table of contents Personnel Protection Products SECTION L LS ECTION

9/14/05 10:49 AM Page 1 SECTION L C-700 OEM Sect. L.Final Personnel Protection Products table of contents Leviton Manufacturing Company has be...
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SECTION

L

C-700 OEM Sect. L.Final

Personnel Protection Products

table of contents

Leviton Manufacturing Company has been leading the industry for over thirty years in the development of safeguards to help protect against electrical shock. One safeguard widely used in numerous applications is the ground fault circuit interrupter, or GFCI. Every edition of the National Electric Code contains new and revised conditions requiring GFCI protection. Leviton has responded to the growing demand for shock protection devices by developing its advanced technology SmartLock® line, GFCI cord sets and other products to meet the most stringent application requirements. Leviton has long recognized the importance of setting and maintaining the highest production and performance standards possible for its GFCI devices. Each model is engineered and constructed to meet or exceed stringent industry standards, such as UL 943, as well as Leviton's own demanding quality assurance criteria. Our Quality Assurance team has designed and built unique computerized GFCI test stations for use at Leviton production facilities. Our production facilities are registered to the ISO 9002 International standard.

Right-Angle GFCI Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L2 GFCI Extension Cords—Manual and Automatic Reset . . . . . . . . . . . . . . . . . L3 High Current SmartLock® GFCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L4-L5 Panel-Mount GFCI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L6 SmartLock® GFCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L7 LCDI Cord Sets for Portable Air Conditioners . . . . . . . . . . . . . . . . . . . . . . . . . L8

S E C T I O N

L

NOTE: Dimensions in parentheses are in millimeters. All other dimensions are in inches.

To learn more about Leviton’s outstanding offering of devices, visit our Website at: www.leviton.com ....Building A Connected World

L1

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

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Page 2

RIGHT ANGLE GFCI PLUGS PERSONNEL PROTECTION PRODUCTS

Right-Angle GFCI Plugs Features: – UL Standard 943 Class A GFCI with open neutral protection – Right-angle design provides ease of use in a variety of locations – Ideal for use with spa units, high pressure washers, building maintenance equipment, submersible pumps, and a wide variety of portable equipment – Available with manual reset or automatic reset. Manual reset versions will not reset to ON after power interruption, helping to avoid potential accidents with power tools – Accepts 3-wire flexible cord, SJT type only No. 18 (.300")–No. 12 (.450") cord diameter range – Ultrasonically welded housing and wiring terminal chamber sealed with silicone rubber gaskets for superior protection against moisture and dust 16593

– Specially designed Raintight-While-in-Use Cover, NEMA 3R rated, available to protect right-angle GFCI plug when used in wet locations • UL Recognized Component

E-48380 • 15A Units also CSA Certified LR-57811

Automatic Reset Right-Angle GFCI Plug — Black Body Cat. No. 16592

Description/Rating 15A-125V Right-Angle GFCI Plug

NEMA Configuration 1-15P W

16593

15A-125V Right-Angle GFCI Plug

5-15P

G W

16893

20A-125V Right-Angle GFCI Plug

5-20P

G W

* Also available pre-assembled with cord as special order. 16594 (open)

Manual Reset Right Angle GFCI Plug — Black Body Cat. No. 16594

Description/Rating 15A-125V Right-Angle GFCI Plug

NEMA Configuration 5-15P G

W

16894

20A-125V Right-Angle GFCI Plug

5-20P

G W

* Also available pre-assembled with cord as special order.

Raintight-While-in-Use Cover — Clear Cat. No. 86593

Description/Rating Raintight-While-In-Use Cover, designed for use with Right-Angle GFCI Plugs

• UL Recognized Component

E-48380, 15A units also CSA Certified LR-57811

3.93 (99.8)

5.05 (128.2)

L2

1.33 (33.8)

1.64 (41.7)

Cat. No. 16593

4.63 (117.6)

1.68 (42.7)

3.72 (94.5)

5.47 (138.8)

1.57 (39.9)

3.03 (77.0)

Cat. No. 86593

To learn more about Leviton’s outstanding offering of devices, visit our Website at: www.leviton.com ....Building A Connected World Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

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Page 3

GFCI CORD SETS Automatic and Manual Reset

PERSONNEL PROTECTION PRODUCTS

Automatic and Manual GFCI Cord Sets – Black Body Features: Automatic Reset GFCI Cord Sets and Extension Cords – Automatically resets ON after power interruption – Available in 2-ft, 6-ft and 25-ft lengths except where indicated Manual Reset GFCI Cord Sets – Will not reset to ON after power interruption, helping to avoid potential accidents with power tools – Water-resistant SJTW-A cable, yellow (14/3 for 15A, 12/3 for 20A) – Available in 3-ft and 25-ft lengths – Models available with Wetguard® plugs and connectors for outstanding corrosion resistance where water and moisture are present • UL Listed E-48380 • 15A Units also CSA Certified LR-5781 • NOM Certified 057

L

GFA15-02C

Cat. No.

