Taps and fluteless taps to JIS standard for universal applications

Taps and fluteless taps to JIS standard for universal applications JIS taps and fluteless taps Taps for through holes, M coarse, DIN 13 Article no. ...
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Taps and fluteless taps to JIS standard for universal applications

JIS taps and fluteless taps Taps for through holes, M coarse, DIN 13 Article no.

Ø range

Type

Form

Tool description

Tool material

Surface finish

Page

New

1014

M2 - M20

JIS

B

HSS-E

bright

3

New

1015

M2 - M20

JIS

B

HSS-E

TiN

3

Tool material

Surface finish

Page

Taps for blind holes, M coarse, DIN 13 Article no.

Ø range

Type

Form

Tool description

New

1012

M2 - M20

JIS

C

HSS-E

bright

4

New

1013

M2 - M20

JIS

C

HSS-E

TiN

4

Tool material

Surface finish

Page

Fluteless taps for through and blind holes, M coarse, DIN 13 Article no.

Ø range

Type

Form

Tool description

New

1016

M2 - M20

JIS

C

HSS-E

bright

5

New

1017

M2 - M20

JIS

C

HSS-E

TiN

5

Guhring‘s JIS taps and fluteless taps are designed to machine universal materials to ease your tool management and save costs. Choose Guhring and benefit from best quality and cost-performance-ratio threading a wide range of materials: • general steels • high tensile steels • stainless and acid-resistant steels • Aluminium and Al-alloys • cast materials • non-ferrous materials • plastics • magnesium alloys • Ti- and Ni-alloys

2

JIS taps and fluteless taps Taps for through holes, M coarse, DIN 13, HSS-E, bright Article no. 1014 d1

d2

SW

l2

dk

l3

l1

d1

P mm

tolerance

d2 mm

SW

dk mm

l1 mm

l2 mm

l3 mm

Availability

M2 M 2.5 M3 M4 M5 M6 M8 M10 M12 M14 M16 M18 M20

0.40 0.45 0.50 0.70 0.80 1.00 1.25 1.50 1.75 2.00 2.00 2.50 2.50

OH2 OH2 OH2 OH2 OH2 OH2 OH2 OH2 OH3 OH3 OH3 OH4 OH4

3.00 3.00 4.00 5.00 5.50 6.00 6.20 7.00 8.50 10.50 12.50 14.00 15.00

2.5 2.5 3.2 4.0 4.5 4.5 5.0 5.5 6.5 8.0 10.0 11.0 12.0

1.600 2.050 2.500 3.300 4.200 5.000 6.800 8.500 10.200 12.000 14.000 15.500 17.500

40 44 46 52 60 62 70 75 82 88 95 100 105

8 9 10 12 14 16 18 20 24 26 26 30 32

15 16 19 21 24 29 37 41 48 48 52 55 58

• • • • • • • • • • • • •

Taps for through holes, M coarse, DIN 13, HSS-E, TiN Article no. 1015 d1

d2

SW

dk

l2 l3

l1

d1

P mm

tolerance

d2 mm

SW

dk mm

l1 mm

l2 mm

l3 mm

Availability

M2 M 2.5 M3 M4 M5 M6 M8 M10 M12 M14 M16 M18 M20

0.40 0.45 0.50 0.70 0.80 1.00 1.25 1.50 1.75 2.00 2.00 2.50 2.50

OH2 OH2 OH2 OH2 OH2 OH2 OH2 OH2 OH3 OH3 OH3 OH4 OH4

3.00 3.00 4.00 5.00 5.50 6.00 6.20 7.00 8.50 10.50 12.50 14.00 15.00

2.5 2.5 3.2 4.0 4.5 4.5 5.0 5.5 6.5 8.0 10.0 11.0 12.0

1.600 2.050 2.500 3.300 4.200 5.000 6.800 8.500 10.200 12.000 14.000 15.500 17.500

40 44 46 52 60 62 70 75 82 88 95 100 105

8 9 10 12 14 16 18 20 24 26 26 30 32

15 16 19 21 24 29 37 41 48 48 52 55 58

• • • • • • • • • • • • •

3

JIS taps and fluteless taps Taps for blind holes, M coarse, DIN 13, HSS-E, bright Article no. 1012 d1

d2

SW

l2

dk

l3

l1

d1

P mm

tolerance

d2 mm

SW

dk mm

l1 mm

l2 mm

l3 mm

Availability

M2 M 2.5 M3 M4 M5 M6 M8 M10 M12 M14 M16 M18 M20

0.40 0.45 0.50 0.70 0.80 1.00 1.25 1.50 1.75 2.00 2.00 2.50 2.50

OH2 OH2 OH2 OH2 OH2 OH2 OH2 OH2 OH3 OH3 OH3 OH4 OH4

3.00 3.00 4.00 5.00 5.50 6.00 6.20 7.00 8.50 10.50 12.50 14.00 15.00

2.5 2.5 3.2 4.0 4.5 4.5 5.0 5.5 6.5 8.0 10.0 11.0 12.0

1.600 2.050 2.500 3.300 4.200 5.000 6.800 8.500 10.200 12.000 14.000 15.500 17.500

