The Insulation Handbook A guide to comfortable energy efficient buildings
Introduction Our vision to lead the UK mineral wool market in energy efficiency and acoustic insulation solutions will be achieved with products that meet the highest thermal, acoustic and fire safety performance levels. We will meet changing regulations first and surpass current regulations for those that wish to excel. Our products will provide best value solutions for the new build, renovation and technical building environments, be safe to use and help to protect the environment. Our insulation handbook is a quick reference guide to ensure you chose the right insulation solution for the job. The guide leads you through solutions for external, separating and internal construction elements and is split into two sections – Applications and Products.
Renovation
New Build
Applications Cold Roof
Room-in-the-Roof
Contents
page
1.
06
Icons Explained
2. Application Summary
07
3. Applications
Airtightness and Moisture Control 3
Internal Floors
Internal Walls
Ground Floors
Separating Floors
Separating Walls
External Walls
Cold Roof Ceiling Level Room-in-the-Roof Rafter Level External Walls Masonry, Timber Frame, Steel Frame, Solid Wall Separating Walls Party Walls Internal Walls Partitions Ground Floors Separating Floors Internal Floors Airtightness and Moisture Control Industrial Cladding
08 09 10 16 18 20 21 22 23 24
4.
Isover Product Guide
26
5.
Isover Product Benefits
27
6.
Products
28
7.
Building Regulations
54
Industrial Cladding 4
5
= Suitable
Airtightness and Moisture Control
Other
Internal Floors
Separating Floors
Ground Floors
Internal: Partitions
Separating
Floor
External: Concealed Cavities
External: Steel Frame
Recycled glass content
External: Timber Frame
Acoustic insulation
Cold Roof
Performance Icons
Wall
External: Masonry
Roof
External: Solid
Isover enables easy identification of a products application and performance through a set of icons.
= Optimum
Industrial Cladding
Application Summary
Room-in-the-Roof
Icons Explained
Spacesaver Spacesaver Plus Timber Frame Roll / Batt
Easy to install
Thermal insulation
Frame Façade Slab Steel Frame Infill Batt Cavity Wall Slab 36 Cavity Wall Slab 32
Euroclass A1 fire rating
Water resistant
ULTIMATE Cavity Barriers Timber Party Wall Roll RD Party Wall Roll Renovation Roll Thermal
Zero Ozone Depletion Potential (ODP) and Global Warming Potential of less than 5
Robust Details compliant
Renovation Roll Acoustic Acoustic Partition Roll (APR 1200) Acoustic Slab ULTIMATE Piano Plus RD Acoustic Floor Slab
Eurofins certified products achieve the highest credentials for Indoor Air Quality
Approved by the British Board of Agrément (BBA)
Warranty with guaranteed lifetime performance when used as a part of British Gypsum drywall and acoustic floor systems
Sound Deadening Floor Slab / Roll Cladding Roll Optima IWI System Vario System Protect
6
www.isover.co.uk
Isover Technical Advice – Tel: 0115 945 1143
Isover Technical Advice – Tel: 0115 945 1143
www.isover.co.uk
7
The Insulation Handbook
Roof
A guide to comfortable energy efficient buildings
Cold Roof
Room-in-the-Roof
Ceiling Level
Rafter Level
Insulation Between and Over Joists
Insulation Between Rafters
1
Isover insulation between joists
1
Tiled or slated roof on tiling battens
2
Isover insulation cross laid over joists
2
Breathable membrane
3
Recommended: Isover Vario Membrane System installed to the underside of truss to create airtightness of the fabric
3
Isover insulation between the rafters
4
Recommended: Isover Vario Membrane System
4
12.5mm Gyproc WallBoard
5
Board lining
Cold Roof
U-value achieved (W/m2K)
Renovation
New Build
Between Joists
Over Joists
Product
Thickness (mm)
Product
Thickness (mm)
0.16
Spacesaver
100
Spacesaver
170
Good
0.15
Spacesaver
100
Spacesaver
200
Better
0.10
Spacesaver Plus
100
Spacesaver Plus
300 (150+150)
Better
Best
0.08
Spacesaver Plus
100
Spacesaver Plus
