tesa Solutions for the Flexible Packaging Industry Optimizing the Entire Printing Process
Reliable Technique, Proven Performance: tesa® Softprint 20-mil This tesa solution was developed and tested in close cooperation with wellknown press manufacturers under a variety of typical production conditions. Their unanimous assessment: The details make the difference! The PE (polyethylene) foam has an optimized recovery capability, supporting consistent print results at higher speeds. Higher foam elasticity transmits even the finest plate details.
Recovery Rate
tesa® Softprint – Optimum Thickness Tolerances: The properties of the PE (polyethylene) foam used have been optimized with thickness tolerances in mind; the foam has been neither thermally nor mechanically manipulated during production. The consistent tape thickness supports consistent ink distribution. Set-up time is also reduced, which is especially important for repeat jobs.
Always the right adhesive strength, which ensures: Simple repositioning of tape and plate before printing High bond strength during printing, eliminating edge-lifting Low increase in peel adhesion allows for simple, residue-free demounting of both plate and tape after printing
Printing Set-up
The secret of tesa® Softprint foam: Small, completely closed, spherical foam-cells Evenly distributed cell structure Stable foam structure at speeds up to 600 meters/minute
Increase of Peel Adhesion
Set-up time
tesa adhesive tape
Market standard
Adhesion in % 45 40
Market standard
35 30
tesa adhesive tape
Market standard
25 20 15
Foam pores prior to printing
Foam pores after 1,000,000 meters of printed web
10 5
Time in hours 0
24
48
72
96 120 144 188
Comparison of Print Results Standard plate mounting tape
With conventional plate mounting tapes, press vibrations cause unwanted stripes, which means an imperfect print image. Block and even screen printed areas appear faint. tesa® 52223 Softprint x-Soft
tesa® 52223 helps to minimize the unwanted stripes, which is achieved by absorbing and minimizing the vibrations during printing.
Succeed with tesa – Take Advantage of the Best Performance
Printing is a business where both excellent print results and high process efficiency go hand in hand. For many years, tesa® Softprint plate mounting tapes have delivered on both these counts, helping printers to optimize print results and improve processes. With our industry experience and understanding of the total process, tesa provides adhesive solutions for every step of the flexible packaging print-run. In combination with the unrivaled service provided by our industry experts across the world, tesa provides packaging printers with ideas to optimize their processes, along with the means to make it happen.
With a comprehensive range of tapes for flexo printers, tesa offers solutions to fulfill every requirement: Plate mounting tapes for highly demanding print motifs Graduated adhesive strengths for the latest sleeve qualities tesa® EasySplice® FilmLine for high speed flying splice processes
The starting point for achieving a new dimension of efficiency – tesa® 51905 EasySplice® FilmLine – now for flexo printers, too!
Since 2000, tesa has led the application of modern straight-line splicing in the paper producing and converting industries. This innovative concept now comes to the filmprocessing industry with tesa® EasySplice® FilmLine. Because of recognizable improvements in efficiency, tesa® EasySplice® FilmLine is increasingly regarded as the standard method for splicing in the package printing industry.
Splicing Easy and fast splice preparation, high splice security, constant print results, and less waste tesa® 51905 EasySplice® FilmLine
The formula for meeting increased demand for the best flexo printing is: the finer the dots, the harder the plate, and the softer the tape. Digitally produced plates are harder and allow the finest dots, so a softer tape is needed. tesa has adapted its assortment of foambased plate mounting tapes to meet the demands of today’s different applications.