Description/Rating

GFA15-02C GFA15-06C GFA15-25C GFA15-3TC

15A-125V GFCI Cord Set Same as above Same as above 15A-125V Triple-tap Cord Set

Length (In Feet) 2’ 6’ 25’ 3’

NEMA Configuration Plug End Connector End 5-15P 5-15R G

G W

W

5-15P

G

5-15R

G W

W

GFA20-03C

20A-125V GFCI Cord Set

3’

SECTION

Automatic Reset – Black Body

5-20P

G

5-20R

G W

W

GFA15-3LC

15A-125V GFCI Cord Set

3’

L5-15P

L5-15R

GFA20-3LC

20A-125V GFCI Cord Set

3’

L5-20P

L5-20R

GFA15-37E

15A- 125V GFCI Extension Cord

37’

5-15P

G

No Connector

W

GFA15-RXX GFA15-35E

15A-250V GFCI Extension Cord

35’

6-15P

GFA20-37E

20A-125V GFCI Extension Cord

37’

5-20P

No Connector G

No Connector

W

GFA20-35E

20A-250V GFCI Extension Cord

35’

6-20P

G

No Connector

Manual Reset GFCI Cord Sets – Black Body Cat. No.

Description/Rating

GFM15-03C GFM15-25C GFM15-3TC

15A-125V GFCI Cord Set Same as above 15A-125V Triple-tap GFCI Cord Set 20A-125V GFCI Cord Set

GFM20-03C

Length (In Feet) 3’ 25’ 3’ 3’

NEMA Configuration Plug End Connector End 5-15P 5-15R G

G W

W

5-15P

G W

5-20P

5-15R

G

5-20R

G

5-15R

G W

G W

W

GFM15-3WC 15A-125V GFCI Cord Set with Wetguard™ Plug and Connector GFM15-25W Same as above GFM20-3WC Rated 20A-125V GFCI Cord Set with Wetguard™ Plug and Connector

3’

5-15P W

25’ 3’

5-20P

G W

G

5-20R

G W

W

Automatic Reset GFCI with Remote Test/Reset Module

Ideal for large equipment or vending machines where access to test/reset buttons may be difficult. Cat. No.

Description

NEMA Plug Connector Configuration

GFA15-Rxx

15A-125V Cord Set with IEC 320 Connector, available in cord lengths as specified by customer

5-15P

G W

IEC 320

L3

For answers to technical questions, call Leviton’s Techline at 1-800-824-3005 ....Building A Connected World Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

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Page 4

HIGH-CURRENT GFCI PERSONNEL PROTECTION PRODUCTS

SmartLock® High-Current GFCI Adds Ground-Fault Protection to Heavy Equipment Dedicated Only for 3- and 4-Wire Systems That Include Grounded Neutral Leviton’s High-Current GFCI provides critical ground fault protection for OEM’s to add to spas and industrial equipment as required by the National Electrical Code. It features the same internal circuitry as other back and side wired GFCI receptacles, but works by tripping a relay unit supplied by the manufacturer rather than tripping the motor directly. Developed for equipment with current requirements of up to 80 amperes, Cat. No. 8895 is UL-recognized and requires a 120VAC line-side feed for sensor electronics to operate. Conductors for the equipment pass through the Sense Transformer (donut) in the back of the GFCI. The sensor monitors current flow between all conductors. When a current imbalance caused by a ground fault of more than 5mA (± 1mA) occurs, the GFCI trips the relay, disconnecting power to the equipment.

8895

1.70 (43.2)

NOTE: Each Cat. No. 8895 and contactor or relay combination MUST be approved by UL. See Table 1 for 50-amp relays and Table 2 for 80-amp relays that have been approved for use with Cat. No. 8895. Features: 2.70 (68.6)

– Adds ground fault protection to heavy equipment – Contact rating at GFCI: 20-125V; load capability with 125V control relay 80A @ 240V max. – TEST and RESET buttons confirm proper operation – Ideal for use with spas, heater packs, high pressure washers, industrial mixers and other equipment 80 AMP GFCI WIRING DIAGRAM 1–240V LOAD ONLY

HOT WIRE FIL ACTIF

0.81 (20.6)

LINE LIGNE

2.58 (65.5) 1.77 (45.0)

