The European HEATPUMP KEYMARK Overview

The 
 European HEATPUMP KEYMARK
 Overview www.heatpumpkeymark.eu 1 European HEATPUMP KEYMARK | Overview | 2015 The EHPA quality label in Europe ...
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The 
 European HEATPUMP KEYMARK
 Overview

www.heatpumpkeymark.eu 1

European HEATPUMP KEYMARK | Overview | 2015

The EHPA quality label in Europe An unpleasant future… - tomorrow 0

300 km

0

300 mi

P-Mark/ Nordic Swan

•  Multiple schemes •  Multiple FPC •  No mutual acceptance •  èMore work/time •  èhigher cost Harp

MCS

DK-List Koermark DACH QUEST

•  Better quality?

NF-PAC 2

European HEATPUMP KEYMARK | Overview | 2015

POL-Q CZ+

Idea of a single certificate was developed
 from 2013 - 2015 •  Requirements –  –  –  –  – 

A single certificate Open to all interested parties Transparent and strong to create trust in the market place Mutually accepted no minimal requirements
 Indirectly, due to Ecodesign, minimum requirements will apply (eta s, noise)

•  Need to incorporate a transition period for the different existing schemes: 
 EHPA – quality label, MCS in UK, NF-Pac in France, heat pumps positive list in Denmark, Harp list in Ireland •  Consideration of cooperation with existing schemes, development of EHPA certificate •  Conclusion: development of CEN HP KEYMARK as a sufficient proof of heat pump quality in Europe 3

European HEATPUMP KEYMARK | Overview | 2015

European heat pump KEYMARK •  ISO type 5 system according to ISO 17065 –  –  –  – 

One set of test requirements Application via empowered bodies Factory Production Control (FPC) A quality assurance system

•  Open for all interested certification bodies •  Mutually accepted in all EU Member States

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European HEATPUMP KEYMARK | Overview | 2015

Pre-Scheme Development Group

• 

Certification Bodies –  DIN CERTCO –  BRE –  SP Cert

§  Associations –  Ehpa (Secretariat) –  Informative: national associations –  Informative: EHI, BDH (supportive!)

§  Manufacturers

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–  Atlantic

–  Nibe

–  Daikin

–  Stiebel Eltron

–  Emerson

–  Vaillant

–  Dimplex

–  Viessmann

European HEATPUMP KEYMARK | Overview | 2015

European heat pump KEYMARK Development • 

25.6.2015:

• 

31.8.2015

• 

July to October 2015
 5 pre-scheme development group meetings to accommodate comments

• 

November

• 

November

• 

Ongoing

• 

Ongoing become Nov./Dec 15 Q1/2016

•  • 

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final draft of KEYMARK scheme documents
 delivered to all interested parties Last date to collect comments (more than 700)

Sending of final version to CEN KEYMARK management (currently DIN CERTCO) Final approval of scheme documents by CEN KEYMARK management application procedure of certification bodies to become partners application procedure of test institutes to partners (via certification bodies ) introduction of HP KEYMARK in the market First meeting of the Scheme Group

European HEATPUMP KEYMARK | Overview | 2015

Current status of the scheme: 
 Final documents

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•  •  •  •  •  •  •  •  •  •  • 

HPK__Heatpump KEYMARK scheme rules HPK_Annex A_KEYMARK Requirements HPK_Annex B_FPC Requirements HPK_Annex C_FPC Report HPK_Annex D1_data sheet template HPK_Annex D2_certificate template HPK_Annex E_Test Points HPK_Annex F_Template for report of product modification HPK_Annex G_Rules for OBL and Brands HPK_Annex H_Testing lab requirement and recognition HPK_Annex I_KEYMARK transition rules

•  • 

HPK-01_SG-HP Internal rules HPK-02_scheme naming convention

• 

Ovararching basis: CEN/CENELEC Internal regulations part 4 CERTIFICATION

European HEATPUMP KEYMARK | Overview | 2015

Scope Initial phase •  Heat pumps covered by Lot 1 and Lot2 –  heat pump space heaters providing heat to water-based central heating systems for space heating purposes. –  heat pump combination heaters providing heat to waterbased central heating systems for space heating purposes and heat to deliver hot drinking and sanitary water. –  Heat pump water heaters which are dedicated to providing hot drinking and sanitary water

• 

Thermal capacity up to 400kW

Future –  extension possible upon industry request

è complement self declaration as required by EU regulations 813/2013 and 814/2013

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European HEATPUMP KEYMARK | Overview | 2015

