The Next Stage of Shale Environmental Developments Dr. William W. Fleckenstein, P.E. (CA 1666) The Oil & Gas Conference® 21 August 18th, 2016 PETROLEUM ENGINEERING
The Burning Questions Before Us • • • • •
Subsurface aquifers Greener chemicals Emissions Induced seismicity Land usage
PETROLEUM ENGINEERING
Aquifer Protection Aquifer protection: – Cemented surface casing – Cemented prod. casing – Annular hydrostatic head
Simple?
PETROLEUM ENGINEERING
4
“Big Data” Aquifer Study • The Wattenberg Field near Denver, CO. • Data from 17,948 oil wells (1970 – 2013). • Wells were classified by construction types. • Possible and catastrophic barrier failures were identified
SPE-175401, SPE-181696 Bonanza Creek
PETROLEUM ENGINEERING
5
Well Design Risks
SPE-175401, SPE-181696
PETROLEUM ENGINEERING
6
Well Designs in Use
SPE-175401, SPE-181696
PETROLEUM ENGINEERING
7
Well Barrier Possible Failures
SPE-175401, SPE-181696
PETROLEUM ENGINEERING
Greener Chemicals • Reveal and replace bad chemicals – BTEX chemicals
• Chemical toxicity scoring systems • Water-free fracturing fluids – Hydrocarbon – Non-hydrocarbon
PETROLEUM ENGINEERING
Emissions • • • • • •
Producing wells Production facilities Compressors Vehicles Rigs Alternative energy solutions • Monitoring • Greener Completions PETROLEUM ENGINEERING
Karion, Sweeney, Conley, Newberger, Wolter
Induced Seismicity • Characterization of faults • Real time detection • Operational protocols
• Risk analysis
PETROLEUM ENGINEERING
Land Usage • • • • •
Ultra Extended Reach Downhole tractors Multi-laterals Pad development MOU development
PETROLEUM ENGINEERING
CSM Technologies (Patented or Patent Pending) 1. Frac sleeve – single sized ball 2. Downhole casing rotation 3. Annular cemented casing seal test – In place of CBL
More efficient fracs – Dr. Jennifer Miskimins PETROLEUM ENGINEERING
What’s on the Frontier for Hydraulic Fracturing? Dr. Jennifer L. Miskimins, P.E. Petroleum Engineering Department
[email protected] 303-384-2607 PETROLEUM ENGINEERING
The positives of downturns?? • “Necessity…the mother of invention.” • First attributed to Plato
• “A long habit of not thinking a thing wrong gives it a superficial appearance of being right.” • Thomas Paine
• Previous downturns have led to advances such as: – – – –
Horizontal drilling Multilateral wells Subsea separation Wellhead instrumentation
• In general, improvements in efficiency… PETROLEUM ENGINEERING
Ongoing investigations, potential projects, issues to address… • • • • • •
Treatment optimization Fiber optics Better reservoir characterization Tracing techniques Reduction in use of fluids Pressure management/artificial lift improvements • Refracturing • FAST Consortium – CSM PETROLEUM ENGINEERING
Treatment Optimization • Issues with current completion efficiencies • Communication between stages (inside/outside casing) • Stages can remain untreated • Some reports indicate ~50% of wellbore producing at any given point in time (it’s a dynamic process; flow turns on/off) • Needs to be addressed to maximize potential PETROLEUM ENGINEERING
Fiber Optics • DTS, DAS, DSS, DCS, DPS… – Temperature, acoustic, strain, chemical, pressure
• When integrated with other data points, can provide information on inefficiencies and ways to improve them
From SPE 179149 (2016) PETROLEUM ENGINEERING
Better Reservoir Characterization • Drive 2 miles in the mountains – do the rocks change? • “Engineered completions” need to have the right data to be engineered correctly • Improved geomechanics/characterization along the horizontal; faster turnarounds
Courtesy FractureID
PETROLEUM ENGINEERING
Tracing Techniques • Looking for improved understanding of what stages/fracs are producing or where to place wellbores/stages in the first place • DNA sequencing vertically and horizontally • Using flowback tracers to characterize reservoir between wells
PETROLEUM ENGINEERING