LOAD / CHARGE

L2 LINE 120/240V 60Hz

Back wire

LOAD / CHARGE

#8 AWG. MAX. WIRE

Neutral (White) N

CONTACTOR (240VAC)

WARNING:

L1 N L2

To } Load

WHITE WIRE FIL BLANC

L1 Hot (Black)

Strip gage

GFCI

Run LINE wires THROUGH Sense Transformer (Donut)

LINE LIGNE

0.25

1.30 (33.0)

WARRANTY VOID IF UNIT IS OPENED OR TAMPERED WITH

Green Ground

80 AMP GFCI WIRING DIAGRAM 2–MULTIPLE CONTACTORS (240VAC) CIRCUIT

Strip gage LOAD / CHARGE

HOT WIRE FIL ACTIF

LINE LIGNE

LINE 120/240V 60Hz

WARNING:

To } Load

L1 N L2

Green Ground

1.13 (28.7) 1.43 (36.3)

CONTACTOR 2

CONTACTOR 1

WARRANTY VOID IF UNIT IS OPENED OR TAMPERED WITH

0.25 (6.4)

(120VAC) CIRCUIT

WHITE WIRE FIL BLANC

#8 AWG. MAX. WIRE

LOAD / CHARGE

L2

LINE LIGNE

L1 Hot (Black) Neutral (White) N

Back wire

GFCI

Run LINE wires THROUGH Sense Transformer (Donut)

80 AMP GFCI WIRING DIAGRAM 3–120/240V CIRCUIT WITH ONE 3-POLE CONTACTOR GFCI

Run LINE wires THROUGH Sense Transformer (Donut)

(120/240VAC)

Strip gage LOAD / CHARGE

HOT WIRE FIL ACTIF

LOAD / CHARGE

LINE LIGNE

L2 LINE 120/240V 60Hz

WARNING:

L1 N L2 WHITE WIRE FIL BLANC

#8 AWG. MAX. WIRE

LINE LIGNE

L1 Hot (Black) Neutral (White) N

Back wire

Cat. No. 8895 To } Load CONTACTOR

WARRANTY VOID IF UNIT IS OPENED OR TAMPERED WITH

Green Ground

L4

To learn more about Leviton’s outstanding offering of devices, visit our Website at: www.leviton.com ....Building A Connected World Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

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Page 5

HIGH-CURRENT GFCI PERSONNEL PROTECTION PRODUCTS

50-Amp and 80-Amp Auxiliary Relay (Contactor) Information Features: – The contactors below have been tested in accordance with UL Standard 943 for GFCI’s. No other relays can be substituted – No loads other than the 120V contactor coils may be connected to the Cat. No. 8895 load terminals – Indicator Lights used on the load terminals of Cat. No. 8895 must be rated no higher than 7.5W. Higher ratings on the load terminals will slow the response time of contactors

L

Cat. No. 8895

SECTION

• Rated: 80A-120/240VAC, 60 Hz maximum load using an Auxiliary Relay (not supplied). GFCI Load Terminals are used to supply relay coils at 125V, 60 Hz up to a maximum of 0.6 amperes. • Voltage: 120/240VAC, 60 Hz • UL Recognized Component

#E-48380

Manufacturer

Cat. No.

Full Load Amp Rating

Joslyn Clark Joslyn Clark Joslyn Clark Joslyn Clark Potter & Brumfield Square D Furnas Furnas Furnas Furnas Furnas Furnas Furnas Products Unlimited Products Unlimited

A77-306657A-1 A77-306680A A77-288520A-1 A77-309046A-221 P31E42AQ0105 DP32V02 45CA20AF 42CE35AF106 45CG20AF 45DG20AF 45EG20AF 45FG20AF 45GG20AF 3300-20T15 100 3300-30T15 100

30 20 50 50 50 28 20 40 20 20 30 30 33 30 40

Table 1 – 50 AMPS Volts

Poles

240 240 240 240 240 240 240 240 240 240 240 240 240 240 30

2 2 3 3 3 2 2 3 2 2 2 2 2 2 3

– The GFCI can protect up to a maximum of 50 amps using any combination of the Contactors listed in Table 1 – Maximum short-circuit rating of 2000 amps

Manufacturer

Cat. No.

