body Drilling Ansi B16.5
8
Class 150 | Gate Face To Face Face To Face API 609, Asme B16.10 | Body Drilling Ansi B16.5
9
Class 150 | Gate Face To Face Face To Face API 609, Asme B16.10 | Body Drilling Ansi B16.47 Series A
9
Class 300 | Gate Face To Face Face To Face API 609, Asme B16.10 | Body Drilling Ansi B16.5
9
Class 150 | Lug Face To Face API 609 | Body Drilling Ansi B16.5
10
Class 300 | Lug Face To Face API 609 | Body Drilling Ansi B16.5
10
Class 150 | Wafer Face To Face API 609 | Body Drilling Ansi B16.5
11
Class 300 | Wafer Face To Face API 609 | Body Drilling Ansi B16.5
11
Page
Flange
Flange
Valve Body
L1
L1
Flange Bolting Guide
Washer
A D i v i s i o n o f B r a y I nWasher ternational, Inc.
The Ultimate Critical Service Triple Offset Valve Minimum Bolt Engagement Must Be Equal to Diameter of Bolt
Examples of Typical Flange to Valve Bolting Double Flange/Gate L1 Stud Bolt Length Wafer Body L1 StudBody Bolt Length Gasket Gasket
Gasket Gasket Valve Body Valve Body Flange Flange
Flange Flange
L1
L1
Washer Washer
Washer Washer
L1
Caution: To ensure proper installation refer to appropriate table within this guide for specific valve drilling information.
Lug Body L1 Stud Bolt Length Gasket
L2 Stud Bolt Length
Gasket
L2
L3 Hex Bolt Length
Valve Body Flange
Flange
Valve Body
L3
L1
L2 or L3 specifies special stud lengths for hub and neck locations, that do not permit thru holes.
L1 Washer
Washer
Minimum Bolt Engagement Must Be Equal to Diameter of Bolt
Wafer Body L1 Stud Bolt Length Double Flange/Gate Body L1 Stud Bolt Length Gasket Gasket
Gasket Gasket Valve Body Valve Body Flange Flange
Flange Flange Washer
Washer
L1 Washer
L1
L1
Washer
* Lug Threads may be tapped from both sides and therefore tap may not be continuous.
Lug Body L1 Stud Bolt Length
All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. The technical data herein is for general information only. Product suitability should be based solely upon customer’s detailed knowledge and experience with their application.
Gasket
Gasket
Page
3
Flange Bolting Guide A Division of Bray International, Inc.
The Ultimate Critical Service Triple Offset Valve
TORQUE LOSS Torque loss is inherent in any bolted joint. The combined effects of bolt relaxation, (approximately 10% during the first 24 hours after installation), gasket creep, vibration in the system, thermal expansion and elastic interaction during bolt tightening contribute to torque loss. When torque loss reaches an extreme, the internal pressure exceeds the compressive force holding the gasket in place and a leak or blow-out occurs. A key to reducing these effects is proper gasket installation. By bringing the flanges together slowly and parallel when installing a gasket and taking a minimum of four bolt tightening passes, following the correct bolt tightening sequence, there is a payoff in reduced maintenance costs and increased safety. Proper gasket thickness is also important. The thicker the gasket, the higher the gasket creep which in turn can result in torque loss. On standard ANSI raised face flanges a 1/16” thick gasket is normally recommended. Thinner gasket materials can take a higher gasket load and therefore higher internal pressures. Even when the installation is ideal, where the bolt stress is uniformly applied to each bolt, and the gasket is properly compressed, problems can still arise. Inherently with time, loosening will occur due to the factors already mentioned. If other factors such as cycling, thermal upsets, water hammer or just a piping system with inadequate pipe supports are present, periodic retorquing might be necessary. For problem areas, high temperature applications or where there is temperature cycling, or where a flange cannot be retorqued, conical spring washers have been found to be very helpful as an aid to torque retention. They act as a spring and help lessen the effects of torque loss.
4
Page
Other factors affecting torque loss include: 1. Rate of heat up 2. New vs. used bolts or studs 3. Use of hardened steel washers 4. Lubrication of bolts, nuts and nut facings 5. Method of bolt up. Order of efficiency from least to greatest: a. Wrench and cheater bar or sledge hammer b. Air impact gun c. Torque wrench d. Hydraulic torque wrench e. Hydraulic stud tensioners Finally, having the torque information for the gasket material is helpful as well. Please refer to the torque data that follows.