400 (200+200)
Best
Isover Products:
www.isover.co.uk
Good
U-value achieved (W/m2K) 0.20 0.18 0.17 0.16 0.15 0.14 0.13 0.12
Rafter Depth (mm) 222 222 222 222 222 222 222 222
Insulation
Ceiling Lining
2 x 100mm Timber Frame Batt 35 or Renovation Roll Thermal
12.5mm Gyproc Wall Board 27mm ThermaLine Plus 48mm Gyproc WallBoard 50mm Gyproc ThermaLine super 50mm Gyproc ThermaLine super 60mm Gyproc ThermaLine super 70mm Gyproc ThermaLine super 80mm Gyproc ThermaLine super
Isover Products: Spacesaver
8
Room-in-the-Roof
Spacesaver Plus
Vario System
Timber Frame Batt
Isover Technical Advice – Tel: 0115 945 1143
Isover Technical Advice – Tel: 0115 945 1143
Renovation Roll
Vario System
www.isover.co.uk
9
The Insulation Handbook
External Walls
A guide to comfortable energy efficient buildings
External Walls
External Walls
Masonry
Timber Frame
Cavity Walls - Full-Fill
Insulation Between and Outside Studs
1
External brick
1
External brick
5
Sheathing board
2
Cavity fully-filled with Isover insulation
2
Clear cavity
6
Isover insulation between studs
3 4
Isover insulation outside frame
7
Recommended: Isover Vario Membrane System
Breather membrane
8
Board lining
3 100mm block 4 Board lining
Masonry External Wall
U-value achieved (W/m2K)
Cavity (mm)
Insulation
Block (W/mK)
Extension
0.27
100
CWS 36
0.15
Good
0.26
100
CWS 36
0.15
Better
0.24
100
CWS 32
0.15
Best
0.19
150
CWS 32
0.15
New build
Board lining
12.5mm Gyproc WallBoard
Timber External Wall
U-value achieved (W/m2K)
Frame (mm)
Insulation between studs
Extension
0.28
140
Timber Frame Batt / Roll 35
Good
0.27
140
Timber Frame Batt / 32
Better
0.21
140
Timber Frame Batt / Roll 43
Best
0.19
140
Timber Frame Batt / Roll 35
New build
Insulation outside frame
N/A Frame Façade Slab (50mm)
Board lining
12.5mm Gyproc WallBoard
U-values calculated using standard wall ties (W/mK)
Isover Products:
Isover Products: Cavity Wall Slab
10
www.isover.co.uk
Timber Frame Batt
Isover Technical Advice – Tel: 0115 945 1143
Isover Technical Advice – Tel: 0115 945 1143
Timber Frame Roll
Frame Façade Slab
Vario System
www.isover.co.uk
11
The Insulation Handbook
External Walls
A guide to comfortable energy efficient buildings
External Walls
External Walls
Steel Frame
Concealed Cavities
Insulation Between and Outside Studs
Suitable For:
1
External brick
2
Cavity
3
Insulation outside frame
1 2 3
4
Isover insulation between studs
5
Recommended: Isover Vario Membrane System
6
12.5mm Gyproc WallBoard
Steel External Wall New build
U-value achieved (W/m2 k)
Frame (mm)
Good
0.25
100
Better
0.22
150
Insulation between studs Steel Frame Infill Batt
Insulation outside frame PIR Board (50mm)
Board lining 12.5mm Gyproc WallBoard
Isover Products:
www.isover.co.uk
Timber Steel
Concealed cavities
Fire performance (mins)
Acoustic performance
Effective edge seal
Party wall / external wall
120
YES
YES
Party wall / roof
120
YES
YES
YES
Eaves level
30 - 120
Internal wall / external wall
30 - 120
External wall / party floor
30 - 120
Window and door reveals
30 - 120
YES
Isover Products: Steel Frame Infill Batt
12
Masonry
Vario System
ULTIMATE Cavity Barriers
Isover Technical Advice – Tel: 0115 945 1143
Isover Technical Advice – Tel: 0115 945 1143
www.isover.co.uk
13
The Insulation Handbook
External Walls
A guide to comfortable energy efficient buildings
External Walls
External Walls
Solid Wall
Solid Wall
Optima Internal Wall Insulation Optima is an easy-to-install, cost effective system for renovating and insulating external walls from the inside. The only through the wall system, Optima offers more than insulation - ensuring that potential moisture issues will not damage the building fabric. There are several key benefits that make the Isover Optima IWI System the perfect solution for the interior insulation of walls. •
Excellent thermal performance
•
Minimises thermal bridges
•
Breathable membrane for airtightness and moisture control
•
External treatment to ensure moisture does not enter from the outside