Full Load Amp Rating

Resistive Amp Rating

Max. Fuse Size

Wire Size

Joslyn Clark Furnas Joslyn Clark Products Unlimited Products Unlimited Square D Joslyn Furnas Joslyn Clark

A77-288520A-1 42FE35AF106 A77-309046A-221

75 75 50

90 93 50

80 80 50

4 4 6

3300-30J10-100CL

40

50

50

6

3300-20T6-100 DP32V02 A77-306657-A1 45DG20AF A77-306680A-1

30 30 30 25 20

40 40 40 35 30

40 40 40 35 30

8 8 8 8 10

Table 2 – 80 AMPS – The GFCI can protect up to a maximum of 80 amps using any combination of ONLY the Contactors listed in Table 2 – Maximum short-circuit rating of 5000 amps

L5

For answers to technical questions, call Leviton’s Techline at 1-800-824-3005 ....Building A Connected World Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

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Page 6

PANEL MOUNT GFCI’s PERSONNEL PROTECTION PRODUCTS

Panel Mount GFCI This GFCI configuration is designed for installation in any application where tampering with the GFCI must be avoided or where other GFCI cord-connected or hard-wired devices are not appropriate. The compact 36596 is supplied with leads for easy location and installation between LINE and LOAD inside equipment housings. Special moisture-resistant TEST and RESET buttons, as well as the power indicator light, are located on the front of the device. These must be exposed when mounted. Features: – Impact-resistant yellow thermoplastic housing – Class A GFCI operation – Provides open-neutral protection

36596

– GFCI automatically resets after power interruption – Power indicator light goes OFF if GFCI trips or unit is unplugged Cat. No. 36596 • 20A-125V AC • UL Recognized Component E-48380 • UL Standard: 943 Class A GFCI with open-neutral protection

Panel Mount GFCI for Theater Dimming Systems Provides personnel protection for lighting loads controlled by phase-control dimmers. Conveniently mounts on standard lighting equipment panels that are widely used in entertainment industry settings. Powered by a separate 120VAC line that is isolated from the dimming-controlled lighting load, this innovative circuit design enables Cat. No. 36895 to provide UL Class A GFCI protection regardless of dimmer setting.

36895

Backed by Leviton’s One-Year Limited Warranty.

2.40 (61.0) 1.80 (45.7)

Features: – Rugged, impact-resistant thermoplastic high-visibility yellow housing with moisture-resistant TEST and RESET buttons

TEST

3.80 (96.5)

3.28 (83.4)

RESET

– Trip threshold of 5mA±1mA – Open-neutral protection ensures GFCI will trip if there is a break in the neutral conductor feeding power to the GFCI – GFCI automatically resets after power interruption – Power indicator light goes OFF if GFCI trips or unit is unplugged – Patented circuit for phase-control dimming applications

1.74 (44.2)

Cat. No. 36895 • 20A-125V AC • UL Recognized Component E-48380 • UL Standard: 943 Class A GFCI with open-neutral protection • CSA Certified LR-57811 2.70 (68.6)

Cat. Nos. 36596 & 36895

L6

To learn more about Leviton’s outstanding offering of devices, visit our Website at: www.leviton.com ....Building A Connected World Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

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Page 7

GFCI RECEPTACLES PERSONNEL PROTECTION PRODUCTS

SmartLock® GFCI Receptacles

All SmartLock receptacles feature: – Tough, impact-resistant construction – Trip threshold of 5mA ± 1mA – Silver alloy contacts. – Terminal screw connections (except 8599-L series, which is equipped with 4 1/2 inch leads) – Back and side wired • UL Listed E-48380, UL Standards: 943 Class A (GFCI) & 498 (Receptacle) • CSA Certified LR-57811 • NOM Certified 057

Switch-Rated Feed-Through GFCI

Cat. No. Ivory

Cat. No. White

Cat. No. Gray

Cat. No. Red

Cat. No. Almond

Cat. No. Black

NEMA 5-15R 15A-125V AC at receptacle, 20A-125V AC feed-through

W

8598

8598-I

8598-W

8598-GY

----

8598-A

8598-E

Indicator Light

8599

8599-I

8599-W

8599-GY

----

8599-A

8599-E

No indicator light

----

8599-LI

8599-LW

----

----

-----

----

Black/Red Buttons No indicator light, with 4 1/2" leads

NEMA 5-20R 20A-125V AC at receptacle and feed-through

G W

8898

8898-I

8898-W

----

----

8898-A

----

With indicator light

8899

8899-I

8899-W

8899-GY

----

8899-A

8899-E

No indicator light

----

8899-SGI 8899-SGW ----

----

----

----

No indicator light, w/self-grounding clip

8598-HG

G W

8598-HGI 8598-HGW 8598-HGG 8598-HGR 8598-HGA 8598-DIN (DIN-rail mount)

HOSPITAL GRADE NEMA 5-20R 20A-125V AC at receptacle and feed-through 1.13 (28.6) 1.53 (38.9)

Cat. No. 8599

Description Monochromatic Buttons unless otherwise indicated G

HOSPITAL GRADE NEMA 5-15R 15A-125V AC at receptacle, 20A-125V AC feed-through

2.70 (68.6)

4.21 (106.9 )

Cat. No. 8590 GFCI has no receptacle slots and is switch rated for 1.5 HP at 120 volts. The TEST/RESET button is suitable for switching (TEST = OFF ~ RESET = ON) when there is a need to switch a load or downstream receptacles. Improved noise immunity helps prevent false-tripping and is specially designed for spa applications.

