The Global Aluminium Market An Overview Trinidad, Dec 6, 2006 Colin Pratt LONDON | SEATTLE | PHILADELPHIA | BEIJING | SYDNEY | RIO DE JANEIRO 31 Mount Pleasant, London WC1X 0AD UK Tel +44 20 7278 7788 Fax +44 20 7278 0003 PO Box 1269, Langley, WA 98260 USA Tel +1 360 321 4707 Fax +1 360 321 4709 PO Box 656, Kennett Square, PA 19348 USA Tel +1 610 925 1860 Fax +1 610 925 1861
www.crustrategies.com
Aluminium Industry Overview
• Some Basic Facts • Why Trinidad • Why Now • Who’s Who in the Industry • What’s in it for Trinidad
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How Big is it? Aluminium is the largest of the non-ferrous metals in Global consumption, and second to copper in value
140
Tonnes (mn) Value ($bn)
120 100 80 60 40 20 0 Aluminium
Copper
Zinc
Nickel 3
But one tenth the size of the Steel industry in value (Logarithmic scale) 10000 Tonnes (mn) Value ($bn)
1000 100 10 1 Steel
Aluminium
Copper
Zinc
Nickel 4
Where is Aluminium Consumed? China - over one third of global consumption by 2030
2030
2005 China 22%
Other 5%
North America 23%
Other 6%
North America 14% EU/EEA 13%
China 35%
Japan 4% India 3% South & East Asia 8% Latin America 4%
CIS and Other Europe 5%
EU/EEA 22% CIS and Other Europe 5%
Japan 8%
Total = 31.9m tonnes
India 8%
South & East Latin Asia America 10% 5%
Total = 73.7m tonnes
5
What is aluminium used for? Global semis consumption by end-use, 2005 Machinery & equipment 9%
Other 7% Transport 31%
Consumer durables 6%
Construction is the next largest sector for aluminium – and is very important for extrusion demand.
Electrical 10%
Virtually all packaging demand is in the form of sheet, as is of course, foil stock.
Foil stock 8% Packaging 10%
Data: CRU
Transport sector is single largest market for aluminium semis – representing significant proportions of castings, frps and extrusions.
Total = 44.6m tonnes
Construction 19%
Most wire and cable goes to the electrical sector.
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World primary aluminium consumption: Historical Growth 32000 30000 4.2%/year
28000
China
26000
CIS & E.Europe
24000
Western world Consumption 0.8%/year
22000 '000 tonnes
20000
3.0%/year 2.4%/year
18000 16000 14000 12000
9.3%/year
10000 8000 6000 4000 2000 0 1950
1954
1958
1962
1966
1970
1974
1978
1982
1986
1990
1994
1998
2002 7
Long term smelter capacity requirement 85 Additional investment required
75
Projected capacity
Million tonnes
Required capacity
65 55 45 35 25 2000
2005
2010
2015
2020
2025
2030 8
The global aluminium loop New scrap
Old scrap
Direct use of scrap
Secondary aluminium
Bauxite
Metallurgical alumina
Non-metallurgical alumina
Primary aluminium 33m
Trinidad
Data: CRU, tonnes
Primary for secondary 0.8m
Recycled aluminium 13m
Semi-fabricated aluminium 46m 9
Aluminium Industry Overview
• Some Basic Facts • Why Trinidad • Why Now • Who’s Who in the Industry • What’s in it for Trinidad
10
Power use intensity by industry (kWh/tonne) Chlor-alkali Calcium carbide Ferrochrome Zinc Silicomanganese Refined nickel Sodium chlorate Silicon carbide Ferrosilicon Silicon metal Aluminium 0
2,000
4,000
6,000
8,000 10,000 12,000 14,000 16,000 11
Attractive locations for power-intensive industries
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4.5 5.5
4.9 4.6
6.8 6.7
0.5 0.6
14.2 12.0
1.9 3.2
2.1 2.5
1.4 1.9
2.6 3.6 2.3 2.3
World capacity 2006-2010 (million tonnes)
46 44 42 40 38 36 34 2010
2009
2008
2007
2006
2006 regional capacity mtpy 2010 regional capacity mtpy
World primary aluminium capacity 2006-2010
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Why Trinidad - Summary
• Availability of power supplies at competitive cost • Well placed to export to North America and Europe, both of which have increasing import requirements
• Well placed for alumina supplies from Jamaica or Venezuela • Stable business environment
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Aluminium Industry Overview
• Some Basic Facts • Why Trinidad • Why Now • Who’s Who in the Industry • What’s in it for Trinidad
15
Aluminium attractor price 1981-2030 (2006 $/t) 3,600
LRMC (2006$) LME 3M (2006$)
3,400 3,200 3,000 2,800
$/tonne
2,600 2,400 2,200 2,000 1,800 1,600 1,400 1,200 1,000 1981
1988
1995
2002
2009
2016
2023
2030
Data: CRU 16
Aluminium Industry Overview
• Some Basic Facts • Why Trinidad • Why Now • Who’s Who in the Industry • What’s in it for Trinidad
17
The Industry has been consolidating, but also undergoing vertical de-integration “Old” World
“New” World
Diversified companies focused upstream Rio Tinto, BHP Billiton CVRD, CVG, Vedanta Alcan
Aluminium companies focused upstream Rusal-Sual, Chalco, Nalco Independent primary smelters Alba, Dubal, Chinese smelters
Integrated aluminium companies Alcoa, Hydro, AMAG Downstream aluminium companies Novelis, Orkla, Aleris Corus, Sumitomo, Kobe
Aluar, CBA Elval, Sural 18
Aluminium Industry Overview
• Some Basic Facts • Why Trinidad • Why Now • Who’s Who in the Industry • What’s in it for Trinidad
19
What’s in it for Trinidad?
• Positives
• Negatives
•
Monetising Energy for Development
•
•
Employment (primary and secondary)
– SPL
Potential spinoffs
– CO2
•
– Services
Environmental Impacts – Emissions to air – Land use
– Downstream industry
•
Economic Diversification
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The aluminum industry is really three different businesses, with different sources of competitive advantage Resource Driven
Process Driven
Customer Driven
Bauxite-Alumina Smelting Rolling Extruding Final Products
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Comparable Experiences – where aluminium smelters have been located • Mozambique – Minimizing environmental impacts and encouraging spinoff impacts – Sustainable development focus
• Bahrain – Based on low cost gas, but has maximised services and downstream spinoffs
• Dubai – Also gas based, industrial development co-exists with tourism in a small country. Not much downstream activity
• Qatar – massive gas reserves, primarily pursuing LNG expansion, but also industrial development (including proposed smelter)
• Norway – large gas reserves and small population – gas has highest value in European market. Norway has developed oil services expertise 22
Colin Pratt Managing Consultant Ph. +44 20 7903 2104
[email protected]
LONDON | SEATTLE | PHILADELPHIA | BEIJING | SYDNEY | RIO DE JANEIRO 31 Mount Pleasant, London WC1X 0AD UK Tel +44 20 7278 7788 Fax +44 20 7278 0003 PO Box 1269, Langley, WA 98260 USA Tel +1 360 321 4707 Fax +1 360 321 4709 PO Box 656, Kennett Square, PA 19348 USA Tel +1 610 925 1860 Fax +1 610 925 1861
www.crustrategies.com