•
Adjustable system addresses all wall types and issues
•
Dry, clean, lightweight system with minimal waste, enabling rapid construction times
•
Enhanced load carrying capacity
Where to use Optima:
Residential - Private
Social housing
Private landlords
Commercial
Education
Internal Wall Insulation 1
Isover Renovation Roll Thermal
2
Optima Supports
3
Isover Vario Membrane System
4
Isover Protect
Existing Construction
Existing Construction U-value (W/m2K)
Optima IWI System Insulation
U-Value with Optima IWI (W/m2K)
103mm single brick with 13mm internal plaster
3.17
100mm Isover Renovation Roll Thermal (0.035W/mK)
0.30
215mm double brick with 13mm internal plaster
2.17
100mm Isover Renovation Roll Thermal (0.035W/mK)
0.28
Partial fill masonry wall external render, 100mm block, 50mm cavity, 50mm partial fill insulation (0.038W/mK), 100mm internal block, 13mm plaster
0.55
100mm Isover Renovation Roll Thermal (0.035W/mK)
0.20
Partial fill masonry wall external brick, 50mm cavity, 50mm partial fill insulation (0.038W/mK), 100mm internal block, 13mm plaster
0.54
100mm Isover Renovation Roll Thermal (0.035W/mK)
0.20
Isover Products: Renovation Roll
CERTIFICATE 14/5097
14
www.isover.co.uk
Isover Technical Advice – Tel: 0115 945 1143
Isover Technical Advice – Tel: 0115 945 1143
Protect
Vario System
Optima Clips
www.isover.co.uk
15
The Insulation Handbook
Separating Walls
A guide to comfortable energy efficient buildings
Separating Walls
Separating Walls
Masonry
Timber
Robust Details
Timber Frame Party Walls
1
Gyproc WallBoard
1
Gyproc WallBoard
2
Block
2
Isover Timber Frame Batt 40 between studs
3
Cavity fully-filled with Isover RD Party Wall Roll
3
Minimum 50mm cavity between sheathing panels
4
Isover Timber Party Wall Roll in cavity
Masonry Party Wall
Code for Sustainable Homes Credits
Acoustic performance (Dnt,w + Ctr dB)
E-WM-17
Minimum cavity (mm) 75
E-WM-20
3
50
E-WM-24
100 100
Block
Board lining
Aggregate
12.5mm Gyproc WallBoard (1)
Aircrete
Zero u-value
YES (2)
Timber Party Wall
Code for Sustainable Homes Credits
Acoustic performance (Dnt,w + Ctr dB)
Minimum cavity (mm)
Board lining
Zero u-value
E-WT-2
1
48
50
Gyproc WallBoard
YES (1)
(1) When combined with effective edge sealing (see Page 13)
(1) Choice of 12.5mm Gyproc WallBoard TEN or 12.5mm Gyproc SoundBloc (2) When combined with effective edge sealing (see Page 13)
Isover Products:
Isover Products: RD Party Wall Roll
16
www.isover.co.uk
Timber Frame Batt
Isover Technical Advice – Tel: 0115 945 1143
Isover Technical Advice – Tel: 0115 945 1143
Timber Party Wall Roll
www.isover.co.uk
17
The Insulation Handbook
Internal Walls
A guide to comfortable energy efficient buildings
Internal Walls
Internal Walls
Timber Studs
Metal Studs
Internal Partitions
Internal Partitions
1
Gyproc WallBoard
1
Gyproc WallBoard
2
Isover Acoustic Partition Roll (APR 1200) between studs
2
Isover Acoustic Partition Roll (APR 1200)
3
Timber studs
3
Metal studs
4
Board lining
4
Board lining
Construction
Timber Stud
Timber Stud
Stud (mm)
WallBoard
63
12.5mm Gyproc WallBoard
1
12.5mm Gyproc WallBoard ten
1
75
Layers of Board
Insulation Thickness (mm) 65
25
Lab sound insulation
41
41
Fire resistance (mins)
30
30
British Gypsum Report Reference A026012 Approved Document E
Isover Products:
www.isover.co.uk
Stud (mm)
WallBoard
Layers of Board
Insulation Thickness (mm)
Lab sound insulation 100-3150 Hz, Rw dB
Fire resistance (mins)
British Gypsum Report Reference
Gypframe Metal Stud
48
12.5mm Gyproc WallBoard
1
25
40
30
A206033
Gypframe Metal Stud
70
12.5mm Gyproc WallBoard
1
25
42
30
A206045
Gyproc Metal Stud
92
12.5mm Gyproc SoundBloc
2
3x25
56
60
A206234
Gyproc Metal Stud
146
15mm Gyproc WallBoard
2
25
51
90
A206060
Gyproc Metal Stud
146
12.5mm Gyproc FireLine
2
25
51
120
A206123
These products carry a lifetime warranty when used in British Gypsum SpecSure® lifetime system warranted drywall and floor systems.