GASKET INSTALLATION The importance of proper gasket installation cannot be stressed enough. The following is a basic explanation of how to properly bring the flanges together parallel and in stages, once the gasket is in place to properly compress the gasket. As a minimum, four passes are required. Using the right torque value for the lubricant being used to get the proper gasket compression is important as well. In the torque tables that follow for non-asbestos gasket materials, it is assumed the flanges are in good condition, anti-seize has not been used on any gasket contact surfaces and a proper installation technique such as what is outlined as follows is used. Never use any sheet gasket material as insulating washers in flange insulation kits. NOTE: As a general rule, soft gaskets are intended for service in Class 300 and below.
Flange Bolting Guide A Division of Bray International, Inc.
The Ultimate Critical Service Triple Offset Valve
GASKET INSTALLATION
12-bolt flanges and above:
1 and clean flanges, bolts,1 nuts and 1. Visually examine 8 washers. Replace components if necessary. 5 4
12
1
4
4. Number bolts in cross-pattern sequence according to the appropriate sketch below. 5. IMPORTANT! HAND TIGHTEN; then SNUG BOLTS UP to 10/20 FT-LBS torque, but DO NOT EXCEED 20% of target torque. 6. Check gap for uniformity. 7. Starting at the #1 bolt, use the appropriate crosspattern tightening sequence in the sketch below for Rounds 1, 2, and 3 and/or Round 4 (each sequence constitutes a “Round”).
3
10
2
•
•
3
10
6 2
2
7
• Lubricate, hand tighten, then SNUG up bolts • Round 1 - Tighten to 25% of- final torque • Round 2 - Tighten to 50% of final torque • Round 3 - Tighten to 100% of final torque
9 3
15
6 14
11
2
11
19
7
Rotational Round - 100% of Final Torque (same as Round 3 or 4 above). Use ROTATIONAL, clockwise tightening sequence, starting with Bolt No. 1, for one complete round and continue until no further nut 1 occurs at 100% of 20 12 1 rotation the12Final Torque value 13 8 5 5 16 for any nut. 9
4
3
17
Check gap around the circumference between each of these rounds, measured at every other bolt. If the gap is not reasonably uniform around the circumference, make the appropriate adjustments by selective bolt tightening before proceeding.
8
4
5
• Lubricate, hand tighten, then SNUG up bolts • Round 1 - Tighten to 20% of final torque • Round 2 - Tighten to 40% of final torque • Round 3 - Tighten to 80% of final torque • Round 4 - Tighten to 100% of final torque
5 4
13
18
7
6
1
8
1
10
4-bolt and 8-bolt flanges: 1
12
4
6
3. Install the new gasket, bolts and nuts. 2Be sure7 gasket 2 is properly centered. DO NOT REUSE old gasket, or use MULTIPLE gaskets.
20
16 9
4
2. LUBRICATE the bolts, nuts and nut bearing 3 3 surfaces.
8
5
8
6
4
17
9 10 Final Round - RETORQUE. After twenty-four 3 hours repeat 3Round 318or 4 (above) followed by a 15 6 Rotational 7Round. Tests show that a 7large percent14 2 11 19 11 2 age of the short-term bolt preload loss occurs within twenty-four hours after initial tightening. This Round recovers this loss. This is especially IMPORTANT for PTFE gaskets.
Tightening Methods • Hand Wrench • Manual Torque Wrench • Hydraulic Torque Wrench • Impact Wrench • Other
Page
5
Flange Bolting Guide A Division of Bray International, Inc.