CEN KEYMARK a true certificate 
 according to ISO 17065 • 

•  •  • 

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The ERP performances to be certified on the basis of European standards : –  For space heating heat pumps: Prated, ηS and sound in average climate – colder and warmer climate certification is optional –  For combination heat pump : Prated, ηS , ηDHW and sound in average climate – colder and warmer climate certification is optional –  For water heat pumps: ηDHW, V40 and , sound in average climat – colder and warmer climate certification is optional Testing according EN 14511- 4 Factory production control and Quality system Declared data of the manufacturer are reproducible and true –  Model range approrach –  Yearly surveillance (random choise by CB of unit and some testing points) –  Re-rating procedure system (3 step approach)

European HEATPUMP KEYMARK | Overview | 2015

What is tested? 
 Definition of a type •  Type: defined by the manufacturer
 same heat source, heat sink and driving energy (gas, electricity etc.). •  types covered by the KEYMARK Scheme –  –  –  – 

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Air/water heat pumps Water/water (including brine/water) heat pumps Exhaust air/water heat pumps Direct expansion/water heat pumps

European HEATPUMP KEYMARK | Overview | 2015

What is tested? 
 Definition of a sub-type •  Part of a type •  identical refrigeration circuit design and  –  Identical compressor (same manufacturer and commercial reference) –  Identical condenser and evaporator (same manufacturer and commercial reference) –  Same defrost process (when relevant) –  Expansion device: same technology

•  For DHW heat pumps  –  Same tank volume –  Same heat exchanger 11

European HEATPUMP KEYMARK | Overview | 2015

What is tested? 
 Definition of a model •  „heat pumps using identical refrigeration circuits, but otherwise differ in design“ •  As examples –  –  –  – 

With or with-out integrated circulator pump(s) With or with-out integrated storage tank With or without integrated back up heater Different sizes and corrosion protection of storage tank(s) –  Different location and dimensions on pipe connections –  Different brand names 12

European HEATPUMP KEYMARK | Overview | 2015

Admission test •  Manufacturer declares data for all sub-types •  Manufactures provides min. 3 units (traceable by serial number) to certification body (CB) •  CB picks one of these and indicates testing conditions (climate/part load conditions) •  Manufacturer orders the test with a recognized lab (Annex H) •  Per 5 sub-types in a type, one sub-type is tested

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European HEATPUMP KEYMARK | Overview | 2015

What will be tested?
 Initial type test – heating HP Low temperature heat pump

Sound power level

1. 

A7/W35 or B0/W35 or W10/W35 (EN 14511-2)

test according to EN 12102 for average climate at the

2. 

Bivalent point (EN 14825), average climate

highest certified application temperature

3. 

One other testing condition to be chosen by the

 

certification body (EN 14825, average climate)

Safety test (EN 14511-4) for all types

For any other climate, bivalent testing point

chapter 4.2.1 starting test according to table 1

shall be tested (EN 14825)

chapter 4.4 shutting off heat transfer medium flow chapter 4.5 complete power supply failure

4. 

Medium temperature heat pump 1. 

A7/W35/55 or B0/W35/55 or W10/W35/55 (EN 14511-2)

2. 

Bivalent point (EN 14825, average climate)

3. 

One other testing condition to be chosen by the

Additionally for air-water chapter 4.7 defrost test In case the heat pump can be used with brine or water, only one application (brine or water) shall be tested.

certification body (EN 14825, average climate) 4.  14

For any other climate, bivalent testing point shall be tested (EN 14825) European HEATPUMP KEYMARK | Overview | 2015

What will be tested?
 Initial type test – Combi-HP Rating test combi heat pump

Sound power level

1. 

A7/W55 or B0/W55 or W10/W55 (EN 14511-2)

test according to EN 12102 for average climate at 55°C

2. 

Bivalent point (EN 14825, average climate)

 

3. 

One other testing condition to be chosen by the

Safety test (EN 14511-4) for all types

certification body (EN 14825, average climate) 4. 

For any other climate, bivalent testing point shall be tested (EN 14825)

Optional: test at 35°C

Domestic hot water test

chapter 4.2.1 starting test according to table 1 chapter 4.4 shutting off heat transfer medium flow chapter 4.5 complete power supply failure Additionally for air-water chapter 4.7 defrost test In case the heat pump can be used with brine or water, only one application (brine or water) shall be tested.

