The advantages of using UP-Plate ™ ™ ™ ™ ™

Effectiveness of Maintenances Cost Reduction. Effectiveness of Break down Reduction. Increasing of productivity Reduction of Worn-out Spillage Pollution Operation Cost Saving( Power cost and Fuel cost)

UPKING-KURIMOTO IS THE BEST PARTNER OF YOURS TO COMBAT WITH WEAR. UPKING-KURIMOTO CONQUERES WEAR

UPKING-KURIMOTO INDUSTRIAL CORP.

TICO

TODSAPAT INTERTRADE COMPANY LIMITED

บริษัท ทศภัทร อินเตอรเทรด จํากัด

UP WEAR RESISTANT COMPOUND PLATE

TICO

Company Profile Upking-Kurimoto Ltd was founded in 1991, which got fully the technical authorization of the hard facing processes from the well-known world-class Kurimoto of Japan. Rapidly swept Taiwan hard facing market becoming the biggest expertise firm in Taiwan due to high qualified and experienced team members and continuous research.

In 1994, our company spent tremendous resources and got the technical instruction from Kurimoto to develop the UP-PLATE; it was fabricated by automatic specialized welding machine of our own design and a good quality assurance management was executed strictly as well. Those works led to have an excellent feature of wear resistance and lower competitive price. The UP-PLATE has been continuously developed and improved over the years, until now the quality has been beyond of other competitor’s. It also has successfully and board-widely applied in the field of mining; cement plant; steel-making plant; coal fire power plant; bulk vessel etc. which need to combat with a severe worn-out. The UP-PLATE has occupied in the USA; Japan; Mainland China; South Africa; Taiwan; Philippines; Vietnam; Thailand; Malaysia; Australia etc. and deeply satisfied with our clients.

UP WEAR RESISTANT COMPOUND PLATE

TICO

History 1989 Upking-Kurimoto founded in Taiwan, with the technical support & innovation together with the well-known Kurimoto-Japan 1995 Hardfacing rebuilding – KSW process (Kurimoto Super Welding) has proven that great cost savings and longer operation life time can be achieved; we have successfully captured 70% of the rebuilding services market share in Taiwan. 1996 Through the continuous program of investments and the development of own technological innovations together with Kurimoto-Japan, we have successfully develop UPPLATE—compound steel plate with anti-abrasion feature up to 14.8 times better than mild steel 2000 Upking-Kurimoto Industrial Corp. received its ISO 9001-2000 certificate 2000 With the excellent wear resistance result and competitive pricing, within four year time, UP-PLATE has exporting to more than 20 countries worldwide. 2001 Became one of the sub-contractor for L.V. Technology, Thailand 2002 New office in China was established—Suzhou Upking-Kurimoto Industrial Corp., China. Located in Suzhou City, a strategic point about 70 km away from Shanghai 2003 UP-PLATE is introduced to customers with great success. In the following years, UPPLATE supplies to all the leading designers, fabricators & customers for cement, steelmaking, mining, power supply industry etc. worldwide. Up-to-date, UP-PLATE selling in more than 35 countries direct from Taiwan, or through 14 exclusive agent in North America, Australia, Denmark, Finland, India, South Africa, Turkey, South East Asia etc.. 2003 Became one of the sub-contractor for CITIC, China 2004 Became one of the sub-contractor for Loesche, Germany. Providing wear parts & hardfacing rebuild services for Loesche’s grinding mills. 2004 Became one of the sub-contractor for TCDRI, China 2004 Became one of the sub-contractor for FL Smidth, Denmark 2005 Became one of the sub-contractor for NCDRI, China 2006 Product’s quality recognized by Polysius, Germany 2006 New Factory in Suzhou City, China established—Suzhou U.P. Wear Resistance Compound Materials Ltd.