The Ultimate Critical Service Triple Offset Valve
CLASS 150 | DOUBLE FLANGE VALVE SIZE In
mm
3 4 6 8 10 12 14 16 18 20 24
80 100 150 200 250 300 350 400 450 500 600
Stud Diameter/Thread 5/8” - 11 UNC 5/8” - 11 UNC 3/4” - 10 UNC 3/4” - 10 UNC 7/8” - 9 UNC 7/8” - 9 UNC 1” - 8 UNC 1” - 8 UNC 1 1/8” - 8 UN 1 1/8” - 8 UN 1 1/4” - 8 UN
Face to Face API 609, ISO 5752 Basic Series 13 | Body Drilling ANSI B16.5
Stud Bolts - L1 In
mm
Qty
In
mm
Qty
4 4 4.25 4.5 5 5 5.5 5.75 6 6.25 7
102 102 108 114 127 127 140 146 152 159 179
8 12 12 12 20 20 20 28 28 36 36
– 3 3.25 3.5 3.5 3.75 4.25 4.5 4.5 4.25 5
– 76 82 89 89 95 108 114 114 108 127
– 4 4 4 4 4 4 4 4 4 4
16 28 28 28 44 44 44 60 60 76 76
In
mm
30 32 36 40 42 48
750 800 900 1000 1050 1200
Stud Diameter/Thread 1 1/4” - 8 UN 1 1/2” - 8 UN 1 1/2” - 8 UN – 1-1/2” - 8 UN 1 1/2” - 8 UN
In
mm
30 32 36 40 42 48
750 800 900 1000 1050 1200
Stud Diameter/Thread 3/4” - 8 UNC 3/4” - 8 UNC 7/8” - 8 UNC 1” - 8 UNC 1” - 8 UNC 1” - 8 UNC
PLUS
OR
In
mm
Qty
Nuts & Washers
– 2.25 2.25 2.5 2.5 2.75 3 3.25 3.25 3 3.5
– 57 57 63 63 70 76 82 82 76 89
– 4 4 4 4 4 4 4 4 4 4
– 24 24 24 40 40 40 56 56 72 72
Face to Face API 609, ISO 5752 Basic Series 13 | Body Drilling ANSI B16.47 Series A
Stud Bolts - L1 In
mm
Qty
9.25 10.25 11 – 11.5 12.25
235 260 279 – 292 311
52 48 52 – 62 72
CLASS 150 | DOUBLE FLANGE VALVE SIZE
+
Hex Head Bolts - L3 TOTAL
TOTAL
Nuts & Washers
CLASS 150 | DOUBLE FLANGE VALVE SIZE
Stud Bolts - L2
Stud Bolts - L2
+
PLUS
TOTAL
In
mm
Qty
Nuts & Washers
6 6.75 7 – 7.5 8
152 171 179 – 190 203
4 8 12 – 10 16
108 104 116 – 134 160
Hex Head Bolts - L3 TOTAL
OR
In
mm
Qty
Nuts & Washers
4.75 5 5.5 – 5.75 6.25
121 127 140 – 146 159
4 8 12 – 10 16
104 96 104 – 124 144
Face to Face API 609, ISO 5752 Basic Series 13 | Body Drilling ANSI B16.5 Series B
Stud Bolts - L1 In
mm
Qty
6 6 7 7.25 8 7.5
152 152 178 184 203 191
78 80 72 68 86 86
Stud Bolts - L2
+
PLUS
TOTAL
In
mm
Qty
Nuts & Washers
4.5 4.5 5 5.25 5.5 5.25
114 114 127 133 140 133
10 16 16 20 10 10
166 176 160 156 182 182
Hex Head Bolts - L3 TOTAL
OR
In
mm
3.5 3.5 4 4 4.25 4.25
89 89 102 102 108 107.95
Nuts &
Qty Washers 10 156 16 160 16 144 20 136 10 172 10 172
NOTES: 1. Any combination of the above fastener types is applicable. 2. All nuts are in accordance with ANSI B18.2.2 Table 9 Heavy Hex nuts. 3. All Studs are in accordance with ANSI B18.2.1. 4. All Stud and bolt lengths rounded to next 1/4”.
6
Page
5. Calculations include 2 washers(.2”) for thru stud bolts and 1 (.1”) washer for hex bolt and stud bolts/nut. 6. Standard gaskets(0.125”), one per side, have been included in the bolting calculations.
Flange Bolting Guide A Division of Bray International, Inc.