Roller Wrapping
Plate Mounting
Keeps the printed substrate evenly distributed during printing; ensures greater reliability and continuity in the print run; the adhesive allows easy removal, even after a prolonged period. tesa® 4563 (smooth) tesa® 4863 (embossed)
The characteristics of foam quality, along with other variables, have a crucial effect on print result. All tesa plate mounting tapes are characterized by:
Failure Flagging
Core Starting
End-Tabbing
Varied color offering allows for distinct imperfection marking tesa® 4104
Sufficient adhesion properties to attach the web to the core tesa® 4959
Safe bonding on all substrates; in different colors or transparent version tesa® 4104
Constant tape thickness Optimized recovery rate High and even foam elasticity
Edge Sealing tesa supplies plate edge-sealing products with a broad range of benefits. The adhesive sticks to photopolymer plates and is subsequently easy to remove without leaving any residue. tesa® 53016 tesa® 53017
tesa Flexible Packaging Tapes Application
Product
Backing
Colors
Adhesive
Plate Mounting
tesa® 52020 Softprint
PE1 foam
Blue logo
Acrylic
20 mil
tesa® 52021 Softprint
PE foam
Purple logo
Acrylic
20 mil
tesa 52022 Softprint
PE foam
Red logo
Acrylic
20 mil
tesa® 52120 Softprint
PE foam
Blue logo
Acrylic
20 mil
tesa® 52121 Softprint
PE foam
Purple logo
Acrylic
20 mil
tesa® 52122 Softprint
PE foam
Red logo
Acrylic
20 mil
tesa 52220 Softprint
PE foam
Blue logo
Acrylic
20 mil
tesa® 52221 Softprint
PE foam
Purple logo
Acrylic
20 mil
tesa® 52222 Softprint
PE foam
Red logo
Acrylic
20 mil
tesa® 52223 Softprint
PE foam
Yellow logo
Acrylic
20 mil
Paper
®
®
Modified rubber
4 mil
tesa 53016
S-PVC
Yellow
Modified rubber
5.3 mil
tesa® 53017
S-PVC
White
Modified rubber
6 mil
Gray, Smooth
Modified rubber
16 mil
Gray, Structured Modified rubber
25 mil
tesa® 51905 EasySplice® FilmLine
Edge Sealing
®
tesa 4563
Si-coat fabric
tesa® 4863
Si-coat fabric
tesa 4959
Flagging/ End-Tabbing
tesa® 4104 2
3
®
Core Starting
PE - polyethylene
1
Red 2
Splicing
Roller Wrapping
Tape Thickness
®
S-PVC - soft-polyvinyl chloride
Non-woven
Translucent
Modified acrylic
4.5 mil
H-PVC4
8 Colors
Rubber
2.5 mil
Si-coat - silicone rubber-coated fabric
3
H-PVC - hard-polyvinyl chloride
4
tesa products prove their impressive quality day in day out in demanding conditions and are regularly subjected to strict controls. All information and recommendations are provided to the best of our knowledge on the basis of our practical experience. Nevertheless, tesa tape, inc. can make no warranties, expressed or implied, including, but not limited to any implied warranty or merchantability or fitness for a particular purpose. The user, therefore, is responsible for determining whether the tesa product is fit for a particular purpose and suitable for the user's method of application. If you are in any doubt, our technical support staff will be glad to advise you.
MEXICO
tesa tape, inc.
Technical Tape México S.A. de C.V.
5825 Carnegie Boulevard Charlotte, NC 28209 Phone: 704 554 0707 Toll Free: 800 426 2181 Fax: 800 852 8831 Email:
[email protected] Website: www.tesatape.com
Av. Santa Fe No. 170 German Centre P 6-3-3Col. Lomas de Santa Fe Mexico D.F. C.P. 01210 Phone: +52 (55) 5292 6978 Fax: +52 (55) 5292 6977
nce erence! erieD p x E the if f
Toll-free: 866.282.7697 • Fax: 800.223.6869 www.AndVre.com E-mail:
[email protected] ISO 9001:2000 Certified • ISO/TS• 16949 :2002 Certified • ISO 14001:2004 Certified
© tesa tape, inc. 8-2008
UNITED STAT ES & CANADA
15MilBrochureREV.qxd
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tesa® 15-mil Plate Mounting Tapes for Labelprint
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tesa® Plate Mounting Tapes – for best print results
at Pl ing int Pr 1.14 mm / 0.045 thou 1.70 mm / 0.067 thou
tesa ® 52115
tesa ® 52117
tesa ® 52015
tesa ® 52017
ntin
gP la
te
Steel Master™ TP*
Pri
A specialized assortment with two different grades of foam hardness and various film-based qualities provides solutions for all plates. tesa offers a range of new products, with differentiated adhesive strengths, promoting damage-free demounting of thin plates.
e
In label printing, quick and straightforward tape handling really matters so that plates can be easily replaced. Labels for modern-day packaging require complex print motifs – fine screen, exact barcode, fine color gradients, and solid areas. Labels must be produced in the highest quality on paper or film.