Isover Products: Acoustic Partition Roll
18
Construction
Acoustic Partition Roll
Isover Technical Advice – Tel: 0115 945 1143
Isover Technical Advice – Tel: 0115 945 1143
www.isover.co.uk
19
The Insulation Handbook A guide to comfortable energy efficient buildings
Ground Floors
Separating Floors
Ground Floors
Separating Floors
Separating Floors
Suspended Timber Floor
Timber
Concrete
1
18mm Tongue and Groove
1
Walking surface
2
19mm Gyproc Plank
2
Cement screed
3
25mm Isover Sound Deadening Floor Slab
3
5mm foamed polythene layer
4
OSB Sub base
4
25mm Isover RD Acoustic Floor Slab
5
Isover Acoustic Partition Roll (APR 1200)
5
Precase concrete floor plank
6
2 layers of 12.5mm Gyproc SoundBloc
6
Ceiling
1
Timber walking surface
2
Two layers of 100mm Isover Renovation Roll Thermal between joists (suspended with nets)
3
Isover Vario Membrane System
U-value achieved (W/m2K)
Thickness (mm)
0.20
200
The U-value can change dependent on the perimeter and area of the floor and the type of substrate the floor is suspended above, i.e. clay, rock etc. The thermal performance stated above is calculated as the worst case scenario.
Isover Products:
Isover Products: Renovation Roll
20
www.isover.co.uk
Vario System
Isover Products: Sound Deadening Floor Slab
Isover Technical Advice – Tel: 0115 945 1143
Isover Technical Advice – Tel: 0115 945 1143
Acoustic Partition Roll
RD Acoustic Floor Slab
www.isover.co.uk
21
The Insulation Handbook
Airtightness and Moisture Control
Internal Floors
A guide to comfortable energy efficient buildings
Internal Floors
Internal Floors
Timber
Beam and Block
1
Timber joist floor with wood based flooring minimum 15kg/m2
1
40mm bonded sand / cement screed
100mm Isover Acoustic Partition Roll (APR 1200)
2
Beam and block floor
2
3
Gyproc UNIVERSAL
3
12.5mm Gyproc WallBoard TEN or SoundBloc 4
25mm APR filling the cavity
5
Gyproc WallBoard
Airtightness and Moisture Control Vario Membrane System is an intelligent membrane, designed to adapt to the climate and protect your building, inside and out. It’s also designed with an uncompromising commitment to superior airtightness. Vario Membrane System will improve your BER (building energy rating), save money, increase comfort and help to combat climate change. Vario meets and exceeds industry standards, while making a substantial contribution to your BER and environmental footprint. Developed in Germany and available exclusively from Isover, Vario membrane is as sophisticated as human skin – altering its structure according to relative humidity. Vario vapour control membrane offers superior performance, facilitating the drying of the building structure whilst delivering superior levels of airtightness within the building envelope. Just how good is it? Vario’s performance is truly outstanding, it has an excellent variable sd-value: it diffuses 25 times more moisture in summer than the structure absorbs during winter.
How does the Vario System work? Vario’s most unique quality is its ability to change its water vapour performance. The Vario membrane adapts and reacts naturally, changing its permeability according to humidity conditions, allowing closed building systems to increase their drying potential. This means Vario is truly multifunctional: acting as a barrier in winter and a breathable membrane in summer.
In Summer
In Winter
As the structure warms in summer, the membrane’s micropores open, allowing vapour to escape into the building interior.
In winter, the membrane prevents vapour from the warm interior diffusing into the timber structure.
Vario can be used in a diverse range of conditions:
Isover Products:
www.isover.co.uk
Masonry Buildings
Steel Frame Buildings
On roofs, walls, windows and doors, sealing up any openings or penetrations in the building envelope where heat might be lost.
On roofs, windows, doors and also to seal up any opening or penetrations in the building (such as vents for tumble dryers) where heat can be lost.
In steel frame structures such as commercial and retail buildings, Vario can be used in the same applications as on timber frame structures, except tapes are used instead of staples.