The Ultimate Critical Service Triple Offset Valve
CLASS 300 | DOUBLE FLANGE VALVE SIZE In
mm
3 4 6 8 10 12 14 16 18 20 24
80 100 150 200 250 300 350 400 450 500 600
Stud Diameter/Thread 3/4” - 10 UNC 3/4” - 10 UNC 3/4” - 10 UNC 7/8” - 9 UNC 1” - 8 UNC 1 1/8” - 8 UN 1 1/8” - 8 UN 1 1/4” - 8 UN 1 1/4” - 8 UN 1 1/4” - 8 UN 1 1/2” - 8 UN
Face to Face API 609, ISO 5752 Basic Series 13 | Body Drilling ANSI B16.5
Stud Bolts - L1 In
mm
Qty
In
mm
Qty
4.5 4.75 5 5.75 6.5 7 7.25 7.75 8 8.25 9.25
114 121 127 146 165 178 184 197 203 209 235
12 12 20 20 24 24 32 32 40 40 40
3.25 3.25 3.75 4 4.25 4.5 4.75 5.25 5.25 5.5 6
83 83 95 102 108 114 121 133 133 140 152
4 4 4 4 8 8 8 8 8 8 8
28 28 44 44 56 56 72 72 88 88 88
In
mm
30 32 36 40 42 48
750 800 900 1000 1050 1200
Stud Diameter/Thread 1 3/4” - 8 UN – 2” - 8 UN – 1 5/8” - 8 UN 1 7/8” - 8 UN
In
mm
30 32 36 40 42 48
750 800 900 1000 1050 1200
Stud Diameter/Thread 1 3/8” - 8 UN – 1 5/8” - 8 UN – 1 3/4” - 8 UN 1 7/8” - 8 UN
PLUS
OR
In
mm
Qty
Nuts & Washers
2.5 2.5 2.75 3.25 3.25 3.5 3.5 3.75 4 4 4.5
63 63 70 82 82 89 89 95 102 102 114
4 4 4 4 8 8 8 8 8 8 8
24 24 40 40 48 48 64 64 80 80 80
Face to Face API 609, ISO 5752 Basic Series 13 | Body Drilling ANSI B16.47 Series A
Stud Bolts - L1
Stud Bolts - L2
In
mm
Qty
12.5 – 13.25 – 13.5 15.25
318 – 337 – 343 387
40 – 48 – 52 48
CLASS 300 | DOUBLE FLANGE VALVE SIZE
+
Hex Head Bolts - L3 TOTAL
TOTAL
Nuts & Washers
CLASS 300 | DOUBLE FLANGE VALVE SIZE
Stud Bolts - L2
+
PLUS
TOTAL
In
mm
Qty
Nuts & Washers
8.5 – 8 – 8.5 10.5
216 – 203 – 216 267
16 – 16 – 12 16
96 – 112 – 116 144
Hex Head Bolts - L3 TOTAL
OR
In
mm
Qty
Nuts & Washers
6 – 6 – 7 8
152 – 152 – 178 203
16 – 16 – 12 4
80 – 96 – 104 96
Face to Face API 609, ISO 5752 Basic Series 13 | Body Drilling ANSI B16.47 Series B
Stud Bolts - L1 In
mm
Qty
11.25 – 12.25 – 13.75 14.75
286 – 311 – 349 375
56 – 56 – 56 60
Stud Bolts - L2
+
PLUS
TOTAL
In
mm
Qty
Nuts & Washers
7 – 8 – 8.5 9.75
178 – 203 – 216 248
16 – 8 – 16 20
128 – 120 – 128 140
Hex Head Bolts - L3 TOTAL
OR
In
mm
Qty
Nuts & Washers
5.5 – 6.25 – 6.75 7.75
140 – 159 – 171 197
16 – 8 – 16 20
112 – 112 – 112 120
NOTES: 1. Any combination of the above fastener types is applicable. 2. All nuts are in accordance with ANSI B18.2.2 Table 9 Heavy Hex nuts. 3. All Studs are in accordance with ANSI B18.2.1. 4. All Stud and bolt lengths rounded to next 1/4”.
5. Calculations include 2 washers(.2”) for thru stud bolts and 1 (.1”) washer for hex bolt and stud bolts/nut. 6. Standard gaskets(0.125”), one per side, have been included in the bolting calculations.
Page
7
Flange Bolting Guide A Division of Bray International, Inc.