UP WEAR RESISTANT COMPOUND PLATE

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★ Chromium Carbide Overlay Plate is not all the same!Chromium Carbide Overlay Plate was being manufactured by a relatively few firms forty years ago. It has excellent anti-abrasion feature which can endure medium impact, and it is widely used for resistance to severe wear. Currently, only 20 to 30 manufacturers in the world are producing this product. Due to different production technology, the anti-abrasion feature vary from 4 to 15 times compared with SS400 ordinary steel plates based on ASTM G65-1991 Dry Sand Wear Test. Currently, 80% of the manufacturers are still producing with first generation production technology, however, first generation production technology is unable to overcome the problem of dilution in the depositing process and only result in a range of 4 to 8 times of anti-abrasion feature. The latest third generation production can completely solve the problem of dilution, so the hard layer can be assured having a uniform hardness distribution and consistence of chemical compositions. Thus, the anti-abrasion feature can be reached up to 10 ~15 times. Due to the anti-abrasion feature of Chromium Carbide Overlay Plate is not all the same, thus, purchaser should pay more attention to verify the anti-abrasion feature prior concerning on the price. There are only a few manufacturers that can produce Chromium Carbide Overlay Plate that having anti-abrasion feature of 12 to 15 times, such as VAULTID PLATE, UP-PLATE, ING-PLATE, and KSW PLATE. Some manufacturers claim that their products are having anti-abrasion feature of 30 to 50 times. As a matter of fact, they are not professional enough. Those manufacturers did not use AFS 50/70 standard sand, or, using standard sand repeatedly during the tests and caused the deviation. If a certain amount of tungsten carbide is added to Chromium Carbide Overlay Plate, the anti-abrasion feature can be increased to 22 to 25 times; But yet, the market does not accept its high cost. ★ How to Select Chromium Carbide Overlay Plates The best way to select a good quality of Chromium Carbide Overlay Plate for purchase of large quantity is recommended as below: ★ The best way to make a right selection: Request a sample plate from the manufacturer, and send it for ASTM G-65 wear test, base on the results of anti-abrasion feature as a reference. This is the most reliable way to verify which products are having a better anti-abrasion feature. In case, it is difficult to perform the G-65 test due to high cost and time consuming. The following methods are recommended:

UP WEAR RESISTANT COMPOUND PLATE

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1.The Content of Cr & C： Thickness of Hard Layer (mm)

Cr (%)

C (%)

Under 4mm

24~26

4.0~4.5

5mm

26~30

4.5~5.0

6mm above

30~34

5.0~5.5

2. Hardness distribution of Hard Layer : It was proven that anti-abrasion feature is related to hardness in the equivalent chemical composition of Chromium Carbide Overlay Plate. Therefore a better solution is specified the hardness and chemical content to make sure obtaining better anti-abrasion of Chromium Carbide Overlay Plate. The relation of hardness and anti-abrasion is shown in below chart in statistics. Hardness test should be done not only on the plate’s surface. In order to make sure the hardness of hard layer is consistent, it is recommended that hardness test should be carry out in the hard layer by Vickers Hardness Test Method 30kgf as below :

3.Smoothness of the surface： While selecting, the smoothness and evenness of the welding seam should be observed, ensure that the hard layer is equal in thickness, to prevent the thinner part to be worn out first. 4. The fusing of Hard Layer and Backing Plate： The hard layer of this product is welded on a steel plate (material of the backing plate could be ordinary steel plate, stainless steel or high tensile steel plate). So materials can be completely fused into one piece, and should not have the problem of falling apart. However, when welding is not done correctly, defects might still occur. Thus, dye check (Dye Penetrate Method) should be used to check for cracks between the welding and backing plate. 5. Fine cracks on the hard layer: Fine crack lines always occur on hard layer because of the stress release, but it won’t affect the wear resistance feature and will not peeling off. Generally, higher hardness will get finer crack lines. Also, crack pitch can be used to evaluate the hardness and anti-abrasion feature, i.e. closer crack pitch means higher hardness and have better anti-abrasion feature.

UP WEAR RESISTANT COMPOUND PLATE

TICO

Product Briefing UP-PLATE is welded a chromium carbide overlay on a mild steel backing plate. Manufactured by our own design’s welding machine with an exclusive technique. The unique manufacturing process obtains lots of advantages as follows: ¾ Very flat and smooth surface ¾ Outstanding wear resistance feature ¾ Lower production cost ¾ Excellent fusion strength ¾ Formable ¾ Consistent hardness ¾ Moderate impact resistance ¾ Excellent heat resistance ¾ Easily welded to most structural steel with UP-Weld electrodes

UP-PLATE UP-X750

OTHERS Comparison of Hardness Distribution With UP-PLATE And Other UP-PLATE is available in a range of thickness and choice of overlay alloy/backing plate combinations produced with either single or double pass overlay layers as appropriate. Deposited using the open arc process, UP-PLATE overlays are distinguished by a wide and smooth bead shape with a clearly defined and welldeveloped pattern of stress cracking. This confers outstanding all-round resistance to wear. Visible cracks on the surface do not reduce the performance of the hard facing. They are in the hard facing overlay only and do not progress into the backing metal. The microstructure of UP-PLATE is a mixture of high volume hexagonal shaped chromium carbides in tough austenitic and martensitic matrices.