1.14 mm / 0.045 thou
1.70 mm / 0.067 thou
Steel Master ™ *TP - Thin Plate
15MilBrochureREV.qxd
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Page 4
tesa® Softprint – optimum thickness tolerances
Printing Set-up tesa® adhesive tape
Market standard
the properties of the PE (polyethylene) foam in use have been optimized with thickness tolerance in mind – the foam has been neither thermally nor mechanically manipulated during production the constant tape thickness supports consistent ink distribution. Set-up time is also reduced, especially important for repeat jobs
Always the right adhesive strength, thereby ensuring:
Increase of Peel Adhesion Market standard
simple repositioning of tape and plate before printing high bond strength during printing, ensuring no edge lifting, even when using the tape a second time simple and residue-free demounting of plate and tape following printing, made possible by a low increase in peel adhesion
adhesion level in %
45 40
Market standard
35 30 25
tesa adhesive tape
20 15 10 5 0
The details make the difference
24
48
72
96
120
144
168
time in hours
Recovery Rate
the PE foam has an optimized recovery capability, guaranteeing consistent print results at higher speeds higher foam elasticity transmits even the finest plate details magnification under screen-electronmicroscopes reveals the secret of the tesa® softprint foam: - small, completely closed, spherical foam cells - very evenly distributed cell structure
Foam pores prior to printing
Foam pores after 1,000,000 m of printed strip
Always the right product For each print job, you can choose the right tape hardness and special adhesive, all of which have proven themselves on all current plates (also on .045 mil). tesa has the product with the ideal properties for superior print quality and simple, fast handling. tesa® 15-mil Softprints (Combination Print) Film
tesa® Steel Master TP tesa® Steel Master
for steel cylinders high initial adhesion graded adhesion thin plates (.045 mm) color coding easy to demount
- for steel cylinders - high initial adhesion - color coding
tesa® 52338
Medium-hard foam
Soft foam
tesa® 52115
tesa® 52117
tesa® 52015
tesa® 52017
tesa® products prove their impressive quality day in, day out in demanding conditions and are regularly subjected to strict controls. All information and recommendations are provided to the best of our knowledge on the basis of our practical experience. Nevertheless, tesa can make no warranties, expressed or implied, including, but not limited to any implied warranty of merchantability or fitness for a particular purpose. The user, therefore, is responsible for determining whether the tesa® product is fit for a particular purpose and suitable for the user’s method of application. If you are in any doubt, our technical support staff will be glad to advise you.
N O RT H A M E R I C A
nce erence! erieD p x E the if f
5825 Carnegie Boulevard Charlotte, NC 28209 Phone: 704 554 0707 Toll Free: 800 426 2181 Fax: 800 852 8831 Email:
[email protected] Website: www.tesatape.com
Toll-free: 866.282.7697 • Fax: 800.223.6869 www.AndVre.com • E-mail:
[email protected] ISO 9001:2000 Certified • ISO/TS 16949:2002 Certified • ISO 14001:2004 Certified
© tesa tape, inc. 7-2007
tesa tape, inc.
®
tesa Product Assortment for Plate Mounting
®
Check out the detail – and discover the proof of tesa’s “softprint ®” foam quality Only round and uniform cells can fully rebuild themselves after compression. The images from a scanning electron microscope (REM) confirm that tesa softprint ® provides the perfect cell structure for plate mounting applications. Uniformity of height is present, and the cells display neither vertical nor horizontal orientation.
