The Industrial Value Chain Initiative

Forum Industrie 4.0 meets the Industrial Internet 28 April 2016 Hannover Messe The Industrial Value Chain Initiative A Japanese contribution to Smart...
Author: Bertina Peters
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Forum Industrie 4.0 meets the Industrial Internet 28 April 2016 Hannover Messe

The Industrial Value Chain Initiative A Japanese contribution to Smart Manufacturing Prof. Dr. Yasuyuki Nishioka Hosei University, Tokyo, and President of IVI

Agenda 1. Introduction to IVI 2. Scenario based 20 use cases

3. Loosely defined standard 4. Development framework for CPS 5. Future contribution and global context

©2016 Industrial Value Chain Initiative

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What is IVI – Industrial Value Chain Initiative?  Established in June 2015 mainly by 53 Japanese manufacturers initiated by METI and JSME-MSD. Currently, IVI has already more than 140 members.  Supports building collaboration scenarios and use cases of connected manufacturing among different enterprises based on a loosely defined standard  Provides and manages a repository of loosely defined standard models that can be continuously changed in accordance with unexpected future requirements.

©2016 Industrial Value Chain Initiative

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Some IVI Members

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IoT/MFG Initiatives in Japan IoT for all Industries and Society IoT Acceleration Consortium

IoT Acceleration Lab

Robot revolution society Robot revolution Initiative

Smart Manufacturing

Industrial Value Chain Initiative

©2016 Industrial Value Chain Initiative

WG3

Robot Innovation

WG2

Robot Usage promotion

WG1

IoT-driven Transformation in Manufacturing

Interrelated

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IVI Key Concepts Connected Manufacturing Manufacturers focus and invest in their core competitive production processes while dynamically connecting to other enterprises in a supply chain both in cyber and physical worlds

Loosely Defined Standard (LDS) LDS means that the standardization process is loosened to adjust to the industrial diversity of the actual world. (LDS does not mean that a specification is loosely defined)

Humans remain key Cyber world and physical world come closer, but are not 1:1. Artificial systems require designers and engineers as well as operators The human being remains key also in the production of the future ©2016 Industrial Value Chain Initiative

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Agenda 1. Introduction to IVI 2. Scenario based 20 use cases

3. Loosely defined standard 4. Development framework for CPS 5. Future contribution and global context

©2016 Industrial Value Chain Initiative

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IVI‘s first 20 Projects IVI has run 20 projects between September and March, covering use cases in four areas: 1. Reaction on changes in globally and locally connected factories 2. Emerging IoT technologies for production line management 3. Platform for connected world in design and manufacturing 4. New era of Human centric manufacturing powered by IoT

Each project was run involving several companies, sometimes competitors, in a novel collaboration. By this, we learn how to connect real enterprises. ©2016 Industrial Value Chain Initiative

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Examples of Use Cases (Area #4)

New era of Human centric manufacturing powered by IoT  Robotics line building for SMEs using cloud knowledge database  Proactive machine communicating with workers in IoT environment

 Advanced quality assurance by connecting data - Towards zero failure production  Standardization of working styles in "Man-Machine collaborative factories"  Remote consulting service of production engineering by bill of process information ©2016 Industrial Value Chain Initiative

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Standardization of working styles in "Man-Machine collaborative factories"

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Agenda 1. Introduction to IVI 2. Scenario based 20 use cases

3. Loosely defined standard 4. Development framework for CPS 5. Future contribution and global context

©2016 Industrial Value Chain Initiative

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Collaboration diagram

Activity

Information Thing

Information

Activity Thing

Actor

Thing

Actor

Activity

Activity

Activity

Information

Information

Activity

Thing

Actor Information

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Thing

Actor

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IVI Metamodels

Scene

Scenario Place

Scene

Tiime

Activity

Actor Trigger

Activity Actor

Information

Action

Thing

Action

Information

Activity

Scene Time

Action

Time

Scene

Activity

Actor

Place

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Loosely Defined Standard Specification For Connection

Interface is adjusted

Connected operations in site B

Connected operations in site A Interface

Interface Reference model

Loosely defined standard Specification is adjusted Connected operations in site A

©2016 Industrial Value Chain Initiative

Specification For Connection

Connected operations in site B

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Profile for system integration C-LDS

Common model Common model

Each independent application defines interfaces to the selected schema

Implementation profile

X Specific model

Y Specific model

Common profiles shall be defined by differences from the reference model

Common profile

Z Specific model

S-LDS Independent data models

Different company

Site A ©2016 Industrial Value Chain Initiative

Site B

Site C

Site D 15

Agenda 1. Introduction to IVI 2. Scenario based 20 use cases

3. Loosely defined standard 4. Development framework for CPS 5. Future contribution and global context

©2016 Industrial Value Chain Initiative

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IT and Actual World Modeling Activity

Actor

Action

Action

Occurrence

Information

Thing

Actual world Technology

Information Technology Data

Logic

Data

Logic Logic

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Cyber and Physical World w/ Humans Cyber and physical

Digitalized information can go to cyber world

Activity

world are NOT 1:1 !

Activity

Info. Things

Activity

Things

Info.

Info.

trigger

Logic can be executed by the corresponding trigger Data

trigger

logic

logic

Data Data logic

©2016 Industrial Value Chain Initiative

Activity

Data

Physical world IoT device attached can send data downwards

Cyber world

trigger (Autonomous action)

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IVI Repository and Tools IVI repository

cloud Download More than 5,000 LDSs

Upload IVI modeler Implementation

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LDS Development Process Cycles C-LDS : Common models of LDS

S-LDS : specific models of LDS FY2015

FY2016 Ver. 2.0

Ver. 1.0

C-LDS

Scenario definition



C-LDS

Model definition

S-LDS

Scenario definition

S-LDS

Scenario definition



Pilot systems

Platform RM

Pilot systems

Platform RM



Model definition

C-LDS

20 scenarios IoT tools

Ver. 1.0

Industrial implementation and evaluation ©2016 Industrial Value Chain Initiative

Ver. 2.0

Industrial implementation and evaluation

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Agenda 1. Introduction to IVI 2. Scenario based 20 use cases

3. Loosely defined standard 4. Development framework for CPS 5. Future contribution and global context

©2016 Industrial Value Chain Initiative

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Future Contribution from IVI Large Manufacturer

Midsize Manufacturer

Reconstruct manufacturing line as parts Global

Redefine the border between:

SME Manufacturer

Products traceability in S/C

Domestic EquipmentLocal traceability in E/C region Information (Data) traceability Technology (IP) traceability

Digital and Analog Competitive and Collaborative

user customer New demand by fusion of cyber and physical worlds

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World’s IIoT Initiatives and IVI Visionary standard for manufacturing of the future Mass customization (Lotsize 1)

Factory Automation Suppliers and IT vendors Factory creates value Big data Artificial Intelligence(AI)

Knowledge of human creates value

Manufacturers and Fabrication SMEs Open and Closed strategy

IT service providers and Platformers

Data creates value

Efficient migration from manufacturing today to tomorrow ©2016 Industrial Value Chain Initiative

Business innovation by IIoT 23

Thank you! http://iv-i.org