UP WEAR RESISTANT COMPOUND PLATE

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Contents Model

Cr

C

W

Hardness

UP-X CLASS

20~35%

4.0 ~ 5.0%

HV650

UP-M CLASS

22~28%

4.5 ~ 5.1%

HV600

Consistency of integral overlay

Available Stock Size Suggestion

Model

UP-X650 and UP-M650

of bending radius (mm)

Nominal Thickness (mm)

Total Thicknes s (mm)

Dimension (mm)

6+4

12 ± 1

1500 x 3000

R ≥ 150

6+6

14 ± 1

1500 x 3000

R ≥ 150

8+5

12 ± 1

8+6

13 ± 1

8+10

18 ± 1

4+4

8±1

1400 x 3000 1400 x 3200

R ≥ 150

6+4

10 ± 1

1500 x 3000

R ≥ 150

R ≥ 150 1500 x 3000

R ≥ 150 R ≥ 150

UP-M600

Special specification are available as request

Remark

Description of Nominal Thickness X+Y X : Base Plate Y : Overlay The suggestion of bending radius is show in basis of hard layer inward. If outward, the bending radius should be x 2

UP WEAR RESISTANT COMPOUND PLATE

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UP-Pipe UP-PIPE is manufactured by UP-PLATE. The seams can be welded by our exclusive stick electrodes which can confer wear resistance as same as cladding of UP-PLATE. A wide-range dimension can be specified as under table.

Nominal Thickness (mm)

Total Thickness (mm)

Dimension (mm)

8+5

13

ø200 X 1000L

8+5

13

ø250 X 1000L

8+5

13

ø300 X 1000L

8+5

13

ø350 X 1000L

8+5

13

ø400 X 1000L

8+5

13

ø500 X 1000L

8+5

13

ø600 X 1000L

Special specifications are available as request

UP WEAR RESISTANT COMPOUND PLATE

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Machinability Cold Forming Moderate forming are available in all thickness. It is recommended that all forming should be done along with the direction of deposited. A very generous radius is required to successfully accomplish this. Suggestions of bending radius are shown in product’s table. base plate.

Cutting UP-PLATE has a high chromium content, which makes it difficult to flame out. It only can be cut by Plasma; Laser Cutting; High Pressure Water Abrasive Cutting. Experience has shown that it is a good practice to cut from the base plate side in order to avoid any of the high carbon cladding material from washing over the base plate.

Grinding UP-PLATE cannot be machined using conventional methods. Grinding Laser Cutting and EDM methods are the only proven satisfactory methods for precision removal of metal.

UP WEAR RESISTANT COMPOUND PLATE

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Applications Guide Vane of Separator of Loesche Mill 46 2+2 C/S for Slag Grinding

Guide Vane of Separator of Polysius Mill for Slag

Guide Vane of Separator of Vertical Mill for Raw Mead Grinding

Guide Vane of Separator of Vertical Mill for Slag Grinding

Shell Liner of Vertical Mill for Coal Grinding

Blade of Separator of Polysius Mill for Slag

UP WEAR RESISTANT COMPOUND PLATE

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Applications Cover of Slave Roller Hub for Loesche Mill

Cover of Master Roller Hub for Loesche Mill

Cover of Roller Hub of Vertical Mill for Coal Grinding

Nozzle Ring for MPS Mill

Nozzle Ring for Loesche Mill

Armour Ring for UBE Loesche Mill

UP WEAR RESISTANT COMPOUND PLATE

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Applications Inspection Door of Polysius Mill for Slag Grinding

Impact Sliding Liner of MPS Mill for Raw Meal

De-dusting Pipe of Polysius Mill for Slag Grinding

Feeding Chute of Polysius Mill for Slag Grinding

Outlet Duct of Loesche Mill for Slag Grinding

Side Wall of Duct (Wear portion: Heat Treatment Wear Resistant Plate HB 400)

UP WEAR RESISTANT COMPOUND PLATE

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Applications Triple Gate of Loesche Mill 46 2+2 C/S for slag Grinding Plant

Fastener for Table Liner of Loesche Mill for Slag Grinding

Telescope Chute for Clinker Transferring

Receiving Hopper for Clinker Conveying

Divert Chute for Sintering Ore Conveying

Chute for Sintering Ore Conveying

UP WEAR RESISTANT COMPOUND PLATE

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Applications Screen Plate of Coke Vibrating Screener for Steel Making Plant

Liner of Blast Furnace for Steel Making Plant

Inlet Pipe of Coal Mill for Power Plant

Discharge Cone of Clinker Storage Bin

UPKING KURIMOTO INDUSTRIAL CORP. TODSAPAT INTERTRADE COMPANY LIMITED. 105/140 Moo 1, Navamintr Road, Klongkum, Bungkum, Bangkok 10240 Thailand TEL : 66 2 7345539 FAX : 66 2 7345633 E-MAIL : [email protected] [email protected] [email protected]