These cells are rounded, well defined, and distributed evenly, while maintaining their height. They are not aligned in one direction and, therefore, are able to completely rebuild after compression. REM image of tesa softprint®
FOAM HARDNESS AND YOUR OPTIONS FOR BETTER PRINTING QUALITY Harder foam for combination print of halftone and solid work
Medium foam for combinations of halftone and solid work
Softer foam for excellent halftone results
PRINTING OF HALFTONE*
PRINTING OF HALFTONE*
PRINTING OF HALFTONE*
PRINTING OF SOLID AREAS*
PRINTING OF SOLID AREAS*
PRINTING OF SOLID AREAS*
* Printed at DFTA, Germany; impression set at 150 µm (microns) / 6 mils
For high-quality results from flexo printing, c For today’s flexo printer, printing quality and secure bonding of plate to cylinder are the most significant requirements – a fact that reflects the demands on the tapes used for mounting plates. tesa offers a complete range of plate mounting tapes that provide a product solution for virtually every flexo printing application.
tesa softprint® 15 mil Harder foam for combination print
tesa® Steel Master
tesa® Steel Master TP
- for steel cylinders - higher tack - colored marking
- for steel cylinders - lower tack - white
* without stabilizing film, black
Softer foam for halftone
tesa ®® 52015
tesa ® 52017
tesa ®® 52115
tesa ®® 52117
Super soft foam for fine screen
tesa ® 52118
consider tesa first! tesa products for
tesa products for
printing flexible
label printing
packaging Thanks to tesa softprint®, it is finally feasible for a wide-web printer to carry out even the most difficult
For high-quality label printing,
printing jobs with the highest
we at tesa offer a wide range
quality. Whether printing on paper
of 15 mil softprints®. Due to their
or film, fine screens, solid areas, or lines – everything is possible. We at tesa
adhesive system, the tesa® Steel Master pro
offer a wide range of softprints® and tesaprints®. The tesa® Steel Master products
photopolymer plates onto steel cylinders. In
are designed for mounting photopolymer plates onto steel cylinders, while
a wide range of tesaprints®.
tesa® Sleeve Master products are for mounting plates onto polyurethane sleeves.
tesa softprint® 20 mil
tesa® Steel Master
tesa® Steel Master TP
tesa® Sleeve Master
Harder foam
Medium foam
Softer foam
Super soft foam
for combination print
for halftone and solids
for halftone process
for fine screen
tesa ® 52020
tesa ®® 52021
tesa ®® 52022
-
for steel cylinders higher tack for plate thickness .067”-.107” colored marking
-
for steel cylinders plate easier to reposition for plate thickness .045”-.067” colored marking
tesa ®® 52120
tesa ®® 52121
tesa ®® 52122
-
for polyurethane sleeves plate easier to reposition for plate thickness .045”-.067” colored marking
tesa ®® 52220
tesa ®® 52221
tesa ®® 52222
1
tesa®® 52223 2
*without stabilizing film, black
tesa softprint® 60 mil Harder foam for combination print
Medium foam for halftone and solids
tesa® BigFoam
- higher tack
tesa ® 52060
tesa® BigFoam TP
- lower tack
tesa ® 52062
Softer foam for halftone
®
tesa products for corrugated board printing
For corrugated board preprint, a variety of tesa products are available in sizes ranging from 15 mil to 20 mil softprints®. For corrugated board postprint, there is a full range of
oducts are well suited for mounting
filmic prints. Due to its high adhesion values, tesaprint® 52332 is especially designed
addition to the tesa softprints®, there is
for permanent mounting.
S TA N D A R D t e s a p r i n t ® Product
Thickness (mm/mil)
Color
Backing
Liner
tesa ® 52310
0.11 / 4
colorless, transparent
film
white embossed polypropylene liner
tesa ® 52315
0.15 / 6
yellow, transparent
film
white embossed polypropylene liner
tesa ® 52320
0.20 / 8
white
film
white embossed polypropylene liner
tesa ® 52325
0.24 / 10
pink
film
white embossed polypropylene liner
tesa ® 52338
0.38 / 15
black
soft film
white embossed polypropylene liner
tesa ® 52350
0.50 / 20
black
soft film
white embossed polypropylene liner
tesaprint® for compressible sleeves Product
Thickness (mm/mil)
Color
Backing
Liner
tesa ® 52916
0.10 / 4
colorless, transparent
film
yellow paper
tesa ® 52917
0.12 / 4.8
colorless, transparent
film
yellow paper
tesaprint® for postprint in corrugated industry Product
Thickness (mm/mil)
Color
Backing
Liner
tesa ® 52330
0.38 / 15
white
woven
creped paper liner
tesa ® 4863 tesa ® 4563
Non-stick roller wrap tapes for gripping For stable and precise printing, slitting, or converting, we offer our well-known grip tapes or tension control products, commonly called “Printer’s Friends” (tesa ® 4863 and tesa ® 4563). With their unique siliconized backing, they are extremely resistant to both ink and solvents and provide a non-slip effect on smooth surfaces that come into their contact. In addition, the thermoset rubber adhesive allows r esidue-free removal from most surfaces. tesa ® 53016 tesa ® 53017
Edge sealing tapes For sealing the edges of flexographic printing plates, tesa® 53016 and tesa® 53017 provide a highly flexible backing combined with an aggressive adhesive that will secure edges in the most demanding printing environments. tesa® edge seal tapes are solvent resistant and provide residue-free, clean removal. tesa® 53016 is intended for general-purpose applications, while tesa® 53017 is especially well suited for the highest-quality photopolymer printing plates available.