Reduction of Fluid (Water) Requirements • Some areas report bigger = better treatments, however, water supply/disposal is still an issue • Replacement of water… – CO2, N2, liquid components of such – Delivery methods an issue – Focus has waivered with drop in activity
From Alqahtani, 2015 PETROLEUM ENGINEERING
Pressure Management/ Artificial Lift Improvements • Optimized drawdown = optimized treatment • AL needed earlier in life cycle than conventional reservoirs • Needs change rapidly • Liquid loading issues; slug flow concerns
PETROLEUM ENGINEERING
Refracturing… • Mr. Mike Vincent…
PETROLEUM ENGINEERING
The Next Stage In Restimulation EnerCom O&G Conference 18 Aug 2016
Fracwell LLC
Mike Vincent
[email protected] 303 263 6220 Microseismic image: SPE 119636
What Can I Cover in 10 Minutes? • State of the Industry – Refracs performed to date – Common failures in refrac campaigns
• Uncaptured/Future Refrac Opportunities – Five opportunities to consider
• Summary • Roundtable & Questions
History 1953 - Refrac
Sallee&Rugg,1953
1955 – Refrac and Tri-Frac Initial Frac
ReFrac
TriFrac Adapted from Garland, 1957
Common Refrac Campaign Failures • • •
Failure to identify specific mechanisms before designing refrac Poor candidate selection strategies Failure to honor the learnings of our predecessors –
•
Failure to continue optimizing – –
•
We’ve pumped more than 250,000 refracs during the past 60 years! Commonly the first refrac attempt is “copied” from a perceived leader After finding an approach that meets our economic hurdles, we commonly go into “implementation mode”
Failure to design refrac campaigns to learn something profound AND incorporate those learnings into the design of future wells (including frac design, stage spacing, and well spacing)
Opportunity 1 - Profit • Industry already recognizes: – Lower capital investment
– Minimal environmental footprint – Ability to keep personnel profitably employed during downturn while few new wells drilled
• When refracs work they are among the most profitable investments in the industry. – Must be properly designed and implemented – …in the correct candidate wells
Opportunity 2 – Resolve “non-unique” Interpretations 1250
• • • •
Oil Rate
1000
750
Is the decline due to: Poor reservoir quality? Limited drainage area? Insufficient frac length? Degrading frac conductivity?
500
250
0
0
5
10
15
Months
20
25
30
Opportunity 2 – Resolve “non-unique” Interpretations 1250
Can we now agree the initial frac did not capture the reservoir potential?
Oil Rate
1000
750
500
250
0 0
5
10
15
Months
20
25
30
Refracs Exceeding Initial Productivity? Dozens of examples; all rock types ..
2500
Phase I refrac (20/40 Sand) Phase III refrac (16/20 LWC)
3000 2500 2000
First Refrac Incremental Oil Exceeds 1,000,000 barrels
1500 1000 500
Incremental Oil exceeds 650,000 barrels
Initial Frac
100
Refrac
80 60 40 20 0 Well A
Well B
Well C
Well D
2000
1500
1000
500
Well E
0
Second Refrac
Pre Frac
0 May-84 May-86 May-88 May-90 May-92 May-94 May-96 May-98 May-00
Date
Dedurin, 2008, Volga-Urals oil
10,000 gal 3% acid + 10,000 lb glass beads
80,000 gal + 100,000 lb 20/40 sand
Ennis, 1989 – sequential refracs, tight gas
Pospisil, 1992 – 6 years later, 20 mD oil 3500
500
Gas Water
Gas Rate, MCFD
3000
2500
2000
May 1999 Frac:
450
300,000 lb 20/40 LWC
Initial Frac in 1989:
May 1995 Frac:
48,000 lb 40/70 sand + 466,000 lb 12/20 sand
5,000 lb 100 mesh + 24,000 lb 20/40 Sand
400 350 300 250
1500
200 150
1000
100 500 50 0 Jan-90
Shaefer, 2006 – 17 years later, tight gas 8
75,000 gal + 120,000 lb 20/40 ISP
0 Jan-91
Jan-92
Jan-93
Jan-94
Jan-95
Jan-96
Jan-97
Jan-98
Jan-99
Jan-00
Vincent, 2002 – 9 years later, CBM
Jan-01
Water Rate, BWPD
3500
Stabilized Rate (MSCFD)
120
Original Fracture (20/40 Sand)
Production Rate (tonnes/day)
Production from Fracture (bfpd)
4000
Opportunity 3 – Diagnostic Value 1250
Suppose we wanted to know whether the “damage” or opportunity to improve production was near wellbore or far-field.