Isover Products: Acoustic Partition Roll
22
Timber Frame Buildings
Acoustic Partition Roll
Isover Technical Advice – Tel: 0115 945 1143
Isover Technical Advice – Tel: 0115 945 1143
www.isover.co.uk
23
The Insulation Handbook
Industrial Cladding
A guide to comfortable energy efficient buildings
Industrial Cladding
Isover Cladding Roll 37 (Thermal conductivity = 0.037 W/mk) Increased Thermal Performance U-value achieved (W/m2K) Roofs
Walls and Roofs
Metallic Buildings 1
Structural steel column
2
Inner liner panel
3
Isover Cladding Roll
4
External metal sheet
Rail Spacing (mm)
Walls
Rail Spacing (mm)
Insulation Thickness (mm)
1200
1800
2400
Insulation Thickness (mm)
1200
1800
2400
100
0.41
0.40
0.39
100
0.41
0.39
0.39
120
0.35
0.33
0.33
120
0.34
0.33
0.32
180
0.23
0.23
0.22
180
0.23
0.22
0.22
200
0.21
0.20
0.20
200
0.21
0.20
0.20
Isover Cladding Roll 40 (Thermal conductivity = 0.040 W/mk) U-value achieved (W/m2K) Roofs
Rail Spacing (mm)
Walls
Rail Spacing (mm)
Insulation Thickness (mm)
1200
1800
2400
Insulation Thickness (mm)
1200
1800
2400
60
0.77
0.73
0.70
60
0.75
0.71
0.69
80
0.56
0.53
0.52
80
0.55
0.53
0.51
100
0.44
0.43
0.42
100
0.44
0.42
0.41
120
0.37
0.36
0.35
120
0.37
0.35
0.35
140
0.32
0.31
0.30
140
0.31
0.30
0.30 0.26
160
0.28
0.27
0.27
160
0.28
0.27
180
0.25
0.24
0.24
180
0.25
0.24
0.24
200
0.23
0.22
0.21
200
0.22
0.22
0.21
Isover Products: Cladding Roll
24
www.isover.co.uk
Isover Technical Advice – Tel: 0115 945 1143
Isover Technical Advice – Tel: 0115 945 1143
www.isover.co.uk
25
Isover Product Guide
Isover Product Benefits Isover create, non-combustible and fire safe, thermal and acoustic insulation solutions for energy efficient constructions – protecting your most precious resource and providing a safer built environment.
Product
Thermal Conductivity (W/mK)
Acoustic
Euroclass Fire Rating
Generic BRE Green Guide
Page 28 29 30 31 32 34 36 37 38 39 40 42 43 44 45 46 48 50 51 52 53
Spacesaver
0.044
A1
A+
Spacesaver Plus
0.040
A1
A+
RD Party Wall Roll
0.036
A1
A+
A1
A+
Timber Party Wall Roll Cavity Wall Slab
0.036 – 0.032
A1
A+
Timber Frame Roll / Batt
0.043 – 0.032
A1
A+
Frame Façade Slab
0.031
A2
Steel Frame Infill Batt
0.036
A1
A+
0.043 – 0.039
A1
A+
0.036
A1
A+
Acoustic Partition Roll (APR 1200) Acoustic Slab ULTIMATE Cavity Barriers
A1
ULTIMATE Piano Plus
0.036
A1
RD Acoustic Floor Slab
0.037
A1
Sound Deadening Floor Slab
0.034
A1
A+
Sound Deadening Floor Roll
0.034
A1
A+
0.040 – 0.037
A1
A+
Cladding Roll Optima IWI System Protect Vario System Renovation Roll Acoustic Renovation Roll Thermal
26
www.isover.co.uk
A1 0.035
A1
Isover Technical Advice – Tel: 0115 945 1143
Isover G3 Touch is a high performance, robust yet gentle mineral wool. Made from up to 86% recycled glass, Isover insulation not only performs but it is easy to install, produces less dust and is one of the most environmentally friendly insulation materials on the market today.
Across the Isover product portfolio, our products offer you:
Great performance
- - -
Thermal performance to meet, and exceed, the requirements of UK Thermal Building Regulations Excellent acoustic performance Excellent fire safety – most with Euroclass A1 fire rating • Totally non-combustible
Gentle to use
- Easy to install • Push fit between joists – no need for additional fixings or sized to be compatible with conventional wall tie spacing • Options include pre-perforated rolls to fit common joist spacing - Gentle, reduced dust product
Isover Technical Advice – Tel: 0115 945 1143
Good for the environment
Excellent environmental characteristics, which also help to contribute towards valuable credits for The Code for Sustainable Homes and BREEAM. - - - - •
Manufactured from up to 86% recycled glass Minimal manufacturing and on-site wastage Low carbon footprint at manufacture and during transport