UNITE D S TATES & C A N A D A
tesa tape, inc. 5825 Carnegie Boulevard Charlotte, NC 28209 Phone: 704 554 0707 Toll Free: 800 426 2181 Fax: 800 852 8831 Email:
[email protected] Website: www.tesatape.com © tesa tape, inc. 11-2008
MEXIC O
Technical Tape México S.A. de C.V.
nce erence! erieD p x E the if f
Av. Santa Fe No. 170 German Centre P 6-3-3Col. Lomas de Santa Fe Mexico D.F. C.P. 01210 Phone: +52 (55) 5292 6978 Fax: +52 (55) 5292 6977
Toll-free: 866.282.7697 • Fax: 800.223.6869 www.AndVre.com • E-mail:
[email protected]
ISO 9001:2000 Certified • ISO/TS 16949:2002 Certified • ISO 14001:2004 Certified
®
Plate Mounting Tape: A good one mounts - the better one secures tesa Softprint® Secure The specially developed solution for print process productivity
Package printing in the 21st century has taken print results and production quality to new levels. Now the market will be challenged to maximize the efficiency of the production process, while keeping print results at the level that printers and clients have come to expect. tesa Softprint® Secure – the ultimate solution to promote higher print process efficiency.
Market standard
tesa Softprint® Secure
Equipped with a revolutionary adhesive system, tesa Softprint® Secure maintains consistent, original placement of plates and plate edges, regardless of cylinder, sleeve, or plate dimensions, press speed, or length of print run.
tesa Softprint® Secure stands for: optimal print results and result consistency the highest plate security on the market increased process productivity and output
Testing has demonstrated that many tapes fail to secure plates over the duration of the print job, which can place limits on the print process.
Specially developed with the most demanding process parameters in mind, tesa Softprint® Secure takes edge security to a new level.
Overview of the benefits Benefit
Explanation
No press stops for remounting Easy demounting
Specially designed “Secure” adhesive
Keeps plates mounted securely
No primer needed – no residues No sealing tape necessary No damaged plates
tesa Softprint® foam
tesa Service
Polyethylene (PE) foam with closed, round cells
Superior print results at highest speeds, even on longer jobs
Experts on site to give advice on upgrading processes
Maximize machine potential
tesa® Softprint Secure 20 mil Color Coding per foam hardness
Hard foam
Medium foam
Soft foam
tesa Softprint® Secure
52820
52821
52822
Thickness
20 mil
Please ask your tesa® representative for more details.
tesa® products prove their impressive quality day in, day out in demanding conditions and are regularly subjected to strict controls. All information and recommendations are provided to the best of our knowledge on the basis of our practical experience. Nevertheless tesa SE can make no warranties, express or implied, including, but not limited to any implied warranty of merchantability or fitness for a particular purpose. Therefore, the user is responsible for determining whether the tesa® product is fit for a particular purpose and suitable for the user’s method of application. If you are in any doubt, our technical support staff will be glad to advise you.
UNITED STATES & CANADA
MEXICO
Technical Tape México S.A. de C.V.
5825 Carnegie Boulevard
Av. Santa Fe No. 170
Charlotte, N.C. 28209
German Centre P 6-3-3Col.