40.0 44.0 46.0 52.0 60.0 62.0 70.0 75.0 82.0 88.0 95.0 100.0 105.0

4.0 4.5 5.0 7.0 8.0 10.0 12.5 15.0 17.5 20.0 20.0 25.0 25.0

15 16 19 21 24 29 37 41 48 48 52 55 58

• • • • • • • • • • • • •

Taps for blind holes, M coarse, DIN 13, HSS-E, TiN Article no. 1013 d1

d2

SW

dk

l2 l3

4

l1

d1

P mm

tolerance

d2 mm

SW

dk mm

l1 mm

l2 mm

l3 mm

Availability

M2 M 2.5 M3 M4 M5 M6 M8 M10 M12 M14 M16 M18 M20

0.40 0.45 0.50 0.70 0.80 1.00 1.25 1.50 1.75 2.00 2.00 2.50 2.50

OH2 OH2 OH2 OH2 OH2 OH2 OH2 OH2 OH3 OH3 OH3 OH4 OH4

3.00 3.00 4.00 5.00 5.50 6.00 6.20 7.00 8.50 10.50 12.50 14.00 15.00

2.5 2.5 3.2 4.0 4.5 4.5 5.0 5.5 6.5 8.0 10.0 11.0 12.0

1.600 2.050 2.500 3.300 4.200 5.000 6.800 8.500 10.200 12.000 14.000 15.500 17.500

40.0 44.0 46.0 52.0 60.0 62.0 70.0 75.0 82.0 88.0 95.0 100.0 105.0

4.0 4.5 5.0 7.0 8.0 10.0 12.5 15.0 17.5 20.0 20.0 25.0 25.0

15 16 19 21 24 29 37 41 48 48 52 55 58

• • • • • • • • • • • • •

JIS taps and fluteless taps Fluteless taps for through and blind holes, M coarse, DIN 13, HSS-E, bright Article no. 1016 P d2

d1 dk

SW

l2 l3

l1

d1

P mm

tolerance

d2 mm

SW

dk mm

l1 mm

l2 mm

l3 mm

Availability

M2 M 2.5 M3 M4 M5 M6 M8 M10 M12 M14 M16 M18 M20

0.40 0.45 0.50 0.70 0.80 1.00 1.25 1.50 1.75 2.00 2.00 2.50 2.50

RH4 RH4 RH5 RH6 RH6 RH7 RH7 RH7 RH8 RH10 RH10 RH11 RH11

3.00 3.00 4.00 5.00 5.50 6.00 6.20 7.00 8.50 10.50 12.50 14.00 15.00

2.5 2.5 3.2 4.0 4.5 4.5 5.0 5.5 6.5 8.0 10.0 11.0 12.0

1.85 2.30 2.80 3.70 4.65 5.55 7.40 9.30 11.20 13.10 15.10 16.90 18.90

40.0 44.0 46.0 52.0 60.0 62.0 70.0 75.0 82.0 88.0 95.0 100.0 105.0

4.0 4.5 5.0 7.0 8.0 10.0 12.5 15.0 17.5 20.0 20.0 25.0 25.0

15 16 19 21 24 29 37 41 48 48 52 55 58

• • • • • • • • • • • • •

Fluteless taps for through and blind holes, M coarse, DIN 13, HSS-E, TiN Article no. 1017 P d2

d1 dk

SW

l2 l3

l1

d1

P mm

tolerance

d2 mm

SW

dk mm

l1 mm

l2 mm

l3 mm

Availability

M2 M 2.5 M3 M4 M5 M6 M8 M10 M12 M14 M16 M18 M20

0.40 0.45 0.50 0.70 0.80 1.00 1.25 1.50 1.75 2.00 2.00 2.50 2.50

RH4 RH4 RH5 RH6 RH6 RH7 RH7 RH7 RH8 RH10 RH10 RH11 RH11

3.00 3.00 4.00 5.00 5.50 6.00 6.20 7.00 8.50 10.50 12.50 14.00 15.00

2.5 2.5 3.2 4.0 4.5 4.5 5.0 5.5 6.5 8.0 10.0 11.0 12.0

1.85 2.30 2.80 3.70 4.65 5.55 7.40 9.30 11.20 13.10 15.10 16.90 18.90

40.0 44.0 46.0 52.0 60.0 62.0 70.0 75.0 82.0 88.0 95.0 100.0 105.0

4.0 4.5 5.0 7.0 8.0 10.0 12.5 15.0 17.5 20.0 20.0 25.0 25.0

15 16 19 21 24 29 37 41 48 48 52 55 58

• • • • • • • • • • • • •

5

JIS taps and fluteless taps Materials and application recommendations Tensile strength MPa (N/mm2)