The Ultimate Critical Service Triple Offset Valve
CLASS 600 | DOUBLE FLANGE VALVE SIZE In
mm
4 6 8 10 12 14 16 18 20
100 150 200 250 300 350 400 450 500
Stud Diameter/Thread – 1”- 8 UNC 1 1/8” - 8 UN 1 1/4” - 8 UN 1 1/4” - 8 UN – – 1 5/8” - 8 UN –
Face to Face API 609, ISO 5752 Basic Series 14 | Body Drilling ANSI B16.5
Stud Bolts - L1
Stud Bolts - L2
In
mm
Qty
In
mm
Qty
Nuts & Washers
– 7.25 8 9 11 – – 11.25 –
– 184 203 229 279 – – 286 –
– 16 16 24 32 – – 24 –
– 5 5.5 7.25 6.5 – – 7.75 –
– 127 140 184 165 – – 197 –
– 8 8 8 8 – – 16 –
– 40 40 56 72 – – 64 –
+
PLUS
CLASS 900 | DOUBLE FLANGE VALVE SIZE In
mm
6 8 10 12 14 16 18 20
150 200 250 300 350 400 450 500
Stud Diameter/Thread – 1 3/8” - 8 UN 1 3/8” - 8 UN – – 1 5/8” - 8 UN 1 7/8” - 8 UN –
Hex Head Bolts - L3 TOTAL
TOTAL
OR
In
mm
Qty
Nuts & Washers
– 4 4.5 5.75 5 – – 6 –
– 102 114 146 127 – – 152 –
– 8 8 8 8 – – 16 –
– 32 32 48 64 – – 48 –
Face to Face ISO 5752 Basic Series 8 | Body Drilling ANSI B16.5
Stud Bolts - L1
Stud Bolts - L2
TOTAL
In
mm
Qty
In
mm
Qty
Nuts & Washers
– 9.75 10.25 – – 12 13.5 –
– 248 260 0 0 305 343 0
– 16 24 – – 24 24 –
– 6.75 7 – – 8.25 9.5 –
– 171 178 0 0 210 241 0
– 8 8 – – 16 16 –
– 40 56 – – 64 64 –
+
PLUS
Hex Head Bolts - L3 TOTAL
OR
In
mm
Qty
Nuts & Washers
– 5 5.25 – – 6.5 7.5 –
– 127 133 0 0 165 191 0
– 8 8 – – 16 16 –
– 32 48 – – 48 48 –
NOTES: 1. Any combination of the above fastener types is applicable. 2. All nuts are in accordance with ANSI B18.2.2 Table 9 Heavy Hex nuts. 3. All Studs are in accordance with ANSI B18.2.1. 4. All Stud and bolt lengths rounded to next 1/4”.
8
Page
5. Calculations include 2 washers(.2”) for thru stud bolts and 1 (.1”) washer for hex bolt and stud bolts/nut. 6. Standard gaskets(0.125”), one per side, have been included in the bolting calculations.
Flange Bolting Guide A Division of Bray International, Inc.
The Ultimate Critical Service Triple Offset Valve
CLASS 150 | GATE Face to Face VALVE SIZE In
mm
3 4 6 8 10 12 14 16 18 20 24
80 100 150 200 250 300 350 400 450 500 600
Stud Diameter/Thread 5/8” - 11 UNC 5/8” - 11 UNC 3/4” - 10 UNC 3/4” - 10 UNC 7/8” - 9 UNC 7/8” - 9 UNC 1” - 8 UNC 1” - 8 UNC 1 1/8” - 8 UN 1 1/8” - 8 UN 1 1/4” - 8 UN
Face to Face API 609, ASME B16.10 | Body Drilling ANSI B16.5
Stud Bolts - L1
Stud Bolts - L2
In
mm
Qty
In
mm
Qty
Nuts & Washers
4 4 4.25 4.5 5 5 5.5 5.75 6.25 6.5 7
102 102 108 114 127 127 140 146 159 165 178
8 12 12 16 24 24 24 32 32 40 40
– 2.75 3 – – – – – – – –
– 70 76 – – – – – – – –
– 4 4 – – – – – – – –
16 28 28 32 48 48 48 64 64 80 80
+
PLUS
CLASS 150 | GATE Face to Face VALVE SIZE In
mm
30
750
Stud Diameter/Thread 1 1/4” - 8 UN
In
mm
3 4 6 8 10 12 14 16 18 20 24
80 100 150 200 250 300 350 400 450 500 600
Stud Diameter/Thread 3/4” - 10 UNC 3/4” - 10 UNC 3/4” - 10 UNC 7/8” - 9 UNC 1” - 8 UNC 1 1/8” - 8 UN 1 1/8” - 8 UN 1 1/4” - 8 UN 1 1/4” - 8 UN 1 1/4” - 8 UN 1 1/2” - 8 UN
OR
In
mm
Qty
Nuts & Washers
– 2.25 2.25 – – – – – – – –
– 57 57 – – – – – – – –
– 4 4 – – – – – – – –
– 24 24 – – – – – – – –
Face to Face API 609, ASME B16.10 | Body Drilling ANSI B16.47 Series A
Stud Bolts - L1 In
mm
Qty
9.25
235
48
+
PLUS
Stud Bolts - L2