Phone: 704 554 0707
Lomas de Santa Fe
Toll Free: 800 426 2181
Mexico D.F. C.P. 01210
Fax: 800 852 8831
Phone: +52 (55) 5292 6978
Email:
[email protected]
Fax: +52 (55) 5292 6977
ce nWebsite: nce! erieD rewww.tesatape.com e f p f i x E the
Toll-free: 866.282.7697 • Fax: 800.223.6869 www.AndVre.com E-mail:
[email protected] ISO 9001:2000 Certified • ISO/TS• 16949:2002 Certified • ISO 14001:2004 Certified
©tesa tape, inc. 4-2009
tesa tape inc.
Faster print runs, finer screens, less bouncing, better results tesa® 52223 Softprint x-Soft The leading plate mounting solution with extra-soft foam – tesa® 52223 Softprint x-Soft. Finer screen printing with better results at higher speeds. What was once a goal of modern flexographic printers now becomes a reality with tesa® 52223 Softprint x-Soft. Digital plates now deliver the finest screens ever, with their harder texture allowing the finest dots; but this comes at a cost. A harder plate needs extra cushion to ensure consistent, spectacular print results. tesa® 52223 Softprint x-Soft is a specially designed, extra-soft foam plate mounting tape, giving plates the ideal cushion to transfer the finest screens and lower dot gain. The extra-soft foam of tesa® 52223 Softprint x-Soft also works effectively in another challenging area — overcoming press bounce. The foam absorbs unwanted vibrations, allowing faster printing speeds without compromising print results — an ideal solution to one of the most pressing problems for modern flexographic printers.
tesa® 52223 Softprint x-Soft – solving problems at higher speeds Other plate mounting tapes
Bouncing stripes
tesa® 52223 Softprint x-Soft
Optimum results
tesa® 52223 Softprint x-Soft – the finest screens in the finest detail
tesa® 52223 Softprint x-Soft is redefining boundaries for flexographic printing. Improved performance and efficiency provide benefits that printers and their customers really notice.
Other plate mounting tapes
tesa® 52223 Softprint x-Soft
Contact your tesa representative today, 800-426-2181. Increased dot gain
Missing screens
Optimum results
tesa® 52223 Softprint x-Soft – benefits overview Benefit
Explanation
Ideal solutions with harder digital plates for finest screens
Extra-soft foam for perfect cushion, reducing dot-gain
Helps compensate for press vibrations
Extra-soft foam compensates for press vibrations, even at increased speeds, thus eliminating bouncing stripes
Extra-soft foam Faster printing speeds Allows over pressure
Solids are also possible if machines are adjusted
Superior foam recovery
Consistent print results — even on longer, faster print runs
Even, stable, closed-cell foam structure ensures excellent results, impression after impression
Tight thickness tolerances
Faster, more accurate job set-up and no missing screens
Tight control of tolerances promotes absolute consistency in print results
Specially optimized open-side adhesive
Secure bonding to sleeves and cylinders
Secure printing with easy, residue-free removal properties
Specially developed plate-side adhesive
Superior application, mounting, and repositioning
Helps avoid edge lifting and plate movement during printing; ensures residue-free demounting and removal
Technical Details Product
tesa® 52223 Softprint x-Soft
1PE - polyethylene
Thickness
Backing
— PE1 foam (extra soft) — Closed cell — Yellow ID logo
20 mil
Adhesive
— Acrylic — Enhanced removal
Liner
— PP2-filmic — White — Embossed
2PP - polypropylene
tesa® products prove their impressive quality day in day out in demanding conditions and are regularly subjected to strict controls. All information and recommendations are provided to the best of our knowledge on the basis of our practical experience. Nevertheless, tesa tape, inc. can make no warranties, expressed or implied, including, but not limited to any implied warranty or merchantability or fitness for a particular purpose. The user, therefore, is responsible for determining whether the tesa® product is fit for a particular purpose and suitable for the user’s method of application. If you are in any doubt, our technical support staff will be glad to advise you.
