Detect, Measure, Analyze.

Thank You for Attending Today’s Webinar Your Host John Greivell VP Operations RAECO-LIC LLC [email protected]

Our Featured Speaker Ray Follis Industrial Fire Products Specialist Honeywell Security and Fire [email protected]

Honeywell Industrial Fire Protection for Safety Related Applications

Learning Objectives • Key differences between process safety system and life safety systems • The basic advantages of a fully integrated life safety / process safety system • A brief introduction to the Honeywell HS-81 Fire & Gas system architecture and similarities to that of a Safety PLC. • The significance of listings and certifications, including SIL 2 / SIL 3, GOST, UL 864, EN-54, ABS and other certifications. • An introduction to the HS-81 configuration (software) and ease of use. • Q&A with the presenter. 2

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Our Facility Model for Process F&G

Production ProductionArea Area MCCs & RIEs Process Buildings

Admin Building

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Control Room

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How Is Industrial Different Than Commercial? Commercial Fire Detection

Office spaces Detection and evacuation Building code Smoke and heat detection Redundant controls not required Little interaction with building controls EN54 or UL approvals

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Industrial Fire

Processing areas Reduce risks of hazard Performance based Flame, gas, smoke and heat detection with explosion proof or intrinsically safe devices Redundancy and high availability required with sub-second response time Interaction with plant process control to initiate safety response/shutdown ATEX, IEC – 61508, UL, FM EN-54 approvals

One site, but different requirements HONEYWELL - CONFIDENTIAL

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Conventional F&G Philosophy

Gas detectors Flame detectors ESD High power beacons Remote singalling interface with other systems

Point type Smoke/heat detector Manual call point Addressable beacon and sounder

Actuation of discharge Control of delays Dedicated fire detection

Main HMI

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IEC61508 for safety PLCs continous mode HONEYWELL - CONFIDENTIAL

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Issues

INTERFACING COMMUNICATION ISSUES

Main interface

Designed for Process Safety

Designed for building fire alarm

Actuation only

1. The full function relies on all three systems 2. Maintenance (power supplies and batteries) 3. Total Cost of Ownership

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PLC versus Integrated Life and Process Safety Systems

Integrated Fire & Gas and Life Safety System

Safety PLC • SIL 2 / SIL3 • Inputs, processing and outputs • Open protocol communications • Hardware is generic and designed for various input and output functionality • All logic and functionality is programmed for a project. • Not designed or certified for fire service 7

• SIL 2 / SIL 3 • Inputs, processing and outputs • Open protocol communications • Hardware is purpose built for fire and gas detection service. • The program’s logic and functionality are preengineered for fire and gas detection applications. • Certified to multiple standards for fire service

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Integrated Fire, Gas and Life Safety

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Panel Architecture

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Hot Swap Capability

• Front plug-in & removal of cards • Automatic monitoring of cards and CPU fault • Automatic and safe disabling of malfunctioning cards • Cards can be hot swapped • CPU auto-configures and checks new card • Power & CPU can be duplicated for automatic fall-over configuration

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Multicard Racks and Scalability E2001-1 Rack

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Each HS81 rack can contain up to 13 cards. The racks fit in standard, 19” enclosures

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The 14th slot of the rack is for the E2002-1 card, which manages the communication bus

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The HS81 panel can manage up to 10 racks, for a total of 130 cards

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Main Capacities

HS-81-HS System Capacities

UL

EN-54

6

10

Racks HW

13 per rack

Cards Single point devices

9906

Addressable devices

29,700 + 29,700 300

Safety zone capacity SW

Devices per zone

99 inputs, 99 outputs, 99 logic gates

Panels per TCP/IP network

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16510

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F4000 Series Analog Input Module

1, 2 or 8 4-20 mA inputs Direct reading on display (1 or 2 input module) Connection of toxic/flammable gas, and oxygen deficiency sensors 2 alarm thresholds per input SIL 2 certified sensors available

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F7000 Addressable SLC Module

SLC Style 4 or 7 Inputs & Outputs function on the same loop Modules with different manufacturer protocols in the same panel SIL 2 certified detectors available

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Conventional Input Module

Multiple brands & types of detectors accepted 30+ detectors per line including MCPs Short and open circuit monitoring Pre-alarm, alarm, and alarm verification on each line 15

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F5000 Series Output Modules Discrete command for each output Line monitoring per UL864 Card and circuit level diagnostics Audible, Visual, Relay, Extinguishing and other control functions. Releasing logic using F6000 64 Releasing Zones One main, 3 reserve 16

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Extinguishing and Releasing Functionality Releasing zone according to EN and NFPA standards one F6001 module per Releasing zone Detection is made with any other input card Module 6001 does not have any physical I/O’s Directional and control valves, manual call points, sounders and other Releasing devices are connected to separate I/O modules or Cards. Releasing control system can be SIL2 or up to SIL3.

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Integration with PC Systems

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Part of a Total Facility Solution Experion Server

FDM

IMS (PHD+PCC+AM)

Operator station

Enterprise Software

Critical Action Panel

DVM

PGM

C300

Hardwired

Safety PLC (ESD)

Safety Builder

Modbus SAFENET

Controllers & Industrial Networks

Hardwired

HS-81 F&G System

VSD /MCC

RS485

IOM

2

2

Sounders & Beacons KNUS GLASSET TRYKK HER PRESS HERE BREAK GLASS

KNUS GLASSET TRYKK HER PRESS HERE BREAK GLASS

SM RUSIO TRYKK HER

BN- 300 BRANNALARM Tilpasningsenhet FIRE ALARM Interface unit Nr.

BN- 500 BRANNALARM Tilpasningsenhet FIRE ALARM Interface unit Nr.

No.

No.

Gas & flame detectors SIL2/3 Addressable System BREAK GLASS PRESS HERE

Edge Devices

Smoke detectors

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Examples of Safety Equipment Standards and Certifications

• TUV Certification – Verifies equipment meets Safety Integrity Levels (SIL) on a scale of 1 to 4. Reliability is mathematically measured with four being the highest • GOST R – This certificate assures imported products comply with Russian standards, quality and safety requirements. The GOST R certificate is mandatory for customs clearance in Russia • UL 864 – The UL Standard for Control Units and Accessories for Fire Alarm Systems. The focus is compliance with NFPA 72 standards. • ABS – The American Bureau of Shipping establishes standards for maritime fire safety in the United States. • EN-54 – The European Union standard that specifies requirements and laboratory test for fire alarm equipment.

• CE – A conformity marking for products sold in the European Union. 20

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System Configurator Helps Assemble a Proper System Functionality and Self Checks for Conflicts

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ProS81 Application Program

ProS81

1) Definition of inputs 2) Definition of outputs 3) Definition of rules 4) Check of data validity  Runs on any Windows operating system  Communication with panel via RS232 or TCP/IP  Configuration is protected through password and USB dongle key

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Check of Data Validity

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Review • The differences between safety PLCs and an engineered life safety / process safety systems • Hardware and software on an integrated system are pre-engineered for Fire & Gas and Life Safety applications • The basis advantages of a fully integrated life safety / process safety system • Certified to Process and Life Safety Standards • Multiple platforms combined, including fire alarm, gas & flame, and extinguishing functions. • Process safety functionality integrated into the fire and gas system to eliminate a potential point of failure.

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Questions?

Detect, Measure, Analyze.

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