Cat. No. Brown

SECTION

Hospital Grade GFCIs include all the features above, plus: – UL Listed Hospital Grade High Abuse Receptacle Construction

8598-W

8898-HG

L

SmartLock Advanced GFCI Receptacles protect against ground fault shock hazard from frayed wiring, damaged appliances and tools, and contact with dampness, where electrical contact might be made that would provide a path to ground through a human body. GFCIs are available with or without an indicator light on the face of device, which serves as a built-in test lamp and indicates unit is powered. Matching wallplates can be supplied with all GFCIs.

With indicator light

G W

8898-HGI 8898-HGW 8898-HGG 8898-HGR 8898-HGA

----

Indicator light

FEED-THROUGH 20A-125V AC feed-through only, switch rated 1.5 HP @ 120V ----

8590-I

8590-W

----

----

8590-A

8590-XE

Blank face, no indicator light With noise immunity for SPA applications

L7

For answers to technical questions, call Leviton’s Techline at 1-800-824-3005 ....Building A Connected World Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

C-700 OEM Sect. L.Final

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Page 8

LCDI CORD SETS FOR PORTABLE AIR CONDITIONERS

PERSONNEL PROTECTION PRODUCTS

Leakage Current Detector Interrupter (LCDI) Cord Sets for Portable Room Air Conditioners Help Protect Users From Fire Due to a Damaged Power Supply Cord LCDI cord sets for portable room air conditioners incorporate detection electronics and an interrupter mechanism that cuts power when the cord’s safety limits are compromised and current leakage occurs. To ensure protection of users who might come in contact with the cord’s compromised insulation, the tripped device cannot be reset until the unsafe electrical situation is rectified. LCDI cord sets provide a reliable way to protect users from fire hazard due to damaged power cords on cord-connected portable room air conditioners, including window/sleeve, windowless, spot cooler and PTAC types.

LD151

2.23 (56.7)

They meet cord compliance requirements for portable air conditioners incorporated into UL-484* that applies to all portable air conditioners manufactured after August 1, 2004. * A cord-connected single-phase room air conditioner shall be provided with a factory installed LCDI or AFCI protection to reduce the risk of fire due to arcing faults in the power supply cord.

2.56 (65.1)

Features: – LCDI technology provides enhanced immunity to false tripping 5.19 (131.8)

7.52 (191.0)

– Available factory-wired to customer’s specifications for color, length and termination – Compact LCDI housing of high-impact polycarbonate accepts #18-#10 cord sizes depending on model – Tripped LCDI cannot be reset until the unsafe electrical situation is rectified (cord set should be replaced with new LCDI cord set)

Cat. No. LD-302

– Power indicator light goes OFF if LCDI trips or unit is unplugged

3.06 (77.8)

– Backed by Limited 1-Year Warranty

Cat. No. LD302

1.49 (37.8)

• UL Recognized Component E-217793 • Meets all requirements of NEC 2002-Article 440.65 • Meets all requirements of UL-484

1.63 (41.5)

3.20 (81.3)

TEST

Cat. No. LD-152 (shown) Cat. No. LD151 Cat. No. LD-202

(shown)

RESET

Cat. No.

Rating

LD151

NEMA 5-15P 15A-125V

LD152

NEMA 6-15P 15A-250V

LD201

NEMA 5-20P 20A-125V

LD202

NEMA 6-20P 20A-250V

LD302

NEMA 6-30P 30A-250V

LCDI Cord Set Description G W

G

G W

G

G

Wire gauges available: 18, 16, 14 Custom colors, lengths and terminations Wire gauges available: 18, 16, 14, 12 Custom colors, lengths and terminations Wire gauges available: 18, 16, 14, 12 Custom colors, lengths and terminations Wire gauges available: 18, 16, 14, 12 Custom colors, lengths and terminations Wire gauges available: 12, 10 Custom colors, lengths and terminations

Cat. No. LD202

L8

To learn more about Leviton’s outstanding offering of devices, visit our Website at: www.leviton.com ....Building A Connected World Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com