TOTAL
In
mm
Qty
Nuts & Washers
6
152
8
104
CLASS 300 | GATE Face to Face VALVE SIZE
Hex Head Bolts - L3 TOTAL
TOTAL
OR
Hex Head Bolts - L3 TOTAL In
mm
Qty
Nuts & Washers
4.75
121
8
96
Face to Face API 609, ASME B16.10 | Body Drilling ANSI B16.5
Stud Bolts - L1
Stud Bolts - L2
In
mm
Qty
In
mm
Qty
Nuts & Washers
4.5 4.75 5.25 5.75 6.5 7 7.25 7.75 8 8.25 9.25
114 121 133 146 165 178 184 197 203 210 235
12 12 20 20 32 32 36 36 44 44 48
3.5 3.5 3.75 4 – – 5 5.75 6 6 –
89 89 95 102 – – 127 146 152 152 –
4 4 4 4 – – 4 4 4 4 –
28 28 44 44 64 64 76 76 92 92 96
+
PLUS
Hex Head Bolts - L3 TOTAL
TOTAL
OR
In
mm
Qty
Nuts & Washers
2.5 2.5 2.75 3.25 – – 4 4.25 4.5 4.5 –
64 64 70 83 – – 102 108 114 114 –
4 4 4 4 – – 4 4 4 4 –
24 24 40 40 – – 72 72 88 88 –
NOTES: 1. Any combination of the above fastener types is applicable. 2. All nuts are in accordance with ANSI B18.2.2 Table 9 Heavy Hex nuts. 3. All Studs are in accordance with ANSI B18.2.1. 4. All Stud and bolt lengths rounded to next 1/4”.
5. Calculations include 2 washers(.2”) for thru stud bolts and 1 (.1”) washer for hex bolt and stud bolts/nut. 6. Standard gaskets(0.125”), one per side, have been included in the bolting calculations.
Page
9
Flange Bolting Guide A Division of Bray International, Inc.
The Ultimate Critical Service Triple Offset Valve
CLASS 150 | LUG VALVE SIZE In
mm
3 4 6 8 10 12 14 16 18 20 24
80 100 150 200 250 300 350 400 450 500 600
Stud Diameter/Thread 5/8” - 11 UNC 5/8” - 11 UNC 3/4” - 10 UNC 3/4” - 10 UNC 7/8” - 9 UNC 7/8” - 9 UNC 1” - 8 UNC 1” - 8 UNC 1 1/8” - 8 UN 1 1/8” - 8 UN 1 1/4” - 8 UN
Face to Face API 609 | Body Drilling ANSI B16.5 Stud Bolts - L1
Stud Bolts - L2
In
mm
Qty
In
mm
Qty
Nuts & Washers
3 3.25 3.25 3.75 4 4.25 4.75 4.5 5.25 5.25 6
76 83 82 95 101 108 121 114 133 133 152
8 16 16 16 24 24 24 32 32 32 32
– – – – – – – – – 4 5
– – – – – – – – – 102 127
– – – – – – – – – 8 8
8 16 16 16 24 24 24 32 32 40 40
+
PLUS
CLASS 300 | LUG VALVE SIZE In
mm
3 4 6 8 10 12 14 16 18 20 24
80 100 150 200 250 300 350 400 450 500 600
Stud Diameter/Thread 3/4” - 10 UNC 3/4” - 10 UNC 3/4” - 10 UNC 7/8” - 9 UNC 1” - 8 UNC 1 1/8” - 8 UN 1 1/8” - 8 UN 1 1/4” - 8 UN 1 1/4” - 8 UN 1 1/4” - 8 UN 1 1/2” - 8 UN
Hex Head Bolts - L3 TOTAL
TOTAL
OR
In
mm
Qty
Nuts & Washers
– – – – – – – – – 2.75 3.5
– – – – – – – – – 70 89
– – – – – – – – – 8 8
– – – – – – – – – 32 32
Face to Face API 609 | Body Drilling ANSI B16.5 Stud Bolts - L1
Stud Bolts - L2
TOTAL
In
mm
Qty
In
mm
Qty
Nuts & Washers
3.5 3.5 4 4.5 5 5.5 5.5 6 6.25 6.25 7.25
89 89 102 114 127 140 140 152 159 159 184
16 16 24 24 32 24 32 32 40 40 40
– – – – – 4.5 4.5 5 5 5.25 6
– – – – – 114 114 127 127 133 152
– – – – – 8 8 8 8 8 8
16 16 24 24 32 32 40 40 48 48 48
+
PLUS
Hex Head Bolts - L3 TOTAL
OR
In
mm
Qty
Nuts & Washers
– – – – – 3 3.25 3.75 3.75 4 4.5
– – – – – 76 82 95 95 102 114
– – – – – 8 8 8 8 8 8
– – – – – 24 32 32 40 40 40
NOTES: 1. Any combination of the above fastener types is applicable. 2. All nuts are in accordance with ANSI B18.2.2 Table 9 Heavy Hex nuts. 3. All Studs are in accordance with ANSI B18.2.1. 4. All Stud and bolt lengths rounded to next 1/4”.
