Department of Pesticide Regulation Closed System Requirements.
*Patent Pending
CLOSED, SEALED & SECURE... For Purity, Performance & Protection.
The Closed Jug System The quick & easy Closed Jug System is designed to extract liquid pesticides from a jug into a transfer/mixing system and triple rinse in a closed system environment. It includes an integrated water rinse system, pressure relief valve and the Micro Matic “Closed, Sealed & Secure” dry disconnect Coupler & Container Valve Technology. Coupler Neck 360º Swivel Connection Allows for quick and easy jug installation. Connects to 63mm diameter openings on 1, 2 1/2 & 5 gallon pesticide jug containers.
Breather Vent One Way Air Inlet Valve Allows for air to enter Dispense Coupler and into jug for quick dispensing.
Triple Rinse Dry Break
Handle
Quick Connect Valve Connects to rinsing hose for triple rinsing.
Ergonomic & Ease to Use Used to activate & deactivate closed system liquid transfer. When handle is activated, internal cutter breaks seal of jug and allows for liquid to transfer from jug into inductor / mixing tank.
Pressure Relief Valve (PRV) Closed Jug Dispense Coupler
Compliant with
# 4580
Department of Pesticide Regulation Closed System Requirements.
Dispense Flow Rate
RSV Coupler Mounting Bracket
1.8 GPM Max. (water at ambient temperature)
Protects Seals & Keeps Partially Emptied Jugs Closed Allows for jugs that have not been completely emptied stored for later use.
RSV Container Valve
RSV Coupler Mounting Bracket # 5223
Top View
Protects Workers from Jug Over-pressurization A safety feature that releases only incoming rinse water when too much pressure is built in jug during triple rinse.
RSV Container Valve 2” NPT, Viton, 3 Key # 4858
Bottom View
3 Key
Includes Viton seals for chemical compatibility.
RSV Installation / Removal Tool # 741-015
Integrates with Inductor System / Mixing Tank 2” NPT male threaded valve installs into inductor / mixing tank 2” NPT female threaded opening or adapter plate. Requires 3 key Installation / Removal Tool and torque wrench with 1/2” drive for proper installation. Torque specification (25 ft./lbs.)
The Closed Jug System
Video Demo
www.micromatic.com/ closedjugsystem
RSV Container Valve Installation
1. Insert Container Valve into Cap / Mounting Plate Adapter Installation requires a 2” NPT threaded opening to properly install the 2” NPT Container Valve.
2. Pre-thread Container Valve Firmly hand-tighten Container Valve into opening to eliminate cross-threading.
3. Torque in Container Valve Using a torque wrench with a 1/2” drive connect the #741-015 (3 Key - RSV Container Valve Install / Removal Tool) and torque Container Valve to 25 ft. / lbs.
Operating Instructions
1. Connect Coupler 2. Secure Coupler to Jug to Jug Turn coupler clockwise Remove cap from jug and and hand tighten. connect coupler.
3. Connect Coupler to Container Valve Line-up coupler pins with container valve cams and insert.
4. Secure Coupler to Container Valve Turn Coupler Clockwise until stops and push handle down to activate.
The Closed Jug System Operating Instructions
5. Activate Handle to Dispense Push handle into down position. Handle must lock and stay in the down position for product to dispense.
6. Connect Rinse Hose Once jug completely empties, connect rinse hose to rinser. Note: the handle must remain activated and in the down position.
9. Remove Coupler From 10. Unscrew empty jug Container Valve by pulling to dispose/recycle. out and lifting up handle. Turn coupler counterclockwise and lift to remove.
Video Demo
www.micromatic.com/ closedjugsystem
7. Triple Rinse Triple rinse by turning the rinser hose In-Line Valve “ON”.
8. Disconnect Rinse Hose
PRV Safety Feature: During rinsing, if coupler handle is in up position (container valve is shut), rinse water will be released from the pressure relief valve.
Cleaning: The Closed Jug System is self-cleaning during the triple rinse cycle and does not require an additional process.
The Closed Jug System Maintenance Instructions RSV Container Valve
Reusable Stainless Valve replacement parts.
1. Lubricate the spring retainer and profile seal with silicon lubricant or a lubricant that is compatible with the product. A lubricant must be used.
2. Using a new spring, spring retainer and profile seal, create the tube assembly.
3. Place the tube assembly on arbor of bench tool.
Plunger
4. Move bench tool lever towards the plunger to install new profile seal over the ventil on the tube assembly. Repeat the motion to ensure proper installation of the profile seal.
The Closed Jug System Maintenance Instructions RSV Container Valve
5. Inspect profile seal on ventil to ensure uniform positioning. Repeat step 4 if seal is incorrectly positioned.
6. Place the Reusable Stainless Valve main body and tube sub-assembly on arbor of service tool. Pull service tool handle forward to depress spring.
Bayonet Locks
Plunger
7. Twist valve body to re-engage bayonet locks between valve and tube assembly.
Correctly assembled Reusable Stainless Valve.
8. Move the bench tool lever away from plunger and remove the Reusable Stainless Valve assembly.
The Closed Jug System Maintenance Instructions Closed Jug Dispense Coupler