UNITED STATES & CANADA
tesa tape, inc. 5825 Carnegie Boulevard Charlotte, NC 28209 Phone: 704 554 0707 Toll Free: 800 426 2181 Fax: 800 852 8831 Email:
[email protected] Website: www.tesatape.com
Technical Tape México S.A. de C.V.
nce erence! erieD p x E the if f
Av. Santa Fe No. 170 German Centre P 6-3-3Col. Lomas de Santa Fe Mexico D.F. C.P. 01210 Phone: +52 (55) 5292 6978 Fax: +52 (55) 5292 6977
Toll-free: 866.282.7697 • Fax: 800.223.6869 www.AndVre.com • E-mail:
[email protected]
ISO 9001:2000 Certified • ISO/TS 16949:2002 Certified • ISO 14001:2004 Certified
© tesa tape, inc. 11-2007
MEXICO
tesa Solutions for Label Printing Optimizing the Entire Label Printing Process
At a Glance: Reliable Technique, Proven Performance, Better Results
The simple, reliable handling of tesa products makes a noticeable difference in the work of a label printer. These products save time, render some steps redundant, and make a significant contribution to top-quality print results.
Benefits You Really Notice tesa adhesive tape
Market standard
Optimum thickness tolerances: Stable print results The constant tape thickness supports consistent ink distribution. Set-up time is also reduced, which is especially important for repeat jobs. Optimal register The consistent tape thickness also supports perfection of register.
Set-up time
Constant circumference of printing cylinder Fast set-up of die-cutting unit – less waste Die-cutting precision
tesa® Softprint
tesa adhesive tape
Market standard
Adhesion in % 45 40
Market standard
35 30 25 20 15 10 5
Time in hours 0
24
48
72
96 120 144 188
Recovery rate Magnification under scanning electron microscope reveals the secret of tesa® Softprint foam: Small, completely closed, spherical foam-cells Very evenly distributed cell structure over the entire dimension of the tape
Always the right adhesive strength, which ensures: Simple repositioning of tape and plate before printing High bond strength during printing, eliminating edge-lifting, even when tape is used a second time Low increase in peel adhesion allows for simple, residue-free demounting of plate and tape
Improve Your Process – Succeed with tesa
Label designs continue to become more and more demanding, with both product appeal and large amounts of information to consider. The drive for optimization of print results means that process efficiency has even greater significance in modern label printing than ever before. tesa solutions for label printers include all parts of the process. tesa® Softprint plate mounting tapes optimize results and achieve process excellence, while innovations like tesa® UV Strips ensure reliable process output. These adhesive solutions, coupled with the superior service provided by tesa industry experts worldwide, make tesa the adhesive partner to the label printing industry in the 21st Century.
UV Measuring tesa® UV Strips offer a fast and easy way to measure UV (ultraviolet) light doses. The results of the system are unique in constancy and reliability. It can be used for all UV curing inks and lacquers. tesa® 54140
Permanent Splicing For preparation of butt splices without a liner; the sufficient adhesion and tensile strength are suitable for all materials with alternatives for higher temperatures. tesa® 4104 tesa® 4137 (heat resistant)
Failure Flagging For marking defective points during the printing process. tesa® 4104
Edge Sealing tesa supplies plate edge-sealing products with a broad range of benefits. The adhesive sticks to photopolymer plates and, subsequently, is easy to remove without leaving any residue. tesa® 53016 tesa® 53017
Roller Wrapping Keeps the printed substrate evenly distributed during printing; ensures greater reliability and continuity in the print run; the adhesive allows easy removal, even after a prolonged period. tesa® 4563 (smooth) tesa® 4863 (embossed)
End-Tabbing Core Starting Excellent adhesion properties to ensure the web is securely attached to the core. tesa® 4959
For safe bonding on all substrates; available in different colors or transparent versions. tesa® 4104
tesa Plate Mounting Tapes – Meeting Increased Demands for the Best Print Results The characteristics of foam quality, along with other variables, have a crucial effect on print results. All tesa plate mounting tapes are characterized by:
The formula for meeting increased demand for the best flexo printing is: the finer the dots, the harder the plate, and the softer the tape.
Constant tape thickness Optimized recovery rate High foam elasticity
tesa® Softprint Toolbox 15 mil The tesa® Softprint Toolbox is a specialized assortment with two different grades of foam hardnesses, and two different adhesive systems, for thicker or thinner plates. The broad range combines optimal solutions for achieving superior print results, while providing easy selection of the appropriate tape. Enhancing print results has never been easier!