10
Page
5. Calculations include 2 washers(.2”) for thru stud bolts and 1 (.1”) washer for hex bolt and stud bolts/nut. 6. Standard gaskets(0.125”), one per side, have been included in the bolting calculations.
Flange Bolting Guide A Division of Bray International, Inc.
The Ultimate Critical Service Triple Offset Valve
CLASS 150 | WAFER VALVE SIZE In
mm
3 4 6 8 10 12 14 16 18 20 24
80 100 150 200 250 300 350 400 450 500 600
Stud Diameter/Thread 5/8" - 11 UNC 5/8" - 11 UNC 3/4" - 10 UNC 3/4" - 10 UNC 7/8" - 9 UNC 7/8" - 9 UNC 1" - 8 UNC 1" - 8 UNC 1 1/8" - 8 UN 1 1/8" - 8 UN 1 1/4" - 8 UN
Face to Face API 609 | Body Drilling ANSI B16.5
Stud Bolts - L1
Stud Bolts - L2
In
mm
Qty
In
mm
6 6 6.5 7 7.75 8.25 9.25 9.75 10.75 11.5 13
152 152 165 178 197 209 235 248 273 292 330
4 8 8 8 12 12 12 16 16 16 16
– – – – – – – – – 4.25 5
– – – – – – – – – 108 127
CLASS 300 | WAFER VALVE SIZE In
mm
3 4 6 8 10 12 14 16 18 20 24
80 100 150 200 250 300 350 400 450 500 600
Stud Diameter/Thread 3/4” - 10 UNC 3/4” - 10 UNC 3/4” - 10 UNC 7/8” - 9 UNC 1” - 8 UNC 1 1/8” - 8 UN 1 1/8” - 8 UN 1 1/4” - 8 UN 1 1/4” - 8 UN 1 1/4” - 8 UN 1 1/2” - 8 UN
+
PLUS
TOTAL Nuts &
Qty Washers – 8 – 16 – 16 – 16 – 24 – 24 – 24 – 32 – 32 8 40 8 40
Face to Face API 609 | Body Drilling ANSI B16.5
Stud Bolts - L1
Stud Bolts - L2
In
mm
Qty
In
mm
6.5 7 7.5 8.75 10 11 12 13.5 14 15 17
165 179 190 222 254 279 305 343 356 381 432
8 8 12 12 12 12 16 16 20 20 20
– – – – 4.5 4.75 4.5 5.25 5.25 5.25 6.25
– – – – 114 121 114 132 132 132 159
+
PLUS
TOTAL Nuts &
Qty Washers – 16 – 16 – 24 – 24 8 32 8 32 8 40 8 40 8 48 8 48 8 48
NOTES: 1. Any combination of the above fastener types is applicable. 2. All nuts are in accordance with ANSI B18.2.2 Table 9 Heavy Hex nuts. 3. All Studs are in accordance with ANSI B18.2.1. 4. All Stud and bolt lengths rounded to next 1/4”.
5. Calculations include 2 washers(.2”) for thru stud bolts and 1 (.1”) washer for hex bolt and stud bolts/nut. 6. Standard gaskets(0.125”), one per side, have been included in the bolting calculations.
Page
11
Flange Bolting Guide A Division of Bray International, Inc.
The Ultimate Critical Service Triple Offset Valve
A Division of BRAY INTERNATIONAL, Inc. 13333 Westland East Blvd. Houston, Texas 77041 281/894-5454 FAX 281/894-9499 www.bray.com Bray® is a registered trademark of BRAY INTERNATIONAL, Inc. © 2014 Bray International. All rights reserved. OM-EN-TriFBG_2014-03