Oil Rate
1000
Could we pump a ‘tiny’ refrac containing less than 5% the mass of the initial frac?
750
500
250
0 0
5
10
15
Months
20
25
30
Opportunity 3 – Diagnostic Value Can we now agree the ‘tiny’ refrac identified a nearwellbore issue?
1250
Oil Rate
1000
750
500
250
0 0
5
10
15
Months
20
25
30
Opportunity 4 – Study Learnings of Predecessors •
Fields where I can share refrac results: Oil Wells – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –
•
LA Basin, CA Clinton Sand, Ohio Olmos Formation, Texas Undisclosed, 3500 ft S. Texas Norge Marchand Unit, OK Devonian, Crane Cty, TX Westbrook Field, W. TX Pembina Cardium, Alberta Rangely Field, Colorado Kuparuk River Field, Alaska Foothills Cardium, Alberta Colombia China Hassi Messaoud, Algeria Chester, Kansas Vyngayakhinskoe Field, Siberia Kalimantan, Indonesia Bakken & Three Forks MT + ND + SK Vert & HZ Volga/Urals – W. Siberia Arkansas undisclosed XTO field England – Sandstone Waddell Ranch-Mature Carbonate in Permian Midland Farms, Andrews TX (unpublished) Strawn Eagle Ford HZ • Niobrara Vert & HZ The damage Viking Vert & HZ mechanisms and Montney HZ Spraberry Vert & HZ ideal refrac designs Wolfcamp Vert & HZ vary! Cardium Mississippi Lime HZ
Gas Wells – – – – – – – – – – – – – – – – – – – – – – –
Vicksburg, S. Texas Canyon Sand, Texas Escondido Sandstone, Texas J Sand, Wattenberg, CO Undisclosed 7500 ft depth “low pressured field”, Texas Oak Hill, Cotton Valley E TX Morrow, Red Fork, Atoka, OK Smackover, Mississippi Mesaverde Group, CO & NM Eastern Gas Shales, MI Mendota, Granite Wash, TX Cotton Valley, LA Almond/Wamsutter, WY Hugoton, KS Green River Frontier, WY Piceance Basin, CO Viking, Ferrier, Alberta Barnett Shale, TX Codell, DJ Basin, CO Medicine Hat, Milk River, Alberta S. Texas undisclosed field Haynesville Eagle Ford Gas Window
CBM – – – – –
Warrior, Rock Creek, AL Helper Field, UT San Juan Basin, CO & NM Oakwood Field, VA Mannville, AB
Opportunity 5 – Alter Field Development Strategies
Could we recover the reserves with fewer wellbores using improved frac or refrac designs?
13
ARC Montney, Continental Bakken, Whiting Niobrara , RSP Wolfberry
Do we really need so many stages if fractures were designed to be more durable or rejuvenated via refrac?
Sources: SPE 134595, Vincent Frac Schools, Cimarex Enercom Aug 19, 2014, EQT, CONSOL, Noble, Cabot, Whiting…
Summary – The Future of Refracs • Despite a long history, our refracs are not optimized – Few carefully structured refrac pilots – Little data sharing and collaboration – Failure to learn from predecessors
• Enormous Opportunities – High NPV, with lower capital investment – Unambiguous, irrefutable learnings – Please incorporate learnings into development plans on future wells
Discussion & Questions • Dr. Will Fleckenstein – –
Environmental Issues Aquifers, Chemicals, Emissions, Seismicity, Land
• Dr. Jennifer Miskimins – –
Frac Optimization, Diagnostics Reservoir Characterization, Artificial Lift, Fluids
• Mike Vincent – –
Refrac Opportunities Applying Learnings to New Wells