Hardness HB

Cutting speed vc (m/min)

Structural steels

≤ 850



15 - 20

Free-cutting steels

≤ 1000



15 - 20

Unalloyed case hardened steels

≤ 750



15 - 20

Material group

Unalloyed heat-treatable steels

≤ 850



15 - 20

Alloyed case hardened steels

≥ 850 … 1200



10 - 15

Alloyed heat-treatable steels

≥ 850 … 1200



10 - 15

Alloyed tool steels High speed tool steels Stainless- and acidresistant steels, sulphured

Structural steels



8 - 12



8 - 12

≤ 850



8 - 15

austenitic

≤ 850



8 - 15

martensitic

≤ 850



8 - 15

≤ 800



15 - 20

Free-cutting steels

≤ 1000



15 - 20

Case hardened steels

≤ 1000



15 - 20

Heat-treatable steels

≤ 1200



15 - 20

Nitriding steels

≤ 1200



15 - 20



≤ 240

20 - 25

Spheroidal graphite cast iron Aluminium und Al-alloys

≤ 400



20 - 25

Al wrought alloys

≤ 400



20 - 25

Alcast alloys ≤ 10 % Si

≤ 600



20 - 25

≤ 600



20 - 25

Cast iron



≤ 240

20 - 25

Spheroidal graphite cast iron



≤ 240

20 - 25



< 300

20 - 25

≤ 600



15 - 20

≤ 600



15 - 20





7 - 12

Magnesium-alloys

≤ 450



20 - 25

Titanium and Ti-alloys

≤ 1200



2-8

Ni-alloys

≤ 1200



2-8

> 10 % Si

Malleable cast iron Brass, short-chipping long-chipping Plastics

6

≤ 1000 ≥ 650 … 1000

JIS taps and fluteless taps OH LIMITS FOR CUTTING TAPS Pitch ≤ 0.6

Pitch ≥ 0.7

JIS LIMITS

JIS LIMITS

OH LIMITS

OH LIMITS +100

100 +85 80

20

0

ISO 3

+40

40 +24

+55

ISO 2

+40

140

OH3

+25

+8

80

+42

+80

+40 +20

OH5

OH3

OH2

OH1

+14

0

OH6

OH4

+60

ISO 2

ISO 1

20

P ≤ 0.6 (T.P.I. ≥ 40) upper limit : 0.010+0.015×n lower limit : (upper limit) - 0.015 Unit = mm / n = OH number

ISO 3

+70

40

+10

+100

+98

100

60

OH2

OH1

ISO 1

+120

120

OH4

pitch dia. µm

pitch dia. µm

+56

160

OH5

+70 60

180

OH6

P ≥ 0.7 (T.P.I. ≥ 36) upper limit : 0.020×n lower limit : (upper limit) - 0.020 Unit = mm / n = OH number

RH LIMITS FOR FLUTELESS TAPS JIS LIMITS RH LIMITS 180 170 160 150

+153

140

+140

130

+127

120

Pitch ≥ 0.7

+114

pitch dia. µm

110

90

+64

60

+56

50

ISO 3 +40

40

20

0

+77

+70

70

10

+89

ISO 3

Pitch ≤ 0.6

80

30

+101

+98

100

+24 ISO 1 +8

ISO 2

+51

+42

ISO 2

+39

ISO 1

+26 +13

+14

RH3

RH5

RH8

RH12

RH11

RH10

RH9

class 3

RH7

RH6

class 2

RH4

class 1

RH2

RH1

upper limit : 0.0127×n lower limit : 0.0127×n - 0.0127 Unit = mm / n = RH number

7

Drilling

Countersinking/ de-burring

milling

Modular tooling systems

reaming

PCD

Tool restoration service

147 149/1242-III-09



Printed in Germany • 2012

Special tooling solutions

Tapping/thread milling/ fluteless tapping

Guhring oHG P.O. Box 100247 • 72423 Albstadt Herderstraße 50-54 • 72458 Albstadt Tel. +49 74 31 17-0 Fax +49 74 31 17-21279 [email protected] www.guehring.de

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