Medium-hard foam
TP represents “thin plate” for high cylinder-side adhesion and a tailored bond for easy demounting, even of thin plates (0.045“).
Soft foam
tesa® Softprint SteelMaster TP tesa® 52115
012 4786 99 235 9852 65 519 0119 84
tesa® 52117
Medium-hard foam for combination print
Soft foam for halftone print
tesa® Softprint SteelMaster tesa® 52015
Medium-hard foam
tesa® 52017
Soft foam
tesa Specialty Solutions for Sleeves and Steel Cylinders
tesa® Softprint x-Soft provides an optimum solution for finest screen printing with 80 lines/cm or more. The extra soft foam also compensates for press vibrations, thereby improving overall printing processes by helping machines run faster while improving print results. tesa® Softprint x-Soft is equipped with optimized adhesive properties to promote optimal tape handling, mounting, and demounting. Other plate mounting tapes
Extra soft foam tesa® Softprint x-Soft tesa® 52118
tesa® 52118 Softprint x-Soft
Extra soft foam for fine screen print Extra Soft Foam
Missing screens
Increased dot gain
Optimum results
tesa Label Printing Tapes Application
Product
Backing
Color(s)
Adhesive
Plate Mounting
tesa 52015 Softprint
PE foam
Blue logo
Acrylic
15 mil
tesa® 52017 Softprint
PE foam
Red logo
Acrylic
15 mil
tesa® 52115 Softprint
PE foam
Blue logo
Acrylic
15 mil
tesa® 52117 Softprint
PE foam
Red logo
Acrylic
15 mil
tesa® 52118 Softprint x-Soft
PE foam
Yellow logo
Acrylic
15 mil
tesa® 4104
H-PVC
8 Colors
Rubber
2.5 mil
tesa® 4137
PET3
Silver
Modified acrylic
2 mil
Edge Sealing
tesa® 53016 tesa® 53017
S-PVC4 S-PVC
Yellow White
Modified rubber Modified rubber
5.3 mil 6 mil
Roller Wrapping
tesa® 4563
Si-coat fabric5
Gray, Smooth
Modified rubber
16 mil
tesa® 4863
Si-coat fabric
Gray, Structured Modified rubber
25 mil
Core Starting
tesa® 4959
Non-woven
Translucent
Modified acrylic
4.5 mil
Flagging/ End-Tabbing
tesa 4104
H-PVC
8 Colors
Rubber
2.5 mil
Transparent
Acrylic
1.5 mil
Splicing
PE - polyethylene
1
®
UV Measuring 1
®
tesa® 54140
H-PVC - hard polyvinyl chloride
2
2
PET 3
PET - polyester
S-PVC - soft polyvinyl chloride
4
Tape thickness
Si-coat - silicone rubber-coated fabric
5
tesa products prove their impressive quality day in day out in demanding conditions and are regularly subjected to strict controls. All information and recommendations are provided to the best of our knowledge on the basis of our practical experience. Nevertheless, tesa tape, inc. can make no warranties, expressed or implied, including, but not limited to any implied warranty or merchantability or fitness for a particular purpose. The user, therefore, is responsible for determining whether the tesa product is fit for a particular purpose and suitable for the user's method of application. If you are in any doubt, our technical support staff will be glad to advise you.
MEXICO
tesa tape, inc.
Technical Tape México S.A. de C.V.
5825 Carnegie Boulevard Charlotte, NC 28209 Phone: 704 554 0707 Toll Free: 800 426 2181 Fax: 800 852 8831 Email:
[email protected] Website: www.tesatape.com
Av. Santa Fe No. 170 German Centre P 6-3-3Col. Lomas de Santa Fe Mexico D.F. C.P. 01210 Phone: +52 (55) 5292 6978 Fax: +52 (55) 5292 6977
nce erence! erieD p x E the if f
Toll-free: 866.282.7697 • Fax: 800.223.6869 www.AndVre.com E-mail:
[email protected] ISO 9001:2000 Certified • ISO/TS• 16949 :2002 Certified • ISO 14001:2004 Certified
© tesa tape, inc.8-2008
UNITED STAT ES & CANADA