Tests according to EN 16147

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European HEATPUMP KEYMARK | Overview | 2015

Surveillance test •  One sub-type per type and manufacturing site •  If type consist of heating and combi-heaters, at least one combination heater needs to be tested. •  Unit to be chosen during factory inspection •  Certification body determines testing conditions •  To be tested –  Heating mode: standard rating pint, bivalent point COP and P at one part load condition –  Sound power level Devia&on from declared values triggers “penalty scheme”! –  If applicable: COPDHW 16

European HEATPUMP KEYMARK | Overview | 2015

Tolerances •  •  •  •  • 

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Prated ηS , ηDHW V40 Schallleistungswert Sicherheitsprüfungen

8% 8% 3% 2dB(A) keine

European HEATPUMP KEYMARK | Overview | 2015

Performance test 
 admission test and annual control test Type: Air-water 6 subtypes 3k W

Manufacturer data

3k W

7k W

3rd party test

7k W

11 kW

Manufacturer data

11 kW

14 kW

Manufacturer data

14 kW

17 kW

3rd party test

17 kW

19 kW

Manufacturer data

19 kW

Year 1: admission test 18

One sub-type to be tested per type and manufacturing site

Year 2 and following: surveillance test

European HEATPUMP KEYMARK | Overview | 2015

1. year

CB choose randomly a unit of the production line or stock. This unit (A) is to be tested 3rd party (defined number of measuring points))

Pass: Next surveillance test aRer two years

ΠFail

Pass: Next surveillance test after one year

CB choose another specimen of the same sub-type to be tested unit (B). Manufacturer has the option to choose another recognised lab for this test  Fail Full measurement of unit (B) and rerating of the sub-type according to results from second test

CB choose randomly a unit of the production line or stock. This unit (C) is to be tested 3rd party (defined number of measuring points))

2. year

Œ Fail CB choose another specimen of the same sub-type to be tested unit (D). Manufacturer has the option to choose another recognised lab for this test  Fail Full measurement of unit (D) and rerating of the type according to results from second test

CB choose randomly a unit of the production line or stock. This unit (E) is to be tested 3rd party (defined number of measuring points))

3. year

ΠFail

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CB choose another specimen of the same sub-type to be tested unit (F). Manufacturer has the option to choose another recognised lab for this test  Fail

Loss of KEYMARK for all sub-types in the failed type.

Factory inspection •  Frequency: once per year and production site •  Factory production control: Check of internal documents and site visit •  Check of manufacturers Quality system in accordance to the elements of EN ISO 9001

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European HEATPUMP KEYMARK | Overview | 2015

Transition rules Existing test reports resulting from EHPA-Q; MCS; NF-PAC will be accepted •  Testreport based onEN 14511, EN 14825, EN 16147, EN 12102, EN 12309 •  Testreport part of valid certificate / label by MSC, EHPA or NF-Pac •  Testreport not older than 4 years •  Testreport muss issued by a test lab participating in the KEYMARK scheme

•  Valid FPC must be available •  Transition rule valid for one year after introduction of HP KEYMARK

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European HEATPUMP KEYMARK | Overview | 2015

Participants of the heat pump KEYMARK network CEN: Scheme owner Scheme development group: Highest decision making body

Interested parXes

Steering group

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Operator: Technical and administraXve secretariat

Manufacturers CerXfcaXon bodies

CerXficaXon body WG

Inspectors

Inspector WG

Test labs

Test labs WG

HP associaXons European HEATPUMP KEYMARK | Overview | 2015

Complementary relation of heat pump KEYMARK 
 with other schemes MCS (equiv. for performanc

EU/NaXonal rules

EHPA quality label

RT 2012 etc.

equivalent

based on KEYMARK

EHPA heat pump KEYMARK: quality cerXficate

UK

VDE Cert DIN Certco

BRE BSRIA

TÜV VDE



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BBA

ILK

CerXta Eurovent

Uni Stuagart

CETIAT CEIS

SP Cert (SE)

Quality Austria SP

European HEATPUMP KEYMARK | Overview | 2015

AIT

CEN rules Akkred. Switzerland WPZ

ISO 17065 ISO 17025

Cost of the scheme to the manufacturer •  Cost per KEYMARK certificate | subject to application –  testing –  certification –  surveillance •  Cost for KEYMARK scheme management | per type / subtype –  Licensing fee to CEN –  Secretariat | HP KEYMARK scheme network •  Cost per site | annual –  Factory inspection

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European HEATPUMP KEYMARK | Overview | 2015

What does that mean for the EHPA Quality label •  Quality label will continue to receive support from EHPA –  Maintenance and hosting of database and website –  Organization of meetings

•  Future to be re-assessed after 3 years •  HP KEYMARK will be added as an alternative to test report in Quality label •  On national level: KEYMARK shall be supported; National association shall not lobby for a connection of the Quality label to subsidies. QL strictly end consumer quality orientated. •  QLC meetings continue, possibly less frequent, only members that use the QL •  Technical group integrated in KEYMARK 3rd party test labs group, SG-HP 25

European HEATPUMP KEYMARK | Overview | 2015

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